Graphene-like Graphite as a Novel Cathode Material with a Large Capacity and Moderate Operating Potential for Dual Carbon Batteries
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Journal of The Electrochemical Society OPEN ACCESS Graphene-like Graphite as a Novel Cathode Material with a Large Capacity and Moderate Operating Potential for Dual Carbon Batteries To cite this article: Junichi Inamoto et al 2021 J. Electrochem. Soc. 168 010528 View the article online for updates and enhancements. This content was downloaded from IP address 46.4.80.155 on 14/11/2021 at 06:45
Journal of The Electrochemical Society, 2021 168 010528 Graphene-like Graphite as a Novel Cathode Material with a Large Capacity and Moderate Operating Potential for Dual Carbon Batteries Junichi Inamoto,1,*,z Kazuhiro Sekito,1 Naoya Kobayashi,1,2 and Yoshiaki Matsuo1 1 Department of Applied Chemistry, Graduate School of Engineering, University of Hyogo, Himeji, Japan 2 NK energy frontier co., Ltd., Ikoma, Japan Dual carbon batteries have recently attracted significant attention because of their ecofriendliness and reliability. In this study, graphene-like graphite (GLG) was prepared by thermal reduction of graphite oxide to be used as a cathode material, and the electrochemical PF6− anion-intercalation reaction into GLG was investigated. Decreasing the heat-treatment temperature of GLGs from 900 °C to 600 °C resulted in increasing the reversible capacities and interlayer distances of GLG samples. Among them, GLG synthesized at 700 °C (GLG700) showed the largest discharge capacity of 137 mAh g−1, which was much larger than that of graphite (52 mAh g−1). Variations in the X-ray diffraction patterns and Raman spectra of GLG700 indicated that the stage number reached 1 at 4.8 V (vs Li+/Li) while that of graphite was 2 at the same potential. This indicates that GLG could store PF6− anion in every interlayer, which is probably one of the main causes of the larger capacity. The charge–discharge cycling test of GLG700 showed that the capacity gradually increased during cycling, and the coulombic efficiency was approximately 97% at every cycle after the 5th cycle. These results clearly demonstrate that GLG can be used as a cathode material with a large capacity for dual carbon batteries. © 2021 The Author(s). Published on behalf of The Electrochemical Society by IOP Publishing Limited. This is an open access article distributed under the terms of the Creative Commons Attribution Non-Commercial No Derivatives 4.0 License (CC BY- NC-ND, http://creativecommons.org/licenses/by-nc-nd/4.0/), which permits non-commercial reuse, distribution, and reproduction in any medium, provided the original work is not changed in any way and is properly cited. For permission for commercial reuse, please email: permissions@ioppublishing.org. [DOI: 10.1149/1945-7111/abdb00] Manuscript submitted November 17, 2020; revised manuscript received December 21, 2020. Published January 21, 2021. Supplementary material for this article is available online Lithium-ion batteries (LIBs) have been used in portable devices, C20+X− composition; where X− denotes the intercalated anion) charged such as laptops and mobile phones, for more than two decades. to 5.2 V vs Li+/Li is less than 110 mAh g−1. Currently, LIBs are used in larger scale devices such as stationary To overcome these challenges, several electrolyte solutions stable at energy storage. The energy density and reliability of LIBs are more 5.0 V vs Li+/Li and cathode materials with larger capacity at moderate important in large-scale devices. Lithium-containing transition metal potential were extensively investigated. Various combinations of oxides, such as LiCoO2, have been widely used as cathode active solvents and additives as well as ionic liquids have been tested to materials for LIBs.1,2 LiNixCoyMnzO23–6 and LiNixCoyAlzO27,8 are obtain stable electrolytes.21,26–29 Ethyl methyl carbonate-based con- also employed in state-of-the-art LIBs because of their superior centrated electrolytes were found to be one of the promising electrolyte energy densities. These oxides have good operating potential and solutions sufficiently stable against oxidation. Several materials, such gravimetric capacity. However, they contain transition metals, which as hydrocarbons,30,31 metal organic frameworks,32 organic crystalline are harmful to the environment. In addition, they release oxygen at solids,33–35 organic polymers,36,37 have been proposed as novel cathode elevated temperatures,9–11 which results in thermal runaway that materials. However, their discharge capacity does not typically exceed may lead to an explosion. To obtain batteries with high reliability for 110 mAh g−1. Therefore, further exploration of cathode materials is large-scale applications, safer materials should be developed for required. positive electrodes. A new carbon material called graphene-like graphite (GLG), Anion-intercalation reactions into graphitic carbon materials have which was recently developed by the authors,38–42 is expected to be been recently explored as positive electrode reactions.12–15 By a good candidate for cathodes of dual carbon batteries. GLG is substituting conventional metal oxide cathode materials with carbon synthesized through thermal reduction of graphite oxide (GO) at a materials for LIBs, a dual carbon battery, in which carbon is used as an relatively low rate of temperature increase to avoid the exfoliation of active material in both electrodes, can be obtained. This battery is safer graphene layers. During the thermal reduction process, most of the and more environmentally friendly than conventional LIBs since oxygen atoms in GO are removed as CO, CO2, and H2O, which it is free from transition metal oxides. Even before the conceptualiza- results in the formation of nanopores inside the graphene layers.38 tion of the dual carbon battery, the anion-intercalation reactions into Although the graphene layers in GLG are stacked with a three- graphitic carbons have been extensively studied for several years. dimensional regularity similar to that of graphite, they exhibit an Several types of anions, such as PF6−,12–16 ClO4−,17,18 BF4−,19 bis interlayer distance larger than that of graphite. When GLG was used (trifluorimethanesulfonyl)amide,20–24 and bis(fluorosulfonyl)amide,23–25 as an anode material for LIBs, a large number of lithium ions can be were found to electrochemically intercalate into graphitic carbons. The introduced due to the larger expansion of interlayer distance redox potential of the reactions of these materials is generally higher compared to that of graphite, leading to a reversible capacity of than that of conventional metal oxide cathode materials,12–25 which more than 670 mAh g−1.38 The structural changes during the Li results in high energy densities. However, high redox potentials activate storage in GLG samples with different interlayer spacings and unfavorable side reactions such as the oxidative decomposition of oxygen contents were investigated. The onset potential of the electrolyte solutions. In addition, although the capacity of the graphite intercalation of lithium ions was found to be much higher than cathodes varies with the type of anion, they are generally lower than that that observed for graphite. This was attributed to the much smaller of LIB cathodes based on conventional transition metal oxides.12–25 For energy required for separating graphene layers of GLG compared to example, the typical discharge capacity of a graphitic carbon (with a that of graphite. This strongly indicates that cations as well as anions can intercalate into GLG using lower energy. Therefore, GLG is expected to show lower potential for the anion-intercalation reaction. *Electrochemical Society Member. Hantel et al. also suggested that the activation potential of partially z E-mail: j.inamoto@eng.u-hyogo.ac.jp reduced GO for the intercalation of ions decreased with the increase
Journal of The Electrochemical Society, 2021 168 010528 in the layer distance. This was determined based on the results of the electrochemical properties of the materials when used as cathode materials of an electric double layer capacitor.43,44 However, these studies focused on samples with large interlayer spacings (−0.43 nm), but the number of intercalated anions was not clarified. The increase in the interlayer distance of GLG possibly results in increasing the number of intercalatable anions and achieving a discharge capacity of more than 110 mAh g−1. In this study, GLGs with various interlayer distances were synthesized by changing the thermal reduction temperature. In addition, the electrochemical intercalation behavior of anions into the layers and the intercalation structures were carefully studied. Experimental To obtain graphite oxide (GO), flake graphite (Z-5F, purchased from Ito Graphite Co. Ltd.) was oxidized based on Brodie’s method.45,46 The detailed conditions of the experiment are described elsewhere.38 The resulting GO was thermally reduced at 600 °C, 700 °C, 800 °C and 900 °C under vacuum to obtain GLG. Hereafter, the GLGs synthesized at 600 °C, 700 °C, 800 °C and 900 °C are called GLG600, GLG700, GLG800, and GLG900, respectively. The GLGs were characterized using X-ray diffraction (XRD, D2 Phaser, Bruker) with Cu Kα source. The GLGs were mixed with acetylene black (AB) and polytetra- fluoroethylene (PTFE) at a weight ratio of 90:5:5. The same process was also conducted using graphite (Z-5F). Next, the two the Figure 1. XRD patterns of GLG600, GLG700, GLG800, and GLG900. mixtures were thinned down to form self-standing electrodes at a loading weight of approximately 32 mg cm−2. Three-electrode cells were constructed using these electrodes as the working electrodes oxygen atoms might electrostatically attract carbon atoms in the along with lithium metal counter and reference electrodes. neighboring layers, resulting in a slightly smaller interlayer distance Approximately 5 ml of LiPF6/ethyl methyl carbonate (EMC, compared to graphite. These results prove the successful synthesis of 3 mol dm−3) was used as an electrolyte solution. For charge– GLGs with various interlayer distances, which was conducted by discharge measurements, constant current at 10 mA g−1 was applied changing the temperature of the thermal treatment. at 2.0–4.8 V vs Li+/Li of cut-off voltage. Figure 2a shows the charge–discharge curves of GLGs and In addition to the above described charge–discharge measure- graphite. The electrochemical intercalation and deintercalation of ments, XRD and Raman spectroscopy of GLG charged to various PF6− into and from GLGs occurred successfully. During the potential and discharged to 2.0 V was conducted to analyze the charging process, the increase in the potential of GLGs was more intercalation structures of GLG at each potential during the charge- gradual than that of graphite. Among GLGs, the charge capacity –discharge tests. The cells were deconstructed in Ar-filled grove box increased with the decrease in the interlayer distance, which was and the electrodes were transferred to an air-tight sample holder to 149, 150, 179, and 214 mAh g−1 for GLG600, GLG700, GLG800, conduct these tests under inert atmosphere. To investigate the and GLG900, respectively. These values were much larger than intercalated species in sheet-type GLGs with no AB and PTFE, that of graphite (55 mAh g−1). The discharge capacities of charged and discharged electrodes were examined using attenuated GLG600, GLG700, GLG800, and GLG900 were 137, 137, total reflection Fourier transform infrared spectroscopy (ATR-IR). 131, and 134 mAh g−1, respectively, which are much larger The samples were extracted from the cell in Ar-filled glove box and than that (52 mAh g−1) of graphite. It should be emphasized that washed with dimethyl carbonated (DMC) and then dried for 3 d in the capacities of GLGs were larger than the values reported in the the glove box before starting measurements. The measurement was literature for graphitic carbons with various anions.12–25 Since the conducted under ambient air immediately after extracting the discharge capacities of all GLGs were similar, despite the large electrodes from the glove box in order to avoid their decomposition. variation in charge capacity, the GLG with smaller interlayer distance exhibited larger coulombic efficiency. The coulombic Results and Discussion efficiencies of GLG600, GLG700, GLG800, and GLG900 were 92%, Electrochemical properties of GLGs with various interlayer 91%, 73%, and 63%, respectively. Thus, the coulombic efficiencies of distances.—Figure 1 shows the XRD patterns of GLG600, GLG700, GLG600 and GLG700 are comparable to that of graphite (94%). GLG800, and GLG900. The 002 diffraction peaks of GLG shifted to Concerning lithium-ion intercalation reaction into graphitic carbons, the higher 2θ values with the increase in the thermal treatment oxygen-containing groups lower coulombic efficiency. On the other temperatures, indicating a decrease in the interlayer distance. The hand, GLG600 which contain largest number of oxygens showed the interlayer distances of GLG600, GLG700, GLG800, and GLG900 highest efficiency for PF6− intercalation. This is because the oxygen- were examined at 0.358, 0.340, 0.337, and 0.332 nm, respectively. containing groups in GLGs did not activate oxidation of electrolyte The decrease in the distance can be explained as follows: there were solution and irreversibly trap the anions. Figure 2b shows the dQ/dV repulsion forces between the remaining oxygen atoms in the curves calculated from the charge–discharge curves. The figure neighboring graphene layers of GLG, leading to the expansion of indicated that the onset potentials of GLGs increased in the following the interlayer distance. Since the remining oxygen atoms decreased order: GLG600 < GLG800 ⩽ GLG700 < GLG900 < graphite. Except with the increase in the temperature, the repulsion force weakened, for graphite, the order was roughly consistent with that of the interlayer and the interlayer distance became similar to that of graphite distance. In the discharging process, the curves show that the mean (0.335 nm). Although it seems strange that GLG900 exhibited a discharge potential decreased with the increase in the interlayer lower value than that of graphite, a similar result was obtained in the distance. These results indicate that the weaker interaction between authors’ previous study.39 The number of oxygen atoms in GLG900 the layers led to a lower redox potential in the anion-intercalation was too small to cause a strong repulsion force. Furthermore, the reaction. As mentioned, GLG600 and GLG700 exhibited a coulombic
Journal of The Electrochemical Society, 2021 168 010528 Figure 3. XRD patterns of pristine GLG700 (a), and that charged to 4.38 V (b), 4.51 V (c), 4.58 V (d), 4.80 V (e), and discharged to 2.0 V (f) during the initial cycle. The 00 l index attributable to each peak was denoted with stage number in round brackets. Table I. Stage number and sandwich thickness of GLG700 inter- calation compounds at each potential calculated from Fig. 3. Potential/V Stage number Sandwich thickness ds/nm 4.38 5/4 0.810/0.788 4.51 3/2 0.808/0.776 4.58 2/1 0.810/0.767 4.80 1 0.765 2.0 4/5 0.775/0.794 (intercalated gallery heights) of each sample were calculated from the XRD results and summarized in Table I. The calculation method was referred to the literature,47 and the detailed procedure for the attribution was described in Table SI. During the charging process, the stage number decreased as the potential increased. The 002 peak indicated that a stage-5 or a stage-4 intercalation compound was obtained at 4.38 V. However, it was difficult to determine the exact stage number since there was no other peak except for the main Figure 2. (a) Charge-discharge curves of GLGs and graphite at the initial peak, and a small difference was observed in the sandwich thickness cycle. (b) dQ/dV curves calculated from the charge-discharge curves. The between stage-5 and −4 compounds. Considering that the charge potentials were referred to Li+/Li. capacity (35 mAh g−1) obtained at 4.38 V was 4.3 times smaller than that (150 mAh g−1) obtained at 4.80 V, the intercalation compound was probably a two-phase compound resulting from the coexistence efficiency comparable to that of graphite, and the mean discharge of stages 5 and 4. At 4.58 V, a weak peak was observed around 2θ = potential of GLG700 was higher than that of GLG600. Thus, GLG700 32° in the middle position between 004 peak of stage-2 compound was considered the most promising material among GLGs. Therefore, and 003 peak of stage-1 compound. It was previously reported that if further investigation of the anion-intercalation reaction into GLG700 intercalation compound has both stage-n and -m compounds was conducted and discussed in the following sections. collectively piled along the c-axis, the peak will occur at the intermediate position between those of stage-n and -m compounds. Structural analysis of GLG during charge–discharge reac- Therefore, the intercalation compound obtained at 4.58 V was tions.—XRD and Raman spectroscopy were carried out to investi- probably composed of both stage-2 and stage-1 compounds. At gate the structural changes during the charge and discharge test of 4.8 V, the weak peak around 2θ = 34° was close to the 003 peak of GLG. Figure 3 shows XRD patterns of GLG700 charged to 4.38, stage-1 compound and no other peak was observed; thus, the 4.51, 4.58, and 4.80 V and then discharged to 2.0 V. The 002 peak, intercalation compound was mainly composed of stage-1 compound. which corresponds to the pristine GLG700, shifted to a lower value Figure S1 (available online at stacks.iop.org/JES/168/010528/ as the potential increased, indicating an increase in the interlayer mmedia) shows the XRD patterns of other GLGs and graphite at spacing. The possible stage numbers and sandwich thicknesses various potentials during charge and discharge for comparison. The
Journal of The Electrochemical Society, 2021 168 010528 Figure 4. Raman spectra of GLG700 during the initial charge and discharge. Figure 5. ATR FT-IR spectra of pristine GLG700, and that charged and discharged in 3 mol dm−3 LiPF6/EMC, along with 3 mol dm−3 LiPF6/EMC other GLGs showed the same tendency, i.e., a decrease in the stage and pure EMC. number with the increase in the potential until it reached 1 at a potential equal to or less than 4.8 V. In particular, GLG600 reached stage-1 even at 4.51 V. On the other hand, the stage number of 1624 cm−1. It was previously reported in the literature that the graphite intercalation compound (GIC) at 4.8 V remained 2, graphene layers with and without neighboring intercalant layer(s) indicating that GLGs can intercalate larger number of PF6− anions. showed peaks at 1624 and 1594 cm−1, respectively.48 This peak shift These results explain the larger charge capacity of GLGs compared indicates that a stage-2 or -1 compound was formed, which is to graphite. Although GLG900 has smaller interlayer distance than consistent with the XRD results. In the discharged sample, peaks graphite, it showed much larger capacity in Fig. 2a. One of the were observed at 1594 and 1624 cm−1. The peak at 1624 cm−1 was causes of this larger capacity was this smaller stage number of slightly weaker than that at 1594 cm−1, which suggests that the stage GLG900 at 4.8 V, which is possibly derived from difference in number of the discharged GLG700 was 4 or 5. This is also consistent density of state (DOS) of valence band. To clarify origin of the with the XRD results. smaller stage number, the DOS of GLGs will be investigated using To clarify the intercalated species in charged and discharged X-ray emission spectroscopy and/or ultraviolet photoelectron spec- GLG700, ATR-FTIR tests were conducted. Figure 5 shows the FT- troscopy in our next study. IR spectra of pristine, charged, and discharged GLG700 along with In the spectra of discharged GLG700, the peak did not return to those of LiPF6/EMC (3 mol dm−3) and pure EMC. PF6− anion was the initial position, indicating that some of the intercalated anions previously reported to have two IR active vibration modes (ν3 and were not completely deintercalated. The calculation revealed that ν4) showing absorption peaks at 554 and 835 cm−1, respectively. In the discharged GLG was a stage-4 or −5 compound. When stage-4 addition, the ion–ion interaction between PF6− and Li+ activates the and -5 compounds have the same configuration and density of IR inactive vibration mode (ν1), resulting in an absorption peak at intercalants as that of stage-1 compound, the capacities of stage-4 774 cm−1.49,50 These ν3, ν1, and ν4 peaks were observed at 556, 742, and -5 compounds can be estimated based on the capacity of and 845 cm−1 in the spectrum of LiPF6/EMC (3 mol dm−3). In the stage-1 compound (150 mAh g−1) to be 37.5 and 30 mAh g−1, charged GLG700 spectrum, clear peaks around 556 and 845 cm−1 respectively. However, the irreversible capacity of GLG700 was were observed as well as small ones around 889, 929, 982, 1177, and only 14 mAh g−1, which was considerably smaller than these values. 1288 cm−1. The former two peaks are due to PF6− ions, indicating Therefore, it was suggested that the density of the remaining that the anions were intercalated into GLG. Most of the latter peaks intercalants was lower than that of stage-1 compound. GLG600, were also observed in the spectra of LiPF6/EMC (3 mol dm−3) and GLG800, and GLG900 also showed similar behaviors in terms of the EMC. Several solvent molecules were reported to be co-intercalated variations of XRD patterns after discharge, while graphite after into graphite with the PF6− or BF4− ions.27,51 This strongly suggests discharge exhibited similar pattern to that of the pristine graphite. that they are also included in GLG. In the discharged GLG700, weak This indicates that it is intrinsically difficult to deintercalate all the peaks were observed at 556 and 845 cm−1. This indicates that some intercalated anions from GLG, which leads to a slightly lower of the PF6− ions remained in the interlayer space of GLG, which was coulombic efficiency. also suggested by the results of XRD and Raman measurements. Figure 4 shows Raman spectra of pristine GLG700 and that Additional peaks were observed at 787, 1014, 1094, and 1258 cm−1, charged to 4.8 V and discharged to 2.0 V. In all samples, the D and which are attributed to electrolyte solution. It was difficult to G bands around 1350 cm−1 and 1590 cm−1, which are attributed to determine the location of the residual PF6− ions in the interlayer the disordered graphitic region and ordered region, respectively, space of GLG even at 2.0 V. Since GLG contains oxygen atoms were observed. The peak position of the G band was a bit higher than introduced within its graphene layers in the form of C–O–C, the the standard value for graphitic carbons (1580 cm−1).48 This peak residual PF6− ions might strongly interact with positively charged shift can be attributed to the action of the oxygen atoms remaining in carbon atoms bonded to electronegative oxygen atoms. These results the graphene layers of GLG700. In the charged sample, the peak at revealed that a large number of PF6− ions can reversibly intercalate/ 1594 cm−1 almost disappeared and a new peak was observed at deintercalate into/from GLG, respectively, with a small number of
Journal of The Electrochemical Society, 2021 168 010528 Figure 7. Variations of XRD patterns of GLG700 during the 20-cycle charge-discharge test. residual PF6− ions at 2.0 V, which is the main cause of the irreversible capacity. Cycling properties of GLG.—Finally, charge–discharge cycling test of GLG700 was conducted. Figures 6a and 6b show the charge–discharge curves the variations in the dQ/dV curves during the cycles corresponding to the charge–discharge curves. While the intercalation started at a potential higher than 4 V at the initial cycle, it significantly dropped at the second cycle. This is probably caused by the irreversibly remained PF6− anion in GLG700, which expands interlayer distance. In addition, the dQ/dV curves clearly showed that the peak observed at 4.0 V in the second cycle gradually shifted to a lower potential during the cycles, and that the capacity under 4.0 V increased. On the other hand, the peak at 4.25 V slightly shifted to a lower potential with the increase in the dQ/dV value. During the discharge process, the shapes of the discharge curves above 3.0 V did not change over 20 cycles. On the other hand, under 3.0 V, the capacity increased with the increase in the cycle number. These results were more pronounced on the dQ/dV curves. The charge and discharge capacities and coulombic efficiency during 20 cycles were summarized in Fig. 6c. It clearly showed that the reversible capacity and the coulombic efficiency were enhanced during cycling, and the efficiency reached approximately 97% after the 5th cycle. These results in Fig. 6 indicated that electrochemical properties of GLG700 was enhanced during cycling. To clarify the cause of the change in the electrochemical properties of GLG700 during cycling, variations of XRD during the cycling test was conducted. Figure 7 shows XRD patterns of GLG700 at charged and discharged state at the 1st, 2nd, and 20th cycle, along with pristine GLG700. After the 2nd charge, the 002 peak emerged at lower angle compared to that at the first charge. In addition, a new peak was observed at 2θ = 34.8 degree, which was corresponding to 003 reflection of the stage-1 intercalation com- pound. In addition, the peak shift and 003 peak were also observed at the 20th cycle. Therefore, the number of intercalated anions increased compared to the initial cycle. For GLG700 after the 2nd Figure 6. (a) Charge-discharge curves, (b) dQ/dV curves, and (c) charge- and 20th discharge, the main peak was observed at slightly lower discharge capacity and coulombic efficiency of GLG700 electrode during 20 angle than that after the 1st discharge. It indicated that GLG 700 cycles. after the 2nd and 20th cycle had larger number of remaining PF6−
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