FLEXIBLE DRILLING & MACHINING SOLUTIONS - ASP Events

FLEXIBLE
DRILLING & MACHINING
SOLUTIONS

CMA WAS FOUNDED IN 1951
IN ALZIRA, SPAIN
36 km to the south of Valencia where we are working in a
factory with more than 3.000 square meters and have now
become one of the world’s leading manufacturers of CNC
Drilling Machines and Tapping Machines.

Custom made in house, these machine tools are built to order
and are geared towards increasing efficiency and lowering
production costs for our customers.

With bed sizes ranging from 3-25m' on the x-axis, and
0.8-3m on the y-axis, this machine is capable of handling
any and all parts that would enter a manufacturing
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facility. With Torque of 500Nm and spindle speed up
to 6000RPM makes flexibility a key component.

What ensures CMA products stand out from
other machine centres the most is the ability to
work in 'Pendulum Mode' which allows for
100% spindle uptime.

This process lets the operator safely
load/unload one side of the machine
while the spindle is working on the
other side, and vice versa.

We are pleased to invite you to
consider our products which
you may find personalised
value added solutions to
your projects.

3RD SERIES CNC MACHINE
DESCRIPTION

The CMA 3RD-CNC drilling center is the third generation of our flagship model used daily on all
continents of the world. The machine is equipped with the latest generation industrial PC-control,
servodrivers and servomotors produced by OMRON (Japan).

What capabilities should a drilling-center offer?

· Fast and easy drilling on the exact position (an incorrect positioned hole leads to problems during assembly
  and high additional costs).
· Suitable for single-parts (1 or 2 holes drilled in manual-mode) and for small and large series.
· Possibility to use conventional HSS-drills as well as modern Carbide-drills for fast production.
· Production of (several) small as well as large workpieces.
· Suitable for drilling, tapping, countersinking and flowdrilling.
· Perform light milling-jobs to avoid products being clamped / set-up on different machines.

Unique features of the 3RD-CNC drilling-center:

· Easy intuitive graphical programming, including GoTo-function in manual mode.
· Free programming in ISO-language (G-codes), f.e. complex milling-shapes, threadmilling, use of special tooling like
  deburring-tools.
· 2-axis interpolation on X/Y-axis, 3 axis interpolation for helical milling (X/Y/Z-axis).
· Positioning-speed X-axis = 30 m/min., Y-axis = 30 m/min.

         Model          3RD-3006      3RD-4506       3RD-6006      3RD-7506        3RD-9006     3RD-105-06

      Spindle motor                                           13,1 kW
       Spindle type                                       BT40 or CAT40
     Length of table    3000mm        4500mm         6000mm         7500mm         9000mm       10500
      Width of table                                          580mm
         T-slots                                  3 T-slots 20mm, distance 250mm
      Stroke X-axis     3000mm        4500mm         6000mm         7500mm         9000mm       10500
      Stroke Y-axis                                           600mm
      Stroke Z-axis                                           450mm
      Spindle-table                                        150-600mm
      Speed X-axis                                            30m/min
       Speed Y-axis                                           30m/min
      Speed Z-axis                                            9,6m/min
         Weight         6000kg        7000kg         8000kg         9200kg         10200kg      11500kg
    Max Drill and Tap                                    42mm Drill/M30
     Order Example                                     3RD6006/BT40/4000

GRD SERIES CNC MACHINE
DESCRIPTION

The CMA GRD Series CNC controlled gantry machine comes in a range of standard sizes but can be manufactured to
your requirements. The GRD is fitted with a 13.1 KW machining spindle which is perfect for many operations such as
rapid drilling, thermal drilling, tapping up to M45 holes, thread milling, milling and slot drilling. The Machine features a
mono-block, welded steel frame with high rigidity and a t-slot machine bed. Moving along precision ground liner rails on
all 3 axes, CMA ensure consistent high tolerance machining over the length of the machine bed. All moving parts are
self-lubricating to reduce machine downtime and the machine spindle is driven by a programmable servo-motor.

Features                                                       Control
· Mono-block, welded steel frame with high rigidity.           · Conversational & ISO (G-code) Programming.
· 12” color touch screen control.                              · OMRON color touch screen control.
· Machine moves along linear guideways on all axes.            · Memory up to 999 programs.
· Self-lubricating moving parts along all axes.                · 50 programmable zero-points.
· Spindle driven by a programmable servo-motor.                · 3 axes controlled (X,Y,Z ).
· Automatic tool changer for up to 12 tools.                   · Z axis can be programmed at different speeds along column.
· Electric panel with cooling system.                          · Helical Milling.
· External coolant systems, pump and tank.                     · Load programs with USB or data connection.
· Chip conveyor.
· Water protection screen.
· Automatic tool calibrator.
· RJ45 fast connection mounted on the frame.

            Model             GRD-30 – –    GRD-45 – –     GRD-60 – –     GRD-75 – –     GRD-90 – –     GRD-105 – –

         Spindle motor                                             13.1 kW
         Spindle type                                       BT/CAT40 or BT/CAT50
        Length of table                    000 / 4500 / 6000 / 7500 / 9000 / 10500mm or customized
         Width of table                    1200 / 1700 / 2000 / 2500 / 3000mm (applies to all Models)
            T-slots                               6 / 8 / 9 / 11 / 13 / 20mm – distance 250mm
         Stroke X-axis                     3000 / 4500 / 6000 / 7500 / 9000 / 10500mm or customized
         Stroke Y-axis                     1200 / 1700 / 2000 / 2500 / 3000mm (applies to all Models)
         Stroke Z-axis                                       500mm or customized
     Distance Spindle-table                                       120-620mm
         Table Height                                               880mm
         Speed X-axis                                              30m/min
         Speed Y-axis                                              30m/min
         Speed Z-axis                                              4,8m/min
       Max Drill and Tap                         60mm Drill / M45 (using 13.1 Kw spindle motor)
        Order Example                                     GRD4517/13.1/BT40/4000

BRD SERIES CNC MACHINE
DESCRIPTION

Introducing our lastest model the CMA BRD-CNC profile drilling center. The machine has been developed for fast,
accurate and economic production of steel profiles and is equipped with the latest generation industrial PC-control,
servodrivers and servomotors. But most importantly it has been fitted with a CNC controlled Hydraulic clamping system
to minimise product set up times and increase the ease of product removal. Fitted with a 13.1 kW motor and an
automatic toolchanger for up to 6 tools, this machine is the must have for fast and accurate metal profile machining.

Standard features of the BRD-CNC profile-drilling-center:
· Perform Drilling (max Ø42mm), Milling, Tapping (max M30), Chamfering, Thermal Drilling and Engraving operations.
· Hydraulic clamp system, which works in conjunction with machine head to drastically reduce machining set up times.
· Automatic tool-changer with 6 positions, fitted into machine column.
· X-axis 200 mm movable while product is clamped (for milling operations).
· 2-axis interpolation on X/Y-axis, 3 axis interpolation for helical milling (X/Y/Z-axis).
· Positioning-speed X-axis 25 m/min, Y-axis 25 m/min.
· Oil coolant spay system.

             Model                            BRD 12000                                  BRD 16000

   Min/Max profile-demensions                     50x50 – 610x610 mm (optional 610x1050 mm)
           Spindlemotor                                             13,1 kW
          Spindle RPM                                     2000, 2400, 3000, 4000, 5000
           Spindletype                                          BT 40 or CAT 40
          Length of table                     12000 mm                                   16000 mm
           Stroke X-axis                      12000 mm                                   16000 mm
       Stroke X/Y for milling                        250x600 mm (optional 250x1000 mm)
           Stroke Y-axis                                  610 mm (optional 1050 mm)
       Maximum toollength                                           300mm
Minimum distance spindle-workpiece                                   50mm
           Speed X-axis                                            25m/min
           Speed Y-axis                                             5m/min
           Speed Z-axis                                             5m/min
         Max Drill and tap                                    42 mm Drill/M30 Tap
          Order example                                   BRD1600/13.1/CAT40/4000

OPTIONAL EQUIPMENT

 · Coolant through spindle/tool.
 · Pressure 4 bars.
 · Pressure 7 bars.

 · Spraying system (minimum lubrication system with air+oil) for drilling/milling in profiles
  upto approximately 6 mm wall thickness.
 · Spraying time and interval programmable in the CNC control.

 · Automatic system for measuring height of the workpiece (Z reader).
 · 100% accurate flowdrilling and counter sinking. Tolerances in height of material and/or
   clamping systems are automatically compensated.
 · Avoids crash of tool in case of eventual programming mistakes. Max. allowed tolerance can
   be set in the parameters. In case the height of the product is out of tolerance the program
   will be interupted and an error message appears.
 · Maximum tool length 315 mm.

 · 4th axis (tube rotation), including selfcentering 3-jaw chuck.

 The rotary table is mounted on table with linearguides for fast set-up.
 · diameter 250 mm.
 · diameter 400 mm.

 · Lightcurtain in Y-direction 500 mm above the table on both sides of the gantry.
 · Safety measure to protect operators climbing on the table for clamping parts on
  wider machines.
 · GRD Only.

 · Spindle BT 50, including automatic rotary toolchanger for 10 tools.
 · Distance spindle-table 80-580 mm.

 · DrillCam;
   Complete CAD-CAM software for converting 2D DXF, DWG, DSTV or 3D STEP, IGES files
   into ISO machine-programs. Loading of programs into the control of the machine through
   Ethernet connection.

 · RPM and feed of tools are automatically set based on programmable library for different
   types of tools and materials.

 · Bigger Y-travel to work with profiles with maximum dimension till 1.050 mm.

 · Graphical programming;
   Generate a 3D drawing by selecting the shape of the material/profile and add the
   operations + positions through macros.
   The cutting data are set automatically based on the selected type material and tool
   (these data are entered in the toollibrary in the software). Including easy setup of
   nestings for 1 or multiple (identical or different) pro-ducts, graphical simulation and
   collision-warning .

JIG & FIXTURE DESIGN
Using high-level personnel skills and years of experience, our design team of engineers
offer a variety of services to our clients.

With savings on both costs and production times we are able to offer our customers a complete
design solution from fixture concept through to manufacturable detail drawings,
using our vast knowledge of Jig and Tool design and stress capabilities.

If required CMA UK can arrange for the manufacture of any Jig and Fixture using
our manufacturing partners.

Our designers have been involved with the design of numerous lifting tools,
holding fixtures and assembly jigs.

We believe in efficiency, accuracy, cost control and most importantly
successful communication with our customers to achieve the perfect design for
our customers.

Contact us for more details about our
Jig & Fixture Design

+44 (0)161 292 3206
INFO@CMAMACHINETOOLS.CO.UK

CMA MACHINE TOOLS UK
84 Northcliffe Road, Stockport
Cheshire SK2 5AQ

+44 (0)161 292 3206
INFO@CMAMACHINETOOLS.CO.UK

SPAIN HEADQUATERS                 GERMANY HEADQUATERS

Pol. Ind. El Pla Parcela M18      CMA Mashinen GmbH
46600 ALZIRA (Valencia – Spain)   Jakobistrasse 17
                                  46354 Oeding

ITALY HEADQUATERS                 USA HEADQUATERS

Via Donatori di Sangue 8/10       851 Industrial Drive
22060 Arosio (CO) – Italia        Wapakoneta
P.IVA: 03071500130                Ohio 45895