FINAL PROGRAM ELECTRICAL AND INSTRUMENTATION APPLICATIONS AND AUTOMATION - www.pcic-middle-east.com - PCIC Middle East
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ELECTRICAL AND INSTRUMENTATION
APPLICATIONS AND AUTOMATION
FINAL PROGRAM
www.pcic-middle-east.com
PCIC Middle East Abu Dhabi Conference 2019 would like to thank its sponsors
Platinum Sponsors
Partners
www.pcic-middle-east.com
Conference Site
Abu Dhabi InterContinental Hotel
King Abdullah Bin Abdul Aziz Al Saud Street, Abu Dhabi, UAE
Tel : +971-2-6666888
Executive & Technical Program Committee PCIC Middle East Local Committee
Peter Pieters, Sabic (NL), Executive Committee Allen Gibson, CAPE Industries (UAE),
Chair Local Committee Chair
Paul Donnellan, Shell (NL), Executive Committee Krish Singh, EX-SafeT (UAE)
Vice Chair, Technical Committee Chair
Jeremy Andrews, Siemens (D), PCIC Europe Local Vishnu Kumarkh, Schneider Electric (UAE)
Committee Chair
Allen Gibson, CAPE Industries (UAE), Vice Chair, Bhavik Bhatt, Eaton (UAE)
PCIC Middle East Local Committee Chair
Diedrich Thaden, Wintershall (D), Vice Chair, Morten Trillingsgaard, ABB (UAE)
Automation Technical Chair
Luigi Bellofatto, SKEMA (I), Technical Secretary Dana Younis, ADMA (UAE)
Bert Engbers, ABB (NL), Vice Chair Sponsors Mehdi Zerraghi, Hubbell Killark (UAE)
Caroline Vollet, Schneider Electric (F), Secretary Heba Saif Saeed Habeib Alkayyoomi, ADNOC (UAE)
Jan Verstraten, Dow (NL), Treasurer Halima Saeed Khamis Al Azeezi, ADNOC (UAE)
Terence Hazel, Consultant (F), Assistant Technical Aysha Kemaidesh Abdulwahed A. Alkaabi, ADNOC (UAE)
Secretary
Cécile Gaudeaux, Air Liquide (F), Tutorials Shaikha Mahmoud Mohamed Alansari Alnaqbi, ADNOC
(UAE)
Chris Thomason, Eaton (UK) Harish Tandon, Roxtec (UAE)
Philippe Angays, Technip (F) Caroline Bishop, Qhi Groupe (UK)
Ben Johnson, Termon (USA)
Florent Baldeck, WEG (F)
Bruno Leforgeais, Total (F) PCIC Middle East Technical Committee
Pascal Egli, Schneider-Treuhand (CH) Naman Shah, WorleyParsons (UAE), Technical chair
Philippe Verniere, ADNOC Onshore (UAE), Technical Vice-Chair
General Assembly Board Krish Singh, Ex-SafeT (UAE), Technical Vice-Chair
Jean-Charles Guilhem, 2B1st Consulting (F), GA Thenarasu Muthu, ADNOC Offshore (UAE), Technical
Board Chair Advisor
Patrick Leroux, `Retired from Total (F), GA Board Ghada Matar Ali, ADNOC Onshore (UAE), Technical
Vice-Chair Secretary
Terence Hazel, Consultant (F), GA Board Secretary Sanjay Nagpal, ADNOC Onshore (UAE), Technical
Advisor
Justin Mason, BP (UK) Yashpal Singh Chouhan, Sabic (KSA), Technical Advisor
Pradeep Rath, ADNOC Gas Processing (UAE), Technical
Advisor
Arpad Veress, ExNB Certification Institute (H), Technical
Advisor
Contacts
Peter Pieters, SABIC (NL) peter.pieters@sabic.com
Allen Gibson, Cape Industries (UAE) allen.gibson@capeindustries.com
www.pcic-middle-east.com
Welcome to Abu Dhabi!
Dear conference attendees,
For the 7th time now, PCIC Europe association organizes PCIC Middle East
conference, a knowledge sharing event for Electrical and Automation engineers in
the Petroleum, Chemical and Pharmaceutical
Industry. Last year was my first time to visit Abu Dhabi InterContinental hotel and I
must say that I was positively surprised by the interactions during the program as well as the
networking during the breaks and the hospitality event. My hope, expressed in my 2018 introduction
has come true. It was an enthusiastic atmosphere with active listening audience and good discussion
before closing a topic.
Also this year we continue with the Event Mobi App to help you go through the conference schedule,
download the papers and rate them to help us improve the content. Not to forget that the App also
provides visibility to our sponsors, without whom we would not be able to organize this event. I repeat
from what I wrote last year: the PCIC Europe committee, who organizes PCIC Middle East is a non for
profit organization. This means that we are financially dependent on the application fees and sponsors.
During the last 5 years we have been able to balance the costs with the incomes and we hope to do so
today and in the future. Maybe you have noticed that we also have a new website. In the future this
website should enable us to give you better accessibility to the knowledge content that the association
has collected during the past 16 years, one of the foundations of PCIC Europe and PCIC Middle-East.
We continue to have only one session at a time, to allow all participants to attend all presentations. I
thank the technical committee for the review of all papers to ensure quality, novelty of technical
subjects and in depth knowledge sharing in both Electrical as well as Automation and especially also
Digitization. If you are interested to join this committee, then please contact one of the executive
committee members, who are present during the event.
Allen Gibson and the local team have been motivated by your responses last year to again collect a
challenging technical program including tutorial. With the same team as last year, I trust the
organization is in good hands. I wish you lots of learning, interesting new contacts and an enjoyable
stay in Abu Dhabi.
Regards,
Peter Pieters
Executive Committee Chair PCIC Europe
www.pcic-middle-east.com
Greetings from the Technical Committee and Local Organizing Committee
2019 marks the 7th Annual PCIC Middle East. We want to help you achieve the most
benefit from this conference, and we encourage you actively participate in the
conference in the following ways:
• Download and login to the PCIC Middle East app on your phone, tablet and/or computer
• Actively participate in the 9 technical presentations and ask questions during the allotted Q &
A time
• Engage with the 2 tutorial presenters to gain the most knowledge and also to share your
experiences – these tutorials are interactive learning opportunities
• Be prepared for the 2 panel discussions (Harmonics Safeguard and Good Maintenance
Practice), where the expert group of panelists will engage with questions from the audience
on these important subjects
• Rate each technical presentation and tutorial using the conference app – your inputs are
valuable to the committees as we select the most appreciated authors and presenters, and
also as we consider topics for future conferences
• Enjoy the networking time during coffee breaks, lunch and the networking reception by
meeting new industry experts, introducing yourself to younger attendees to encourage their
growth, and visiting our conference sponsors to learn about how they may help.
• Most importantly – have fun and make new friends in this great industry we all serve.
Our Technical Committee and Local Committee are 100% volunteer based. If you are interested to
serve our industry by becoming active in either a technical or organizing committee, we invite you to
contact any of our Committee Members to learn more.
I would like to say thank you to our authors and presenters. As an industry-focused learning and
knowledge-sharing conference, we all rely on the expertise of these industry peers that make the
commitment to research, write and present the technical content for PCIC Middle East. If you would
like to be an author or presenter at a future conference, the time is now!
Please visit www.pcic-middle-east.com to learn more about the process and then simply upload your
abstract to www.pcic-library.com for consideration.
Welcome to PCIC Middle East and thank you for your active participation!
Allen Gibson
Chair – PCIC Middle East Local Committee
www.pcic-middle-east.com
PCIC Middle East Mission
To provide an international forum in the heart of the major source of petroleum products for the
exchange of electrical applications technology relating to the petroleum and chemical industry, to
sponsor appropriate standards activity for that industry, and to provide opportunity for professional
development.
PCIC Middle East Strategies
1. The PCIC Middle East conference will be held in locations allowing a maximum number of engineers
to attend.
2. The PCIC Middle East conference will be a means to promote participation and sharing of experience
by a broad base of engineers, with an emphasis on both younger and senior engineers.
3. Attendees will be encouraged to participate in technical activities including authorship of papers
and participation in IEC standards development including IECEx.
4. The quality of PCIC Middle East papers is essential for the PCIC Middle East mission and is given
highest priority. Application oriented papers are given priority.
5. The PCIC Middle East committee members ensure that the technical content of the conference will
meet the evolving needs of the industry and meet the expectations of those working in the location
where the conference is held.
6. Participation of engineers from all types of companies involved in the industry will be encouraged,
including end users from international and national oil companies, local and international engineering
companies, local and international manufacturers and regulation bodies.
www.pcic-middle-east.com
Technical Programme: Day 1 – Tuesday February 26th, 2019
07:00 – 07:30 Author’s Breakfast (Mandatory for ALL presenting authors to participate)
07:30 – 08:00 Registration Open
08:00 – 08:30 Welcome and Keynote
Paper 1 - Improvement of Insulation System for Electrical Rotating Machines up to
08:30 – 09:15
15.9kV (ME19_04)
Paper 2 - The importance of analysis and simulation for generator applications
09:15 – 10:00
(ME19_03)
10:00 – 10:30 Break & Exhibits open / Poster Session
Tutorial 1 - Motor Bus Transfer Applications, Issues and Considerations
10:30 – 12:00
(ME19_01)
12:00 - 13:00 Lunch & Exhibits
Paper 3 - Monitoring of Stator Endwinding Vibration on Motors and Generators
13:00 - 13:45
(ME19_09)
Paper 4 - Electrical Competency - What is the true measure? (ME19_10)
13:45 - 14:30
14:30 – 15:00 Break & Exhibits open / Poster Session
Paper 5 - IEEE Standards on Industrial and Commercial Power System Harmonic
15:00 – 15:45
Studies (ME19_07)
15:45 – 16:30 Panel Discussion 1 – Harmonics Safeguard
16:30 – 17:00 Exhibits open / Poster Session
Welcome & Networking Reception sponsored by Beckwith Electric
17:00 – 19:00
www.pcic-middle-east.com
Technical Programme: Day 2 – Wednesday 27th, 2019
07:30 – 08:00 Registration & Exhibits open / Poster Session
08:00 – 08:30 Welcome & Announcements
Paper 6 - Why and How to Replace a Steam Turbine with Electric Drive
08:30 – 09:15
(ME19_02)
Paper 7 - Renewable Offshore Wind Power For Oil & Gas Platforms - Case Study
09:15 – 10:00
(ME19_06)
10:00 – 10:30 Break & Exhibits open / Poster Session
Tutorial 2 - Quickly and Easily Enable Digitalization in the O&G Industry
10:30 – 12:00
(ME19_12)
12:00 – 13:00 Lunch & Exhibits / Poster Session
Paper 8 - Digitalisation in Medium Voltage Variable Speed Drive Systems
13:00 – 13:45
(ME19_11)
Paper 9 - Ex. Equipment maintenance management : Best Practices in ADNOC
13:45 – 14:30
GP - HABSHAN-5 (ME19_08)
14:30 – 15:00 Break & Exhibits open / Poster Session
15:00 – 15:45 Panel Discussion 2 – Good Maintenance Practice
15:45 – 16:00 Awards & Recognition
16:00 Closing
www.pcic-middle-east.com
Abu Dhabi InterContinental
Hotel Floorplans
Cocktail reception
Conference room
Coffee breaks, networking,
Sponsors table
www.pcic-middle-east.com
HOW TO
Access Your Mobile Event App
eventmobi.com/app/pcicme2019
ACCESS - APP STORE ACCESS - WEB BROWSER
The event is available through the EventMobi app for iPhone The event’s app is accessible on smartphones, tablets and
and Android. The event app can be directly accessed through laptops through a web browser like Safari, Chrome or Firefox.
the EventMobi app by visiting: Simply enter the unique event code for the event. The event’s
organizers will be promoting this URL. Your Event App that
eventmobi.com/app/pcicme2019. is accessed via the supported web browsers not only load
quickly with just a single URL, they also work offline.
eventmobi.com/app/pcicme2019
BOOKMARK ON YOUR HOMESCREEN FOR
ADDED CONVENIENCE
Just enter the event’s URL in your preferred browser
and save the app to your home screen. The following pages
provide instructions on how to add an icon to your home
screen based on device and browser.HOW TO DOWNLOAD FROM App Stores 1. Visit eventmobi.com/app/pcicme2019 2. Tap the “Get The App” button 3. The app will automatically download from your app store and launch the event!
HOW TO INSTALL THE WEB APP ON
iPad & iPhone
1. Enter the custom event URL (eventmobi.com/app/ 2. Tap Add to Home Screen.
eventcode), follow the instructions in the pop-up and
tap on the arrow icon.
3. Name the Icon. 4. Tap on the icon on your home screen
to access the mobile event guide.HOW TO INSTALL THE WEB APP ON
Android
1. In your Android browser, enter your custom 2. Select Add to Home screen.
event URL (eventmobi.com/app/pcicme2019)
and
tap the Menu button.
3. Name the Icon. 4. Tap Add. The guide has been added to your
list; tap on it to access it.HOW TO INSTALL THE WEB APP ON
eReaders
1. Enter the custom event URL in the eReader
browser (eventmobi.com/app/pcicme2019)
EventMobi works on all eReaders with a web browser such
as Kindle and Kobo.The following papers will be presented
at the 7th PCIC Middle East 2019.
Ref. Title Authors
ME19_02 Why and How to Replace a Steam Turbine with Electric Drive Gunther Schwarz
Siemens AG
In recent years, as the world has accelerated its transition away from burning
Ralf Gillmann
fossil fuels in favor of cleaner sources of energy, more and more process
Siemens AG
facilities have examined the scenario of replacing prime moving steam
turbines with electric drive trains. When compared to steam turbines, electric Ivan Mihajlovic
motors offer higher efficiency, increased operational flexibility, and lower Siemens LCC
maintenance. In many instances, motors can also be powered by renewables,
resulting in a substantial reduction in CO2 emissions.
In order to efficiently and cost effectively execute a drive train revamp project
and maximize use of existing facility equipment, such as compressors,
expertise and pre-engineering are required to analyze all relevant mechanical,
structural, and electrical interfaces, as well as utilities, in order to determine
technical feasibility. This paper will discuss when it makes technical sense to
replace a steam turbine with an electric drive and outline the many benefits
that can be realized by doing so. It will also discuss executional steps and
considerations from concept to start of operation, using lessons learned from
real-world revamp projects.
ME19_03 The importance of analysis and simulation for generator Andrea Ferruccio
applications ABB
Andreas Brandt
The approach to the selection of the right generator circuit breaker for each ABB
specific generation plant has globally changed, thanks to the introduction of
new IEC/IEEE 62271-37-013 Standard.
According to this Standard, the process of selection of the generator circuit
breaker shall be accompanied by a proper, effective analysis of the main
parameters and characteristics of the plant, which can vary from project to
project.
This is crucial to achieve the full protection of all generator plant assets with
the best fitting generator breaker according to the latest Standard.
This paper is aimed right to explain the Standard prescriptions about
generator circuit breaker assessment and selection, after a brief technical
background, to provide an overview on the main tools currently used for this
purpose and, finally, what are the main customer benefits coming from this
approach.
ME19_04 Improvement of Insulation System for Electrical Rotating Lionel Durantay
Machines up to 15.9kV General Electric
Yunus Karakus
For medium voltage motors and generators, the insulation system has to General Electric
operate at nominal voltage and F-class condition of temperature at least 20
years. It is well known that the corona activity due to medium voltage above Corentin Laurent
3kV and temperature effect impact the lifetime of the insulation. A General Electric
combination of Vacuum Pressure Impregnated Epoxy Anhydride resin with a
new arrangement of conductive armor and stress grading tape is proposed Saeed Haq
and compared to conventional designs up to 15.9kV. An ultraviolet camera General Electric
captures the partial discharges activities created by the ionization of the air
up to breakdown. The corona discharges are strongly reduced with this new
insulation system. Besides the AC high potential tests, DMA, 400-hour voltage
endurance tests and thermal classification tests are also performed,
highlighting a better behavior of the proposed insulation being a good
candidate for line fed and variable speed drive configurations.Ref. Title Authors
ME19_06 Renewable Offshore Power For Oil & Gas Platforms - Case Shervin Shokooh
Study ETAP
Tanuj Khandelwal
Offshore oil & gas drilling platforms are typically isolated systems with onsite ETAP
generation primarily consisting of gas turbines. These turbines have an energy
conversion efficiency comparable to renewable energy conversion technology,
around 30%, versus onshore gas turbines with efficiency greater than 50%.
Climate change is the key driver to revisit CO2 and NOX emissions from these
gas turbines near pristine ocean waters and replace them with clean energy
as the primary generation source. Potential benefits of supplementing fossil
fuel based power generation with renewable energy is explored in this
theoretical case study where a power generation controller algorithm is
developed such that renewable energy is given higher priority and energy
‘gaps/dips’ are filled in by fossil fuel.
Time domain simulation is used to test the controller from power system
stability, reliability sensitivity perspective. Further optimization of energy
usage and higher renewable energy penetration is analyzed with the use of
energy storage device and DC distribution network.
ME19_07 IEEE Standards on Industrial and Commercial Power System JJ Dai
Harmonic Studies Eaton Corporation
JJ Dai, PhD, SIEEE, Eaton Corporation
This paper discusses the latest IEEE Std. P3002.8 draft “Recommended
Practice for Conducting Harmonic Analysis Studies of Industrial and
Commercial Power Systems”. The standard is based on IEEE Std. 399 (Brown
Book) with many new enhancements and additions. The new standard
systematically discusses requirements and recommendations for performing
power system harmonic studies, including developing system model,
modeling various harmonic sources and electrical equipment and devices that
affect harmonic flows and distortions, preparing required data for modeling
and studies, validating model and data, selecting study cases, and generating
results and outputs. Necessary features for computer tools are listed and
discussed. The latest IEEE Std. 519-2014 is referenced in the standard, as well
as IEC standards related to interharmonics. A couple of illustration examples
are provided at the end to help readers further understand process of
harmonic studies and results. Author of this paper is the chair of IEEE Std.
P3002.8 working group.Ref. Title Authors
ME19_08 Ex. Equipment Maintenance Management : Best Practices in PRADEEP KUMAR RATH
ADNOC Gas Processing ADNOC GAS PROCESSING
Abdulla Husain Al Hammadi
In the oil & gas sector most of the critical equipment is installed in hazardous ADNOC Gas Processing -
classified areas. Based on the fact that electrical equipment is a potential Habshan-5 Plant
source of ignition, Certified Electrical Equipment (CEE) and other Ex.
equipment such as Lighting, field instrument are installed and duly maintained John Koshy
to ensure integrity of plant, avoid any incident, and achieve safe plant ADNOC Gas Processing -
operations. Habshan-5 Plant
At ADNOC Gas Processing, we are following a robust maintenance and
inspection strategy for Ex. equipment, including competency of the team. Ex- Sri Chakrapani
register is created in CMMS for installed base of 85,000 Ex. Electrical & Rengabashyam
instrument equipment. Inspection & maintenance practice covers visual, close ADNOC Gas Processing -
& detailed inspection in line with IEC-60079-17. Stringent Health, Safety & Habshan-5 Plant
Environment Critical Equipment System (HSECES) and Performance Standards
with well-defined Minimum Assurance Task for each barrier is in place to
ensure high level integrity as a proactive measure.
ADNOC Gas Processing values human assets - an imperative to achieve a high
level of performance. All the maintenance staff including lighting technicians
are certified by "CompEx" modules ExF,...
ME19_09 Monitoring of Stator Endwinding Vibration on Motors and John Letal
Generators Iris Power
Jason Eyles
High speed generator and motor failures due to stator endwinding vibration Portlands Energy Centre
have become more prominent in recent years due to extensive repair costs as
well as lost production that are often associated with such failures. The Mladen Sasic
vibration is a response to the electromagnetic forces created by the current in Iris Power
the stator windings. Excessive vibration levels can be attributed to loosening
of the support system or mechanical resonance where the structural natural
frequencies coincide with the frequency of the electromagnetic force.
Insulation abrading or failure by copper fatigue can result if left for an
extended period of time. IEC 60034-32 describes methods to monitor
endwinding vibration on-line with fiber optic sensors in a way that the onset of
looseness can be identified and the support structure repaired in a timely
manner. A 288 MVA, 21 kV steam turbine driven air cooled generator with
endwinding vibration data prior to and after a system event that led to the
loosening of the support structure was trended on-line until suitable repairs
could be made and the vibration levels returned to normal.
ME19_10 Electrical Competency - What is the true measure? Martin Jones
CompEx / JT Limited
This paper seeks to clarify exactly what an Electrical
Peter Bennett
Craftsperson/Operative/Technician who prepares, installs, inspects and
Consultant
maintains various Electrical Equipment Protection Concepts, is expected to
know, understand and be able to correctly carry out safely, to enable them to Mike Ellis
be deemed core competent to work safely in explosive atmospheres. EEMUA
The experience of managing a Competency Validation Assessment
Certification Body, provides a rich history over the last 25 years of where skill
shortages are identified during practical assessments that are part of an
international scheme accredited by UKAS to ISO/IEC 17024:2012 Conformity
Assessment - General Requirements for bodies offering Certification of
Persons.
Moving up the competency ladder is also important and the paper will
demonstrate the necessary skills required to continue to develop their
improved competency in explosive atmospheres through supervisory positions
up to the Responsible Persons Duties as the person accountable for
everybody’s actions or inactions.Ref. Title Authors
ME19_11 Digitalisation in Medium Voltage Variable Speed Drive Umesh Mandlekar
Systems Siemens AG
Vijay Ganesan
In this paper we talk about influence of digitalization in process industries and Siemens AG
how it can be adapted to Medium Voltage Motors & drive systems. Various
aspects of digitalization like monitoring, preventive maintenance and using
detailed simulations will be discussed in details.
Data logging and monitoring of critical parameters will give clear picture of
the drive system conditions. Automated analysis of this data can be used to
prevent any unplanned shutdown. Detailed information about medium voltage
drive train analytics will be provided.
Simulation models can be used to analyse complex drive system topics which
can not be tested physically in test field like Voltage dips or protective
measures in case of short circuits. Also simulations can be used to reduce the
risk during commissioning by performing pre commissioning studies. This
helps to identify the project specific drive system parameters prior to
commissioning. Examples of each of these cases will be provided.
Whether you want to monitor one component or the entire drive train, Drive
Train analytics can be tailored to grow with customer needs and continuously
monitor installed components.The following tutorials will be presented
at the 7th PCIC Middle East 2019.
Ref. Title Authors
ME19_01 Motor Bus Transfer Applications, Issues and Considerations Carol Cohen
Beckwith Electric Company
To maintain plant operation and process continuity in power plants and
Thomas Beckwith
industrial facilities, synchronous fast and in-phase transfer methods are
Beckwith Electric Company
described that transfer motor buses from a main source to an alternate source
under planned or emergency conditions. Case studies of live, in-service Murty Yalla
transfers prove the consistently reliable and smooth nature of the synchronous Beckwith Electric Company
transfers, employing a new torque ratio criterion as a measure of success.
However, the widely-used residual voltage (slow) transfer method closes the
alternate source breaker when the motor bus voltage falls to about 25% rated,
paying NO attention to the phase angle between the disconnected motor bus
and the alternate source. A large phase angle at close causes damaging
torques and can result in premature motor failure and mechanical failures, and
loss of process.
Dynamic conditions that occur immediately prior to and during bus transfer
are presented and revealed in the field data, linking their relevance to
application of motor bus transfer methods.
ME19_12 Enabling Edge and Cloud Computing in the O&G Industry Brian Canney
Schneider Electric
Every business, including the Oil and Gas industry, relies on compute power to
run and manage their operations. Most every organization today is utilizing
private clouds, IoT applications, analytics, Edge computing, high performance
computing and so on. These new technologies are driving the way we run our
businesses today making the operations faster, more efficient and much more
effective, but they also present challenges. The challenges, especially in the
Oil and Gas industry, is how to quickly and effectively implement these
technologies and do so in remote and sometimes hazardous areas. The
answer is to implement a prefabricated data center, one designed and built to
meet your needs and capable of being installed and operated in remote areas
and able to withstand harsh environments. Learn how you can overcome these
challenges with a prefabricated data center, a data center built to meet your
requirements in a quality controlled factory and shipped complete to your
installation location. Most are completely self contained and can be shipped
and operated almost anywhere. Come learn more about this innovative,
flexible data center solution.NOTES www.pcic-middle-east.com
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