Fast Tracking Your Material Compliance Data Collection Program - Thank You for Joining the Webinar. We Will Be Starting Shortly.
←
→
Page content transcription
If your browser does not render page correctly, please read the page content below
Fast Tracking Your Material Compliance Data Collection Program Thank You for Joining the Webinar. We Will Be Starting Shortly. www.ipoint-systems.com www.ihsmarkit.com 1
Fast Tracking Your Material Compliance Data Collection Program www.ipoint-systems.com www.ihsmarkit.com 2
Speakers Marc Church President, U.S. Sales and Operations iPoint, Inc. Scott Wilson Content Solutions Strategist IHS Markit 3
Agenda • iPoint Overview / IHS Overview • Background / Context • Elements of a Success Material Compliance Program • Fast Tracking Your Compliance Program 1. Project Setup 2. Loading BOMs and performing gap analysis 3. Leverage information from 3rd Party Reference Databases 4. Automate Data Collection 5. Leverage third Party Content Services (IHS Markit) 6. Automate Analysis and Reporting • Summary • Questions & Answers 4
iPoint in Numbers in business since 150 97 % employees 2001 and growing 11 customer renewal rate locations worldwide 45,000+ impacting new customers per month customers 250 100 million > 500 from 110 leading global products countries manufacturers iPoint is a software and services company focused on product & process compliance & sustainability. 6
iPoint Worldwide Americas Europe Asia iPoint-systems AB Växjö, Sweden iPoint Ltd. iPoint Software and Manchester, UK iPoint-systems gmbh Information Technology Headquarters iPoint Korea iPoint Inc. Reutlingen, Germany (Shanghai) Ltd. Suwon, Korea Ann Arbor, MI, USA iPoint France Shanghai, China Paris, France iPoint Inc. iPoint-systems gmbh iPoint Japan Munich, Germany TisaMax Technical Los Angeles, CA, USA Co Ltd Co., LTD Tokyo, Japan New Tapei City, Taiwan iPoint-Austria GmbH Vienna, Austria 7
Many Regulations – One Solution Design For Environment Reusability Recyclability ELV (IMDS, CAMDS) Recoverability RoHS 2, CE, WEEE REACH DATA, RISK & TSCA Cal. Prop. 65 PROCESS MGMT. + SUPPLY CHAIN Conflict Minerals CSR INTEGRATION Slavery, Human Trafficking Environmental Mgmt. Life Cycle Assessment Plant Safety EHS Alternatives Analysis Occupational Safety 8
We help 50,000+ customers in 140+ countries address FINANCIAL strategic challenges with CHEMICAL MARKETS DATA & SERVICES interconnected areas of ECONOMICS & expertise ENERGY COUNTRY RISK ENGINEERING & AUTOMOTIVE PRODUCT DESIGN AEROSPACE, OPERATIONAL RISK DEFENSE & & REGULATORY SECURITY COMPLIANCE MARITIME TECHNOLOGY, & TRADE MEDIA & TELECOM DIGITAL & WEB SOLUTIONS 10 © 2017 IHS Markit. All Rights Reserved.
IHS Parts Solutions IHS CAPS Universe Electronics Database USE MODELS I H S PA R T S S O L U T I O N S ? Obsolescence, Component Availability and Part Research World’s Largest And Most Comprehensive Component Database Second Sourcing & Component Replacement Environmental Compliance Export Controls o Over 500M maintained parts Conflict Minerals o Similar parts grouped together in hierarchical Compliance classification and described in a standard way Counterfeit o Rich content enables critical finding, compliance, Avoidance lifecycle and maintenance use models 11
IHS Parts Solutions A P P L I C AT I O N / S E R V I C E C A PA B I L I T Y BOM-based part analysis and reporting: BI BOM Intelligence obsolescence, compliance, etc.; PCN/EOL Web based Alerting Part of BOM Intelligence (but avail CAPS U Catalog separately) Part Catalog capabilities: part Web based look-up, research, alternates, NPI, export … Integration interface to dynamically Web Services integrate Client applications to CAPSU; XML-based API Alert on changes (also see PCNAlert) Material Compliance and Conflict Mineral SH CM MC Product Compliance Compliance and Reporting; SustainHub Platform and Applications Supplier Portal Obsolescence, Material Compliance, CS Content Services Export Control, Conflict Minerals; and Content and Capabilities other content for all types of Parts 12
Regulatory Background and Context 13
Regulation Notes: Updates Continue! RoHS Requirement Note Cat: 8: 9: 11: 1-7,10* Medical Monitor & other Device Control EEE EU RoHS 2 • Restricts 6 substances Homogenou Jan July 2014 July 2017 July (2011/65/EU) • CE Marking s Level 2013 2018 • Declaration of Conformity • Technical File (EN 50581) +4 Phthalates • Restricts 4 phthalates Homogenou July July 2021 July 2021 July (2015/863/EU) s Level 2019 2019 EU RoHS 3 • EU review of the Directive per Article 24 of RoHS 2 directive by July 2021 * Categories 1-7: small and large household appliances, IT and telecom equipment, consumer equipment, lighting equipment, electrical and electronic tools; toys, leisure and sports equipment; automatic dispensers REACH Requirement Note REACH (EC) No • Notification to ECHA of SVHC in articles (Article 7) • Article Level 1907/2006 >0.1% and > 1 tonne/yr.; unless no exposure • Once an article always an article • Communication of SVHC in articles (Article 33) (court case C-106/14) • Restrictions of some SVHC (Annex XVII) • 174 SVHC as of today CA Prop 65 Requirement Notes & Dates Safe Drinking • Determine if any prop 65 substances in products • Exposure level driven rather Water and Toxic • Determine if exposure and if levels require a warning than concentration Enforcement Act • Provide clear and reasonable warning • Compliance by August 2018 of 1986 14
Elements of a Success Material Compliance Program 15
In a perfect world… BOM Material Compliance BOM …you would always have the content you need 16
Program Overview Automated Direct Content Sourcing from Suppliers 3rd Party Content (IHS Markit) Internal Compliance Part Library BOM BOMS Leverage Existing Leverage IHS Source the GAP • Parts Content Compliance Content BOM Automated Report Roll- Up with Completed Part Compliance Content BOM Compliance Analysis 17 February 2016· © 2016 iPoint-systems gmbh
Program Overview Existing Parts Define Supplier Compliance Content Communication / Acceptance / Corrective Project Existing Supplier / Contacts Action set-up tasks Automated Supplier Requests Supplier / Contacts 3rd Party Content (IHS Supplier Response via Markit) Portal Internal Compliance Review provided Part Library content and accept / reject BOM BOMS Leverage Existing Leverage IHS Source the GAP • Parts Content Compliance Content BOM Automated Report Roll- Up with Completed Part Compliance Content BOM Compliance Analysis 18 February 2016· © 2016 iPoint-systems gmbh
Fast Tracking Your Material Compliance Data Collection Program 19
Project Set Up 20
1. Project Setup Fast Track: Existing Content • Migrate supplier contact information from existing systems − Identify existing contact information from all sources − Support multiple contacts per company and area of expertise • Migrate existing compliance information − Identify existing internal compliance content and assess for usefulness − Determine if part by part review with new acceptance criteria is needed − Use automated tools to load data − For review and acceptance − Bulk load and accept as is 21
1. Project Setup Fast Track: Supplier Communication Plan (a) • Define supplier communication process − Acceptance criteria − Corrective action plan − Escalation processes − Track supplier responsiveness • Requesting Information − Include background and make clear request (use a standard) − Maintain supplier contacts per area of compliance and use − Provide supplier training and support 22
1. Project Setup Fast Track: Supplier Communication Plan (b) • Empower Suppliers − Automated Tools • Support Suppliers with 3rd party content services (IHS Markit) − Accept responses via email if supplier preference − Accept FMD in any clear format, process, standardize 23
Loading BOMs and Performing Gap Analysis 24
2. Perform Gap Analysis Fast Track 1. Load BOM from PLM / ERP system—or Complete Part List 2. Determine what compliance part content is available in your compliance library, in reference databases and what needs to be Directly Sourced Parts and CAPSU Matching Analysis IHS CAPS Universe Environmental Coverage Mismatch Submitted Part (support mfr No Submitted Parts REACH REACH Records Duplicate Parts Exact Match Close Match but not part) Match (Unique) RoHS Y/N RoHS CoC SVHC Y/N CoC FMD 19,525 582 11,762 2,214 3,487 1,480 18,943 11,500 9,168 10,998 10,681 6,417 2.98% 60% 11% 18% 8% 61% 48% 58% 56% 34% REACH REACH Matched Parts RoHS Y/N RoHS CoC SVHC Y/N CoC FMD Mismatch Part Match to IHS CAPS Universe (support mfr 13,976 82% 66% 79% 76% 46% but not part) 18% Close Match No Match Environmental Coverage 11% 8% Duplicate Parts FMD 3% REACH CoC REACH SVHC Y/N Exact Match 60% RoHS CoC RoHS Y/N 0% 10% 20% 30% 40% 50% 60% 70% 80% 90% 25
Leverage Information from 3rd Party Reference Databases 26
3. Leverage compliance content from IHS CAPS Universe (CAPSU View) 27
3. Leverage CAPSU—match and pull into iPoint Material Compliance 28
3. Leveraging Content during three compliance content processes Initial Build • When first implementing a new system and need massive content for existing products and parts New Part Introduction • When first implementing a new system and need massive content for existing products and supported parts Maintenance • Update to compliance information due to: • Changes in regulations • Expiring exemptions • Changes to the part 29
Automate Data Collection 30
What Are the Benefits of Automating Your Compliance Program? • Reduces Time/Cost o Eliminates manual processes • Frees Up Resources o Key staff can spend more time on other activities such as: • Monitoring changing customer requirements • Discussions with management • Overall business process improvements • Provides Scalability o Easily incorporate other business units o New acquisitions • Provides Consistent/Predictable Process for Suppliers to Follow o Standard processes make it easier for suppliers to submit data • Reduces Human Error • Makes Auditing Easier/Safer 31
Using Material Compliance Software Software Automation Options 1. Systems integration with other key business systems 2. Supplier communications 3. Supplier submission 4. Data review/analysis 5. Data export and reporting iPoint Compliance Agent 32
Automating Systems Integration • Data Flow Into the Application o Supplier contact information o Purchased parts list o Bills of Materials o Process approval for new chemicals/materials • Data Flow Out of the Application o o Part/compliance flags Supplier grading Systems o Management reports Integration o Other statistics • Methodology o Web services o Batch File Processing o Staging Tables 33 February 2016· © 2016 iPoint-systems gmbh
Fast Tracking Supplier Communication • Supplier Communication − Automate Initial Emails • Can be triggered upon activation of a new part or supplier in the software Supplier • Can be triggered based on a Communication change to a directive or regulation − Automate Reminders − 15, 30 and 60 day cycles with escalating messages − Have a “new account” ready when the supplier is ready to submit − Automatically update supplier contact information • Escalation Processes o Automate the process of internal escalation • Emails/data sent to purchasing or supply chain 34 February 2016· © 2016 iPoint-systems gmbh
Fast Tracking Supplier Submissions • Provide multiple methods of receiving data o Monitor your designated email box and automatically forward requests matched by the request ID and supplier ID within the email subject Supplier o Use software provided portals Submissions (SustainHub) o Integrate with other industry portals • Insure the preferred portal allows suppliers to “build” their submission, not just “send” their submission • Insure the portal allows suppliers the option to reach down to their own supply chain…and so on • When a supplier submits data, the portal should check at the time of submission for errors, allow then to be corrected before sending • Determine if automatic accept/reject criterial meets your companies risk portfolio 35 February 2016· © 2016 iPoint-systems gmbh
Leverage Third Party Content Services 36
Outsourcing Addresses Key Compliance Process Challenges Without Outsourcing With Outsourcing • Compliance is an add on task, and not the • Internal staff can focus on core core job of individuals and not the core responsibilities while handing off competency of companies. compliance business processes to • Resources work as needed, frequent experts. starts and stops, viewed as a distraction • Eliminates staff frustrations related to • Business processes are ad hoc - tend not starts and stops to be based on best practices • Process expertise coupled with best in • Limited resources means a lack of best-in- class software tools have a positive class automation and data management impact on your company’s business tools process including supplier responsiveness. Vendors drive best • Process is ineffective and costly practices as a competitive differentiator • Provides economies of scale to reduce process costs • Provides a path for internal staff to take over the program later if desired 37
Supplier Responsiveness with Sourcing • Function of company participation/commitment • Escalation policy • Company/vendor collaboration % Response • Reminders • Supplier Assistance • Supplier training webinars • Advance letter • Initial Survey Request 38
What to look for in an Out Sourcing Partner? • Industry Leadership and Collaboration − Staff who understand the required processes and regulations to build and run a successful program • Experience − Operational know-how with proven record of success − References • Right tools and technology − Rich functionality with automation to reduce errors, ensure quality, and maximize efficiency • Scalability − Breadth of offering − Adaptable to change 39
Automate Analysis and Reporting 40
Fast Tracking Analysis • Work with the software provider to automate updates in changes to regulations/directives • Avoid manual data analysis where possible Analysis and o Frees up time for unique analysis and reporting Reporting • Automate incoming responses o Pre-defined acceptance criteria o Pre-defined rejection criteria • Include rejection reason and means of correction 41 February 2016· © 2016 iPoint-systems gmbh
Fast Tracking Reporting • Centralize your data and system of record o Easy access to raw data o Automated reports (Reach, RoHS, Analysis and etc) Reporting o Quickly generate Certificates of Compliance (CoC’s) or compliance letters • Provide Management Dashboards for company wide distribution of information • Send compliance flags or other information back to internal systems o CAD o PLM/ERP o Supplier “Grading” Systems • Automatically track supplier communication and overall due diligence o Critical for internal or external audits • Moves your company from a “point-in- 42 time" compliance program to a February 2016· © 2016 iPoint-systems gmbh
Summary 43
Program Overview Existing Parts Define Supplier Compliance Content Communication / Acceptance / Corrective Project Existing Supplier / Contacts Action set-up tasks Automated Supplier Requests Supplier / Contacts 3rd Party Content (IHS Supplier Response via Markit) Portal Internal Compliance Review provided Part Library content and accept / reject BOM BOMS Leverage Existing Leverage IHS Source the GAP • Parts Content Compliance Content BOM Automated Report Roll- Up with Completed Part Compliance Content BOM Compliance Analysis 44 February 2016· © 2016 iPoint-systems gmbh
Questions? 45
Questions for Speakers Marc Church President, U.S. Sales and Operations iPoint, Inc. Scott Wilson Content Solutions Strategist IHS Markit 46
Thank you for Attending! 47
iPoint Worldwide Germany USA Austria UK Japan iPoint-systems gmbh iPoint Inc. iPoint-Austria GmbH iPoint Ltd. iPoint Japan Co Ltd Reutlingen, Headquarters Ann Arbor Vienna Manchester Tokyo Ludwig-Erhard-Straße 58 255 East Liberty, Suite 287 Ignaz-Köck-Straße 10 Unit 10135 Oak Minami-Azabu Building 2F 72760 Reutlingen Ann Arbor, MI 48104 Top 3.04 PO Box 4336 3-19-23 Minami-Azabu, Minato-ku Tel. +49 7121 14489-60 Tel. +1 248 282-4085 1210 Vienna Manchester, M61 0BW Tokyo, Japan 106-0047 Fax +49 7121 14489-89 Fax +1 248 886-9121 Tel. +43 1 2720370-10 Tel. +44 1204 819051 Phone +81 3 4580 1273 info@ipoint-systems.de info@ipointinc.com Fax +43 1 2720370-11 Fax +44 1942 859199 info-japan@ipoint-systems.com info@ipoint-austria.at info@ipoint-systems.com Munich Los Angeles Therese-Giehse-Platz 6 25350 Magic Mountain France & Benelux China South Korea 82110 Germering Parkway, Suite 300 iPoint-systems gmbh iPoint Software and Information iPoint Korea Tel. +49 89 800 6588-18 Valencia, CA 91355 Paris Technology (Shanghai) Ltd. Suwon Fax +49 89 800 6588-20 T +1 248-707-0350 Tel. +33 788 919 985 Shanghai Boeun bldg 304, 1029-8 info.muc@ipoint-systems.de info@ipointinc.com france@ipoint-systems.com Room No. 331, Catering Part 2, 3F Yeongtong 1-dong Huadu Building, Yeongtong-gu Zhangyang Road 828 – 838, 443 815 Suwon-si, Gyeonggi-do Sweden China (shanghai) Free Trade Pilot Zone Tel. +82 31-203-4570 iPoint-systems AB Shanghai, China info-korea@ipoint-systems.com Växjö info-china@ipoint-systems.com Framtidsvägen 16 SE-351 96 Växjö Tel. +46 (70) 6405489 info@ipoint-systems.se ipoint-systems.com
Copyright 2017 iPoint-systems gmbh All Rights Reserved • No part of this publication may be reproduced or transmitted in any form or for any purpose without the express permission of iPoint-systems gmbh. The information contained herein may be changed without prior notice. • Some software products marketed by iPoint-systems gmbh and its distributors contain proprietary software components of other software vendors. • Microsoft, Windows, Excel, Outlook, and PowerPoint are registered trademarks of Microsoft Corporation. • Oracle is a registered trademark of Oracle Corporation. • HTML, XML, XHTML and W3C are trademarks or registered trademarks of W3C®, World Wide Web Consortium, Massachusetts Institute of Technology. • SAP, R/3, SAP NetWeaver, Duet, PartnerEdge, ByDesign, SAP Business ByDesign, and other SAP products and services mentioned herein as well as their respective logos are trademarks or registered trademarks of SAP AG in Germany and other countries. • All other product and service names mentioned are the trademarks of their respective companies. Data contained in this document serves informational purposes only. National product specifications may vary. These materials are subject to change without notice. • These materials are provided by iPoint-systems gmbh and its affiliated companies (“iPoint Group”) for informational purposes only, without representation or warranty of any kind, and iPoint Group shall not be liable for errors or omissions with respect to the materials. The only warranties for iPoint Group products and services are those that are set forth in the express warranty statements accompanying such products and services, if any. Nothing herein should be construed as constituting an additional warrant. 49
You can also read