EVOLUTION IN COATING-LAMINATION
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EVOLUTION IN COATING-LAMINATION
TEAM WORK Is the persistency to travel in the same direction
Nordmeccanica
Company History
Founded: 1978.
First patent filed 1984.
Acquired by the Cerciello family: 1997
Grown to 70% global market share and 3000
machine installed.
Total of 7 plants in 3 countries.
5 in Italy
Nordmeccanica Vacuum
Corporate
Plant 1
Plant 2
Plant 3
Plant 4
World Mixer Assembly
Nordmeccanica
line
Vacuum
Plant 3
Engineering Electric Cabinet
R&D
Department Assembly line
Spare Parts
Department
Plant 1
Plant 2
Total of 7 plants in 3 countries. 1 in China and 1 in the US
• 280 employees.
• 3 Locations, 7 Plants.
• Over 30,000 m2 (330,000 sqf).
• Plant expansion: 2006-7-8-10-11-12-13-
• 14-15-16
• 110 M Euro Volume of yearly sales ( ̴ 300
machines delivered in one year).
• 70% Global Market Share.
• Nordmeccanica NA.
• Nordmeccanica LA.
• Nordmeccanica China.
• Nordmeccanica India.
Over 3100 machines Installed globally
NORDMECCANICA IN AFRICA
187 MACHINES
NORD AFRICA
69 MACHINES
(57 IN EGYPT)
EAST AFRICA
17 MACHINES
( 1 IN UGANDA )
WEST AFRICA
52 MACHINES
(46 IN NIGERIA)
SOUTHERN AFRICA
49 MACHINES
(43 IN SOUTH
AFRICA)Sales - M Euro
110
89
68
46
25
04 05 06 07 08 09 10 11 12 13 14 15 16The two faces of Nordmeccanica
INDUSTRIAL
FLEXIBLE PACKAGING COATING
AND LAMINATION
Over 80% Over 55%
Global market share Global market shareFLEXIBLE PACKAGING
Dry Bond Lamination
Wet Bond Lamination
SL Lamination
Cold Seal
PSA
More coatings…INDUSTRIAL C&L
Pharmaceutical
Thermal insulation
Security
Photovoltaic
Windows film
Tamper Evident
More…METALLIZING MACHINES
❖ Working size and machine features to suit
any industry category Nordmet 20 -25
Nordmet 12 -16
NORDMET –F : Plastic film
NORDMET – P : Plastic film
& Paper
Powermet 28 -36Quality •Quality is a cultural attitude at Nordmeccanica. •Every machine fully tested for quality before shipment. •Every internal procedure is monitored for Quality. •Suppliers are selected and monitored for Quality.
Service •Global network. •Inventories of parts at every remote location. •Integration of components. •Off the shelf components. •Partnership with key suppliers. •Remote connection for troubleshooting.
Product safety • All products regardless of final destination are developed in accordance to stringent safety rules. •CE for Europe and rest of the world. •OSHA for Nord America. •Nordmeccanica is a UL and CSA registered Company. • NFPA 79.
Sales Organization
35 agencies in all the
world
SAFRIQUE INTERNATIONAL
FOR ALL AFRICAN COUNTRIES
EXCLUDING :
EGYPT, ALGERIA, MOROCCO , TUNISIA ,
NIGERIA AND SOUTH AFRICASystem efficiency
and Sustainability
• Mechanics: utmost attention to passive inertia and mechanical friction
reduction.
• Drying systems: developed with the latest in energy savings and thermal
energy dissipation prevention.
• Inverter driven blowers in the drying system.
• Thermal insulation of ovens.
• Energy saving levels, achievable through the implementation of what
above, can reach up to 35% once compared to a low energy efficiency
laminator.
• Pioneering Solvent Less lamination.
• Products developed using the most advanced energy savings
technologies.
!20Entire Portfolio
- Solvent Less
- Simplex SL For Lamination and Coating
- Super Simplex SL
- World Mixer
- Duplex SL 450 / 600
- Triplex One Shot
- Duplex One Shot
- Combi Solutions : Solvent Based / Water based / Solvent
Less
- Super Combi 4000
- Duplex Combi Linear
- Duplex Combi Horizontal
- Labo Combi
- World Mixer SB
- Special Machines
- Multi-layers / Tandem
- Coating machinesSolvent Less
!22Coating Weight Control Technology
B
Gap
C
Adjustment
(operator)
D A
Gap
Adjustment
(automatic)
~ 80 µ (3 mil)Sleeve in Flexo and Lamination
Lamination:
• a gap is needed
between the
steel and the
rubber roller;
friction between
rollers turning at
different speed is
present.
Flexo
printing:
• a kiss contact
is needed;
cylinders turning
at same speed:
sleeve out of
round is
compensated
and absorbed by
flexo plate and
cushion tape.Solid Rubber Roller Vs Sleeve
Roll A: Steel
Roll B: Rubber
Gap Size: ~ 1 µ
Influencing:
Tolerance on sleeves (1100-1500mm): ~ 70 µ
• Coating weight
accuracy with speed
variation.
•Transversal Coating
weight accuracy
(torque distortion on
sleeves)▪ New Speed: 375 m/min. ▪ Complete machine upgrade (Motors, mechanics, electronics for new speed). ▪ New HMI 16:9 Tia Portal. ▪ New Electronics Siemens S7-1500 Tia Portal. ▪ Complete compliance with the most stringent safety standards. ▪ New VPN Siemens available as optional.
▪ New Speed: 450 m/min. ▪ Complete machine upgrade (Motors, mechanics, electronics for new speed). ▪ Complete compliance with the most stringent safety standards. ▪ New VPN Siemens available as optional. ▪ Corona Treaters integrated into the HMI (F&B others on request).
WORLD MIXER ▪ Completely designed and built in Nordmeccanica ▪ The most common used solvent less adhesive dispenser world wide , more than 2000 units ▪ Complete integration with the machines . ▪ Complete compliance with the most stringent safety standards. ▪ Equipped by tanks : 2 x 90 liters ▪ High max pressure :150 bar ▪ High flow rate: 3,6 liters/min ▪ Estremely low energy consumption : 4 KWH ▪ Options: Automatic refiller by pumps ot by grav ty system
DUPLEX SL 450 / 600 ▪ New logo. ▪ Speed: 450 m/min. ▪ Speed: 600 m/min - model HD. ▪ Suitable for very high range of materials (suggested for PET/PET or ALU/PET ) ▪ Complete machine upgrade (Motors, mechanics, electronics for new speed). ▪ Complete compliance with the most stringent safety standards. ▪ New VPN Siemens available as optional. ▪ Corona Treaters motorized and tension controlled integrated into the HMI (F&B others on request).
DUPLEX SL ONE SHOT ▪ Patent Nordmeccanica 2015 ▪ Speed: 450 m/min. ▪ Developed with the collaboration of Dow Chemical ▪ Complete machine upgrade (Motors, mechanics, electronics for new speed). ▪ Complete compliance with the most stringent safety standards. ▪ New VPN Siemens available as optional. ▪ Corona Treaters motorized integrated into the HMI (F&B others on request).
FEATURES DUPLEX ONE SHOT
The Next New Thing in
LaminationCombi Solutions:
Solvent based Water Based Solvent Less
The Combi solution was a new idea launched (and patented in early 80 s)
suitable for the need of European Market , where they were requested:
1-Large range of applications with one only machine (solvent less-solvent
based )
2-Fast job change (due to the short job length)
3-Minimum space required (the space is very expensive)
4-High speed (due to the need to reduce the production costs)
5-High efficiency with only one operator (due to the high labor costs)
6-Easy and cheap maintenance
And so why SUPER COMBI was bornSuper Combi 4000
• New Logo.
• New Speed: 450 m/min
• High Flexibility for an big range of
materials and adhesives
• Complete machine upgrade for new
speed (motors, mechanics,
electronics).
• Exctractable nozzles in option
• Corona Treaters motorized in option
integrated into the HMI (F&B, others
on request).
▪ New VPN Siemens available as
optional.
• Complete compliance with the most
stringent safety standards.Coating Trolley
Every Nordmeccanica
“LINEAR” and “SUPER COMBI”
comes equipped with an
interchangeable coating head
technology .
*Full provisions excludes:
Wax-Hot Melt; Wet Lamination;Rotogravure • Coating system: Rotogravure, positive blade. • Speed: 400-500 m/min - (1300-1650 ft/min) • Coating weight: 1-4 g/m2 (.61-2,4 ppr) Dry •% solid: 20 to 45 % • Application base- Water base; Cold seal; • roto-print. •Application temperature: Room temp. •Viscosity: 15 to 23 sec. (cup ford 4)
ROTOGRAVURE
Sleeve
Adhesive Tray Doctor Blade
Engraved cylinder
Advantages Disadvantages
• Ease of use and set up. • Extra costs, engraving connected.
• Ease of cleaning • Higher risk of foam formation at high
speed Vs multi rollers systems.
• Reliability of coating weight.
• Higher cylinders consumption Vs multi
• Mature technology with several years of rollers systems
development.
• Higher solvent consumption Vs.
• Price Closed doctor blade systems.In-Register System
(Rotogravure)
Suitable for:
• In register printing or coating.
• Cold Seal in register coating.
Description:
• Variable printing repeat 500-800 mm.
• Package will include register control system and motorized in-feed nip.
• Complete with Peristaltic Pump.Graphic effect achieved by coating
in register gloss lacquering
on a matt print.
Sealing the pouch
(In register
cold-seal)
In register application
of anti fog coating.Semi-flexo (Offset Gravure)
Film Direction Speed Variation Counter Rotation
: Steel : RubberSemi-flexo (Offset Gravure)
Used for:
• Solvent and water born
– Adhesives.
– Coatings: Lacquer, Heat seal,
Release, Primers.
• Coating technology: 2 rollers Semiflexo.
• Speed: Up to 450 m/min (1450 fpm)
• Coating weight: 2,5-6 g/m2 (1-6 ppr) Dry
• % Solid: 20-40%
• Coatings: Solvent-based; water
based; lacquer
• Viscosity: 15 – 23 sec. (cup ford 4)Semi-flexo (Offset Gravure)
Advantages Disadvantages
• Extreme versatility: possibility to run
• Need to adjust both gap size and
web direction and reverse coating.
cylinder rotation speed to set coating
weight.
• High production speed
• Personnel needs some experience to
• Better coating quality Vs rotogravure on properly use the system.
high coating weight
• Cleaning is not as easy as on
• Cleaning simplified trough the adoption of rotogravure.
two pneumatic piston and an electric motor • Higher solvent consumption Vs. closed
handling the inking roller and adhesive tray Doctor Blade systems.
• Flexible use: solvent based-water
based-lacquer
• Coating weight not connected to
engraving parameters (no need of
cylinders inventory)
• No additional engraving costs.Flexo Print
E
D
A
Used for: C B
• Coatings and inks.
Application:
• Solvent/Water/Energy
curable coatings and inks.
Configuration:
• B is Ceramic Anilox.
• C is a variable repeat
printing cylinder.
• A is the counter impression
roller.
• E is the rubber nip.Flexo Print E
F D
C B
• Coating System: Flexo Chambered
Doctor Blade.
• Speed: 450 m/min (1480 fpm).
• Coating weight: 1-5 g/m2
(0,9 - 3 lb/rm)
• % Solid: 30-40%
• Coating type: Solvent-basedFlexo “4 Rollers”
Plastic films E Foil
E webbing webbing
D D
F C B C B
A F AFlexo “4 Rollers”
Advantages Disadvantages
• Ability to coat on thin foil • Need to set both gaps and cylinders speeds.
• Better coating quality Vs rotogravure on
high coating weight
• Personnel needs to have specific experience
• No wrinkles on thin foil and dramatic
reduction of material break
• Thinner coating weight achievable Vs. • Cleaning is not as easy as on rotogravure
rotogravure.
• High quality on optics at higher production
• Higher solvent consumption due to multiple
speeds.
roller technology and exposure to atmosphere.
• Consistent reduction in the inventory of
engraved cylinders Vs. rotogravure.
• Cleaning simplified trough the adoption of • Price
two pneumatic piston and an electric motor
handling the inking roller and adhesive tray
Valid only for DB configuration:
• Lower solvent consumption.
• Better quality at lower coating weight.
• High accuracy in replicate coating weight.Flexo “4 Rollers”
PVDC (Saran)
Rubber Kiss Coating
pressure roller
(Not Used)
Chamber
Doctor Blade
Engraved cylinder
MPVDC (Saran)
Available versions:
• Reverse direction "kiss coating" with chambered
doctor blade..
Maximum Speed
• 300 m/min (1000 fpm)
Application:
• The coating weight is function of engraving
specification and speed of roll “A”. Water based
coatings.
Coating weight
• : 1,5-3 g/m2 (0,9 – 1,8 lb/rm).
Solid content
• 40-60%
Coating Temperature:
• 4-10 C (40-50 F)
Configuration:
• Cylinder “A” is counter rotating to the coated
web, speed can be varied. The chambered doctor
blade will prevent foam and will also allow a
more accurate setting of coating weight.
Cylinder is cooled and temperature controlled
• A peristaltic pump is used for PVDC circulation.Solventless
Efficiency of heat exchange Standard
system
T
L 50Efficiency of heat exchange
Nordmeccanica
T
L 51LOW ENERGY CONSUMPTION
•High efficiency Heath Exchange in drying chambers.
•Air recirculation up to 40% (Gas Burner) automatically controlled and
safely regulated by means of IR LEL Sensor. Option
52Super Combi 4000
Air In
Air Out
Air In
M
M
L.E.L. L.E.L.
Tunnel # 1 – 8,000 m3/h (4,700 cfm) Tunnel # 2 – 8,000 m3/h (4,700 cfm)
Note: parts are optional; parts at customer care. 53Duplex Combi Linear
• New Logo.
• New Speed: 450 m/min
• High Flexibility for an big range of
materials and adhesives
• Complete machine upgrade for new
speed (motors, mechanics,
electronics).
• Exctractable nozzles
• Back nozzles spray
• Corona Treaters motorized and
tension controlled in option
integrated into the HMI (F&B,
others on request).
▪ New VPN Siemens available as
optional.
• Complete compliance with the most
stringent safety standards.
Delivering high quality and ultimate
performancesDrying System
Every Nordmeccanica “LINEAR” comes
equipped with a State of the art Drying
System. Air delivered on both sides of the
web for ultimate drying efficiency.
IR LEL Detection Stainless Steel
4 Blowers
2 Independent Air nozzles
Chambers
Motorized External
rollers bearingsDuplex Combi Linear Note: parts are optional; parts at
customer care. Air In
Air Out
Air In
M
M
L.E.L. L.E.L.
Tunnel # 1 – 8,000 m3/h (4,700 cfm) Tunnel # 2 – 8,000 m3/h (4,700 cfm)
56
Back blowerDUPLEX COMBI HORIZONTAL • Speed: 600 m/min • High Flexibility for an very big range of materials and adhesives • Complete machine upgrade for new speed (motors, mechanics, electronics). • Exctractable nozzles • Back nozzles spray • Pre-heater • Corona Treaters motorized and tension controlled in option integrated into the HMI (F&B, others on request). ▪ New VPN Siemens available as optional. • Complete compliance with the most stringent safety standards.
LABO COMBI
the troubleshooter of the majority
of the adhesive suppliers
worldwide:
Henkel
Dow Chemical
Coim
Bostik
Fuller
Basf
OthersWORLD MIXER SB ▪ Completely designed and built in Nordmeccanica ▪ The most advanced and common solvent based adhesive dispenser world wide ▪ Complete integration with the machines . ▪ Complete compliance with the most stringent safety standards. ▪ Suitable for high range of adhesives ( max viscosity for the 3 components 4000 mPas ) ▪ High capacity : 50 Kg / cycle
SPECIAL MACHINES
Multi-layers / Tandem
• The new idea to improve
performances, quality and reduce
wasteSPECIAL MACHINES
Coating machines
• The new lines Nordmeccanica to
cover any application , PVC , ALU
foil coating, Cold
Form ,Pharmaceutical , Industrial,
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