EP6224 and EP6228 Documentation | EN - IO-Link Master with protection class IP67
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Documentation | EN EP6224 and EP6228 IO-Link Master with protection class IP67 2021-04-23 | Version: 2.1
Table of Contents Table of Contents 1 Foreword .................................................................................................................................................... 5 1.1 Notes on the documentation.............................................................................................................. 5 1.2 Safety instructions ............................................................................................................................. 6 1.3 Documentation issue status .............................................................................................................. 7 2 Product group: EtherCAT Box Modules.................................................................................................. 9 3 Product overview..................................................................................................................................... 10 3.1 Module overview.............................................................................................................................. 10 3.2 IO-Link master with Class A ports ................................................................................................... 11 3.2.1 EP6224-0042................................................................................................................... 11 3.2.2 EP6224-2022................................................................................................................... 14 3.2.3 EP6228-0022................................................................................................................... 17 3.2.4 EP6228-0042................................................................................................................... 21 3.2.5 Technical data ................................................................................................................. 25 3.3 IO-Link master with Class B ports ................................................................................................... 27 3.3.1 EP6224-3022................................................................................................................... 27 3.3.2 EP6228-3032................................................................................................................... 30 3.3.3 Technical data ................................................................................................................. 34 3.4 IO-Link master with Class A ports and Class B ports ...................................................................... 36 3.4.1 EP6228-3132................................................................................................................... 36 3.4.2 EP6228-3142................................................................................................................... 40 3.4.3 Technical data ................................................................................................................. 44 4 IO-Link master principles ....................................................................................................................... 46 4.1 Topology .......................................................................................................................................... 46 4.2 Ports ................................................................................................................................................ 46 4.3 „Data storage“ function .................................................................................................................... 47 5 Mounting and connections ..................................................................................................................... 48 5.1 Mounting .......................................................................................................................................... 48 5.1.1 Dimensions ...................................................................................................................... 48 5.1.2 Mounting .......................................................................................................................... 51 5.1.3 Tightening torques for plug connectors ........................................................................... 51 5.1.4 Functional earth (FE) ....................................................................................................... 51 5.2 Connections..................................................................................................................................... 52 5.2.1 Supply voltage ................................................................................................................. 53 5.2.2 EtherCAT ......................................................................................................................... 57 5.2.3 IO-Link ............................................................................................................................. 59 5.2.4 Digital inputs: EP6224-0042 - X01, X02, X05, X06 ......................................................... 62 5.3 UL Requirements............................................................................................................................. 63 6 Commissioning and configuration ........................................................................................................ 64 6.1 Integration in TwinCAT .................................................................................................................... 64 6.2 IO-Link configuration ....................................................................................................................... 65 6.2.1 Opening the configuration tool......................................................................................... 65 6.2.2 Assigning devices to ports ............................................................................................... 66 6.2.3 Supplementing the device catalog................................................................................... 66 EP6224 and EP6228 Version: 2.1 3
Table of Contents 6.2.4 Parameterizing a port ...................................................................................................... 67 6.2.5 Parameterizing a device .................................................................................................. 67 6.2.6 Configuring a port as a digital input/output ...................................................................... 67 6.2.7 Activating the configuration.............................................................................................. 67 6.3 Restoring the delivery state ............................................................................................................. 68 6.4 Decommissioning ............................................................................................................................ 69 7 Diagnosis.................................................................................................................................................. 70 7.1 IO-Link Events ................................................................................................................................. 70 7.2 ADS Error Codes ............................................................................................................................. 71 8 CoE parameters ....................................................................................................................................... 73 8.1 Object description and parameterization ......................................................................................... 73 8.1.1 Objects for commissioning............................................................................................... 73 8.1.2 Objects for regular operation ........................................................................................... 75 8.1.3 Standard objects (0x1000-0x1FFF) ................................................................................. 75 8.1.4 Profile specific objects (0x6000-0xFFFF) ........................................................................ 79 9 Appendix .................................................................................................................................................. 82 9.1 General operating conditions........................................................................................................... 82 9.2 EtherCAT Box- / EtherCAT P Box - Accessories ............................................................................ 83 9.3 Version identification of EtherCAT devices ..................................................................................... 84 9.3.1 Beckhoff Identification Code (BIC)................................................................................... 88 9.4 Support and Service ........................................................................................................................ 90 4 Version: 2.1 EP6224 and EP6228
Foreword 1 Foreword 1.1 Notes on the documentation Intended audience This description is only intended for the use of trained specialists in control and automation engineering who are familiar with the applicable national standards. It is essential that the documentation and the following notes and explanations are followed when installing and commissioning these components. It is the duty of the technical personnel to use the documentation published at the respective time of each installation and commissioning. The responsible staff must ensure that the application or use of the products described satisfy all the requirements for safety, including all the relevant laws, regulations, guidelines and standards. Disclaimer The documentation has been prepared with care. The products described are, however, constantly under development. We reserve the right to revise and change the documentation at any time and without prior announcement. No claims for the modification of products that have already been supplied may be made on the basis of the data, diagrams and descriptions in this documentation. Trademarks Beckhoff®, TwinCAT®, EtherCAT®, EtherCAT G®, EtherCAT G10®, EtherCAT P®, Safety over EtherCAT®, TwinSAFE®, XFC®, XTS® and XPlanar® are registered trademarks of and licensed by Beckhoff Automation GmbH. Other designations used in this publication may be trademarks whose use by third parties for their own purposes could violate the rights of the owners. Patent Pending The EtherCAT Technology is covered, including but not limited to the following patent applications and patents: EP1590927, EP1789857, EP1456722, EP2137893, DE102015105702 with corresponding applications or registrations in various other countries. EtherCAT® is registered trademark and patented technology, licensed by Beckhoff Automation GmbH, Germany. Copyright © Beckhoff Automation GmbH & Co. KG, Germany. The reproduction, distribution and utilization of this document as well as the communication of its contents to others without express authorization are prohibited. Offenders will be held liable for the payment of damages. All rights reserved in the event of the grant of a patent, utility model or design. EP6224 and EP6228 Version: 2.1 5
Foreword 1.2 Safety instructions Safety regulations Please note the following safety instructions and explanations! Product-specific safety instructions can be found on following pages or in the areas mounting, wiring, commissioning etc. Exclusion of liability All the components are supplied in particular hardware and software configurations appropriate for the application. Modifications to hardware or software configurations other than those described in the documentation are not permitted, and nullify the liability of Beckhoff Automation GmbH & Co. KG. Personnel qualification This description is only intended for trained specialists in control, automation and drive engineering who are familiar with the applicable national standards. Description of instructions In this documentation the following instructions are used. These instructions must be read carefully and followed without fail! DANGER Serious risk of injury! Failure to follow this safety instruction directly endangers the life and health of persons. WARNING Risk of injury! Failure to follow this safety instruction endangers the life and health of persons. CAUTION Personal injuries! Failure to follow this safety instruction can lead to injuries to persons. NOTE Damage to environment/equipment or data loss Failure to follow this instruction can lead to environmental damage, equipment damage or data loss. Tip or pointer This symbol indicates information that contributes to better understanding. 6 Version: 2.1 EP6224 and EP6228
Foreword 1.3 Documentation issue status Version Modifications 2.1 • UL Requirements updated • Module overview updated 2.0 • EP6224-0042 added • EP6228-0042 added • EP6228-3142 added • Technical data updated • Structure update 1.5 • IO-Link master principles updated • IO-Link configuration updated 1.4 • Update Technical data • EP6228-3132 added 1.3.0 • Update Technical data • Safety instructions new layout 1.2.5 • EP6228-x0x2 – Technical Data updated • Safety instructions adapted to IEC 82079-1. 1.2.4 • EP6228-3032 added • EP6224-x022 – Technical Data updated • EP6228-x0x2 – Technical Data updated • EP6228-x0x2 – Introduction updated • EP622x Module overview updated • Conductor losses 7/8" added • Configuration with TwinCAT - explanation of tab and IO-Link Master updated 1.2.3 • Object description and parameterization updated • IO-Link principles updated 1.2.2 • Object description and parameterization updated 1.2.1 • Nut torques for connectors updated 1.2.0 • EP6228-0022 added • Object description and parameterization updated • EP6224-x022 Process image updated • Images for IO-Link and sensor cable updated 1.1.0 • Power Connection updated 1.0.0 • First release 0.6 • Corrections 0.5 • First preliminary version EP6224 and EP6228 Version: 2.1 7
Foreword Firmware and hardware versions This documentation refers to the firmware and hardware version that was applicable at the time the documentation was written. The module features are continuously improved and developed further. Modules having earlier production statuses cannot have the same properties as modules with the latest status. However, existing properties are retained and are not changed, so that older modules can always be replaced with new ones. The firmware and hardware version (delivery state) can be found in the batch number (D-number) printed on the side of the EtherCAT Box. Syntax of the batch number (D number) D: WW YY FF HH WW - week of production (calendar week) YY - year of production FF - firmware version HH - hardware version Example with D No. 29 10 02 01: 29 - week of production 29 10 - year of production 2010 02 - firmware version 02 01 - hardware version 01 Further information on this topic: Version identification of EtherCAT devices [} 84]. 8 Version: 2.1 EP6224 and EP6228
Product group: EtherCAT Box Modules 2 Product group: EtherCAT Box Modules EtherCAT Box modules are I/O modules for industrial controllers. They comply with protection class IP67 and are intended for use outside the control cabinet in wet, dirty or dusty industrial environments. EtherCAT Box modules communicate with the controller via the EtherCAT fieldbus. They each have two connections for EtherCAT communication and for the power supply: • Feed • Downstream connection This enables the cabling of EtherCAT Box modules in a line structure: EtherCAT ... Power ... Fig. 1: EtherCAT Box modules: Example of cabling in a line structure EP6224 and EP6228 Version: 2.1 9
Product overview 3 Product overview 3.1 Module overview Product Number Number Number of EtherCAT Maximum supply current of ports of ports digital connections for IO-Link devices Class A Class B inputs L+ 1) L+ 1) P24 1) P24 1) per port in total per port in total EP6224-0042 [} 11] 4 - 8 M12 1.4 A 5.6 A - - EP6224-2022 [} 14] 4 - - M8 1.4 A 4A - - EP6224-3022 [} 27] - 4 - M8 1.4 A 4A 2A 4A EP6228-0022 [} 17] 8 - - M8 1.4 A 4A - - 2) EP6228-0042 [} 21] 8 - 8 M12 1.4 A 11.2 A - - EP6228-3032 [} 30] - 8 - M8 1.4 A 11.2 A 4 A 3) 16 A 2) 3) EP6228-3132 [} 36] 4 4 4 M8 1.4 A 11.2 A 4A 8A EP6228-3142 [} 40] 4 4 4 2) M12 1.4 A 11.2 A 4 A 3) 8A 1) Supply voltages for IO-Link devices: • L+ : Supply voltage for sensors and logic. • P24: Supply voltage for actuators. Only available on Class B ports. 2) These digital inputs are located at pin 2 of the IO-Link Class A ports. The digital inputs are independent of the IO-Link communication. You can therefore connect an IO- Link device and a digital sensor to the Class A ports, for example. 3) This value is also the maximum sum current for a port pair. The port pairs are specified in the Technical Data. 10 Version: 2.1 EP6224 and EP6228
Product overview 3.2 IO-Link master with Class A ports 3.2.1 EP6224-0042 4-channel IO-Link master, Class A, 8 x digital input The EP6224-0042 IO-Link module enables connection of up to four IO-Link devices, e.g. actuators, sensors or combinations of both. In addition, the EP6224-0042 offers further digital inputs on the four upper free M12 ports. A point-to-point connection is used between the box and the IO-Link device. The terminal is parameterized via the EtherCAT master. IO-Link is designed as an intelligent link between the fieldbus level and the sensor, wherein parameterization information can be exchanged bidirectionally via the IO-Link connection. The parameterization of the IO-Link devices with service data can be done from TwinCAT via ADS or very conveniently via the integrated IO-Link configuration tool. In the standard setting, the four IO-Link channels of the EP6224-0042 operate as a 4-channel input module, 24 V DC, which communicates with connected IO-Link devices, parameterizes them and, if necessary, changes their operating mode. Each IO-Link port can optionally be used only as input or output. Quick links Technical data [} 25] Process image [} 12] Dimensions [} 50] Connections: Supply voltages [} 55] Connections: IO-Link [} 59] Connections: Digital inputs [} 62] Commissioning and configuration [} 64] EP6224 and EP6228 Version: 2.1 11
Product overview 3.2.1.1 Process image EP6224-0042 Module 1 See chapter Diagnosis [} 70] Module 2 Status variables of the IO-Link ports Module 3 1) Process data of the IO-Link device at port 1 (connector X03) Module 4 1) Process data of the IO-Link device at port 2 (connector X04) Module 5 1) Process data of the IO-Link device at port 3 (connector X07) Module 6 1) Process data of the IO-Link device at port 4 (connector X08) Module 7 Digital inputs. The names of the input variables contain the name of the socket and the pin number of the corresponding input Assignment of connectors, ports and process data Connector IO-Link Process data Status variable port of the IO-Link device of the IO-Link port X03 1 State Ch1 Module 3 1) X04 2 State Ch2 Module 4 1) X07 3 State Ch3 Module 5 1) X08 4 State Ch4 Module 6 1) 1) The modules "Module 3" to "Module 6" only exist in the process data if the corresponding IO-Link ports have been configured [} 65]. 12 Version: 2.1 EP6224 and EP6228
Product overview 3.2.1.2 Scope of supply EP6224-0042 Make sure that the following components are included in the scope of delivery: • 1x EP6224-0042 EtherCAT Box • 1x Protective cap for supply voltage output, 7/8”, black (pre-fitted) • 2x protective cap for EtherCAT socket, M12 (pre-assembled) • 10x labels, blank (1 strip of 10) Pre-assembled protective caps do not ensure IP67 protection Protective caps are pre-assembled at the factory to protect connectors during transport. They may not be tight enough to ensure IP67 protection. Ensure that the protective caps are correctly seated to ensure IP67 protection. EP6224 and EP6228 Version: 2.1 13
Product overview 3.2.2 EP6224-2022 4-channel IO-Link master The EP6224 IO-Link module enables connection of up to four IO-Link devices, e.g. actuators, sensors or combinations of both. A point-to-point connection is used between the terminal and the device. The terminal is parameterised via the EtherCAT master. IO-Link is designed as an intelligent link between the fieldbus level and the sensor, wherein parameterisation information can be exchanged bidirectionally via the IO-Link connection. The parameterisation of the IO-Link devices with service data can be done from TwinCAT via ADS or very conveniently via the integrated IO-Link configuration tool. In the standard setting, the EP6224 functions as a 4-channel input terminal, 24 V DC, which communicates with connected IO-Link devices, parameterises them and, if necessary, changes their operating mode. Quick links Technical data [} 25] Process image [} 15] Dimensions [} 48] Connections: Supply voltages [} 53] Connections: IO-Link [} 59] Commissioning and configuration [} 64] 14 Version: 2.1 EP6224 and EP6228
Product overview 3.2.2.1 Process image EP6224-2022 Module 1 See chapter Diagnosis [} 70] Module 2 Status variables of the IO-Link ports Module 3 1) Process data of the IO-Link device at port 1 Module 4 1) Process data of the IO-Link device at port 2 Module 5 1) Process data of the IO-Link device at port 3 Module 6 1) Process data of the IO-Link device at port 4 Assignment of connectors, ports and process data Connector IO-Link Process data Status variable port of the IO-Link device of the IO-Link port 1 1 State Ch1 Module 3 1) 2 2 State Ch2 Module 4 1) 3 3 State Ch3 Module 5 1) 4 4 State Ch4 Module 6 1) 1) The modules "Module 3" to "Module 6" only exist in the process data if the corresponding IO-Link ports have been configured [} 65]. EP6224 and EP6228 Version: 2.1 15
Product overview 3.2.2.2 Scope of supply EP6224-2022 Make sure that the following components are included in the scope of delivery: • 1x EP6224-2022 EtherCAT Box • 1x protective cap for supply voltage input, M8, transparent (pre-assembled) • 1x protective cap for supply voltage output, M8, black (pre-assembled) • 2x protective cap for EtherCAT socket, M8, green (pre-assembled) • 10x labels, blank (1 strip of 10) Pre-assembled protective caps do not ensure IP67 protection Protective caps are pre-assembled at the factory to protect connectors during transport. They may not be tight enough to ensure IP67 protection. Ensure that the protective caps are correctly seated to ensure IP67 protection. 16 Version: 2.1 EP6224 and EP6228
Product overview 3.2.3 EP6228-0022 8-channel IO-Link master The EP6228 IO-Link module enables connection of up to eight IO-Link devices, e.g. IO-Link box modules, actuators, sensors or combinations thereof. A point-to-point connection is used between the module and the device. The terminal is parameterised via the EtherCAT master. IO-Link is designed as an intelligent link between the fieldbus level and the sensor, wherein parameterisation information can be exchanged bidirectionally via the IO-Link connection. The parameterisation of the IO-Link devices with service data can be done from TwinCAT via ADS or very conveniently via the integrated IO-Link configuration tool. In the standard setting, the EP6228 functions as a 8-channel input terminal, 24 V DC, which communicates with connected IO-Link devices, parameterises them and, if necessary, changes their operating mode. Quick links Technical data [} 25] Process image [} 18] Dimensions [} 49] Connections: Supply voltages [} 53] Connections: IO-Link [} 59] Commissioning and configuration [} 64] EP6224 and EP6228 Version: 2.1 17
Product overview 3.2.3.1 Process image EP6228-0022 Module 1 See chapter Diagnostics [} 70] Module 2 Status variables of the IO-Link ports Module 3 1) Process data of the IO-Link device at port 1 Module 4 1) Process data of the IO-Link device at port 2 Module 5 1) Process data of the IO-Link device at port 3 Module 6 1) Process data of the IO-Link device at port 4 Module 7 1) Process data of the IO-Link device at port 5 Module 8 1) Process data of the IO-Link device at port 6 Module 9 1) Process data of the IO-Link device at port 7 Module 10 1) Process data of the IO-Link device at port 8 1) The modules "Module 3" to "Module 6" only exist in the process data if the corresponding IO-Link ports have been configured [} 65]. 18 Version: 2.1 EP6224 and EP6228
Product overview Assignment of connectors, ports and process data Connector IO-Link Process data Status variable port of the IO-Link device of the IO-Link port 1 1 State Ch1 Module 3 1) 2 2 State Ch2 Module 4 1) 3 3 State Ch3 Module 5 1) 4 4 State Ch4 Module 6 1) 5 5 State Ch5 Module 7 1) 6 6 State Ch6 Module 8 1) 7 7 State Ch7 Module 9 1) 8 8 State Ch8 Module 10 1) 1) The modules "Module 3" to "Module 10" only exist in the process data if the corresponding IO-Link ports have been configured [} 65]. EP6224 and EP6228 Version: 2.1 19
Product overview 3.2.3.2 Scope of supply Make sure that the following components are included in the scope of delivery: • 1x EP6228-0022 EtherCAT Box • 1x protective cap for supply voltage input, M8, transparent (pre-assembled) • 1x protective cap for supply voltage output, M8, black (pre-assembled) • 2x protective cap for EtherCAT socket, M8, green (pre-assembled) • 10x labels, blank (1 strip of 10) Pre-assembled protective caps do not ensure IP67 protection Protective caps are pre-assembled at the factory to protect connectors during transport. They may not be tight enough to ensure IP67 protection. Ensure that the protective caps are correctly seated to ensure IP67 protection. 20 Version: 2.1 EP6224 and EP6228
Product overview 3.2.4 EP6228-0042 8-channel IO-Link master, Class A, 8 x digital input The EP6228-0042 IO-Link module enables connection of up to eight IO-Link devices, e.g. IO-Link box modules, actuators, sensors or combinations thereof. In addition, the EP6228-0042 offers additional digital inputs on the four Class A master ports. A point-to-point connection is used between the module and the device. The terminal is parameterized via the EtherCAT master. IO-Link is designed as an intelligent link between the fieldbus level and the sensor, wherein parameterization information can be exchanged bidirectionally via the IO-Link connection. The parameterization of the IO-Link devices with service data can be done from TwinCAT via ADS or very conveniently via the integrated IO-Link configuration tool. In the standard setting, the EP6228-0042 functions as a 8-channel input terminal, 24 V DC, which communicates with connected IO-Link devices, parameterizes them and, if necessary, changes their operating mode. Quick links Technical data [} 25] Process image [} 22] Dimensions [} 50] Connections: Supply voltages [} 55] Connections: IO-Link [} 59] Commissioning and configuration [} 64] EP6224 and EP6228 Version: 2.1 21
Product overview 3.2.4.1 Process image EP6228-0042 Module 1 See chapter Diagnostics [} 70] Module 2 Status variables of the IO-Link ports Module 3 1) Process data of the IO-Link device at port 1 Module 4 1) Process data of the IO-Link device at port 2 Module 5 1) Process data of the IO-Link device at port 3 Module 6 1) Process data of the IO-Link device at port 4 Module 7 1) Process data of the IO-Link device at port 5 Module 8 1) Process data of the IO-Link device at port 6 Module 9 1) Process data of the IO-Link device at port 7 Module 10 1) Process data of the IO-Link device at port 8 Module 11 1) Digital inputs. 1) The modules "Module 3" to "Module 10" only exist in the process data if the corresponding IO-Link ports have been configured [} 65]. 22 Version: 2.1 EP6224 and EP6228
Product overview Assignment of connectors, ports and process data Connector IO-Link Process data Status variable of the Digital input port of the IO-Link device IO-Link port X01 1 State Ch1 Pin 2 Ch1 Module 3 1) X02 2 State Ch2 Pin 2 Ch2 Module 4 1) X03 3 State Ch3 Pin 2 Ch3 Module 5 1) X04 4 State Ch4 Pin 2 Ch4 Module 6 1) X05 5 State Ch5 Pin 2 Ch5 Module 7 1) X06 6 State Ch6 Pin 2 Ch6 Module 8 1) X07 7 State Ch7 Pin 2 Ch7 Module 9 1) X08 8 State Ch8 Pin 2 Ch8 Module 10 1) 1) The modules "Module 3" to "Module 10" only exist in the process data if the corresponding IO-Link ports have been configured [} 65]. EP6224 and EP6228 Version: 2.1 23
Product overview 3.2.4.2 Scope of supply EP6228-0042 Make sure that the following components are included in the scope of delivery: • 1x EP6228-0042 EtherCAT Box • 1x Protective cap for supply voltage output, 7/8”, black (pre-fitted) • 2x protective cap for EtherCAT socket, M12 (pre-assembled) • 10x labels, blank (1 strip of 10) Pre-assembled protective caps do not ensure IP67 protection Protective caps are pre-assembled at the factory to protect connectors during transport. They may not be tight enough to ensure IP67 protection. Ensure that the protective caps are correctly seated to ensure IP67 protection. 24 Version: 2.1 EP6224 and EP6228
Product overview 3.2.5 Technical data Technical data EP6224-0042 EP6224-2022 EP6228-0022 EP6228-0042 Fieldbus Fieldbus EtherCAT Input connection M12 socket, M8 socket, M8 socket, M12 socket, 4-pin 4-pin 4-pin 4-pin Downstream connection M12 socket, M8 socket, M8 socket, M12 socket, 4-pin 4-pin 4-pin 4-pin Electrical isolation 500 V (fieldbus / IO) Supply voltages Power supply connection 7/8" connector, M8 connector, M8 connector, 7/8" connector, 5-pin 4-pin 4-pin 5-pin Downstream connection 7/8" socket, M8 socket, M8 socket, 7/8" socket, 5-pin 4-pin 4-pin 5-pin Control voltage US Nominal voltage 24 VDC (-15 % / +20 %) Sum current 1) max. 16 A max. 4 A max. 4 A max. 16 A Current consumption 130 mA from US Further consumers IO-Link devices: L+ (sensor / logic supply) Peripheral voltage UP Nominal voltage 24 VDC (-15 % / +20 %) Sum current 1) max. 16 A max. 4 A max. 4 A max. 16 A Current consumption None. UP is only forwarded. from UP IO-Link Number of ports Class A 4 4 8 8 Connection 4x M12 socket, 4-pin 8x M12 socket, 4-pin Cable length max. 20 m Specification IO-Link V1.1 Data rate COM1: 4.8 kbit/s COM2: 38.4 kbit/s COM3: 230.4 kbit/s Sensor/logic supply 24 VDC from the control voltage US L+ max. 1.4 A max. 1.4 A max. 1.4 A max. 1.4 A per port, per port, per port, per port, short-circuit proof short-circuit proof short-circuit proof short-circuit proof max. 4.0 A max. 4.0 A in total in total Actuator supply P24 - 2) IO-Link port as digital input Input filter none IO-Link port as digital output 2) Output current max. 200 mA, not short-circuit proof 1) This value corresponds to the current carrying capacity per pin of the connections for the supply voltages. 2) You can also configure each IO-Link port as a digital input or digital output. [} 67] EP6224 and EP6228 Version: 2.1 25
Product overview EP6224-0042 EP6224-2022 EP6228-0022 EP6228-0042 Digital inputs Number 8 - - 8 Connection 4x M12 socket - - 8x M12 socket 3) Characteristics Type 3 according - - Type 3 according to to EN61131-2 EN61131-2 Compatible with Compatible with type 1 type 1 Input filter 10 µs - - 10 µs Signal voltage "0" up to 9.35 V - - up to 9.35 V Signal voltage "1" from 10.5 V - - from 10.5 V Input current 3 mA - - 3 mA Environmental conditions Ambient temperature -25…+60 °C during operation -25...+55 °C according to cURus Ambient temperature -40…+85 °C during storage Vibration / conforms to EN 60068-2-6 / EN 60068-2-27 shock resistance EMC immunity / conforms to EN 61000-6-2 / EN 61000-6-4 emission Protection class IP65, IP66, IP67 (conforms to EN 60529) Mechanics Weight approx. 440 g approx. 250 g approx. 250 g approx. 440 g Installation position variable Approvals and conformity Approvals CE CE CE CE cURus in cURus [} 63] cURus [} 63] cURus in preparation preparation 3) The digital inputs of EP6228-0042 are located at pin 2 of the IO-Link ports. Additional checks The boxes have been subjected to the following checks: Verification Explanation Vibration 10 frequency sweeps in 3 axes 5 Hz < f < 60 Hz displacement 0.35 mm, constant amplitude 60.1 Hz < f < 500 Hz acceleration 5 g, constant amplitude Shocks 1000 shocks in each direction, in 3 axes 35 g, 11 ms 26 Version: 2.1 EP6224 and EP6228
Product overview 3.3 IO-Link master with Class B ports 3.3.1 EP6224-3022 4-channel IO-Link master The EP6224 IO-Link module enables connection of up to four IO-Link devices, e.g. actuators, sensors or combinations of both. A point-to-point connection is used between the terminal and the device. The terminal is parameterised via the EtherCAT master. IO-Link is designed as an intelligent link between the fieldbus level and the sensor, wherein parameterisation information can be exchanged bidirectionally via the IO-Link connection. The parameterisation of the IO-Link devices with service data can be done from TwinCAT via ADS or very conveniently via the integrated IO-Link configuration tool. In the standard setting, the EP6224 functions as a 4-channel input terminal, 24 V DC, which communicates with connected IO-Link devices, parameterises them and, if necessary, changes their operating mode. Quick links Technical data [} 34] Process image [} 28] Dimensions [} 48] Connections: Supply voltages [} 53] Connections: IO-Link [} 59] Commissioning and configuration [} 64] EP6224 and EP6228 Version: 2.1 27
Product overview 3.3.1.1 Process image EP6224-3022 Module 1 See chapter Diagnosis [} 70] Module 2 Status variables of the IO-Link ports Module 3 1) Process data of the IO-Link device at port 1 Module 4 1) Process data of the IO-Link device at port 2 Module 5 1) Process data of the IO-Link device at port 3 Module 6 1) Process data of the IO-Link device at port 4 Assignment of connectors, ports and process data Connector IO-Link Process data Status variable port of the IO-Link device of the IO-Link port 1 1 State Ch1 Module 3 1) 2 2 State Ch2 Module 4 1) 3 3 State Ch3 Module 5 1) 4 4 State Ch4 Module 6 1) 1) The modules "Module 3" to "Module 6" only exist in the process data if the corresponding IO-Link ports have been configured [} 65]. 28 Version: 2.1 EP6224 and EP6228
Product overview 3.3.1.2 Scope of supply EP6224-3022 Make sure that the following components are included in the scope of delivery: • 1x EP6224-3022 EtherCAT Box • 1x protective cap for supply voltage input, M8, transparent (pre-assembled) • 1x protective cap for supply voltage output, M8, black (pre-assembled) • 2x protective cap for EtherCAT socket, M8, green (pre-assembled) • 10x labels, blank (1 strip of 10) Pre-assembled protective caps do not ensure IP67 protection Protective caps are pre-assembled at the factory to protect connectors during transport. They may not be tight enough to ensure IP67 protection. Ensure that the protective caps are correctly seated to ensure IP67 protection. EP6224 and EP6228 Version: 2.1 29
Product overview 3.3.2 EP6228-3032 8-channel IO-Link master The EP6228 IO-Link module enables connection of up to eight IO-Link devices, e.g. IO-Link box modules, actuators, sensors or combinations thereof. A point-to-point connection is used between the module and the device. The terminal is parameterised via the EtherCAT master. IO-Link is designed as an intelligent link between the fieldbus level and the sensor, wherein parameterisation information can be exchanged bidirectionally via the IO-Link connection. The parameterisation of the IO-Link devices with service data can be done from TwinCAT via ADS or very conveniently via the integrated IO-Link configuration tool. In the standard setting, the EP6228 functions as a 8-channel input terminal, 24 V DC, which communicates with connected IO-Link devices, parameterises them and, if necessary, changes their operating mode. Quick links Technical data [} 34] Process image [} 31] Dimensions [} 50] Connections: Supply voltages [} 55] Connections: IO-Link [} 59] Commissioning and configuration [} 64] 30 Version: 2.1 EP6224 and EP6228
Product overview 3.3.2.1 Process image EP6228-3032 Module 1 See chapter Diagnostics [} 70] Module 2 Status variables of the IO-Link ports Module 3 1) Process data of the IO-Link device at port 1 Module 4 1) Process data of the IO-Link device at port 2 Module 5 1) Process data of the IO-Link device at port 3 Module 6 1) Process data of the IO-Link device at port 4 Module 7 1) Process data of the IO-Link device at port 5 Module 8 1) Process data of the IO-Link device at port 6 Module 9 1) Process data of the IO-Link device at port 7 Module 10 1) Process data of the IO-Link device at port 8 1) The modules "Module 3" to "Module 10" only exist in the process data if the corresponding IO-Link ports have been configured [} 65]. EP6224 and EP6228 Version: 2.1 31
Product overview Assignment of connectors, ports and process data Connector IO-Link Process data Status variable port of the IO-Link device of the IO-Link port X01 1 State Ch1 Module 3 1) X02 2 State Ch2 Module 4 1) X03 3 State Ch3 Module 5 1) X04 4 State Ch4 Module 6 1) X05 5 State Ch5 Module 7 1) X06 6 State Ch6 Module 8 1) X07 7 State Ch7 Module 9 1) X08 8 State Ch8 Module 10 1) 1) The modules "Module 3" to "Module 10" only exist in the process data if the corresponding IO-Link ports have been configured [} 65]. 32 Version: 2.1 EP6224 and EP6228
Product overview 3.3.2.2 Scope of supply EP6228-3032 Make sure that the following components are included in the scope of delivery: • 1x EP6228-3032 EtherCAT Box • 1x Protective cap for supply voltage output, 7/8”, black (pre-fitted) • 2x protective cap for EtherCAT socket, M8, green (pre-assembled) • 10x labels, blank (1 strip of 10) Pre-assembled protective caps do not ensure IP67 protection Protective caps are pre-assembled at the factory to protect connectors during transport. They may not be tight enough to ensure IP67 protection. Ensure that the protective caps are correctly seated to ensure IP67 protection. EP6224 and EP6228 Version: 2.1 33
Product overview 3.3.3 Technical data All values are typical values over the entire temperature range, unless stated otherwise. Technical data EP6224-3022 EP6228-3032 Fieldbus Fieldbus EtherCAT Connection 2x M8 socket, 4-pin, green Electrical isolation 500 V (fieldbus / IO) Supply voltages Power supply connection M8 plug, 4-pin 7/8" connector, 5-pin Downstream connection M8 socket, 4-pin 7/8" socket, 5-pin Control voltage US Nominal voltage 24 VDC (-15 % / +20 %) Sum current 1) max. 4 A max. 16 A Current consumption from US 130 mA Further consumers IO-Link devices: L+ (sensor / logic supply) Peripheral voltage UP Nominal voltage 24 VDC (-15 % / +20 %) Sum current 1) max. 4 A max. 16 A UP consumer IO-Link devices Class B: P24 (actuator supply) IO-Link Number of ports Class B 4 8 Connection 4x M12 socket, 5-pin 8x M12 socket, 5-pin Cable length max. 20 m Specification IO-Link V1.1 Data rate COM1: 4.8 kbit/s COM2: 38.4 kbit/s COM3: 230.4 kbit/s Sensor / logic supply L+ 24 VDC from the control voltage US max. 1.4 A per port, short- max. 1.4 A per port, short- circuit proof circuit proof max. 4.0 A in total Actuator supply P24 24 VDC from peripheral voltage UP max. 2.0 A per port max. 4.0 A per port pair 3), max. 4.0 A in total, short-circuit short-circuit proof proof IO-Link port as digital input 2) Input filter none IO-Link port as digital output 2) Output current max. 200 mA, not short-circuit proof 1) This value corresponds to the current carrying capacity per pin of the connections for the supply voltages. 2) You can also configure each IO-Link port as a digital input or digital output. [} 67] 3) Port pairs with common limitation of the actuator supply P24: • 1+5 • 2+6 • 3+7 • 4+8 34 Version: 2.1 EP6224 and EP6228
Product overview EP6224-3022 EP6228-3032 Environmental conditions Ambient temperature during operation -25…+60 °C -25...+55 °C according to cURus Ambient temperature during storage -40…+85 °C Vibration / conforms to EN 60068-2-6 / EN 60068-2-27 shock resistance EMC immunity / emission conforms to EN 61000-6-2 / EN 61000-6-4 Protection class IP65, IP66, IP67 (conforms to EN 60529) Mechanics Weight approx. 250 g approx. 440 g Installation position variable Approvals and conformity Approvals CE CE cURus [} 63] cURus in preparation Additional checks The boxes have been subjected to the following checks: Verification Explanation Vibration 10 frequency sweeps in 3 axes 5 Hz < f < 60 Hz displacement 0.35 mm, constant amplitude 60.1 Hz < f < 500 Hz acceleration 5 g, constant amplitude Shocks 1000 shocks in each direction, in 3 axes 35 g, 11 ms EP6224 and EP6228 Version: 2.1 35
Product overview 3.4 IO-Link master with Class A ports and Class B ports 3.4.1 EP6228-3132 8-channel IO-Link master, 4 x Class A, 4 x Class B, 4 x digital input The EP6228-3132 IO-Link module enables connection of up to eight IO-Link devices, e.g. IO-Link box modules, actuators, sensors or combinations thereof. The EP6228-3132 additionally offers further digital inputs on the four Class A master ports. A point-to-point connection is used between the module and the device. The terminal is parameterized via the EtherCAT master. IO-Link is designed as an intelligent link between the fieldbus level and the sensor, wherein parameterization information can be exchanged bidirectionally via the IO-Link connection. The parameterization of the IO-Link devices can be done from TwinCAT via ADS or very conveniently via the integrated IO-Link configuration tool. In the standard setting, the EP6228-3132 functions as a 8-channel input terminal, 24 V DC, which communicates with connected IO-Link devices, parameterizes them and, if necessary, changes their operating mode. Quick links Technical data [} 44] Process image [} 37] Dimensions [} 50] Connections: Supply voltages [} 55] Connections: IO-Link [} 60] Commissioning and configuration [} 64] 36 Version: 2.1 EP6224 and EP6228
Product overview 3.4.1.1 Process image EP6228-3132 Module 1 See chapter Diagnosis [} 70] Module 2 Status variables of the IO-Link ports Module 3 1) Process data of the IO-Link device at port 1 Module 4 1) Process data of the IO-Link device at port 2 Module 5 1) Process data of the IO-Link device at port 3 Module 6 1) Process data of the IO-Link device at port 4 Module 7 1) Process data of the IO-Link device at port 5 Module 8 1) Process data of the IO-Link device at port 6 Module 9 1) Process data of the IO-Link device at port 7 Module 10 1) Process data of the IO-Link device at port 8 Module 11 1) Digital inputs of ports 1, 2, 5, 6 (Class A ports) 1) The modules "Module 3" to "Module 10" only exist in the process data if the corresponding IO-Link ports have been configured [} 65]. EP6224 and EP6228 Version: 2.1 37
Product overview Assignment of connectors, ports and process data Connector IO-Link Process data Status variable of the Digital input port of the IO-Link device IO-Link port X01 1 State Ch1 Pin 2 Ch1 Module 3 1) X02 2 State Ch2 Pin 2 Ch2 Module 4 1) X03 3 State Ch3 - Module 5 1) X04 4 State Ch4 - Module 6 1) X05 5 State Ch5 Pin 2 Ch5 Module 7 1) X06 6 State Ch6 Pin 2 Ch6 Module 8 1) X07 7 State Ch7 - Module 9 1) X08 8 State Ch8 - Module 10 1) 1) The modules "Module 3" to "Module 10" only exist in the process data if the corresponding IO-Link ports have been configured [} 65]. 38 Version: 2.1 EP6224 and EP6228
Product overview 3.4.1.2 Scope of supply EP6228-3132 Make sure that the following components are included in the scope of delivery: • 1x EP6228-3132 EtherCAT Box • 1x Protective cap for supply voltage output, 7/8”, black (pre-fitted) • 2x protective cap for EtherCAT socket, M8, green (pre-assembled) • 10x labels, blank (1 strip of 10) Pre-assembled protective caps do not ensure IP67 protection Protective caps are pre-assembled at the factory to protect connectors during transport. They may not be tight enough to ensure IP67 protection. Ensure that the protective caps are correctly seated to ensure IP67 protection. EP6224 and EP6228 Version: 2.1 39
Product overview 3.4.2 EP6228-3142 8-channel IO-Link master, 4 x Class A, 4 x Class B, 4 x digital input The EP6228-3142 IO-Link module enables connection of up to eight IO-Link devices, e.g. IO-Link box modules, actuators, sensors or combinations thereof. The EP6228-3142 additionally offers further digital inputs on the four Class A master ports. A point-to-point connection is used between the module and the device. The terminal is parameterized via the EtherCAT master. IO-Link is designed as an intelligent link between the fieldbus level and the sensor, wherein parameterization information can be exchanged bidirectionally via the IO-Link connection. The parameterization of the IO-Link devices can be done from TwinCAT via ADS or very conveniently via the integrated IO-Link configuration tool. In the standard setting, the EP6228-3142 functions as a 8-channel input terminal, 24 V DC, which communicates with connected IO-Link devices, parameterizes them and, if necessary, changes their operating mode. Quick links Technical data [} 44] Process image [} 41] Dimensions [} 50] Connections: Supply voltages [} 55] Connections: IO-Link [} 60] Commissioning and configuration [} 64] 40 Version: 2.1 EP6224 and EP6228
Product overview 3.4.2.1 Process image EP6228-3142 Module 1 See chapter Diagnosis [} 70] Module 2 Status variables of the IO-Link ports Module 3 1) Process data of the IO-Link device at port 1 (Class A port) Module 4 1) Process data of the IO-Link device at port 2 (Class A port) Module 5 1) Process data of the IO-Link device at port 3 (Class B port) Module 6 1) Process data of the IO-Link device at port 4 (Class B port) Module 7 1) Process data of the IO-Link device at port 5 (Class A port) Module 8 1) Process data of the IO-Link device at port 6 (Class A port) Module 9 1) Process data of the IO-Link device at port 7 (Class B port) Module 10 1) Process data of the IO-Link device at port 8 (Class B port) Module 11 1) Digital inputs of ports 1, 2, 5, 6 (Class A ports) 1) The modules "Module 3" to "Module 10" only exist in the process data if the corresponding IO-Link ports have been configured [} 65]. EP6224 and EP6228 Version: 2.1 41
Product overview Assignment of connectors, ports and process data Connector IO-Link Process data Status variable of the Digital input port of the IO-Link device IO-Link port X01 1 State Ch1 Pin 2 Ch1 Module 3 1) X02 2 State Ch2 Pin 2 Ch2 Module 4 1) X03 3 State Ch3 - Module 5 1) X04 4 State Ch4 - Module 6 1) X05 5 State Ch5 Pin 2 Ch5 Module 7 1) X06 6 State Ch6 Pin 2 Ch6 Module 8 1) X07 7 State Ch7 - Module 9 1) X08 8 State Ch8 - Module 10 1) 1) The modules "Module 3" to "Module 10" only exist in the process data if the corresponding IO-Link ports have been configured [} 65]. 42 Version: 2.1 EP6224 and EP6228
Product overview 3.4.2.2 Scope of supply EP6228-3142 Make sure that the following components are included in the scope of delivery: • 1x EP6228-3142 EtherCAT Box • 1x Protective cap for supply voltage output, 7/8”, black (pre-fitted) • 2x protective cap for EtherCAT socket, M12 (pre-assembled) • 10x labels, blank (1 strip of 10) Pre-assembled protective caps do not ensure IP67 protection Protective caps are pre-assembled at the factory to protect connectors during transport. They may not be tight enough to ensure IP67 protection. Ensure that the protective caps are correctly seated to ensure IP67 protection. EP6224 and EP6228 Version: 2.1 43
Product overview 3.4.3 Technical data All values are typical values over the entire temperature range, unless stated otherwise. Technical data EP6228-3132 EP6228-3142 Fieldbus Fieldbus EtherCAT Connection 2 x M8 socket 2 x M12 socket Electrical isolation 500 V (fieldbus / IO) Supply voltages Power supply connection 7/8" connector, 5-pin Downstream connection 7/8" socket, 5-pin Control voltage US Nominal voltage 24 VDC (-15 % / +20 %) Sum current 1) max. 16 A Current consumption from US 130 mA Further consumers IO-Link devices: L+ (sensor / logic supply) Peripheral voltage UP Nominal voltage 24 VDC (-15 % / +20 %) Sum current 1) max. 16 A UP consumer IO-Link devices Class B: P24 (actuator supply) IO-Link Number of ports Class A 4 Number of ports Class B 4 Connection Class A ports: 4x M12 socket, 4-pin Class B ports: 4x M12 socket, 5-pin Cable length max. 20 m Specification IO-Link V1.1 Data rate COM1: 4.8 kbit/s COM2: 38.4 kbit/s COM3: 230.4 kbit/s Sensor / logic supply L+ 24 VDC from the control voltage US max. 1.4 A per port, short-circuit proof Actuator supply P24 24 VDC from peripheral voltage UP max. 4.0 A per port pair 3), short-circuit proof IO-Link port as digital input 2) Input filter none IO-Link port as digital output 2) Output current max. 200 mA, not short-circuit proof 1) This value corresponds to the current carrying capacity per pin of the connections for the supply voltages. 2) You can also configure each IO-Link port as a digital input or digital output. [} 67] 3) Port pairs with common limitation of the actuator supply P24: • 3+7 • 4+8 44 Version: 2.1 EP6224 and EP6228
Product overview Technical data EP6228-3132 EP6228-3142 Digital inputs Number 4 Connection 4x M12 socket 4) Characteristics Type 3 according to EN 61131-2, compatible with type 1 Input filter 10 µs Signal voltage "0" up to 9.35 V Signal voltage "1" from 10.5 V Input current 3 mA Environmental conditions Ambient temperature during operation -25…+60 °C -25...+55 °C according to cURus Ambient temperature during storage -40…+85 °C Vibration / conforms to EN 60068-2-6 / EN 60068-2-27 shock resistance EMC immunity / emission conforms to EN 61000-6-2 / EN 61000-6-4 Protection class IP65, IP66, IP67 (conforms to EN 60529) Mechanics Weight approx. 440 g Installation position variable Approvals and conformity Approvals CE cURus in preparation 4) These digital inputs are located at pin 2 of the IO-Link Class A ports. Additional checks The boxes have been subjected to the following checks: Verification Explanation Vibration 10 frequency sweeps in 3 axes 5 Hz < f < 60 Hz displacement 0.35 mm, constant amplitude 60.1 Hz < f < 500 Hz acceleration 5 g, constant amplitude Shocks 1000 shocks in each direction, in 3 axes 35 g, 11 ms EP6224 and EP6228 Version: 2.1 45
IO-Link master principles 4 IO-Link master principles 4.1 Topology The IO-Link master serves as a gateway between an automation system (EtherCAT) and the IO-Link devices. It has several IO-Link ports, to each of which an IO-Link device can be connected. IO-Link Master IO-Link Port IO-Link Port IO-Link Port ... ... IO-Link Device IO-Link Device IO-Link Device ... Fig. 2: IO-Link topology 4.2 Ports Two classes of IO-Link ports are defined in the IO-Link specification: Class A ports Class A ports are intended for the connection of IO-Link devices of the type sensor. Contacts of a class A port: • Supply voltage for the IO-Link device: L+, L- • Data line for serial communication or switching signals: C/Q • Data line for switching signals (optional): DI/DQ Class B ports Class B ports are intended for the connection of IO-Link devices of the type actuator. Contacts of a class B port: • Two electrically isolated supply voltages for the IO-Link device: ◦ Sensor/logic supply: L+, L- ◦ Actuator supply: P24, N24 • Data line for serial communication or switching signals: C/Q 46 Version: 2.1 EP6224 and EP6228
IO-Link master principles 4.3 „Data storage“ function The IO-Link Master supports the „Data storage“ function. It can save a non-volatile copy of the parameters of connected devices. If a device fails, its parameters remain in the memory of the IO-Link Master. If a defective device is replaced by a new, identical device, the master can automatically parameterize the new device with the stored parameters. EP6224 and EP6228 Version: 2.1 47
Mounting and connections 5 Mounting and connections 5.1 Mounting 5.1.1 Dimensions EP6224-2022, EP6224-3022 26.5 13.5 60 117 126 Ø 4.5 Fig. 3: Dimensions All dimensions are given in millimeters. Housing features Housing material PA6 (polyamide) Sealing compound polyurethane Mounting two fastening holes Ø 4.5 mm for M4 Metal parts brass, nickel-plated Contacts CuZn, gold-plated Power feed through max. 4 A Mounting position variable Protection class IP65, IP66, IP67 (conforms to EN 60529) when screwed together Dimensions (H x W x D) approx. 126 x 60 x 26.5 mm (without connectors) 48 Version: 2.1 EP6224 and EP6228
Mounting and connections EP6228-0022 26.5 13.5 60 117 126 Ø 4.5 Fig. 4: Dimensions All dimensions are given in millimeters. Housing features Housing material PA6 (polyamide) Sealing compound polyurethane Mounting two fastening holes Ø 4.5 mm for M4 Metal parts brass, nickel-plated Contacts CuZn, gold-plated Power feed through max. 4 A Mounting position variable Protection class IP65, IP66, IP67 (conforms to EN 60529) when screwed together Dimensions (H x W x D) approx. 126 x 60 x 26.5 mm (without connectors) EP6224 and EP6228 Version: 2.1 49
Mounting and connections EP6228-xx32, EP6228-xx42 60 60 141 150 141 150 Ø 4.5 Ø 4.5 Fig. 5: Dimensions All dimensions are given in millimeters. Housing features Housing material PA6 (polyamide) Sealing compound polyurethane Mounting two fastening holes Ø 4.5 mm for M4 Metal parts brass, nickel-plated Contacts CuZn, gold-plated Power feed through max. 16 A at 40°C (according to IEC 60512-3) Mounting position variable Protection class IP65, IP66, IP67 (conforms to EN 60529) when screwed together Dimensions (H x W x D) approx. 150 x 60 x 26.5 mm (without connectors) 50 Version: 2.1 EP6224 and EP6228
Mounting and connections 5.1.2 Mounting NOTE Dirt during assembly Dirty connectors can lead to malfunctions. Protection class IP67 can only be guaranteed if all cables and connectors are connected. • Protect the plug connectors against dirt during the assembly. Mount the module with two M4 screws in the centrally located fastening holes. 5.1.3 Tightening torques for plug connectors Screw connectors tight with a torque wrench. (e.g. ZB8801 from Beckhoff) Connector diameter Tightening torque M8 0.4 Nm M12 0.6 Nm 7/8” 1.5 Nm 5.1.4 Functional earth (FE) The fastening holes [} 51] also serve as connections for the functional earth (FE). Make sure that the box is earthed with low impedance via both fastening screws. You can achieve this, for example, by mounting the box on a grounded machine bed. FE FE FE Fig. 6: Functional earth via the fastening holes EP6224 and EP6228 Version: 2.1 51
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