EDUCATION COMMITTEE: SALVAGE SUSPENSION PARTS CONSIDERATIONS
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This presentation is for education purposes only. SCRS does not advocate for or against the use of salvage parts. While the use of salvage parts is common in the collision industry, there are many different opinions about when and if it should be used. Automakers generally do not recommend the use of recycled parts.
Part selection is ultimately a decision determined by the owner of the vehicle and their chosen repair facility.
DOES THE OEM HAVE A POSITION STATEMENT ON USED AUTO PARTS? https://www.oem1stop.com/position-statements
Magnuson-Moss Warranty Act The Magnuson–Moss Warranty Act (P.L. 93-637) is a United States federal law (15 U.S.C. § 2301 et seq.). Enacted in 1975. The federal statute governs warranties on consumer products. The law does not require any product to have a warranty (it may be sold "as is"), but if it does have a warranty, the warranty must comply with this law. The law was created to fix problems as a result of manufacturers using disclaimers on warranties in an unfair or misleading manner. SUMMARY: Magnuson-Moss limits vehicle manufactures ability to void the overall warranty for using non-genuine parts; however, the automaker can void the warranty on the specific part and any parts affected by it.
HYUNDAI OFFERS OWNERS DETAILED DOCUMENTATION THAT DAMAGE OR FAILURE RESULTING FROM ANY PARTS OTHER THEN HYUNDAI GENUINE PARTS WILL VOID THE NEW CAR VEHICLE LIMITED WARRANTY. - LOCATED IN THE VEHICLE WARRANTY BOOKLET.
ADDITIONAL PARTS, HARDWARE AND LABOR What will it take to replace all wearable components on the used replacement part? • Ball joints • Bushings • Brake parts • Etc.
QUESTIONS FOR YOUR VENDOR Is the mileage and age of the damaged vehicle the salvage parts are coming from the same as the vehicle being repaired? Will the vendor document it? Condition of parts (A quality, B quality? What is insurance quality??) Does the part come with a warranty? What does the warranty cover? Will the warranty cover the repair facility expenses of performing a replacement as well? Is there additional shipping considerations? If so, did the donor vehicle come from an area with other environmental considerations (ex: salt roads, wet or dry conditions, etc.) How quickly can you receive the salvage part vs. OEM Why was the donor vehicle salvaged? Did the vendor inspect part?
THINGS YOU MAY NEVER KNOW…AND DO THEY REALLY MAKE IT LIKE KIND AND QUALITY? - Why was the donor car salvaged? Flood damage, fire, accident, mechanical failure, etc. - Was the donor car properly maintained? Alignments, brakes, tire rotation, tire replacement done per manufacturer recommendation? - How was the vehicle driven when in operation? Hard braking, curbs and potholes, etc.
WHAT TO LOOK FOR • Mirror Match • Check for damage • Check for straightness • Inspect bushings and wearable components • DO NOT install if there is any evidence of previous damage or repair such as heating, welding or straightening.
WHAT TO LOOK FOR?
WAYS TO CHECK FOR DAMAGE Was an inspection charged for? • Charge for complete left side suspension 2015 Mercedes c-class • In this example the vendor charged a Magnaflux inspection • Magnaflux and Dye Penetrant are different tests
WHAT IS MAGNAFLUXING? A magna flux test is a non-destructive testing process for detecting surface, subsurface, discontinuities in materials such as: iron, nickel, cobalt and some of their alloy. Magnetic particle (Magnaflux Inspection) inspection is a method for detecting cracks, laps, seams, voids, pits, subsurface holes, and other surface, or slightly subsurface, discontinuities in ferro-magnetic materials. Magnetic particle inspection can be used only on ferro-magnetic materials (iron and steel) The magnaflux process does not work on aluminum but penetrating dyes are available to test aluminum parts in a similar way. Magnetic particle inspection is performed in four steps: 1. Induce a magnetic field in the specimen 2. Apply magnetic particles to the specimen’s surface 3. View the surface, looking for particle groupings that 4. are caused by defects 5. Demagnetize and clean the specimen
DYE PENETRANT INSPECTION Dye Penetrant Inspection (DPI) is widely used to detect surface breaking flaws. This non-destructive testing technique, also known as liquid penetrant inspection (LPI), is a cost-effective method used to locate surface breaking flaws such as cracks, porosity, laps, seams and other surface discontinuities. The penetrant is allowed “dwell time” to soak into any flaws (generally 5 to 30 minutes). The dwell time mainly depends upon the penetrant being used, the material being tested, and the size of flaws sought. Smaller flaws require a longer penetration time. Area needs to be cleaned properly prior to application This is the only system available for crack testing aluminum Unlike the magna flux process, dye penetrant inspection can be done on both aluminum and steel. How to Do Visible NDT with Liquid Penetrant Inspection - YouTube
HOW TO DO VISIBLE LIQUID PENETRANT INSPECTION
WHAT IS CONSIDERED FOR THE REPAIR PLAN? Is the Magna Flux process included? Is the dye penetrant process included? Will disassembly of the parts be needed to perform the inspection? Will you need to clean or transfer parts? Will new bushings/hardware be needed that wouldn’t be needed with an OEM part? Will labor for cleaning & refinishing be needed? Will rotors need to be resurfaced? Will axles need to be greased? If parts have to be returned, is the shipping or labor to return them included?
WHAT IS INCLUDED?
AUDATEX RESPONSE
CCC RESPONSE
MITCHELL RESPONSE
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