DUAL EC THE ENERGY SAVER - INDIVIDUAL INNOVATIVE ENERGY-SAVING
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DUAL EC THE ENERGY SAVER + Attractive intake grille + Self-supporting with micro-intake grille behind it sheet steel housing high-quality powder coated + Double discharge fins each adjustable in 5 stages + Inspection panel with hidden screws Applications The housing Dual EC is the energy-saving model for applications in shops and Self-supporting sheet steel housing. Screws are not visible. retail. Wherever there is only a limited supply of heating ener- High-quality powder coating, RAL 9016 as standard (traffic gy available which must be used efficiently, the Dual EC has a white). Other colours are available. special way of fulfilling all the requirements on a modern door air Inspection panel hidden behind the intake grille. Double, curtain unit. Installation-ready model available in 3 installation var- aerodynamically-optimised aluminium discharge fins (naturally iants. Free-hanging, installed flush with the ceiling as a cassette anodised), flush with the underside of the unit and adjustable in unit or equipped with intake chamber and sliding supports for 5 stages. Perforated metal intake grille (same colour as the unit) installation in a suspended ceiling. with micro grille behind it as an intake filter. Special design Heating media Equipped with 2 rows of fans, inside, 2 airflows are created – an A choice of heat exchangers for different heating media: outer (unheated) and an inner (heated) airflow. The airflows are LPHW – for low temperature LPHW 60/40, other temperatures routed separately all the way through to the discharge. Here, the available on request. unheated outer airflow has a stabilising effect on the overall flow DX – soldered under nitrogen – for operation with heat pumps behaviour, whereby a higher throw distance is achieved and the (only heating modus possible). High-quality heat exchanger made shielding performance optimised. The saving in heating energy is from copper tubes, with pressed-on, extra-strong aluminium fins around 40% compared with conventional door air curtains. for optimum heat transfer. EC fans The efficiency of the EC fans used by TEKADOOR is > 90% 2 under partial load operation. This is 30–35% higher than for
Advantages at a glance + Made in Germany + ErP conform / EC fans + Reduced heating costs thanks to dual technology + Certified by TÜV-Süd + Robust, self-supporting sheet steel housing + High-quality powder coating + Individual colours available + 3 installation types + Individual unit lengths up to 2500 mm + Easy-maintenance filter cleaning thanks to micro grille + Aerodynamically optimised double discharge fins + Different heating media possible conventional AC fans. This does not just increase the efficiency, Control but also reduces the operating costs. The individually-driven Electronic TEKADOOR GTC EC control unit, multifunctional EC fans with integrated motor protection can intake air in both with touch display, including an optional ModBus interface directions. They have vibration-free bearings and are controlled A GTC 1 EC control unit is used as standard for models with using a PWM signal (pulse width modulation) – and with 0-10 LPHW heating. The units come with 20 m preassembled V for the DX. They do not just comply with Directive ErP, but and shielded data cable. The GTC 1 EC 5-stage control unit actually exceed this standard. includes the ability to switch from manual to automatic and from summer mode to winter mode as standard. A solenoid valve of Mounting up to 2.5 A can be connected as an option for the winter mode. Extremely simple mounting thanks to the rivet nuts (M8) incor- The control unit includes a manual to automatic mode switch porated on the upper side of the unit and optionally-available and a potential-free contact for enabling via any assembly materials. In the standard version, the unit does on-site BMS or BEMS. A choice of 5-stage or stepless fan not need to be opened for electrical connection. Connection operation is offered as standard. terminals for the voltage supply, as well as the connectors for A maximum of 10 units can be connected in parallel. the control unit and parallel operation can be accessed from the outside. Maintenance Easy to clean (micro grille) without opening the unit by simply vacuuming the intake grille. Discreet secured inspection panel hidden on the lower side of the unit (hinges on one side) – easy to open. 3
DUAL EC DETAILS Connections Connection box (LPHW) Heating connections – flow and return – on top of the unit as Simple electrical connection via connection box (voltage supply standard for easy connection to the on-site heating system. 230V/50Hz on the top of the unit); connection can optionally (Internal thread dimensions depend on the model). also be located at the side. Optionally, the connections can also be located at the side. Exception: Electrical units with a heating capacity greater than 22,5 kW. 4
Data cable connection/interface Double discharge fin Simple, standard plug and play connection of the data cable The shielding performance of the door air curtain unit is opti- and an optional solenoid valve on the top side of the unit. The mised by adjusting the discharge fins. The fins can be adjusted connection can be offset on request. in 5 stages. During the heating period, the discharge fins should be tilted outwards by 10 to 15 degrees to prevent cold air Control: coming in from the outside. In contrast, during operation in the Input for the data cable to the control unit. summer, the fins are tilted inwards, so that the cooled indoor air cannot escape. Auxiliary: Output for parallel operation with other units. 5
Free-hanging TOP VIEW A 40 55 145115 505 Connection box IN OUT Circuit board SIDE VIEW 220 Optional: 75 170 Side connections 115 110 FRONT VIEW 260 85 30 BOTTOM VIEW Inspection panel 30 630 25 70 60 A = VARIABLE UNIT LENGTH * WE RESERVE THE RIGHT TO MAKE TECHNICAL CHANGES Connection-ready free-hanging door air curtain unit for visible installation directly above the door. Ambient air intake is at the front, on the room side. 7
Cassette BOTTOM VIEW hidden inspection panel screws SIDE VIEW Electrical and water connections at the side 25 70 60 A-50 A FRONT VIEW Pre-perforated for intake from the suspended ceiling Inspection panel 260 Intake filter with micro-filter TOP VIEW 340 290 IN 730 780 OUT 85 65 Fixation only for units longer than 2 m 9mm slot M8 rivet nuts for fixation 35 25 M8 movable 50 40 80 A = VARIABLE UNIT LENGTH * WE RESERVE THE RIGHT TO MAKE TECHNICAL CHANGES Connection-ready door air curtain unit with intake on the underside and surrounding frame for installation flush with the ceiling. Ambient air intake is from the underside, on the room side. Freely accessible inspection panel on the underside of the unit. 8
Suspended ceiling unit BOTTOM VIEW 260 890 440 190 SIDE VIEW 890 FRONT VIEW 260 130-230 A 260 15 Inspection panel 60 440 45 260 70 TOP VIEW 55 150 115 M8 Rivet nuts FRONT VIEW IN Platine OUT Circuit board ONLY OUT WARNING Print CONTROL AUXILIAR 70 75 115 A = VARIABLE UNIT LENGTH * WE RESERVE THE RIGHT TO MAKE TECHNICAL CHANGES Connection-ready door air curtain unit with intake chamber on the underside and intake and discharge sliding supports for installa- tion in a suspended ceiling. Only the intake and discharge grilles are visible from below. Ambient air intake is from the underside, on the room side. CAUTION: The inspection panel is on the underside of the unit. Therefore, it is essential that the suspended ceiling in which the unit is installed can be completely disassembled in the region between the intake grille and the discharge element. 9
DUAL EC OPTIONAL ACCESSORIES Thermostatic Solenoid valve Thermo-electric Ceiling attachment straight-way valve shut-off valve set (Setting range + 20 °C to + 35 °C) Opens or closes the warm water 230 V / 50 Hz, normally closed. limits the discharge temperature circuit in the summer/winter On-site installation in the For problem-free, vibration free (constant supply air temperature setting of the control unit, in order heating flow. Actuated by ceiling attachment, consisting limitation). Also available as a to close the heating water circuit the summer/ winter circuit. of M8 or M10 threaded rods, 3-way valve. and save energy during summer Summer function – closed. Winter up to 1000 mm length, vibration operation or when the air curtain function – opened. dampers, turnbuckles and coun- is not working (normally closed). ter nuts. Caution: If solenoid valves are used, it is expressly recommend- ed to install a frost protection thermostat (automatically actuat- ed) and a strainer. 10
Frost protection Control unit Electronic Door contact thermostat GTC 2 EC control valve solenoid switch For monitoring LPHW heat Possibility of combination of Electronic valve with 0-10V im- In automatic mode switches on exchangers exposed to the risk various automatic operations. pulse and blow-out temperature the door air curtain in the of frost. As soon as the temper- A constant discharge tempera- sensor completely installed and preselected stage ature falls below +7 °C, the fans ture can be set via an optional wired. In combi- are switched off and an optional electronic control valve, and a nation with the GTC 2 control, a solenoid valve is opened. week timer is incorporated as preselected blow-out tempera- standard, enabling up to 12 ture is kept constant. different switching times to be programmed per week. 11
DUAL EC M TECHNICAL DATA FREE HANGING / CASSETTE SUSPENDED CEILING Design based on: recommended operating point Intake temperature tLE = +20 °C Discharge temperature tLA = +34 °C Discharge height = up to 2.70 m Model M1 M 1.5 M2 M 2.5 Total air quantity m3/h 1800 2700 3600 4500 Recirculating air quantity m3/h 600 900 1200 1500 Warm air quantity m /h 3 1200 1800 2400 3000 Heating capacity rated1 LPHW 60 / 40 °C kW 5.7 8.5 11.3 14.2 Flow rate LPHW 60 / 40 °C m /h 3 0.25 0.37 0.49 0.62 Water resistance LPHW 60 / 40 °C kPa 1.1 2.8 1.7 3.0 Nominal connection sizes Internal thread Inches 2 x 3/4" 2 x 3/4" 2 x 3/4" 2 x 3/4" Flow/return DN 20 20 20 20 EC fans Voltage V 230 / 1 / N / PE Frequency Hz 50 Max. current consumption A 1.6 2.4 3.2 4.0 Max. motor power kW 0.17 0.30 0.34 0.43 Sound pressure level 2 Highest setting dB (A) 58 59 60 61 Drawing dimension Unit length ( A ) mm 1000 1500 2000 2500 Unit height 3 mm 260 260 260 260 Unit depth 4 mm 660 660 660 660 Weight Dual kg 68 95 123 150 Cassette kg 75 106 136 168 Dual-Z kg 87 125 159 199 * WE RESERVE THE RIGHT TO MAKE TECHNICAL CHANGES 1. Rated operation based on operating point (see above), discharge temperature control recommended. 2. Measured at a lateral distance of 3 m. Sound pressure level may very depending on surrounding conditions. 3. For the Dual Z (suspended ceiling version), this dimension changes to 390-490 mm. 4. For the Dual Z this dimension changes to 890 mm and to 780 mm for the cassette (ceiling-flush version). A well-balanced pressure ratio is one of the prerequisites for perfect function. 12
DUAL EC L TECHNICAL DATA FREE HANGING / CASSETTE SUSPENDED CEILING Design based on: recommended operating point Intake temperature tLE = +20 °C Discharge temperature tLA = +34 °C Discharge height = up to 3.00 m Model L1 L 1.5 L2 L 2.5 Total air quantity m3/h 2700 3600 5100 6300 Recirculating air quantity m3/h 900 1200 1500 2100 Warm air quantity m /h 3 1800 2400 3600 4200 Heating capacity rated1 LPHW 60 / 40 °C kW 7.7 11.3 17.0 19.8 Flow rate LPHW 60 / 40 °C m3/h 0.34 0.49 0.74 0.86 Water resistance LPHW 60 / 40 °C kPa 2.1 4.9 5.8 5.6 Nominal connection sizes Internal thread Inches 2 x 3/4" 2 x 3/4" 2 x 3/4" 2 x 3/4" Flow/return DN 20 20 20 20 EC fans Voltage V 230 / 1 / N / PE Frequency Hz 50 Max. current consumption A 3.3 4.9 6.5 8.2 Max. motor power kW 0.39 0.59 0.78 0.98 Sound pressure level 2 Highest setting dB (A) 60 61 62 63 Drawing dimension Unit length ( A ) mm 1000 1500 2000 2500 Unit height 3 mm 260 260 260 260 Unit depth 4 mm 660 660 660 660 Weight Dual kg 75 103 130 158 Cassette kg 82 114 143 176 Dual-Z kg 94 133 166 207 * WE RESERVE THE RIGHT TO MAKE TECHNICAL CHANGES 1. Rated operation based on operating point (see above), discharge temperature control recommended. 2. Measured at a lateral distance of 3 m. Sound pressure level may very depending on surrounding conditions. 3. For the Dual Z (suspended ceiling version), this dimension changes to 390-490 mm. 4. For the Dual Z this dimension changes to 890 mm and to 780 mm for the cassette (ceiling-flush version). A well-balanced pressure ratio is one of the prerequisites for perfect function. 13
Design based on: DUAL-DX M/L EC TECHNICAL DATA recommended operating point intake temperature tLE = +20 °C FREE HANGING / CASSETTE / SUSPENDED CEILING discharge temperature tLA = +34 °C ONLY HEATING MODE POSSIBLE discharge height DX-M = up to 2.70 m discharge height DX-L = up to 3.00 m heating gas temperature = 70 °C condensation temperature = 50 °C condensate exit temp. = 45 °C operating pressure = max. 45 bar Model DX-M 1 DX-M 1.5 DX-M 2 DX-M 2.5 Total air quantity m /h 3 1800 2700 3600 4500 Recirculating air quantity m /h 3 600 900 1200 1500 Warm air quantity m3/h 1200 1800 2400 3000 Power 1 DX heating capacity kW 5.6 8.5 11.3 14.1 Delivery and intake line Connections mm 10/16 10/16 10/18 10/22 EC fans 3 Voltage V 230 / 1 / N / PE Frequency Hz 50 Max. current consumption A 1.6 2.4 3.2 4.0 Max. motor power kW 0.17 0.30 0.34 0.43 Sound pressure level 2 Highest setting dB (A) 58 59 60 61 Drawing dimension Unit length ( A ) mm 1210 1710 2210 2710 Unit height mm 260 260 260 260 Unit depth mm 660 660 660 660 Weight Dual DX kg 74 102 131 159 Cassette kg 76 108 139 172 Dual-Z kg 88 127 162 203 Model DX-L 1 DX-L 1.5 DX-L 2 DX-L 2.5 Total air quantity m /h 3 2700 3600 5100 6300 Recirculating air quantity m /h 3 900 1200 1500 2100 Warm air quantity m3/h 1800 2400 3600 4200 Power 1 DX heating capacity kW 8.5 11.5 17.3 20.0 Delivery and intake line Connections mm 10/16 10/18 10/22 10/22 EC fans 3 Voltage V 230 / 1 / N / PE Frequency Hz 50 Max. current consumption A 3.3 4.9 6.5 8.2 Max. motor power kW 0.39 0.59 0.78 0.98 Sound pressure level 2 Highest setting dB (A) 60 61 62 63 Drawing dimension Unit length ( A ) mm 1210 1710 2210 2710 Unit height mm 260 260 260 260 Unit depth mm 660 660 660 660 Weight Dual DX kg 81 110 138 167 Cassette kg 83 116 146 180 Dual-Z kg 95 135 169 211 * WE RESERVE THE RIGHT TO MAKE TECHNICAL CHANGES 1. Rated operation based on operating point (see above). 2. Measured at a lateral distance of 3 m. Sound pressure level may very depending on surrounding conditions. 3. Control voltage 0-10 V. A well-balanced pressure ratio is one of the prerequisites for perfect function. 14
DUAL EC STANDARD CIRCUIT DIAGRAM FOR LPHW ModBus Fr 21.09.2018 Room Temp 07:52 10°C Room temperature. Sensor installed Heat level Fan level 0/0 Automatic 0/0 Timer interface Hand off (optional) 1 2 3 Magnetic valve (OPTIONAL) 1 to input (CONTROL) next PCB M ON Address 1-9 Standard suppled L N PE 8 8 shielded datacable (20 m) with next MOD Bus 1 2 3 4 RJ-45 connectors Fan 4 RJ 45 AUXILIAR CONTROL L2 N PE 230V / 50Hz L1 Magnetventil L2 N PE N (OPTIONAL) zum Steuerteil (CONTROL) PE AUX MON intern weiss/white Adresse 1-9 Standard imp. gelb/yellow Y 0-10 V Anschlusskabel blau/blue 0V 8 8 (20 m) mit PCB EC rot/red +10 V RJ-45 Stecker CPU AUXILIAR CONTROL 901 78 2 3 F 16 AT 45 6 Address switch 0 = MASTER AUX MON 1 - 9 = SLAVE 1 11 2 12 3 13 4 14 5 15 6 16 7 17 8 9 10 18 19 20 L N PE Connecting box Frost protection thermostat Plati Roomtemp. sensor BMS On/Off ext. Contact nicht belegt Main switch and fuses Operation not used not used to be installed by third CPU fault parties must comply q to all applicable rules and 3 requirements! 901 78 2 3 optional optional optional 45 6 230V/ 50Hz Adress Schalter * WE RESERVE THE RIGHT TO MAKE 0 = MASTER TECHNICAL CHANGES Technical changes reserved 1 - 9 = SLAVE Name Datum gezeichnet/signet la 02.01.2019 CONTROL UNIT GTC 1 EC Werkstoff 1 11 2 air Maßstab Multilingual, menu-driven electronic control unit for TEKADOOR 12 curtains 3 13 with 4 14 LPHW5 heating 15 6 and16 7 17 8 Frostschutzthermostat energy-savingPos. EC fans. A standard von feature Gruppe of the control unit with touch display is a choice between Teile 5-stage or Kundenzeichnung Nr.:stageless fan control, which can be selected individually by the operator. The relevant ext. Signalgeber Erstelldatum DDC- Freigabe operating modes and symbols are arranged clearly on the colour display. The date, time and room Benennung GTC temperature I EC are shown as 190102 standard. The room temperature is monitored via an internal temperature nicht belegt nicht belegt nicht belegt nicht belegt Name Kunde Blatt sensor in the control unit as standard. 1 von 1 An easy-to-navigate menu offers a selection of different operating modes: Hand – manual operation Auto AS – automatic operation via cool down protection Auto RT – automatic operation via room temperature Auto TK – automatic operation via door contact Auto Kombi – option to combine all individual automatic modes optional optional optional An enabling contact and potential-free operation and malfunction signals are provided for control via an on-site BMS or BEMS. Errors and faults are displayed with a red „warning“ sign. By coding the control boards differently, up to 10 door air curtains can also be operated in parallel with 1 control unit, using the Master/Slave principle. The control board is preinstalled in the door air curtain unit and 20 m of preassembled data cable (connection between the door air curtain and controlDatum Name unit) are included as gezeichnet/signet la 07.03.2017 standard. Werkstoff 15
www.TEKADOOR.de German headquarters TEKADOOR GmbH Albert-Einstein-Str. 11 D-40764 Langenfeld T. +49 (0) 2173 - 20766-0 F. +49 (0) 2173 - 20766-111 E. info@tekadoor.de A = 01.07.2019
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