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JUNE 2013 The International Resource Journal 3 AUSTRALIA DT HiLoad Australia Pty Ltd Larger loads, lower costs
JUNE 2013 The International Resource Journal 5 DT Australia’s uniquely engineered Hercules dump truck tray enables mining executives to cut their costs by moving more material with fewer trucks In mining-driven Australia, dump trucks are a dime a dozen so it takes something special to stand out from the fleet. With its “uniquely engineered” Hercules dump truck tray, Perth-based manufacturer DT HiLoad Australia Pty Ltd believes it has hit the nail on the head.
6 AUSTRALIA DT HiLoad Australia Pty Ltd “The Hercules enables mining companies to produce more in a set time period, or, if they only sell a certain amount, they can move the same amount of material with fewer trucks. This saves money that would otherwise be spent on more trucks and fuel, and it also reduces the company’s carbon emissions” – Richard Lang, CEO The heavy-duty, lightweight and durable ‘Unique Wear Management Program’, which main- Hercules dump truck tray is a patented design tains tray strength without adding extra weight to made entirely from quenched and tempered high- ensure it retains maximum payload advantage. The strength steel plate. Designed using advanced tray also boasts “outstanding load retention” and is computer software, Hercules trays are larger than custom-designed to suit different applications and conventional ones, enabling them to hold about to fit different models and makes of truck. 10% more payload, yet use less steel so are lighter- weight. DT Australia’s chief executive Richard Lang Continuous improvement for growing says that investing in lightweight heavy-duty truck success bodies such as those using the Hercules tray can The Hercules truck body design has been in devel- deliver significant cost savings on transporting ore opment since 1995, long before DT Australia was to processing plants. founded, in 2003. It has been tweaked over time “The Hercules enables mining companies to to have the optimum low bodyweight, high payload, produce more in a set time period, or, if they only resistance to wear, low maintenance requirements, sell a certain amount, they can move the same durability and reliability. The truck body currently amount of material with fewer trucks,” he explains. in production is the Phase X model, meaning the “This saves money that would otherwise be spent improvements being made to it now “tend to be on more trucks and fuel, and it also reduces the small changes to help make the body last better company’s carbon emissions.” in difficult circumstances,” says Lang. With its increased payload advantage, the This gradual product development is part of DT Hercules dump truck tray can help improve compa- Australia’s Continuous Improvement and Quality nies’ efficiency and productivity. One feature is the Assurance programs, for which it is independently
JUNE 2013 The International Resource Journal 7 The solution to your wear problems Harder and tougher than ever: XAR®. These exceptional properties make the wear-resistant special structural steel XAR® an uncompromising material. Whether it’s in mining and handling of solid rock or in the rough climatic conditions of oil sands mining, XAR® masters every challenge. And despite its high hardness XAR® can easily be cold formed and welded. For dump bodies that last up to five times longer and cope with everything that life throws at them. For more information: Phone +49 (0)203 52-75604 · roland.riesbeck@thyssenkrupp.com http://plate.thyssenkrupp-steel-europe.com ThyssenKrupp Steel Europe Thinking the future of steel
8 AUSTRALIA DT HiLoad Australia Pty Ltd certified to ISO9001. While continuous improve- increase in annual sales recently and Lang at- ment has always been integral to the company’s tributes this primarily to “repeat business and “general business philosophy,” says Lang, it has word-of-mouth,” which he says is “very important” become more regimented in recent years. He to the company. It has helped DT Australia bid for explains that the company finds new ways of and win a number of significant tenders. improving its products through listening to feed- “In the last two years we have supplied three back from its service teams at mine sites. separate major international mining companies Ensuring the Hercules product range stays at with large numbers of bodies in one order,” reveals the top of its game keeps previous customers of DT Lang. “The order sizes were 20 bodies, 24 bodies Australia coming back and spreading the word to and 30 bodies. We are expecting all three compa- new customers. The company enjoyed a significant nies to make further purchases as they are happy
JUNE 2013 The International Resource Journal 9 McAleese Specialised Transport & Lifting is a division of the current crane fleet includes some 250 units, which range in McAleese Group and provides heavy haulage and craneage lifting capacity from 20 to 600 tonnes. solutions to the Australian mining, construction and allied industries. Our other divisions include McAleese Oil & Gas We are proud to be associated with DT Hi-Load Australia, and McAleese Resources and we have a combined and have delivered numerous DT mining truck dump bodies workforce of >2,200 nationally. Our heavy haulage fleet has to customer sites in various mining applications and the capability of transporting loads up to 200 tonnes. The locations. Visit us at www.mcaleese.com.au with the bodies. In addition to those orders, other Information Management System (PIMS). “The mines have purchased repeat orders of bodies PIMS software is a communication tool for every- over the period.” one in the business, from sales and marketing to the team leaders on the shop floor; it also keeps Running a tight ship the customer informed on how their order is To help it cope with increasingly large orders progressing,” says Lang. such as these, in 2012 DT Australia increased its “It’s an in-house system enabling us to plan production capacity to 200 truck bodies per year, and manage the production, all the way through from 130 previously. To do this it expanded its the process, to ensure customers get their truck premises and increased its workforce to approx- bodies on time… Timing is very important for us, imately 150 employees. because we often have policemen booked and Increased sales and capacity have made it scheduled for escorting the heavy vehicles and if all the more important that DT Australia can work to production is completed late, you end up having to tight schedules and for this it uses a Production make very complicated logistics arrangements.”
JUNE 2013 The International Resource Journal 11 “In this environment, many companies are putting a blanket ban on all capital expenditure; but in doing so, they could miss out on some excellent cost-reduction initiatives” DT Australia’s fastidiousness doesn’t end on these investments of somewhere between six there. Once a truck body is sold, the company’s months and two years.” service division will always be on hand to ensure DT Australia has achieved considerable suc- it remains in top condition. “We’ve got mobile cess in its home country and made international workshops and maintenance people who can sales to countries including Zambia, Tanzania, go anywhere in the world to back up our product Ghana and Papua New Guinea. The company and service it,” says Lang. aspires to spread further still. The DT Australia team goes to major mining exhibitions all around The world in its sights the world in order to attract overseas business. In the current financial climate, companies are “We intend to expand the company, to make more reluctant to spend capital on equipment it grow and to become a regular, reliable supplier such as new truck bodies; which is why, over the to all of the significant mining companies in the next 12 months, Lang aims to persuade more world,” Lang remarks. “I believe we’ll end up being senior mining executives that DT Australia’s prod- a significant international player.” ucts are a worthwhile and rewarding investment. “In this environment, many companies are www.dthiload.com putting a blanket ban on all capital expenditure; but in doing so, they could miss out on some excellent cost-reduction initiatives,” he says. “We’re hoping to convince people in the mining industry to see the value in investing in the cost- saving potential of our lightweight, heavy-duty truck bodies – because they can get a payback period
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