Design Degree Show 2008 - FITT, IIT Delhi
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ISSN-0972-2548 Vol. 14 No. 2 July 2008 Newsletter of Foundation for Innovation and Technology Transfer, Indian Institute of Technology, Delhi Professional Development Design Degree Show 2008 Technology transfer is much more than mere economic The design degree show is an annual event that is put up by the M. Des transaction of a product or process. From a holistic viewpoint it is students of Industrial Design Programme. This year the Design Degree Show the process of sharing of skills, knowledge, technologies, manufacturing methods, samples and facilities among industries, opened on the evening of 9th June 2008 at the Industrial Design Studio, IIT academia and other organizations to ensure wider dissemination Delhi. The show closed on 13th June 2008. of scientific and technological developments. A key component of the technology transfer process thus involves capacity building initiatives including trainings. One of the core functions of FITT has been to undertake various technology centric training programs – very often customized to enable professional development in key technology domains for industry and other user organizations. The experience so far has been the realization about existence of skill shortages and knowledge gaps across industry segments. Several of our short and medium duration professional development programs address several such issues and there is demand for more such outreach programs. Further to our standard HRD training menu, has been the introduction of Professional Candidate Registration program at IIT Delhi designed to foster targeted information dissemination initially amongst the industrial units and other scientific and technical organizations in the National Capital Region. The program proffers relevant but, regular Masters’ course modules in the Institute to appropriately qualified personnel from industry and scientific organizations. This is part of our commitment to reach out to the business and other groups and thus strengthen Institute – Industry interaction. We believe that the industry community should latch on to this opportunity to enable knowledge up-gradation and skill-set enhancement of their key professionals and thereby leverage on this refreshed resource. From our perspective this seems a reasonably scalable model that would also help us address the broad issue of skill-gaps which seem to haunt the competitiveness of many a business unit! Anil Wali FITT invites Proposals from Industries for Collaborative R&D and Customized Training Programmes For information please contact Managing Director e-mail: mdfitt@gmail.com FITT invites corporate memberships from Industries and R&D Organizations Contact: Mr. Partha Bhattacharya e-mail: parthab@fitt.iitd.ernet.in Contents G Invited Articles...............................2 of IIT Delhi...................................10 G FITT Workshops / Seminars..............18 G TBIU News.....................................7 G IIT Delhi News..............................12 G Technology Development & Training Programmes......................19 G Focus on Distinguished Faculty G IPR News......................................17
Invited Articles Product Innovation through Rapid Prototyping T he term rapid prototyping (RP) materials which include reinforced refers to a class of technologies It is often said that polymers, metallic materials both ferrous that can automatically construct & non-ferrous materials, sand, ceramics, physical models from Computer Aided ‘A picture is worth elastomers and many more. Some of the Design (CAD) data. Rapid prototyping thousand words’. materials used in rapid prototyping are machines are like three dimensional printers biocompatible and the parts made of which allow engineers and industrial By virtue of these materials can be directly used as designers to quickly create physical artifact implants and scaffolds. of their designs, rather than just two RP technology now dimensional pictures. It is often said that one can say that RP models have numerous uses. They ‘A picture is worth thousand words’. By make excellent visual aids for virtue of RP technology now one can say ‘A physical prototype communicating ideas with co-workers or that ‘A physical prototype is worth customers. In designing consumer thousand pictures’. is worth thousand products, RP prototypes are widely used pictures’. for demonstration of new concepts by Rapid prototyping also known as both industrial designers as well as design layered manufacturing or solid free-form engineers. In today’s competitive world fabrication is an additive process which One of the first successful RP where new products and their variants are builds product layer by layer, as shown in processes to be introduced in 80’s introduced frequently, RP technology has the figure below. The very nature of the was Stereolithography in which a facilitated to carry out form, function and prototype is built by fit studies quickly, thus helping in cutting curing selected areas down product development time of photo-curable considerably. Industries involved in making liquid using a laser. toys, jewellery, handicrafts and footwear have benefitted immensely by RP Fused Deposition technology in coming up with new and Modeling is innovative designs. another process in which molten One of the major application areas of plastic is extruded RP technology is in functional testing of through a heated new designs. RP Processes like “Selective nozzle to deposit Laser Sintering” (SLS) can manufacture material, layer by parts which have mechanical properties layer. close to that of injection molded parts. This facilitates complex products to be Selective Laser fabricated, assembled and tested for Rapid Prototyping by Layer by Layer Addition Sintering desired functionality. Wind tunnel studies technology is using RP parts to measure lift and drag process does not put any limitation on based on thermal sintering by laser forces is very common. Mechanism complexity of object which can be scanning selected areas of thin layer synthesis and mobility studies are realized. This aspect gives geometric of powder. commonly done using RP parts in building freedom for designers to work with new machines. Some RP processes can varieties of shapes without any In yet another process known as 3D produce parts which are transparent, thus manufacturability constraints. RP Printing, powder particles are facilitating experimental stress analysis processes have been successful in brought together by injecting a using photo-elasticity and visual studies producing some parts which are otherwise binder through multiple nozzles concerning fluid flows. not possible to manufacture by any other analogous to an inkjet printer. known manufacturing processes. RP parts are used for producing indirect Initial attempts to build RP prototypes and direct tooling for further Based on the above principle, more were restricted to polymeric materials manufacturing of parts in mass. RP than 50 technologies have been only which included ABS, nylon, prototypes have been used as patterns for introduced in last two decades of which polycarbonate etc. Through rigorous sand casting, vacuum casting and about half a dozen technologies are R&D efforts, the RP technology has now investment casting. Metallic molds made commercially successful. been extended to numerous other of tool steel and other materials have been 2 FITT Forum - July 2008 N
Invited Articles built directly using RP technology. Such in medical field. The medical community developed and introduced which metallic molds are ideal for low volume is also benefitted by RP made teaching include Polycaprolactone (PCL), production of plastic parts economically aids used for communication during polypropylene-tricalcium phosphate as compared to expensive molds used for teaching learning process. The importance (PP-TCP), PCL-hydroxyapatite (HA), mass production. of RP in medicine is reflected by the fact polyetheretherketone-hydroxyapatite that there is no portion of the human (PEEK-HA), tetracalcium phosphate (TTCP), Apart from functional prototypes, and anatomy which has either been influenced beta – tricalcium phosphate (TCP), tooling needs, RP technology is now by RP or being studied as a future Polymethyl methacrylate (PMMA). widely used to directly produce useable application area. products or parts. When RP technology One of the important application areas is used for producing parts for mass Many commercial RP technologies are of RP includes building surgical guides, customization, it is often referred as rapid used for making porous structures such as splints to align a patient’s jaws manufacturing. Rapid manufacturing of required in tissue engineering. Realizing during an operation. Customized dental parts of Formula 1 racing cars by RP is complex geometric scaffolds for repairing crowns, bridges and other type of well known. Producing porous RP parts defects caused by accidents, surgery and restorations are now built using RP driven for gas and liquid filtering is gaining birth is one potential future application investment casting process. Selective Laser attention. Industries worldwide which area of RP. In order to build parts and Sintering process has been successfully include Aerospace, marine, defense, products of interest in medicine, new RP used to build bridges, with up to six teeth automobile, medical, sports, consumer compatible materials have been in cobalt-chrome alloy. Success of RP in products, electronics have been benefitted producing customized hearing aids is very by rapid manufacturing of directly useable well known. An interesting application of parts and products. Many believe that RP in pharmaceuticals industry is in making pills which can release controlled One of the largest application areas of major breakthroughs dosage of drug with time. RP in recent times has been in biology, using RP are yet to medicine, pharmacy and dentistry. Most It is needless to say that Rapid of the RP machines can build prototypes come. It is not Prototyping Technology has influenced using CT scan and MRI data as input. every sphere of human endeavour. Many Prototypes, thus built are extremely useful completely wrong if believe that major breakthroughs using RP for pre surgery planning and post surgery some say that RP has are yet to come. It is not completely wrong verification in case of complex surgeries. if some say that RP has the potential to RP techniques have proven useful in potential to bring bring in the second industrial revolution. making prostheses and implants for many years for now. RP route to manufacture second industrial Prof. P.V. M. Rao custom hip sockets, knee joints and spinal revolution. Deptt of Mech. Engineering implants has been kind of breakthrough IIT Delhi Product Design & Innovation at IIT Delhi through Rapid Prototyping Product Faculty Contact & Lead Role of RP Remarks Department Limited torque bolt Prof.Sudipto Mukherjee Product visualization and The technology has been patented mechanism Mechanical Engineering demonstration using RP and has been transferred to Department industry. Smart cane for visually Prof. M Balakrishnan RP is used for Product The technology has been patented handicapped Department of Computer demonstration, & feedback, and has been transferred to Science & Engineering Functional testing, form and industry. fit iterations, Ergonomic studies. Improved and energy Prof. S R Kale RP Models for aerodynamic New blade geometries fabricated efficient fan blades Mechanical Engineering experiments using RP were proven to be Department energy efficient (M. Tech. Project) N FITT Forum - July 2008 3
Invited Articles Product Faculty Contact & Lead Role of RP Remarks Department Mouth retractor for Prof. L K Das RP Model for concept Product was built as a part Tonsillectomy surgery IDDC demonstration of M. Des. student project. A novel and improved Dr. P V Madhusudhan Rao Product synthesis studies using An Indian patent and PCT has steering system for Mechanical Engineering RP, Product demonstration, & been filed. automobiles Department feedback, Functional testing using RP models. Bus identification Dr. Kolin Paul Design iterations through RP The technology has been system for visually Department of Computer for form fit and function patented and discussions are on handicapped Science & Engineering for technology transfer. Vehicular toys based Prof. L K Das RP for realizing complex Product was built as a part of on animals IDDC geometry and concept M. Des. student project. demonstration. Acoustic vector sensor Dr. Arun Kumar, Center for RP was used to build some critical The product is presently in use Applied Research in Electronics components in the product. for teaching & research. Low pressure block Dr. P V Madhusudhan Rao Use of RP process for efficient A patent and PCT has been manifolds without Mechanical Engineering design of block manifolds approved for filing construction plug Department Bicycle vending Prof. M Balakrishnan Functionality testing and This student project was system lock Department of Computer product configuration demonstrated at PAN IIT Science & Engineering iterations using RP meet in 2007. Force sensor using Dr. P M Pandey RP is used for producing A patent has been approved functionally graded Mechanical Engineering functionally graded material for filing material Department Elegant bath fittings Prof. L K Das RP Model for concept Product was built as a part of IDDC demonstration and realizing M. Des. student project. complex geometries Artifacts for teaching Dr. A Darpe Preparation of visual aids Used for teaching engineering engineering design Mechanical Engineering by RP for teaching engineering design MEN 110 course by Department design concepts faculty. Passenger bus Dr. S V Veeravalli RP Models for wind tunnel Wind tunnel tests on RP parts aerodynamics with Applied Mechanics testing were performed at National open windows Department Wind Tunnel Test Facility, Kanpur. Sheep shearing Prof. S K Saha Mechanism synthesis studies Development of sheep shearing machine Mechanical Engineering using RP models machine is a sponsored research Department project at IIT Delhi An alternate appliance Prof. L K Das RP for realizing parts with Product was built as a part of for cleaning cloths IDDC geometric complexity. M. Des. student project. Electro-mechanical Dr. P V Madhusudhan Rao RP models for concept Product was built as a part of playing-card shuffler Mechanical Engineering demonstration MEP 202 (Design, Innovation & Department Manufacturing Course) 4 FITT Forum - July 2008 N
Invited Articles Research on Impact Biomechanics at IIT Delhi C rash modeling has been used very effectively in OECD 1. Quasi-Static Compression Tests estimate static material countries to redesign cars to protect the occupant even characteristics. This data is useful in predicting a part of in 60 kmph crashes. Our focus has been on Vulnerable the dynamic response. Road Users (VRU) outside the car, as they constitute a majority of crash victims in India; airbag studies with special focus on its 2. A Split Hopkinson Pressure Bar, uses wave propagation use for two wheelers. This group has been one of the pioneers principles to study the behaviour of material at varying in studying crashes between motorcycles and cars in line with strain rates. Strain rates of 100/s to 2000/s upto 50% the ISO 13232 standards and airbag studies with special focus strain has been achieved. on its use for two wheelers through FE simulation. We have also been analyzing the crash behaviour when pedestrian and 3. Impact tests on soft tissues at impact speeds of upto bicyclists impact cars and bigger commercial vehicles like buses. about 8 m/s with a 1kg impactor on specimens of Through this, vehicle fronts that are kinder to VRUs are emerging. 5-15mm thickness upto 50% strain. Through the development of multibody dynamics codes, we have been studying crash initiation problems like rollovers. These Using all three models are used as input to FE models to study the injury during rigs, we have been crash and design changes required to protect the occupants. able to conduct The ability to work with the complete cycle, site data recording, dynamic tests on crash reconstruction, multibody dynamics, experimental human body soft characterizing of impact and dynamic FE has enabled this group tissues at strain rates to study crash issues India specific devices like the autorikshaw ranging from about and Mini-Buses. 0/s to about 2000/ s. This figure shows Biomechanics in the 60’s was concerned with mechanics a typical variation associated with rehabilation and sports. Computation and hence obtained from these Figure: Typical variation obtained in stress- prediction and subsequently design to mitigate impacts evolved experiments. strain response with strain rate in the 70’s. Multibody dynamic models were developed that predicted the global kinematics in impact situations. The Obtaining dynamic properties of ligaments: representation of geometry of the body improved significantly The variation in mechanical properties of ligaments with strain with advances in medical images (MRI, CT Scans, X-rays and rate and the energy of the impact has been studied. We have Body Cross-Section). With advances in computational capabilities focussed on the ligaments in the knee region with an eye on and improvements in Finite Element software, it is now possible pedestrian impacts that constitute a bulk of injuries in India. to work with 3D Finite Element (FE) models of various human Rigs to measure quasi-static and dynamic properties of human organs, region and even the complete human body. In addition, to simulating global kinematics such FE Human Body models can compute local stresses and strains. It is accepted that as, accurate constitutive model of the human tissues are available, these FE models are better representations of performance of humans under impact behaviour as compared to ATDs or multibody models. FE models have three major advantages: 1. Accurate geometry representation, 2. Good contact-impact algorithm, 3. Deformable material characterization. In the Mechanical Engineering Department of IIT, we have been working at the forefront of different aspects of human body FE model development. Some of these are mentioned below. Characterization of soft tissues under impact: Dynamic tests have been designed to characterize the tissues Ligament testing apparatus under impact conditions. The data obtained from these tests are used to update and validate FE based simulations. The aim ligaments have been developed. Initial results indicate that the is to extend the material models available to dynamic conditions. dynamic properties are at significant variance from the static The tests developed include the following: properties and hence FE models used need to reflect this effect. N FITT Forum - July 2008 5
Invited Articles Dynamic properties of human cartilages that the starting and alternate materials for cartilages in mesh is consistent, joint replacements. without any Rigs to test the impact properties of human cartilages are penetrations or being developed which are to be used to test artificial materials mesh quality as well as animal tissues. The rigs, coupled with a process of problems and would Finite Element Based Inverse Characterization and Wave be meeting a Propagation based analysis will then be used to measure the known time step impact properties of human cartilages. In collaboration with criterion. In FE the All India Institute of Medical Sciences (AIIMS), we hope to terms, the problem get data on the impact properties from different body regions. is to obtain an FE Simultaneously, another collaborator in this effort, The mesh for the human Mechanical Engineering Department at University of body defined in Birmingham will test biomimetic material in their material terms of some simulators. Some selected materials will also be tested on the characteristic key test in IIT to characterize them dynamically. Through the study points through of dynamic compatibility of the alternative materials transformation of a with human cartilages and the response thereof we aim to human body FE identify/develop synthetic materials that can possibly replace model consisting of damaged tissues. shell, solid and bar elements in one Figure: FE model of the lower leg used in study of Obtaining dynamic properties of human initial position. affect of active muscles under impact conditions bones: We have been conducting bending tests on whole bones to Crash data collection and accident characterize them through the inverse FE procedure. High speed reconstruction: photography upto 10,000 frames per second in conjunction Collecting road crash data is a well established procedure in with drop setups developed in-house, is used to this end. We OECD countries of the world. However, this is yet to be initiated are now developing machines for characterizing small specimen in India. Such accident data is necessary from a policy planner as of bones in dynamic loading. The machines in use for soft well as a vehicle designer’s perspective. In a Transportation Ministry funded project concluded in July 2006, about 140 vehicular crashes were recorded. In a new broader effort we have proposed four different centres in Delhi and one at a selected highway location. Through liaison with the Delhi Traffic Police and trauma centres, AIS classification of resulting injuries is targeted. Through damage measurement of the vehicles involved, “delta-V” or the velocities before the accident would be estimated. A database on the line of the CCIS database in UK is Figure: Three point impact test being conducted on a bone. proposed, that can be extended to cover the whole country. Cluster analysis of this data and accident reconstructions of tissue testing would be redesigned for this purpose. We hope 100 cases is targeted to demonstrate the analysis potential and to be able to capture the variation of strain dependent material understand the demographics of the crashes. properties across the length of the cross section of bones. The above figure shows a picture of a bone under 3-point Acknowledgements: The above work has been made impact test. possible only through an extensive support from our collaborators as well as sponsors. The collaborators include All India Institute Development of a tool for scaling Human of Medical Sciences, Birmingham Automotive Safety Centre, Body FE models: University of Birmingham, University of Strasbourg, France, Given that any data obtained for humans is for a unique University of Virginia, Charlottesville, USA, Transportation individual, two intrinsic problems are posed. How is a Research and Injury Prevention Program, IIT Delhi and our measurement done on a specific specimen relevant to model sponsors include Mercedez-Benz, R&D India; General Motors; building in general? The second is how we can tune a generic Japan Automobile Research Institute; Volvo Research Foundation; FE model to better predict the response of an individual. Ashok Leyland India; Ministry of Science and Technology, GoI and the Indian Council of Medical Research. Developing a human body FE model in a given position takes many man years. A tool to reduce the time required to Prof. S. Mukherjee & Prof. A. Chawla reposition and scale the model is being worked on. It is expected Deptt of Mechanical Engineering, IITD 6 FITT Forum - July 2008 N
TBIU News Government Develops Schemes for More Industry, Academia Interaction Mechartes Researchers is Rs.15 crore, and CSIR has Pvt Ltd, a company that was funded less than half of that incubated at IIT-Delhi for three amount. We cannot reveal the years and will move out of the exact amount but the CSIR fund campus in August. Mechartes varies from project to project,” designs earthquake-proof said Vishal Chandra, Chief buildings and also optimizes executive officer of VirtualWire ventilation and air circulation Technologies. According to services in buildings. Chandra, there are just three government schemes that really VirtualWire Technologies benefit start-ups such as his. Pvt Ltd., a company that CSIR’s scheme; the ‘Support operates in the area of wireless International Patent Protection in data that was incubated at IIT- Electronics and IT (SIP-EIT)’ Delhi and has moved out of scheme announced by the campus, received funding ministry last year; and the around 10 months back for the financial assistance provided by research and development of its so called ultrawide bandchip the Technology Development Board (TDB) constituted by the for short-range wireless applications and personal computers Government in 1996 as a statutory body under the Department and laptops, from the Council of Scientific and Industrial of Science and Technology, Government of India. Research (CSIR) under its New Millenium Indian Technology Leadership Initiative, or NMIT-LI. “The total cost of our project (Source: Mint 08-04-08) Google Sees Big Biz for IITs Take Start-up Mobile Search Mentoring Pan-India I nternet search engine leader Google Inc. expects more mobile S subscribers in India to use its SMS or text-based search service for ixteen cities hosted mentoring sessions for 1020 local information, such as on restaurants and movie timings, than in entrepreneurs on Republic Day as part of the the US, the world’s largest Internet search market where the company pan-IIT Entrepreneurship Mentoring Event began offering the service more than three years ago. Local start-ups organized by alumni of the Indian Institutes of such as SM Onyomo Infotech Pvt Ltd and Suncom Infotech Pvt Ltd, Technology (IITs), along with The Indus Entrepreneurs both based in New Delhi, have built a database of business listings to and the National Entrepreneurship Network. While offer such services to users. But the response has been mixed from it was an afternoon of mentoring in most cities, mobile phone subscribers. the day-long event in Bangalore included a showcase of 12 start-ups and talks by venture (Source: MINT, 29-3-2008) capitalists and past-entrepreneurs. The start-ups that made presentations included a mix of concept stage products by students and companies that have been operating for a few years. The event ended with a simultaneous 16-city live web-cast from Hyderabad of a speech by former president A.P.J. Abdul Kalam. The programme saw an entrepreneurial mix of 120 students, 540 start-ups, 140 growth-stage companies and 220 working professionals across the country, including cities such as Bhubaneshwar and Guwahati. (Source: MINT, 29-01-2008) N FITT Forum - July 2008 7
TBIU News Appin Security Group LeadInvent A ppin Security Group’s major success was procuring information security audit, Engine, currently a semi-automated engine that does security audit and Technologies provides detailed patching assistance to L implementation or management clients clients. Appin Radar has been and is eadInvent is a life sciences such as Hindustan Times, Tulip IT, currently being built exclusively at Appins company focussed at New Drug Ballarpur Industries, Jaypee Group, India incubation unit at IIT Delhi. Discovery. LeadInvent is based Today, IFFCO TOKYO and GHIAL (GMR out of Technology Business Incubation Hyderabad International Airport). These For further information contact: Unit at Indian Institute of Technology clients were provided Information security Mr. Anuj Khare Delhi. LeadInvent is presently working in a mixed model, with consultants TBIU Block- I, IIT Delhi on several drug design projects at present onsite working in co-ordination E-mail: anuj.khare@appingroup.com various stages. Some of the key with Security Operation Center projects are: professionals working offsite. For GHIAL, Appin got a 2 year contract a) Collaborative project between for providing comprehensive LeadInvent and AIIMS on finding Information Security to Hyderabad novel molecules for Tuberculosis International airport. These clients which is funded by DBT under were served using Appin Radar SBIRI project. b) Industrial project between LeadInvent and Ranbaxy. c) Internal projects on Cancer and Diabetics. For further information contact: LeadInvent Technologies Pvt. Ltd. TBIU Module 5 & 6 IIT Delhi Care Pro Biotechnologies Company’s main focus is towards: Care Pro Biotechnologies (CPBt), a of ecofriendly and cost effective microbial G The development of microbial consortium TBIU, IIT, Delhi company is engaged in products and technologies for betterment for reclamation of sodic and saline soil and research for development of of agriculture and environment, with a its validation at laboratory level, reclamation philanthropic technology and highly dedicated team of research scientist at pilot project and farmer’s field level. bioproducts. In the changing world and experts and functional collaboration G Isolation and characterization of plant growth. where agriculture, environment and with many key R&D organizations and Promoting bacteria from sugarcane plants. ecology should be the prime importance, universities in the country, using recent CPBt is endeavouring for development trends and tools of biotechnology. G Development of a common PGPR consortium for rice, wheat, maize and sugarcane. G Fermentation based high quality microbial products for agriculture and environmental use. G Bioremediation of petroleum contaminated sites by the use of microbial products. G Enzymes to be used in animal feeds. For further information contact: Mrs. Shyama Prasad Singh Care Pro Biotechnologies TB-I, Block-I, TBIU, IIT Delhi 8 FITT Forum - July 2008 N
TBIU News EnNatura Technology Ventures [ P ] Ltd E nNatura team has been Vegetable oil based inks actively involved in the are washable with a development of vegetable proprietary “VOC free oil based environment friendly wash solution” as opposed inks. The company has to hydrocarbon solvents successfully completed the that are used as wash process development for the solutions for conventional bench-scale production of inks, making it only VOC multi-colour (CMYK) inks and free ink in the country; are currently engaged in pilot scale process development and Being developed on a commercialization of these inks renewable raw materials under the brand name-Litho-Natura Inks. platform, ink costs and printing costs are lower vis-a-vis petroleum based inks. Product offers following health and economic benefits: For further information please contact: Litho-Natura Inks are free of any Volatile Organic Compounds Mr. Sidhartha K. Bhimania (VOCs) that are present in the conventional petroleum based EnNatura Technology Ventures (P) Ltd. inks, ensuring a cleaner pressroom and safer TBIU, IIT Delhi environment; E-mail: skbhimania@gmail.com SM OnYoMo Mecharte’s Researchers O nYoMo has actively launched have now been integrated into SMS Store Locator service with Reliance’s R-World, and all Reliance M a couple of large brands within subscribers that have access to the R- echartes provide services India. SMS Store Locator service allows World portal can now access the and develop software customers of a brand to locate their service. OnYoMo is currently in the products in the domain of nearest brand outlet by sending out an process of launching its services on SMS Computer Aided Designing (CAD), Finite SMS specifying their preferred location, in association with a large media Element Methods (FEM) and and the service responds back with company. Computational Fluid Dynamics (CFD). nearest brand outlets to that location. Mechartes uses a combination of Clients have included The MobileStore, On the internet front, OnYoMo analytical and numerical tools to simulate LG, Acer, Lenovo. On the mobile based recently launched a points based system real life phenomenon and compare them local search front, OnYoMo’s services to closely integrate its users with the with experimental observations. The OnYoMo service. Here, any user that company’s focus is on providing makes positive contributions to the following services: service in form of Reviews, Votes on Issues, Invitations to friends etc is Thermal & Flow Analysis; Acoustic awarded points that can be redeemed Analysis; Crash Analysis; Vibration and against a set of items such as movie Modal Analysis; Structural and Stress tickets, online shopping/flight/hotel Analysis booking discounts etc. For further information, contact: For further information contact: Mr. Shishir Kumar Gupta, Mr. Shailesh Mehta Mechartes Researchers Pvt Ltd OnYoMo TBIU, Block -1, Module 2, TBIU Block Extension Suite 7 IIT Delhi IIT Delhi E-mail: shishir@mechartes.com E-mail: info@onyomo.com N FITT Forum - July 2008 9
Focus on Distinguished Faculty of IIT Delhi Focus on Distinguished Faculty of IIT Delhi Professor Ashok N. Bhaskarwar earned his B.Tech. from L.I.T., with water with either a slightly elevated or lowered pH. These Nagpur, in 1981, M.E. (1983) and Ph.D. in 1987 from IISc, products are expected to pave the way for a whole new spectrum Bangalore; all, fortunately, in Chemical Engineering and notably of “absolutely zero-pollution” products and technologies from within the “mother of all nations”. He had post-doctoral like textile-fiber finishing, pharmaceutical processes, floor and stints at LPT (State University of Gent), Belgium, and IISc. He wood polishes, photolithography for making microelectronic was later a Visiting Professor at CEMS (University of Minnesota), circuits, and agents for de-icing of airplanes in extreme-cold USA, during 1995. weather conditions, etc. Printing inks of the new kind based on vegetable drying oils and pH-sensitive synthetic functional resins He was inspired by the wonderful spell of elementary have already become a commercially successful product and Chemistry, and decided to be a researcher and a teacher at a patents for the pH-sensitive resins and temperature- rather ripe age of 11. The questions (and no answers, of course!) sensitive polymers synthesized from locally available ingredients about existence of God and considerations of required twin and ink formulations made thereof have been applied for. paths of exploration (renunciation and mortification) arrived two Recently, based on the first of these inks, a start-up has been years later, and were thoughtfully but quickly deferred to the launched (EnNatura Technology Ventures Pvt. Ltd.) at IIT- next birth although not entirely happily! Paradoxically, even the Delhi in June 2007 to manufacture these novel printing inks, abandoned ideas of a child continue to influence his sphere of under a technology-incubation program of FITT. later existence and activities. Like a ripple in the universe of mind reverberating in the mind of the universe! Current work of his research group explores, besides pH, the more benign temperature as a “switch” for washing of His choice of Chemical Engineering over Chemistry for a inks. The latest advance made in formulating microemulsion- career was a pragmatic acceptance of the principle of based inks eliminates the need for any “switch” at all. The irreversibility, rather than any knowledge of having made a “late theory for washing of the newest ink has also been developed start”. Blissfully, time did not exist then in the company of based on the observation of spontaneous emulsification and modeled through the instability of jets leading to These products are expected to pinched-off droplets in a regular array of water pave the way for a whole new and oil micro-domains at the ink-drop – wash boundary. spectrum of “absolutely zero- pollution” products and Other industrially significant work has targeted technologies like textile-fiber the recovery of oil from tough emulsion effluents finishing, pharmaceutical such as of steel-rolling mills and other mechanical processes, floor and wood and chemical process industries. New continuous polishes, photolithography for recovery processes based on colloidal-gas- aphrons flotation or microfoam flotation and making microelectronic circuits, on alternating current electro-coagulation, and agents for de-icing of and the combination of these two techniques airplanes in extreme-cold have been developed and IPR applications also weather conditions, etc. recently filed. loving parents, friends, books, and a rural setting – a perfect Foams and froths are promising media for removal of world with no competition. pollutants in air using small amounts of liquids. Dr. Bhaskarwar and his students have extensively investigated Over the years, he has developed and combined his expertise foam-bed reactors and froth-bed reactors, both in chemical reaction engineering, interfacial engineering, experimentally and theoretically, for conducting gas-liquid reactions and transport phenomena to design new pollution- over the past 26 years. The high gas-liquid interfacial areas, long preventing products and technologies. In parallel, his work times of contact, and moderate pressure drops in these novel also extended to fundamentals governing novel pollution- reactors are ideally suited to removing gaseous pollutants, control devices, re-refining of oil, alternative fuels, and including the chief green-house gas, namely, carbon dioxide. purification of water, besides the basics of environmental science and chemical process engineering. The current quantitative understanding of foam-bed reactors has also been used to develop a design procedure for a system His work on pollution-preventing inks has provided the of foam-bed reactors in series, which would be useful in practice. key scientific understanding of the no-VOCs (volatile-organic New chemical techniques of production of near-micron sized compounds) based line of products which could be washed barium carbonate particles have also been achieved recently. 10 FITT Forum - July 2008 N
Focus on Distinguished Faculty of IIT Delhi Monte Carlo simulation of flow of fluids through problem of splitting of water molecules through porous media would help pave the way to develop novel photo-catalytic and photo-electrochemical routes experimental methods, being investigated in his Laboratory, to economically. recover residual oil in reservoirs which accounts for the low petroleum recoveries currently possible. This is an Alongside, a sizable consortium of faculty colleagues is important area of practical application of the very best in exploring with him the area of thermo-chemical cyclic S-I chemical engineering, if we have to have any real hope for process in quest of the clean fuel of future, namely, hydrogen. petroleum after about 2039. Would nature eventually relent to the brave souls? For the present, a new alternative fuel based on microemulsions has been developed which would reduce Professor Ashok N. Bhaskarwar the pollutants in vehicular exhausts and eliminate the Petrotech Chair Professor respirable particulate matter completely. Consonantly, a Department of Chemical Engineering new environment-friendly re-refining technology has Indian Institute of Technology, Delhi been developed. Finally, the ongoing research of his group e-mail: ashoknb@chemical.iitd.ernet.in is tackling the difficult, but again critically important, Website:www.ashoknbhaskarwar.freeservers.com Dr. Anshul Kumar is currently the Philips Chair Professor in the Prof. Kumar has been associated with the annual Computer Science and Engineering at IIT Delhi and also the Head International Conference on VLSI Design since its of the Mathematics Department. He has been associated with IIT inception in 1985 and contributed to its growth in various Delhi since 1969 when he joined the Institute as an undergraduate capacities. He is a General Co-Chair for the forthcoming student. He graduated in 1974 with a B.Tech. degree in Electrical conference in 2009. He has also contributed Engineering and was awarded the President’s Gold Medal for professionally through various national level committees obtaining the first rank in all disciplines. Subsequently, he obtained including, Working Group on Microelectronics and Advisory his Ph.D. degree from IIT Delhi in 1980 in the area of Computer Committee for CDAC. Aided Design of Digital Systems. Since 1984 he has been with the faculty of the Prof. Kumar’s main areas of Department of Computer Science and Engineering research interest are VLSI at IIT Delhi, where he became a Professor in 1990 synthesis, embedded systems and Head of the Department during 1998-2001. design methodology and high He has been the Dean of Undergraduate Studies performance computer during 2003-06 and has served in other key architectures and he has positions like Coordinator of the School of Information Technology, Coordinator of the VLSI published more than 100 Design, Tools and Technology Program and research papers in reputed Coordinator of Computer Applications Program. journals and proceedings of refereed international Prof. Anshul Kumar has held visiting conferences. appointments at Univ of Southern California Los Angeles (1981-82), University of Edinburgh (1987), KTH (Royal Institute of Technology) Stockholm (1995-96, 1997) In 2002, along with some colleagues and graduating students and EPFL (Federal Institute of Technology Laussane) (2001). of his department, he founded a start-up company called Kritikal Solutions under the Technology Business Incubation Program Prof. Kumar’s main areas of research interest are VLSI synthesis, of IIT Delhi. He has served it in various capacities including embedded systems design methodology and high performance Hon. Chairman, Hon. Director and Mentor and helped it grow computer architectures and he has published more than 100 nearly tenfold. research papers in reputed journals and proceedings of refereed international conferences. He has guided 10 Ph.D.’s and more Recently he received the ACM Transaction on Design than 80 M.Tech./B.Tech. projects. His research has been Automation of Electronic Systems (TODAES) 2007 Best Paper supported by the Department of Electronics/ Ministry of Award for a paper coauthored with a colleague and a student. Communication and Information Technology, Naval Research Board, ANURAG (Defence Lab) and NXP Semiconductors. He Prof. Anshul Kumar has also been a consultant to Gateway Design Automation Department of Computer Sciences & Engineering (CSE) & (now Cadence Design Systems), Technology Parks Ltd, ST Head, Department of Mathematics, IIT Delh Microelectronics and Poseidon Design Systems. Email: ansul@cse.iitd.ernet.in N FITT Forum - July 2008 11
IIT Delhi News Record Number of Delhi’s Power Structure Tech PhDs from IIT- I n times when energy conservation and eco-friendly technologies are setting the agenda worldwide, a research student at IIT Delhi Delhi has found a way to make houses comfortable through the year, relying on the sun rather than electricity. The secret to these power houses lies in their building material and shape. Arvind A whopping 140 PhDs in engineering disciplines Chel, a Ph.D student at IIT’s Centre for Energy Studies (CES), has were awarded by IIT Delhi last year, the most used bricks on the ever in the Institute’s history. The reason is the outer layer of an changing nature of private-sector operations in India in inverted U-shaped recent years, say experts. “Research in engineering is in, mud house that and career prospects of PhDs are changing,” said M. prevents erosion Balakrishnan, Dean, Post Graduate Studies and Research, during rains and IIT Delhi. “Industrial research and development is harsh weather becoming big in India. Today, the private sector employs conditions. This PhDs in all disciplines-automobiles, energy, environment, s t r u c t u r e materials.” The returns, in monetary terms, are attractive comprising six as well. “A PhD in any engineering discipline is today rooms, says Chel, paid between Rs 8 lakh and Rs 16 lakh per annum,” is four to five times said Balakrishnan. “Companies such as Yahoo and more energy Google, which work with new technologies, pay the efficient than highest,” he said. modern day RCC (reinforced cement concrete) structures and can be built both in rural and urban areas. (Source: The Hindustan Times, 08-05-2008) (The Sunday Express, June 1, 2008) School Students Taken on a Tour of IIT Campus IIT Delhi opened its gates for the city’s inventions of students and the faculty am to 5 pm and was a huge hit, IITD school students on Saturday. Over 1500 are put on display for the public. This students said. “We had set up a JEE students from different schools across the time IITD took the initiative to invite desk where school students asked us for city got a chance to interact with the schools to visit the campus between 9 tips to make it to IIT. They had so many students of IIT Delhi for the first time questions in mind. In school, students during its annual Open House event on usually know if they want to become a Saturday. The engineers-in-the-making at civil engineer or a computer engineer. IITD counselled aspiring engineers while But to know what the course really entails showing them around on the campus. and what its scope is, we made the As IIT hosted Open House I2 Tech 2008, students meet IITD faculty also,” said aspiring engineers and science Geetika Bajaj, who is doing a PhD in enthusiasts got a flavour of life at IIT by Physics at IIT. Even as senior school visiting laboratories, using equipment and students were busy seeking tips, their checking out innovative cars and jazz juniors were much fascinated by the robots. “We got an over whelming Formula-1 car with 600 cc sports bike response from students in our ‘Meet the engine developed by IITD students. In Students’ programme. We had organized fact, the gaming robots developed by19 guided tours for them in which our IITD students was an absolute show- volunteers took them on a round of all stealer. The other eye-catching projects departments and labs. They learnt what by IITD students were the earthquake- it is like studying at IIT,” said Prof. Subrat resistant hut, smart homes, smart cane Kar, Chairperson, IITD Open House. IIT for blind, bio-fuels and cycle-turned Delhi has been organizing the technology pedal-boat. fest, I2 Tech, for four years now in which the research projects and innovative (Source: Times of India, 20-4-2008) 12 FITT Forum - July 2008 N
IIT Delhi News Professional Candidates Registration@IIT Delhi IIT Delhi understands part-time M.Tech interest in a regular course at IIT Delhi. requires a high intensity commitment (subject to acceptance by the of 3 years and Ph.D. even more. Dept./Centre). Course fee ranges Unfortunately, not everyone has from Rs.15000/- to Rs.20000/- for a 42 the time for making such a long term hour lecture course spread over a high-intensity commitment. Just choose semester of 16 weeks. In the coming a course ( from nearly 400 + years, fr a few select courses, IITD has courses offered each semester) plans to reach your sites using two way that you would like to attend video links. and register for it. For the first time, it is possible to get the feel For details, please contact : and benefit of IIT Delhi education MD, FITT, IIT Delhi. with just an application form showing E-mail: mdfitt@gmail.com New Source for Bio-CNG Production It is the result of two-year-long trials with help from IIT, Delhi. It is the first indigenously made bio-CNG plant in the country. J AIPUR: Vehicle owners who use eco- launch programme appreciated the quality cheaper than the petro-based CNG. The friendly compressed natural gas (CNG) of the gas produced at the plant. plant with a capacity of 85 cubic metres here in the Rajasthan Capital would costs Rs.7 lakh to come up. Sanjay soon be making a beeline for an unusual “The plant will provide better quality Vajpayee, senior scientist with the destination—the local gaushala. After gas than CNG based on petro-carbon Central Science and Technology supplying cow’s milk, value-added items sources,” affirmed B. Subba Rao, senior Department, said five more such plants from cow urine and medicines based on scientist from IIT Delhi. are on the anvil in Rajasthan. cow products over the years, the Gandhian institution, Rajasthan Gau-Sewa Sangh, has Former SEBI (Securities and Exchange “The cow is Kamadhenu (the cow entered into a new area: bio-CNG. Board of India) chief D. R. Mehta, who goddess which fulfils all wishes). If presided over the brief function to mark properly utilised, cows can solve all the Rajasthan Home Minister Gulab Chand the launch of the plant, however, talked problems we are facing now,” quipped Kataria inaugurated a bio-CNG plant, about the rather disappointing experiments Rajasthan Gau-Sewa Sangh chairman which can produce 24 kg of gas daily the groups had in Kanpur and Gorakhpur Bhanwar Lal Kothari. from cow-dung, at the Durgapura-based in the past. The one-plant Jalgaon gaushala cow-yard here on Monday. The plant, is proving self-sustainable, he noted. Rajasthan reportedly has 22,200 gau- commercially operational now, is the shalas and just imagine, the State is sitting result of two-year-long trials with the The production cost of 1 kg of bio- over a gas field! support of the Science and Technology CNG is Rs.15-16, which is much (The Hindu, June 25, 2008) Department of the Union Government and technical know-how from IIT Delhi. Kerala Quotes IIT-Delhi Study to Argue “The cow should be made more relevant for the present day connecting it with Mullaperiyar Dam is Unsafe economy. People would no more keep the cow for piety,” Mr. Kataria said referring to the economics of the holy cow. G iving a new dimension to the dispute about the safety of the Mullaperiyar dam, Kerala on Tuesday heavy rain and consequent flooding. The team members comprised of Prof. A.K. Gosain & Dr. Subash Chander said a team of experts from IIT, Delhi, from IIT Delhi. The 85 cubic metres capacity plant at has concluded after a study that the the Gau Sewa Sangh is said to be the first present dam would prove to be (Source: Times of India, indigenously made bio-CNG plant in the “hydrologically unsafe” in the event of July 02, 2008) country. The scientists who joined the N FITT Forum - July 2008 13
IIT Delhi News Variable Length Rack & Pinion System Dr. P.V.M. Rao and Dr S K Saha Mechanical Engineering Department, IIT Delhi T he purpose of steering linkage in automobiles is to provide rack in a predictable manner. The proposed variable-length rack pure rolling motion to all four wheels when turning. In and pinion system can be used to achieve the desired motion order to provide pure rolling to the road wheels and to without any error during the entire range of motion and not at a reduce slip of the tires, and consequently, their wear and tear, a few places as is possible with fixed-length rack. This type of rack steering linkage must handle the vehicle to follow Ackermann and pinion system is shown in the figure. In this case the condition. In commercial automobiles, Ackermann condition is conventional rack is replaced with a new rack assembly. satisfied only for one or two turning radii and is never satisfied for all turning radii of the car. The link lengths of an RPS linkage It is not sufficient to vary the rack length but rack length are chosen or optimized in such a manner that Ackermann should be varied in a predictable manner to reduce/eliminate condition is satisfied as closely as possible for different turning the error between desired motion and the motion obtained, to radii. The steering error which zero. In order to achieve this suitable measures non-conformance to mechanical modifications have been Ackermann condition should be ideally done in the proposed new system zero for free turning of wheels with based on design calculations. pure rolling motion. ©FITT, IIT Delhi 2008 An Indian We propose a novel system where patent application and a PCT conventional rack is replaced with a International application have been new rack assembly to eliminate the error filed in the name of Indian Institute between desired motion and the of Technology Delhi in r/o of the above motion obtained. The purpose of new work. rack assembly is to vary the length of Novel Structural Mechanical Designs and Systems for Indusrial Applications S.No. Title 1 A novel hingeless foldable and unfoldable device and mechanism for robotic applications 2 An improved intershaft squeeze film damper device 3 A novel trenchless steerable drilling machine 4 An automatic light transmission measurement device 5 A method and system for monitoring vibrations of rotating blades of turbines 6 Universal electrode holder for shielded metal arc welding and method of use thereof 7 A novel torch assembly for submerged arc welding 8 A novel limiting torque bolt mechanism for irreversible locking of nuts 9 A novel Rack and Pinion System for overcoming ackermann error 10 A novel design of pilfer proof, collapsable, secure, light weight box / container for packaging applied 11 Hand tools used by the craftsmen engaged in the carpet industries of India 12 Novel design of solar cells with more efficient back panel insulation and heatflow 13 Low pressure block manifolds without construction plugs 14 Force sensor using functionally graded material 15 Biaxial tensile test fixture for uniaxial machines 16 A folding mechanism for folding flat structures 17 A folding/unfolding transport container and a method of folding and unfolding a transport container 14 FITT Forum - July 2008 N
IIT Delhi News National Technology Day Professors to Turn Entrepreneurs T he National Technology Day was celebrated in the Institute on May 13, 2008 under the aegis of FITT in the Senate room of IIT Delhi. There were two lectures—one by Prof. C.V. Ramakrishna from the Department of Applied Mechanics, IIT Delhi; the other talk was delivered by Commodore Now (Dr) R.K.Rana, Additional Principal Director, Directorate of Naval Design, I Ministry of Defence, n a move that would transform knowledge Government of India. professionals into entrepreneurs, the government plans to allow professors and The first talk was research scholars to set up commercial entities delivered by Prof. while being employed in academic institutes. Ramakrishna on Academics will also be allowed to invest their “Open Source knowledge and skills to pick up equity stakes Technology for in companies. For instance, a scholar may Engineering Software offer his skills and knowledge to a company Application; the to pick up equity in it. The model is on the second talk delivered lines of the ones followed at renowned by Commodre Rana institutions such as Massachusetts Institute of was on “Emerging Technology, Ship Propulsion Stanford and Technologies“. There University of was a lively Cambridge. discussion at this The scheme event. The event was chaired by Prof. B.N. Jain, DD(F) IIT Delhi. The vote of would help thanks was proposed by Dr. Anil Wali, MD, FITT. c e n t r a l universities and premier DMRC & IIT Delhi start Course in institutes such as IITs, IISc, NIT Metro Technology and JNU attract talent. A Cabinet note T o develop a cadre of Metro academicians and DMRC experts in this regard specialists, Delhi Metro Rail have jointly developed the contents is already in Corporation (DMRC) has of the course keeping in mind circulation. collaborated with Indian Institute of professional requirements as metro Under the law, Technology (IIT), Delhi, to start a new engineers. IIT Delhi has already academics and post-graduate professional course for started screening process to take first institutes including government promoted young engineers. The post graduate batch of engineering graduates for societies, availing income-tax benefits are not diploma in metro technology (PGDMT) the diploma course. permitted to pick up equity stakes in would teach students various subjects commercial ventures. Confirming the move, specially connected to the operations (Source: Hindustan Times., an official in the Ministry for Science & and technology of Metro train. IIT 15-06-2008) Technology said: “The move follows the Prime Minister’s direction to encourage development and commercialization of innovations.” The government may also exempt researchers working in publicly-funded research organizations and universities from central civil services (CCS) conduct rules, enabling them to set up companies while continuing in government service. (Source: Economic Times – 19-05-2008) N FITT Forum - July 2008 15
IIT Delhi News Indian Professors Devise Way to Pack Away Empty Shipping Containers E very day, millions of shipping containers. To recover the costs of containers export goods from containers returning empty, Asia to other parts of the shipping companies impose stiff world. In the cycle of global trade, surcharges on full containers these containers would be used to exported from industrialized nations. bring imported goods back to their One consulting firm estimates that Asian home ports. But, because of ocean carriers spend about $16 trade imbalances, many return billion annually just moving the empty. Storing and moving empty empties to the next loading point. cargo containers impose huge costs and waste valuable space and The IIT professors say they have energy. VOA Correspondent Steve accomplished their mission and Herman reports from New Delhi handed the project back to the that an Indian invention could investment banker who initially eventually cut in half the total approached them. volume of empty containers shipped. the same amount of containers in one quarter the size of this plot.” “Now most of the work is with Mr. In ports, on ships, rail cars and trucks they Bindra to try and commercialize it,” said are ubiquitous - those reusable steel Bindra was not the first person with such Mukherjee. “But it’s there and over the years rectangular boxes that carry the bulk of the an idea. Others had tried but failed to create there can be many more variants of this. world’s international cargo. Every year nearly a replacement that would be as sturdy as We’re looking at something in which you 150 million of the standard sized containers the conventional container. But Bindra can load water. It will mostly be covered by are on the move. But an imbalance of trade thought the brains at the mechanical the same sort of patents that we have so has caused shippers a major headache. engineering department of the Indian Institute we have to look at it.” Consumer goods made in Asia fill those of Technology might be able to devise a containers headed for the Americas, Europe feasible design that would fold automatically. Bindra says the next step is getting a and Africa but they return mostly empty. And He approached professors Anoop Chawla prototype certified by global agencies, moving and storing those empties costs and his colleague, Sudipto Mukherjee. which have to approve the sea-worthiness freight haulers and shipping companies tens of any container model. of billions of dollars per year. That got “In our design what we managed to investment banker Avinder Bindra thinking achieve is that there are very stringent “And once that is done then it’ll be fit as he stared out of his office window specifications on how much load it has to to be used on the ships,” he said. “So overlooking Hong Kong’s port a few years take and how much deformation it will that’s the status right now. And we’re ago, noticing the stacks of containers allow,” said Mukherjee. “So the folding optimistic we will be able to achieve that growing higher and higher. scheme that we have allows the container in about nine to 12 months time.” to take that load which a normal non-folding “I found out that it was a problem container would do.” Although the foldable container will cost because a lot of the containers were coming ten to 15 percent more than a conventional back empty,” said Bindra. “In fact some of Mukherjee adds that their design is one, shippers should be able to recoup the them were being used to bring back scrap feasible because a simple folding additional cost within one or two sea and wastepaper which were really very low mechanism - a hydraulic base station - journeys. It is predicted that within the next volume just to generate some revenue. But operated by one or two unskilled workers 15 years, about 350 million container units the bulk of them, almost 20, 23 percent can collapse containers horizontally and will be transported annually. of the volume of container movement stack them in several minutes. Professor globally is of empties.” Bindra, who now Chawla says, in retrospect, the design looks If a foldable variety is among those, the lives in New Delhi, found a solution to the simple, but took three years to go from professors could end up with containers of expensive quandary of how to handle all the drawing board to something viable. cash. The scholars have agreed to share the those empty containers. intellectual property rights for the invention “One often hears of cases when a product with the investment banker. The trio says “As you can look around probably a lot is designed on the board and it never sees the feedback from the shipping industry has of these containers which are lying around the light of the day, the light at the end of been enthusiastic. They plan to license the are empty,” he said. “Now if you can just the tunnel,” he said. “So it was very nice to foldable containers to manufacturers in imagine a picture where you can fold or see something working and we really hope China and other countries. where you can keep four containers in the it takes off commercially also.” space of one - in other words you have Source: By Steve Herman four containers, imagine the land which is There is a significant monetary incentive New Delhi being freed up. So you will be able to store for the shipping industry to minimize empty 29 May 2008; Voice of America 16 FITT Forum - July 2008 N
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