CONSTRUCTION GUIDE - Rockbond
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CONSTRUCTION GUIDE
ABOUT ROCKBOND STRENGTH IN CONCRETE Rockbond is a privately owned and operated business that was founded in 1996. The founders saw a niche in the New Zealand market for technically advanced yet affordable technology in the concrete industry. Rockbond’s knowledge of structural engineering and the properties of concrete helped them to come up with a range of products the market needed. Rockbond NZ entered into an agreement with Rockbond in the UK to manufacture a wide range of products, and custom develop products to suit New Zealand industry requirements. Utilising 40+ years of concrete knowledge for the UK and 30+ years of concrete knowledge in New Zealand, Rockbond have developed a comprehensive range of products that incorporate the latest technology and are very cost effective. Over time, and with many changes to the concrete industry, Rockbond has kept ahead with new products and technology, cementing their place as a key supplier to the New Zealand construction industry.
CONTENTS 04 STRUCTURAL GROUTS 05 MICRO CONCRETE & OTHER GROUTS 06 CEMENT 07 REPAIR & POINTING MORTARS 08 FASTROCK CEMENT & MORTAR 09 FASTROCK GROUT & MICRO CONCRETE 10 THIXOTROPIC GROUTS & PUMPING MORTAR 11 DRY-SPRAY CONCRETE & SHOTCRETE ACCELERATOR 12 UNDERWATER CEMENTITIOUS REPAIR PRODUCTS 13 RENDER COATS & FINISHING COMPOUNDS 14 EPOXIES 16 FLOOR SCREEDS & FLOOR REPAIR 18 ACCELERATING ADMIXTURES 19 PLASTICISING ADMIXTURES 20 RETARDING ADMIXTURES 20 UNDERWATER ADMIXTURES 21 OTHER ADMIXTURES 22 CONCRETE CURING COMPOUNDS & ANTI-VAP 23 SURFACE RETARDERS 24 RELEASE AGENTS 26 STEEL PROTECTION 27 PRIMERS & BONDING AGENTS 28 DRIVEWAY SEALERS & FLOOR COATINGS 29 CLEANERS & MASKING AGENTS 30 SEALANTS 31 WATERSTOP 32 BETONAMIT 33 GROUT PUMPS 34 SPRAYERS & DRUM PUMPS 35 CHEMICAL STORAGE & SPILL SOLUTIONS
STRUCTURAL GROUTS
Rockbond’s high strength structural grouts are designed to combine
excellent mechanical strengths with flowability making them ideal for a
wide range of void filling applications. These are the products of choice for
filling drossbachs, grouting in starter bars and tilt panels and numerous other
construction uses.
ROCKBOND CONSTRUCTION GUIDE
1.03 GP GROUT Shrinkage compensated grout for dry applications 25kg
1.04 GP GROUT-PLUS High strength shrinkage compensated GP grout 25kg
1.08 SUPER FLOW GROUT High strength extremely fluid cementitious grout 25kg
PG 4
1.10 SUPER STRENGTH GROUT Ultra high strength grout for demanding applications 25kg
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CONTENTS
MICRO CONCRETE &
OTHER GROUTS
Whether it is a pourable micro concrete for deep voids or boxed repairs, a high
flow pumpable grout, or grouts with varying densities for different applications
Rockbond has the product to fit the application.
ROCKBOND CONSTRUCTION GUIDE
1.06 REPAIR CONCRETE Pumpable micro concrete for deep voids & retrofitting 25kg
5.03HF PUMPING GROUT HF Highflow pumping grout for large voids and pumping long distances. 20kg
5.05 SUPER DENSITY GROUT Extra high density 80MPa Grout, 6000kg/m³ 25kg
PG 5
5.07 LIGHTWEIGHT GROUT Premixed lightweight 50MPa Grout, 1800kg/m³ 25kg
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CONTENTS
CEMENT
ROCKBOND CONSTRUCTION GUIDE
Rockbond stocks both general purpose and high early strength cements
for immediate dispatch.
1.21 GP CEMENT General purpose cement 20kg 40kg 1T
PG 6
1.22 HE CEMENT High early strength cement 20kg 1T
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CONTENTS
REPAIR &
POINTING MORTARS
The Rockbond Range of high strength mortars are used extensively in
concrete repair, seismic upgrade projects and speciality pointing applications.
ROCKBOND CONSTRUCTION GUIDE
1.01 REPAIR MORTAR Super strong hi-build mortar sets at 60MPa 25kg
1.07 POINTING MORTAR For pointing brickwork and concrete tiles, and filling cracks 25kg
1.12 WATERPROOF MORTAR A waterproof cementitious repair mortar & render coat. 25kg
PG 7
1.15 MORTAR MIX General purpose mortar mix, also ideal for dry-packing. 25kg
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CONTENTS
FASTROCK CEMENT &
MORTAR
ROCKBOND CONSTRUCTION GUIDE
These fast-setting products are a designed for concrete repair
applications where time is critical or where low ambient temperatures
would otherwise slow set times.
3.03 FASTROCK ACCELERATED High early strength cement. Achieves 10MPa in 2 25kg
CEMENT hours.
PG 8
3.09 FASTROCK SUPER High early strength cementitious mortar. Achieves 4kg 25kg
ACCELERATED MORTAR 5MPa in 1 hour, 10MPa in 2 hours
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CONTENTS
FASTROCK GROUT &
MICRO CONCRETE
These are the pourable products in the Fastrock range, giving very fast set times
and low temperature performance in grouting and void filling applications.
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3.05 FASTROCK GROUT A fluid grout that develops an early gain in compressive 25kg
strength. Achieves 10MPa in 2 hours.
3.06 FASTROCK CONCRETE Pourable high early strength micro concrete that 25kg
achieves 20MPa in 2 hours.
3.07 FASTROCK ACCELERATED Very fast setting 80MPa grout that achieves 30MPa in 10kg 25kg
GROUT 2 hours @20degC.
PG 9
3.08 FASTROCK ACCELERATED Pourable micro concrete that achieves high early 25kg
CONCRETE strength in cold conditions, 10MPa in 2 hours @5degC.
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CONTENTS
THIXOTROPIC GROUTS &
PUMPING MORTAR
Rockbond’s Thixotropic products are designed to be readily pumped
ROCKBOND CONSTRUCTION GUIDE
yet thicken and don’t flow once pressure is released. Great for overhead
grouting and significantly reducing grout loss in fractured ground.
5.03 THIXOTROPIC GROUT 40MPa thixotropic grout that has a long working time. 20kg
5.03 HES THIXOTROPIC GROUT High early strength thixotropic grout that achieves 3MPa in 2 hours. 20kg
A3M
PG 10
5.04 PUMPING MORTAR 55 MPa thixotropic mortar that is ideal for anchoring in sandy or 25kg
weak ground.
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CONTENTSDRY-SPRAY CONCRETE &
SHOTCRETE ACCELERATOR
These high strength dry spray products are used in concrete
ROCKBOND CONSTRUCTION GUIDE
spraying applications where a great bonding low slump
impermeable result is required.
1.02 SPRAYED CONCRETE 55MPa shrinkage compensated high-density 25kg 1T
fibre reinforced Gunite.
1.11 DRY-SHOT MORTAR 60MPa fibre reinforced dry-spray mortar that 25kg 1T
produces an excellent finish.
PG 11
6.12 SHOTCRETE ACCELERATOR High performance accelerator for shotcrete. 20ltr 200ltr 1000ltr
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CONTENTSUNDERWATER
REPAIR PRODUCTS
For high strength concrete repairs in marine and freshwater environments.
ROCKBOND CONSTRUCTION GUIDE
4.01 UNDERWATER MORTAR 50MPa cementitious repair mortar for coastal, off-shore and 25kg
underwater applications.
4.03 UNDERWATER GROUT 60MPa structural grout for underwater grouting applications 25kg
and pile sleeve grouting.
4.04 UNDERWATER CONCRETE 60MPa pumpable micro concrete for pile retrofitting and 25kg
general underwater applications.
4.10 UNDERWATER PUTTY 25MPa cementitious underwater putty, that when hardened is 4kg
waterproof and resistant to chemical and seawater attack.
PG 12
8.07 EPOXY MORTAR UW Heavy duty 2-part high-strength mouldable epoxy mortar that 8kg
is specifically designed for underwater applications.
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CONTENTSRENDER COATS &
ROCKBOND CONSTRUCTION GUIDE
FINISHING COMPOUNDS
High spec cosmetic repair products for rendering, bagging and skim coating.
7.03 RENDER COAT 2 pack coating for concrete, brick and masonry 30kg 5ltr 25kg
(2 PART)
PG 13
7.04 FAIRING COAT Polymer modified fine finishing compound. Colour matched 20kg
to new concrete
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CONTENTSEPOXIES
Rockbond has an epoxy in its range for every conceivable
concrete related application from crack injection to grouting in
Steel seismic members.
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8.00 290/190 EPOXY INJECTION High strength epoxy injection resin that 2ltr 4ltr 12ltr
RESIN (2 PART) is very fluid and penetrating.
8.01 290/190 EPOXY GROUT High strength pourable epoxy grout 4ltr 8ltr 24ltr 534ltr
(3 PART)
8.02 290/190 EPOXY MORTAR High strength epoxy resin mortar that is imper- 9ltr 18ltr
(3 PART) meable with 100% bond to original substrate.
PG 14
8.03 290/190 EPOXY TIE COAT High strength epoxy tie coatfor concrete 2.5ltr 5ltr 15ltr
(3 PART) screeds and mortars
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CONTENTSEPOXIES
Rockbond’s extensive epoxy range includes
thixotropic mortar, nose cone epoxy, underwater
epoxy mortar, to name just a few.
ROCKBOND CONSTRUCTION GUIDE
8.04 EPOXY MORTAR Heavy duty high-strength mouldable epoxy mortar 2ltr 8ltr 20ltr
(2 PART) system for both above and below water applications.
8.06 321 EPOXY INJECTION RESIN Thixotropic epoxy injection resin for repair to 5kg 25kg
cracks on walls, floors & soffit applications.
8.09 EPOXY RMT A trowel-able, thixotropic, structural two-component 8ltr 20ltr
adhesive repair mortar.
PG 15
8.10 NC EPOXY Nose come epoxy for bridge joints. 15kg
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CONTENTSFLOOR SCREEDS &
FLOOR REPAIR
Rockbond’s range of hardwearing flooring products cover the field
from initial repair to final painting or sealing.
ROCKBOND CONSTRUCTION GUIDE
2.06 INDUSTRIAL FLOOR SCREED Semi self-levelling screed for hard wear areas 20kg
2.20 SL30 SELF LEVELLER Fast setting self-levelling internal floor screed 20kg
2.21 EL16 SELF LEVELLER External/internal self levelling compound 20kg
PG 16
2.23 RAPID SCREED Modified high build screed 20kg
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CONTENTSFLOOR SCREEDS &
FLOOR REPAIR
ROCKBOND CONSTRUCTION GUIDE
Rockbond’s range of hardwearing flooring products cover the field
from initial repair to final painting or sealing.
2.24 FINE PATCH 35 Fast drying cement based underlayment 10kg
7.19 CONCRETE CONDITIONER Concrete surface hardener and dustproofer 20ltr 200ltr
PG 17
8.20 4034 RAPID REPAIR KIT Ideal for cool stores and where super quick set 2ltr 10ltr 40ltr
times are required.
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CONTENTSACCELERATING ADMIXTURES
Rockbond stocks both Liquid and Powder accelerating admixtures, to suit a
wide range of applications.
6.03 ACCELERATING POWDER Rapidly accelerates the early strength 10kg 25kg
ROCKBOND CONSTRUCTION GUIDE
(A301) development of grout, concrete & mortar.
6.04 FASTROCK POWDER A powder admix that is designed to increase the 10kg 25kg
(A402) early strength in winter conditions, e.g. 5degC.
6.10 CC ACCELERATOR Initial set accelerator 200ltr
6.11 CF ACCELERATOR Chloride free accelerator for concrete 20ltr 200ltr 1000ltr
6.20 RAPID HARDENER Early strength additive for concrete, grout 20ltr 200ltr
and mortar
PG 18
6.21 CEMENT ACCELERATOR Rapid accelerating admixture for cements and 20ltr 200ltr 1000ltr
mortars in drainage applications.
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CONTENTSPLASTICISING ADMIXTURES
Our range of Plasticising admixtures are used in the industry to produce stronger, better
flowing material that is easier to work with and control.
6.00 SUPER PLASTICISING Water reducing admixture for grouts & concretes 10kg 25kg
ROCKBOND CONSTRUCTION GUIDE
POWDER (A201)
6.13 WATER REDUCER Water reducing concrete admixture 20ltr 200ltr 1000ltr
6.15 SUPER PLASTICISER Concrete plasticiser 20ltr 200ltr 1000ltr
6.16N HYPER-PLASTICISER Maintains flowability and allows major water 20ltr 200ltr 1000ltr
reduction of over 30%
6.22 MORTAR PLASTICISER Plasticiser for mortars and renders 20ltr 200ltr
PG 19
6.24 BLOCK PLAST Plasticiser that improves workability in the 200ltr 1000ltr
manufacture of masonry blocks and pavers.
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CONTENTSRETARDING ADMIXTURES
These products are used where concrete needs to be retarded due to hot
weather, long delivery times, or site delays.
6.18 CONCRETE RETARDER Liquid Retarding Admixture for Concrete and 20ltr 200ltr 1000ltr
Grout
6.33 RETARDING POWDER ADMIX Retarding powder admix for grouts & concrete. 10kg 25kg
A1305
ROCKBOND CONSTRUCTION GUIDE
UNDERWATER ADMIXTURES
These speciality admixtures allow your concretes, grouts and mortars to
be placed underwater and/or within the splash zone.
6.09 ANTI-WASHOUT ADMIX To produce quality underwater grouts and flowing 10kg 25kg
A2201 concretes from site batched materials.
PG 20
6.35 ANTI-WASHOUT ADMIX To produce non-flow underwater mortars and 10kg 25kg
A2101 concretes from site batched materials.
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CONTENTSOTHER ADMIXTURES
Waterproofing, expanding, densifying and more. Rockbond has an
admixture that will do the job.
6.01 A220 BLOCK FILL & Expanding & plasticising admixture for grouts x12 1kg
ROCKBOND CONSTRUCTION GUIDE
GROUT MODIFIER
6.05 WATERPROOF POWDER Admixture for waterproofing concrete, mortars and 5kg 25kg
renders
6.08 MICROSILICA POWDER Additive for improving strength and abrasion 25kg
A1501 resistance
6.30 STABILISING POWDER Thixotropic admixture for grouts, mortars & concrete 10kg
ADMIX 101 (A101)
6.31 A901 NON-SHRINK ADMIX Will minimise problems associated with shrinkage, 10kg 25kg
such as cracking, crazing, curling and limited durability.
PG 21
6.32 POLYMER POWDER ADMIX High performance acrylic polymer powder admix for improving flexibility, 10kg
adhesion, mechanical properties, workability and working time.
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CONTENTSCONCRETE CURING
COMPOUNDS & ANTI-VAP
Quality products to minimising shrinkage cracking and assist in the
production of top quality slabs.
ROCKBOND CONSTRUCTION GUIDE
7.10 SLABCURE A Silicate based curing compound for concrete 20ltr 200ltr 1000ltr
7.11 MEMBRANE CURE Liquid curing membrane for cementitious 20ltr 200ltr 1000ltr
materials
7.12 SUPA-CURE Wax curing membrane for cemetitious materials 20ltr 200ltr
7.19 CONCRETE CONDITIONER Concrete surface hardener and dustproofer 20ltr 200ltr
PG 22
7.27 EVAPORATION RETARDER Water based compound for control of shrinkage 20ltr 200ltr 1000ltr
cracking
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CONTENTSSURFACE RETARDERS
For producing the perfect exposed aggregate driveways and paths, or for
mechanical joints. Rockbond’s surface retarders are market leaders.
ROCKBOND CONSTRUCTION GUIDE
7.16 SURFACE RETARDER Water based concrete surface retarder 20ltr 200ltr
7.17 SURFACE RETARDER PLUS Water based concrete surface retarder for 20-40MPa 20ltr 200ltr
concrete
7.17EX SURFACE RETARDER- Water based concrete surface retarder for concrete 20ltr 200ltr
PLUS EXTRA over 40MPa
PG 23
7.24 FORM-TARD PLUS Mould applied concrete surface retarder 20ltr
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CONTENTSRELEASE AGENTS
Rockbond is a leading supplier of a full range of concrete release
agents to the precast and construction industries.
ROCKBOND CONSTRUCTION GUIDE
7.18 FORM RELEASE Chemical release agent for concrete 20ltr 200ltr 1000ltr
7.21 TILT RELEASE Chemical bond breaker for tilt slab construction 20ltr 200ltr 1000ltr
7.36 PLASTRIP S Chemical release agent specially formulated to give 20ltr 200ltr 1000ltr
easy release of plastic and thermoplastic mould liners.
PG 24
7.30 BIO-LEASE Environmentally friendly release agent 20ltr 200ltr 1000ltr
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CONTENTSRELEASE AGENTS
Rockbond is a leading supplier of a full range of concrete release
agents to the precast and construction industries. ROCKBOND CONSTRUCTION GUIDE
10.60 ECORATIO BETOPRO 570 Environmentally friendly waterbased release agent 20ltr 200ltr 1000ltr
10.61 BETOPRO ABAK 115 Environmentally-Friendly Release agent for precast panels, 20ltr 200ltr 1000ltr
tunnel segments, and architectural concrete blocks.
10.65 BETOPRO WX-G Special release agent wax for the removal of inserts 10ltr
10.66 BETOPRO WX-H Heavy Duty wax release agent for special applications
PG 25
10.68 BETAPRO STYRO 100 Special release agent for polystyrene and other highly 20ltr 200ltr
absorbent materials.
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CONTENTSSTEEL PROTECTION
Our steel primer is a vital part of concrete repair methodology, while
ROCKBOND CONSTRUCTION GUIDE
our lanolin based precast mould protectors care for steel formwork
while it is out of use.
1.00 PRIMER FOR STEEL Anti corrosion protection for steel 4kg 20kg
10.40 STEEL MOULD PROTECTOR Up to 6 months protection 20ltr 200ltr
MG
PG 26
10.41 STEEL MOULD PROTECTOR 6-12 months protection and coastal areas 20ltr 200ltr
HG
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CONTENTSPRIMERS &
BONDING AGENTS
Rockbond stock a range of latexes and epoxies designed to bond new
concretes and mortars to virtually any substrate.
ROCKBOND CONSTRUCTION GUIDE
7.13 PRIMER LATEX Ready to use concrete primer 20ltr 200ltr
7.14 SBR LATEX SBR Mortar improver and bonding agent. 20ltr 200ltr
7.15 LATEX CONCENTRATE Plaster Improver, bonding agent and primer. 5ltr 20ltr 200ltr
PG 27
8.03 290/190 EPOXY TIE COAT High strength epoxy tie coatfor concrete screeds 2.5ltr 5ltr 15ltr
(3 PART) and mortars
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CONTENTSDRIVEWAY SEALERS &
FLOOR COATINGS
ROCKBOND CONSTRUCTION GUIDE
A great range of sealers and floor paints to enhance and protect your
concrete driveways, warehouses etc.
10.01 CLEARSEAL CONCRETE Clear penetrating acrylic concrete sealer 20ltr 200ltr
SEALER
10.05 EPOTREAD Attractive and durable 2-part floor paint — 8ltr 20ltr
water-based epoxy now available in clear gloss
PG 28
10.10 HYDROCHLORIC ACID 30% - Spirits of Salts for cleaning and etching 20ltr 200ltr
SPIRITS OF SALTS concrete surfaces
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CONTENTSCLEANERS &
MASKING AGENTS
This range of products includes concrete dissolvers, masking agents
and precast mould cleaners. ROCKBOND CONSTRUCTION GUIDE
10.14EX CRETE BLASTER EXTRA Non DG and safe to use concrete remover 20ltr 200ltr 1000ltr
10.43 ECOMASK Water based environmentally-friendly spray on 20ltr 200ltr
masking agent that is great for protecting equipment.
10.47 INDUSTRIAL DEGREASER Heavy-Duty industrial degreaser designed for the 20ltr 200ltr 1000ltr
removal of oil based release agents.
10.50 PRECAST MOULD CLEANER Versatile non-flammable cleaner to remove silicone and 24kg
release agent residue from precast moulds and casting beds.
PG 29
10.51 PRECAST RUST REMOVER Removes rust, destroys rusting agents and leaves the 20ltr 200ltr
metal surface chemically clean.
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CONTENTSSEALANTS
Rockbond’s sealants are used widely in the Precast,
tilt slab and construction industries.
ROCKBOND CONSTRUCTION GUIDE
11.05 U SEAL 907 One part polyurethane low modulus sealant 600ml
11.03 SILCOFLEX 590 Neutral cure silicone sealant 300ml 600ml
11.06 U SEAL 816 One part polyurethane fuel resistant joint sealant
11.02 PRO-FLEX 50FC One component fast cure high performance joint sealant 600ml
PG 30
11.04 ACRILFUOCO Fire resistant joint sealant 600ml
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CONTENTSWATERSTOP
ockbond supplies a full range of waterstop systems including PVC
R
waterstops, hydrophilic waterstops, and a caulking grade waterstop.
We have a wide range of other waterstop and sealant solutions available….
contact our technical team.
7.06 LEAK STOP Surface applied waterproofer for mortar and concrete 5kg 25kg
ROCKBOND CONSTRUCTION GUIDE
7.25 SILICONE WATER REPELLANT Aqueous solution for reducing moisture penetration 20ltr
LEAKMASTER WATERSTOP Caulking Grade Hydrophilic Waterstop 320ml
TPER WATERSTOPS Chemical and Fuel Resistant Waterstop profiles.
HYDRO PVC WATERSTOP Standard profiles, standard performance specification (SPS) grade
PG 31
CJ-5000 HYDROPHILIC WATERSTOP Chloroprene rubber hydrophilic waterstop
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CONTENTSROCKBOND CONSTRUCTION GUIDE
BETONAMIT
This revolutionary blast-free cracking agent will break up reinforced
concrete and rocks, silently, in 24 hours.
PG 32
9.01 BETONAMIT Explosion free demolition agent 5kg
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CONTENTSGROUT PUMPS
Rockbond have a range of manual and electric grout pumps for sale or hire.
ROCKBOND CONSTRUCTION GUIDE
12.10 BMP-5 ELECTRIC GROUT PUMP A high-quality electric grout pump that is capable of pumping 6lt/min.
12.11 BMP-6 ELECTRIC GROUT PUMP A high-quality electric grout pump that is capable of pumping 1-14lt/min.
12.12 BMP-55 ELECTRIC GROUT PUMP A heavy-duty electric grout pump for building and renovation for
aggregate/grain size up to 6 mm and 50 ltr capacity/min.
PG 33
12.13 CG-050M MANUAL PUMP Chem Grout manual grout pump 6lt/min capacity
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CONTENTSSPRAYERS &
DRUM PUMPS
Our range of sprayers have been selected to provide the best application
systems for our release agents, surface retarders, cures and cleaning
products. Our chemical resistant drum pumps make decanting a breeze.
ROCKBOND CONSTRUCTION GUIDE
MANUAL DRUM PUMP Chemical resistant pump for 200L drums
12.00 505TK GLORIA SPRAYER Stainless steel high performance sprayer for release agents
12.01 SOLO 9 SPRAYER 7L chemical sprayer with w/viton seals
PG 34
12.02 HD400 SPRAYER Convenient backpack chemical sprayer with 16L capacity.
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CONTENTSCHEMICAL STORAGE &
SPILL SOLUTIONS
Rockbond has a wide range of storage and
spill solutions available. ROCKBOND CONSTRUCTION GUIDE
12.30 SINGLE IBC SPILL PALLET Single IBC unit chemical storage, 100% polyethylene with flat removable
grate.
12.32 SINGLE IBC ROLL TOP Instant, compliant storage for a single IBC unit outdoors with double-sided access.
12.33 DOUBLE IBC ROLL TOP Instant, compliant storage of up to 2 x 1,000L IBC units outdoors with double-
sided access.
12.34 FOUR DRUM SPILL PALLET Low profile, yet portable, one of the most cost-effective ways to store up to 4 x 200lt
drums.
PG 35
12.40 DRUM TROLLEY A one-person machine that can lift, transport and dispense from a heavy
drum. Includes inbuilt sump.
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Rockbond supply a wide range of other chemical storage and spill solutions, please talk to our technical team CONTENTSWE’LL MAKE YOUR JOB EASIER!
HEAD OFFICE EMAIL STOCK LOCATIONS
7 Te Puni St, Petone, Wellington. sales@rockbond.co.nz Auckland | Wellington | Christchurch
PHONE WEBSITE TECHNICAL ADVICE
0800 762 526 | +64 4 5685401 www.rockbond.co.nz Freephone 0800 76 25 26 to obtain a solution to your concrete
problem from our experienced team.
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