COMMERCIAL - Powering recovery - ENGINES - FlightGlobal

Page created by Annette Fuller
 
CONTINUE READING
COMMERCIAL - Powering recovery - ENGINES - FlightGlobal
FlightGlobal.com 2022

COMMERCIAL
                                   ENGINES

Powering                             In association with:

recovery
Setting course out of pandemic
to meet sustainability challenge
COMMERCIAL - Powering recovery - ENGINES - FlightGlobal
Commercial engines 2022

                                                                                                               In focus                     Features
                                                                                                               Programme updates 4          Fleet decisions 8                  Forward thinking 16
                                                                                                               Deliveries on the rise 14    After being forced to put their    While recovery efforts
                                                                                                               Engine availability 22       development plans on ice           dominate near-term
                                                                                                                                            during the crisis, airlines have   horizons, commercial engine
                                                                                                                                            picked up the pace in making       manufacturers have their sights
                                                                                                                                            aircraft orders and engine         on developing technology to
                                                                                                                                            decisions as they plot growth      meet the longer-term challenge
                                                                                                                                            for the post-pandemic market       of sustainable flying

                                                                                                                                                                                                  16

Day in. Day out.
CFM Services. Supporting your engine throughout its lifecycle.

At any point in time – from entry into service to mid-life and through maturity –
we have the capability, resources and experience to deliver all of your engine service                         Pandemic provides room for
                                                                                                               green agenda to grow
requirements. From customized programs to tailored transactions, we ensure your

                                                                                                               4
CFM engine is maintained to meet your needs and cost of ownership objectives.
Wherever you are in the world, whatever day in your engine’s life.

Expertise. Choice. Flexibility.

cfmaeroengines.com/services
CFM International is a 50/50 joint company between GE and Safran Aircraft Engines

                                                                                                                                                 12
                                                                                         Cover: Shutterstock

                                                                                                                                                                                                    FlightGlobal 3
COMMERCIAL - Powering recovery - ENGINES - FlightGlobal
Visit FlightGlobal Premium for all the latest aviation news and insight FlightGlobal.com                                                                                                                                                                     Commercial Engines 2022

 Building back up                                                                                                                                                                                                                                              “Safran is well placed to benefit
                                                                                                                                                                                                                                                            from the positive trends in both
                                                                                                                                                                                                                                                            aftermarket and original equipment
                                                                                                                                                                                                                                                            as narrowbody traffic returns to
                                                                                                                                                                                                                                                            pre-crisis levels by end-2022,” says
 Almost two years since the pandemic                                                                                                                                                                                                                        chief executive Andries, noting the
                                                                                                                                                                                                                                                            “significant operational and finan-
 brought the global airline industry to an                                                                                                                                                                                                                  cial progress” made last year.
                                                                                                                                                                                                                                                               Overall CFM deliveries stood
 abrupt halt, a sharp pick-up in air travel                                                                                                                                                                                                                 at 952 engines – including 107
                                                                                                                                                                                                                                                            CFM56s – down from 972 in 2020.
 demand means attention is focused on                                                                                                                                                                                                                          Safran expects CFM will be
                                                                                                                                                                                                                                                            building 25 Leap-1B engines for
 returning to pre-crisis production levels                                                                                                                                                                                                                  the 737 Max weekly by 2023 as
                                                                                                                                                                                                                                                            the US airframer clears its backlog
                                                                                                                                                                                                                                                            of built but undelivered narrow-

M
                                                                                                                                                                                                                                                            bodies during the type’s ground-
            omentum has returned                  pandemic. Others shed staff and                                                                                                                                                                           ing and the pandemic. Andries
            as operators are back                 have been unable to find suitable                                                                                                                                                                         told the group’s capital markets
            taking aircraft deliveries            replacements.                                                                                                                                                                                             day that it forecasts “the inventory
            and ordering new equip-                     Such factors are hindering the                                                                                                                                                                      of Max is going to be melted down
 ment. That has brought a welcome                 ability of suppliers to increase                                                                                                                                                                          in the next two years”.
 upswing for aircraft and engine                  ­production, particularly of com-                                                                                                                                                                            He says: “In 2023, we have to
 manufacturers, but also challenges                plex engine components, aero-                                                                                                                                                                            expect a very strong ramp-up at
 in ramping up.                                    space analysts say. Suppliers are                                                                                                                                                                        Boeing. We have assumed that the
   One of the main issues for en-                  ­trying to keep pace with Airbus                                                                                                                                                                         rate will be around 50 [per month]
 gine manufacturers in the years                    and Boeing, which are eager to                                                                                                                                                                          by the end of 2023.”
 immediately before the pandemic                    bring output back to – and above                                                                                                                                                                           CFM Leap engines also power the
 was to keep pace, as Airbus and                    – 2019 levels.                                                                                                                                                                                          Comac C919, which took a step clos-
                                                                                              CFM International

 Boeing worked to increase output                       Airbus aims to produce 65                                                                                                                                                                           er to entering service when the first
 of narrowbody jets.                                A320neo-family jets monthly by                                                                                                              CFM delivered 845 Leap powerplants in 2021, 30
                                                                                                                                                                                                                                                            aircraft bound for a customer car-
   Shortages, notably of cast and                   summer 2023 – and in May out-                                                                                                              more than in 2020 but less than half the 2019 total
                                                                                                                                                                                                                                                            ried out its initial test flight in May.
 forged engine components, had al-                  lined its plan to reach 75 per month
 ready been a challenge before the                  in 2025. Boeing meanwhile is                                                                                                                                                                            GE Aviation
 pandemic as production rates rose.                 working to hit a 31-per-month 737                                                                                                                                                                       For its part, GE Aviation turned

                                                                                                                  2,000
   Such troubles evaporated amid                    rate as it works through delivery of                                                                          While the ramp-up is most                        It marks an increase of more than a      a $2.9 billion profit in 2021, more
 the pandemic as airlines grounded                  Max jets built but undelivered dur-                                                                    ­ vident for narrowbodies, and
                                                                                                                                                           e                                                       quarter on the 188 delivered in the      than double its 2020 earnings,
 jets and deferred deliveries of new                ing the type’s 20-month grounding.                                                                     wider production and certification                      same period a year earlier.              reflecting cost cutting and a bump
 Airbus and Boeing narrowbodies.                        While supply challenges in the                                                                     issues have hit Boeing’s 777-9 and                         CFM shipped 845 Leap engines          in commercial engine services reve-
   However, after slashing staff,                   ramp-up have already been evi-                                                                         787 programmes, supply-chain                            in 2021, 30 more than in 2020 but        nue. Despite the improved bottom
 cutting production and shutter-                    dent, CFM, which makes Leap tur-                              CFM International production target      issues are also a worry in the                          a little under half the 1,736 of 2019.   line, GE Aviation generated less
 ing facilities to counter the crisis,              bofans for both A320neo-family                                for Leap engines in 2023                 widebody segment.                                       CFM is targeting a ramp-up in pro-       revenue in 2021 than in 2020, part-
 suppliers across the commercial                    aircraft and exclusively for the 737                                                                          Rolls-Royce, which provides                      duction to meet a 2,000-per-year         ly as a result of fewer commercial
 aerospace sector are now working                   Max, and Pratt & Whitney (P&W),                                                                        its Trent powerplants for Airbus                        Leap engine target in 2023.              engine deliveries last year.
 frantically to get back up to speed.               which makes PW1000G-series                                       CFM intended to deliver 900           and Boeing twin-aisles, says it is
   Some companies in the supply                     engines for the A320neo, A220                                 Leap engines in 2021 but ended           ­working closely with its global
 chain went belly up during the                     and Embraer E-jet E2, are working                             up with 845 deliveries for last           supply chain to limit the impact
                                                    to meet the challenge.                                        year. Safran chief executive Olivier      of ­disruption and will continue
                                                        “We are aligned with the                                  Andries cited “shortages of parts,        to adapt its plans as the global
                                                    ­airframers on what we need to                                especially coming from [CFM’s]            ­situation evolves.
 GE Aviation/Safran snapshot                         produce through 2023, and we                                 US supply chain”.                               “Our long-term sourcing agree-
                                                     are solidifying what we need to                                 Greg Hayes chief executive of           ments and hedging policies,
                                  2021   Change
                                                     do for 2024,” GE Aviation chief                              P&W parent Raytheon Technologies           ­designed to limit volatility in
                                                     ­executive of commercial engines                             also points to the challenge ahead.         raw material inflation, give some
                                                      Kathy ­MacKenzie said in March.                             “We are in lockstep with both Air-          near-term protection and we have
  Leap engine deliveries          845       30
                                                        “We are confident… that we will                           bus and Boeing on their production          ­increased inventory levels to help
                                                      meet our commitments to the                                 rates,” he said in April. “We will see       mitigate the impact," it says.
  CFM56 engine deliveries          107      -50       customers,” she says.                                       if we can get there.”                           “We are working with our suppli-
                                                        MacKenzie does, however, call                                Shortages, particularly of metal          ers to monitor and manage these
  GE commercial engine
  deliveries (inc CFM)
                                 1,487    -233        attention to the scope of the                               castings, left P&W unable to de-             risks and challenges.”
                                                      challenge facing GE and partner                             liver 70 aircraft engines in the first
  GE Aviation revenue          $21.3bn     -3%        Safran – which jointly own CFM.                             quarter of 2022.                         CFM International
                                                        “We are again experiencing                                   “We actually see supply chain         Increased momentum in the nar-
  Safran propulsion                                   an unprecedented ramp in Leap                               constraints across the commercial        rowbody sector continued over
                               $7.44bn     -3%
                                                      production,” she says. CFM intends                          portfolio. We see it in electronics…     the start of 2022 as deliveries of

                                                                                                                                                                                                     GE Aviation
  revenues
                                                                                                                                                                                                                                                               GE partially made up for fewer deliveries
                                                      to hike Leap production to around                           We see it in aluminium. We see it        CFM's Leap engines rose to 239 in
  Source: GE Aviation/Safran                                                                                                                                                                                                                                    last year with an increase in shop visits
                                                      2,000 engines in 2023.                                      in titanium,” Hayes notes.               the first three months of the year.

4 FlightGlobal                                                                                                                                                                                                                                                                            FlightGlobal 5
COMMERCIAL - Powering recovery - ENGINES - FlightGlobal
Visit FlightGlobal Premium for all the latest aviation news and insight FlightGlobal.com                                                                                                                                                                              Commercial Engines 2022

                                                                                                                                                                 business jets, small turboprops
                                                                                                                                                                 and turboshafts for business avi-
                                                                                                                                                                 ation and helicopters, alongside
                                                                                                                                                                 turboprop engines, notably the
                                                                                                                                                                 PW127, for commercial aviation
                                                                                                                                                                     P&W’s adjusted sales of original
                                                                                                                                                                 equipment jumped 32% in 2021,
                                                                                                                                                                 while commercial aftermarket
                                                                                                                                                                 sales surged 28%.
                                                                                                                                                                     As a result, P&W generated
                                                                                                                                                                 $18.2 billion in sales last year, an
                                                                                                                                                                 8% improvement from 2020, with
                                                                                                                                                                 2021 operating profit hitting $454
                                                                                                                                                                 million. By comparison, P&W lost
                                                                                                                                                                 $564 million in 2020.
                                                                                                                                                                     That brighter trend continued,

                                                                                                                                                                                                           Shutterstock
                                                                                                                                                                 even with supply-chain issues                                                                     P&W passed the 1,000 mark for GTF-powered
                                                                                                                                                                 hampering engine deliveries, into                                                                        A320neos with a delivery to Wizz Air
                                                                                                                                                                 the first quarter as P&W posted
                                                                                                                                                                 an operating profit of $308 million
                                                                                                                                                                 on revenues up 12%. The improved
                                                                                                                                                                 results partly reflect sales of                          signs of gradual recovery emerged        permanent fixes to those issues,” he
                                                                                                                                                                 commercial aftermarket services,                         in the air transport sector.             says. Seven of nine fixes developed
                                                                                                                                                                 which jumped nearly 40%.                                    R-R delivered 195 large civil         for the Trent 1000 engine have
                                                                                                                                                                     P&W shipped 119 large                                engines in 2021, down by more            now been implemented, accord-
                                                                                                                                                                 ­commercial engines in the first                         than 25%, and less than half of          ing to a slide displayed as part of
                                                                                                                                                                  quarter, down from 177 in the pre-                      the pre-crisis figure of 510. R-R        ­Cholerton’s presentation.
                                                                                                                                                                  vious quarter and compared with                         engine deliveries had been lifted            Durability and reliability levels are
                                                                                                                                                                  137 in the first quarter of 2021.                       in 2019, by a ramp-up of Airbus           now in line with other Trent power-
                                                                                                                                                                     P&W is also set to receive a                         A330neo production for which it           plants, he says. That presents the

                                                                                                                                                   Rolls-Royce
 Rolls-Royce cites optimism over the Trent
 XWB-powered Airbus A350 freighter                                                                                                                                boost as United Airlines was poised                     supplies Trent 7000 engines.              company with “opportunities to
                                                                                                                                                                  at the end of May to reintroduce                           R-R is optimistic over recovery        make wins” and increase a share of
                                                                                                                                                                  its PW4000-powered Boeing 777s                          prospects and development of              the 787 market that Cholerton ad-
                                                                                                                                                                  into service. The aircraft have been                    the A350 freighter for which it will      mits is “lower” than that of its rival.
    It shipped 1,487 commercial                    first quarter, overall GE ­Aviation                                                                            grounded since February 2021                            provide Trent XWB engines.                   Cirium fleets data shows the Trent
 aircraft engines last year, which                ­ ommercial engine deliveries
                                                  c                                           Pratt & Whitney snapshot                                            following an in-flight engine failure,                     The manufacturer has now               1000 has a 30.7% share on the 787,
 includes 952 CFM powerplants.                    slipped to 343 from 359.                                                                                        but the path for their return to                        largely completed a wide-ranging          lagging the 62.7% of the GE Avia-
 The full-year figure is down from                    GE chief financial officer Caroli-                                          2021    Change
                                                                                                                                                                  service came when the US Federal                        restructuring programme – fo-             tion GEnx. A further 6.6%, or 98 air-
 1,720 commercial engine shipped                  na Dybeck Happe specifically cites                                                                              Aviation Administration in Decem-                       cused primarily on civil aerospace        craft, are on order where no engine
 in 2020.                                         a decline in deliveries of GEnx              P&W large-engine deliveries         623        77                  ber issued three proposed airwor-                       – which it says is generating higher      selection has been disclosed.
    GE partially offset fewer ship-               powerplants, which power Boeing                                                                                 thiness directives.                                     productivity and lowering costs.             Meanwhile, Rolls-Royce is eyeing
                                                                                               P&WC engine deliveries            1,825       175
 ments with a 10% increase in com-                787s. Boeing’s deliveries of those                                                                                 In March, Japan’s aviation reg-                         R-R's civil aerospace division         a return to smaller aircraft, with
 mercial services shop visits in 2021.            jets have been halted for most of            Revenue                         $18.15bn      8%                   ulator lifted its operating ban on                      sharply cut its underlying operat-        Embraer’s potential new regional
    Notably, the US manufacturer’s                the past 18 months because of                Source: Raytheon Technologies                                      PW4000-powered Boeing 777s,                             ing loss to £172 million ($231 mil-       aircraft programme in its sights.
 new commercial engine orders                     ­manufacturing quality issues.                                                                                  flown by local carriers All Nippon                      lion) last year – contrasting with           Cholerton says the company con-
 bounced back to 2,248 units, in-                     A further challenge comes from                                                                              Airways and Japan Airlines.                             £2.5 billion in 2020, a figure in part    tinues to invest in technologies to
 cluding 1,457 Leaps.                              Boeing's late-April announcement                                                                                  P&W ticked off a noteworthy                          reflecting one-off pandemic-re-           “drive a step change in the efficien-
    Those figures are significantly                that it is pushing back delivery of        conversions and highlights sup-                                     milestone in late April with delivery                   lated charges. That was despite           cy” of gas turbine engines across
 higher than 2020, when GE Avi-                    its first 777-9 – on which the GE9X        port can be maintained due to                                       of the 1,000th Airbus A320neo                           a 29% fall in original equipment          a range of sizes. “At the smaller
 ation logged new orders for 738                   is the exclusive powerplant – by           parts commonality with still in                                     powered by its GTF. The customer                        revenues in 2021.                         size we are investing in technol-
 commercial engines, including 351                 two years, to 2025.                        production CF6-80C2 engines.                                        was European low-cost player Wizz                          R-R is also hopeful that it can        ogy which we are bidding on the
 Leap units.                                          The airframer has temporari-                                                                                Air, which now has 54 GTF-powered                       increase the market share of its          ­Embraer turboprop,” he says.
    That upward sales trend contin-                ly halted production of the new            Pratt & Whitney                                                     examples. The company says it has                       Trent 1000 on the Boeing 787 now             Embraer expects to take a deci-
 ued in the first quarter as commer-               widebody, saying its revised deliv-        Pratt & Whitney swung to an                                         10,000 orders and commitments for                       that it believes the engine’s dura-        sion on launching the programme
 cial engine orders almost doubled              ery schedule reflects the pace of             operating profit in 2021, a year                                    the GTF with 80 customers.                              bility issues are behind it.               by year-end or in early 2023. ◗
 to 553, including 442 Leaps.                   certification work.                           characterised by stronger demand                                                                                               Speaking to investors in May,
    While Leap engine deliveries                      GE in October delivered its last        for aftermarket services and new                                   Rolls-Royce                                              Chris Cholerton, R-R president of
 were also on the rise during the               CF6-80E1 production engine, ­after            aircraft engines. P&W shipped 623                                  Rolls-Royce (R-R) recorded a 42%                         civil aerospace, admitted that the
                                                more than 50 years in revenue                 large commercial aircraft engines                                  increase in large-engine flying hours                    manufacturer’s reputation had            Rolls-Royce snapshot

 $454m
                                                ­service. The powerplant was                  in 2021. That is up 14% from 546                                   for the first four months of this year,                  “taken a knock” from the durability
                                                 delivered to China Airlines for the          deliveries in 2020 but still lags the                              compared with the same period in                         problems with compressor and                                            2021   Change
                                                 airline’s Airbus 330 fleet.                  746 large commercial engines P&W                                   2021 – underscoring the improved                         turbine blades on the Trent 1000,
                                                      While the CF6-80E1 engine               shipped in pre-pandemic 2019.                                      outlook for long-haul travel.                            which saw 787s withdrawn from             Large engine deliveries        195      -69
                                                 marked the end of production for               Pratt & Whitney Canada also                                        The UK engine manufacturer had                         service while R-R developed a fix.
 Pratt & Whitney 2021 operating profit,          the most powerful CF6 engine                 made strides, handing over 1,825                                   reported that large-engine flying                           “That disruption is now behind us,     Civil engines revenues    $5.56bn     -10%
 driven by stronger demand for after-            ­variant, GE cites growing interest          engines, up 11% from 2020. P&WC                                    hours rose by 11% last year – and by                     and we have made good p    ­ rogress      Source: Rolls-Royce
 market service and new engines                   in A330 passenger-to-freighter              supplies turbofan engines for                                      57% in the second half of 2021 – as                      in validating and implementing

6 FlightGlobal                                                                                                                                                                                                                                                                                  FlightGlobal 7
COMMERCIAL - Powering recovery - ENGINES - FlightGlobal
Commercial Engines 2022

  After being forced to put their development plans
  on ice during the crisis, airlines have picked up the
  pace of aircraft orders and engine selections as
  they plot growth for the post-pandemic market

 Fleet
 decisions
                                                                                                                           Shutterstock
                                                                                                                                                                                                                           Boeing 737 operator Jet2 will stick with CFM
                                                                                                                                                                                                                             engines after making the leap to A321neos

                                                                                                                                          of aircraft powered by CFM engines in its portfolio.         Qantas, Spirit and Air Canada lead Pratt
 Air France-KLM set to cap A320neo                                  The engine manufacturer in March secured an order                        Meanwhile, Middle Eastern carrier Saudia in Decem-        & Whitney A320neo-family jet wins
 Leap deals for CFM International

                                                                                                                                                                                                       A
                                                             from UK operator Jet2 covering Leap-1A ­engines to                           ber formally reached an agreement to take Leap-1A

A
                                                             power its incoming fleet of up to 75 A321neo jets.                           engines for the A320neo-family fleet it placed an                        nother eye-catching recent narrowbody
           ir France-KLM is in exclusive talks with CFM             The deal, the value of which has not been disclosed,                  order for in 2019.                                                       switch is Qantas’s move to order Airbus
           International over a potential Leap-1A ­engine    includes spare engines and a long-term support                                  The airline ordered 30 A320neos and 35 A321neos                       A320neos, together with A220-300s – deals
           deal to power its future fleet of Airbus          agreement.                                                                   after opting to scrap a previous agreement for the                       that would could see Pratt & Whitney (P&W)
           A320neo and A321neo aircraft.                            Jet2 is currently a Boeing 737 operator, but                          Boeing 737 Max.                                              land orders covering up to 134 aircraft.
   If an agreement is secured, it would cap a year in        ­announced an order switching to A320neo-family                                 CFM builds the Leap-1B for the Max and Saudia                  The Australian operator has now ­finalised its
 which the GE Aviation-Safran joint venture secured           ­aircraft in August last year. The carrier has been a                       has chosen to retain the engine manufacturer for the         ­narrowbody agreement, which adds to fresh P&W
 Leap-1A orders from a number of A320neo-family                CFM customer since 2002, notably of the CFM56                              Airbus agreement.                                             geared turbofan engine commitments on A320neos
 aircraft customers, including lessor BOC Aviation, UK         engines that power its 737 fleet.                                             Saudia is ordering 149 Leap-1A engines and the             from US ultra-low-cost carrier Spirit Airlines and air-
 leisure carrier Jet2 and Saudia.                                   “We are pleased to extend our long-standing                           deal includes a multiyear, rate-per-flight-hour services      craft lessors Aviation Capital Group and BOC Aviation.
   Air France-KLM's announcement followed the                  ­relationship with CFM, who have been a key partner                        pact. This also covers 20 leased A320neos in addition             Qantas in late December detailed its plan to place
 European airline group’s 100-aircraft order for                of our continuous growth since our creation,” says                        to the newly ordered powerplants.                             an order for 20 A321XLRs and 20 A220s – and its
 A320neo-family aircraft disclosed in December. The             Jet2 executive chairman Philip Meeson.                                       Saudia is already a strong CFM customer, with 61           ­intention to use P&W engines on both types. The
 aircraft will be used to renew KLM and Transavia                   Aircraft lessor BOC Aviation has also placed                          conventional A320s fitted with the CFM56 engine,               firm’s PW1500G geared turbofan (GTF) is the sole
 Netherlands fleets, as well as to replace and grow the         an ­order for CFM Leap-1A engines to power                                while budget division Flyadeal has 11 CFM56-powered            powerplant option on the A220.
 Transavia France fleet. The deal, which also includes          A320neo-family aircraft.                                                  A320s as well as five Leap-powered A320neos.                      The Oneworld carrier in May firmed its order for the
 acquisition rights for a further 60 jets, will see deliv-          The order for eight shipsets from CFM, announced                         CFM says it will support Saudia Aerospace                   aircraft, deliveries of which are set to begin in late
 eries commence in the second half of 2023.                     during February's Singapore air show, covers aircraft                     ­Engineering Industries to develop its own Leap-1A             2023. These aircraft will be supplemented by options
   Air France-KLM group chief executive Ben Smith               due for delivery in 2023.                                                  engine overhaul operation as part of the deal. ◗              and purchase rights for 94 additional aircraft over a

                                                                                                                                          160
 says: “We look forward to working with CFM Interna-                BOC Aviation chief executive Robert Martin says:                                                                                     delivery window of 10 or more years.
 tional in the coming weeks through these exclusive             “CFM engines have powered our fleet since 1998,                                                                                             P&W chief commercial officer Rick Deurloo says:
 negotiations. We are confident that our two groups             and we are pleased to build on this long-standing                                                                                        “We thank Qantas for selecting us to power not just
 will be able to continue a long-term relationship and          ­relationship.                                                                                                                           one, but two of their next-generation fleets.”
 to build a sustainable future together.”                           “This contract signifies our continued confidence                                                                                       Qantas is to use the aircraft to replace Boeing
   CFM engines already power a significant number                in the CFM Leap engine and reflects our customers’                                                                                      ­737-800s and 717s.
 of aircraft in the Air France-KLM fleet today, includ-          satisfaction in CFM Leap-powered A320neo air-                                                                                              Spirit meanwhile is sticking with P&W geared
 ing Boeing 737NG-family jets operated by KLM and                craft as an efficient and reliable airframe and engine                   Number of Airbus A321neo family jets Air France-KLM             turbofans to power at least another 100 incoming
 Transavia, as well as the A320ceo-family aircraft in Air        ­combination,” he adds.                                                  could take under fleet switch, including 100 on firm order      A320neo-family jets.
 France’s fleet.                                                    The lessor notes the order takes to 486 the number                                                                                      The Miramar, Florida-based airline in October chose

8 FlightGlobal                                                                                                                                                                                                                                          FlightGlobal 9
COMMERCIAL - Powering recovery - ENGINES - FlightGlobal
Commercial Engines 2022

                                                              134
     PW1100Gs for 100 jets on firm order with Airbus and
 for another 50 aircraft for which it holds options to
 purchase. Those aircraft are scheduled for delivery
 starting in 2023.
     Spirit has also agreed to have the engines
 ­maintained under the engine maker’s long-term
  maintenance programme, called EngineWise                    Qantas’s total firm orders, options and purchase rights for
  ­Comprehensive, says P&W.                                   P&W-powered narrowbodies over 10 years from 2023
     Spirit has been a long-term P&W engine custom-
   er. The airline’s all-Airbus-narrowbody fleet includes
   about 120 A320ceos powered by V2500s, made by
   International Aero Engines, of which P&W is the ma-         The lessor ordered GTF engines for a further 20 firm
   jority owner. Spirit also operates almost 50 PW1100G-­      A320neos, as well as taking options on another 20
   powered A320neos, according to Cirium data.                 single-aisle jets.
     Spirit has a combined 162 A320neo-family jets on             The lessor had in October committed to the e   ­ ngine
   order with Airbus – all of which will have PW1100Gs.        for an additional 10 firm A320neo-family a ­ ircraft, as well
     Air Canada in April picked GTF engines to power           as options to power an additional s­ even of the jets with
   30 A321XLR aircraft, with another 14 jets covered by        GTF engines.
   purchase rights.                                               The commitments take to 60 the number of firm
     The Canadian carrier had earlier disclosed plans to       A320neo-family aircraft it has ordered with PW1100Gs
   acquire 26 Airbus A321XLRs, emerging as the undis-          – together with a further 27 options. It had earlier                                                                                                               Akasa Air in May unveiled the first Leap-powered 737 Max

                                                                                                                                                 Akasa Air
   closed customer behind an order for six of the jets in      at the Singapore air show firmed an order for 20                                                                                                                         in its colours, after ordering 72 Boeing jets last year
   the airframer’s backlog. The airline is taking another      PW1500G-powered A220s.
   20 of the long-range model through leasing compa-              Another lessor, BOC Aviation, picked GTF ­engines
   nies, including 15 from Air Lease and five from AerCap.    to power an order of 10 firm and 15 optioned
     Deliveries begin in the first quarter of 2024 and        A320neo-family aircraft. This covered aircraft                                                 CFM bolstered by new Max customers                          more of the Boeing narrowbodies, including 150

                                                                                                                                                             A
   continue to the first quarter of 2027. The Star Alliance   ­entering service this year.                                                                                                                               ­Max-10s, as part of its “United Next” project. That
   carrier’s purchase rights cover deliveries between             The lessor previously ordered 25 GTF-powered                                                          s the sole powerplant provider on the             commitment also includes 70 A321neos, for which
   2027 and 2030.                                              A320neo-family aircraft, which have been delivered                                                       ­Boeing 737 Max, CFM International is lined       United has still to make an engine choice.
     Air Canada already operates the P&W1500-­                 to operators worldwide.                                                                                   up for a raft of new business following a           A number of airlines have taken delivery of their
 powered A220. “The GTF’s efficiency and reliability              Delta Air Lines meanwhile became the latest oper-                                                      pick-up in orders and deliveries for the type    first Leap-1B-powered Max aircraft over the past
 will help us lower costs and also allow us to expand          ator of P&W-powered A321neo jets when it operated                                             that has taken place since its return to commercial          year, most notably Ryanair. The Irish low-cost carrier
 our network,” says Air Canada senior vice-president,          its first revenue flight with the narrowbody in late                                          service 18 months ago.                                       ­received the first of 210 on-order Max jets last June
 operations and express carriers R    ­ ichard Steer.          May. The US carrier selected GTF engines to power                                                 That includes a notable win from US budget carrier        and expects to operate 70 of them this summer.
     Aviation Capital in May placed a ­follow-on order         its A321neo fleet in December 2017, with a total of 155                                       Allegiant Air in January. The Las ­Vegas–based oper-            Other new Max operators over the past year include
 for P&W engines to power A320neo-family aircraft.             purchase commitments through 2027. ◗                                                          ator, an all-Airbus operator today, ordered 50 Boeing         Korean Air, Caribbean Airlines and start-ups Flyr and
                                                                                                                                                             737 Max jets and took options to acquire a further 50,        Lynx Air. ◗
                                                                                                                                                             with deliveries starting in 2023.
                                                                                                                                                                 Allegiant is already a CFM engine customer, oper-
                                                                                                                                                             ating 110 CFM56-powered A320-family aircraft.               New A220 operators score hit for P&W

                                                                                                                                                                                                                         A
                                                                                                                                                                 Allegiant chairman and chief executive Maurice
                                                                                                                                                             Gallagher says: “CFM has been a great partner for                     longside fresh orders and commitments for
                                                                                                                                                             us. They helped us transform our fleet, providing us                  Pratt & Whitney (P&W)-powered Airbus
                                                                                                                                                             with high-quality, reliable engines that allowed us to                A220s from Qantas and Aviation Capital, US
                                                                                                                                                             improve operational efficiency over the years.                        carrier JetBlue Airways placed a follow-on
                                                                                                                                                                 “When we made the decision to purchase new              order for 30 more A220s, on which the PW1500G is
                                                                                                                                                             737s, we knew CFM would be the ideal partner to             the exclusive engine.
                                                                                                                                                             work with us as our fleet continues to evolve.”                JetBlue launched services with its first A220-300
                                                                                                                                                                 Indian start-up carrier Akasa Air placed firm           in April last year and has 10 of the type in service. The
                                                                                                                                                             ­orders for 72 737 Max aircraft, including some for         airline has a further 90 on order.
                                                                                                                                                              the higher-density Max 8-200 version, at Novem-               Another US operator, Breeze Airways, began its
                                                                                                                                                              ber’s Dubai air show. It signed a $4.5 billion deal        first services with A220s this year. The airline has
                                                                                                                                                              with CFM covering Leap-1B engines to power the             agreements with P&W for geared turbofans covering
                                                                                                                                                              incoming narrowbodies. Akasa aims to launch flights        80 A220-300s. Breeze chief executive David Neele-
                                                                                                                                                              this summer and in late May unveiled the first Max         man says: “With industry-leading fuel efficiency, Pratt
                                                                                                                                                              painted in its livery.                                     & Whitney’s engines will help us fly more passengers,
                                                                                                                                                                 Dominican Republic-based Arajet, the corporate          farther, quieter and more sustainably, at lower fares.”
                                                                                                                                                              successor to now-defunct Flycana, ordered 20 737              Aircraft lessors Air Lease and Azorra signed for 25
                                                                                                                                                              Max 8-200s and took options to purchase an addition-       and 22 A220s respectively, the latter including a pair
                                                                                                                                                              al 15 examples. Boeing disclosed the deal in March but     of ACJ TwoTwenty business jet variants.
                                                                                                                                                              finalised the purchase order in January. Qatar Airways        Air France meanwhile took delivery of the first
                                                                                                                                                              meanwhile signed a provisional deal for up to 50 Boe-      of 60 A220-300s. Other new A220 operators in-
                                                                                                                                                              ing 737 Max in ­January, while IAG has agreed to take      clude Iraqi Airways, which this year took delivery of
                                                                                                                                                              50 Max aircraft and options for another 100 – reaffirm-    the first two of five A220-300s it ordered in 2013;
                                                                                                                               Spirit Airlines

                                                                                                                                                              ing a tentative commitment made back in 2019.              ­Reunion-based Air Austral, which is taking three
 Spirit has chosen PW1100Gs for an order of
                                                                                                                                                                 In June 2021, United Airlines signed up for 200          A220-300s, and ­Kyrgyzstan-based Air Manas. ◗
 up to 100 Airbus A320neo-family airliners
                                                                                                                                                                                                                                                                                                  ❱

10 FlightGlobal                                                                                                                                                                                                                                                                 FlightGlobal 11
COMMERCIAL - Powering recovery - ENGINES - FlightGlobal
Commercial Engines 2022

                                                                                                                                                         Bamboo Dreamliner win and Boeing                                  The follow-up order for GE9X engines relates to
                                                                                                                                                         777-8F launch give GE widebody lift                          SIA’s move last year to switch an order for 14 787-10s

                                                                                                                                                         V
                                                                                                                                                                                                                      to 11 777-9s during the pandemic.
                                                                                                                                                                     ietnamese carrier Bamboo Airways in­Septem-           On the cargo side, in January, Qatar Airways
                                                                                                                                                                     ber signed a memorandum of understanding         ­became launch customer for Boeing’s next-­
                                                                                                                                                                     with GE Aviation covering the ­purchase of        generation 777-8F, with orders for 34 of the type
                                                                                                                                                                     GEnx engines for its on-order Boeing 787-9s.      – 20 of those were conversions of Qatar’s existing
                                                                                                                                                         Bamboo has 10 of the type on firm order, together             orders for passenger-configured 777Xs. The new
                                                                                                                                                         with options on 20 more Dreamliners.                          freighter is powered by GE9X engines. Qatar also
                                                                                                                                                              The GEnx is one of two engine options on the 787,        ordered two more 777 freighters, which are powered
                                                                                                                                                         alongside the Rolls-Royce Trent 1000; Bamboo al-              by GE90s.
                                                                                                                                                         ready operates three leased GEnx-­powered 787-9s.                 Qatar Airways Group chief executive Akbar Al Baker
                                                                                                                                                              Bamboo Airways chief executive Dang Tat Thang            says: “We are confident that Qatar Airways’ focus to
                                                                                                                                                         says: “The selection of the GEnx engines for our              drive towards a sustainable future will be very much
                                                                                                                                                         ­Boeing 787-9 aircraft will help increase the operation-      supported by the efficiency of the GE9X engines.”
                                                                                                                                                          al efficiency and service quality of Bamboo Airways              Lufthansa meanwhile in May became the second
                                                                                                                                                          on Vietnam-US nonstop flights, as well as many               customer for the 777-8F, when it placed an order
                                                                                                                                                          ­potential international routes.”                            for seven of the type. First delivery of the freighter
                                                                                                                                                              Deliveries of the 787 were suspended for much of         is set for 2027. Ethiopian Airlines has also made a
                                                                                                                                                           the last 18 months owing to manufacturing quality           ­preliminary commitment for five.
                                                                                                                                                           issues that have taken longer to rectify than origi-            Like Qatar, Lufthansa also ordered two more 777
                                                                                                                                                           nally planned. ­Boeing in late April said it had sub-        freighters, while Ethiopian is taking five more of the
                                                                                                                                                           mitted a ­certification plan to the US Federal Aviation      cargo aircraft. They join Atlas Air, China Airlines, DHL
                                                                                                                                                           ­Administration (FAA).                                       ­Express, Emirates and Western Global Airlines in
                                                                                                                                                              Other new widebody business over the past year             making fresh commitments for the 777F, while UPS
                                                                                                                                                            for GE Aviation includes an additional commitment            signed for 19 Boeing 767 freighters. ◗

                                                                                                                                                                                                                      50
                                                                                                                                                            from Singapore Airlines (SIA) for 22 GE9X engines
                                                                                                                                                            to power its fleet of 777-9s. The order, which comes
                                                                                                                                                            with a 12-year services contract, is valued at ­
                                                                                                                                                            $2.8 billion at list price.
                                                                                                                                                              SIA already has orders for 31 777-9s, on which the
                                                                                                                                                            GE9X is the sole engine. Boeing has announced a
                                                                                                                                                            two-year delay on first deliveries of the programme
 Qantas chief executive Alan Joyce (left) and Airbus chief commercial officer Christian
                                                                                                                                                            until 2025, however. The airframer has been working

                                                                                                                                       Airbus
 Scherer at the signing for the carrier’s 12 Trent XWB-97-powered Airbus A350-1000s
                                                                                                                                                            with the FAA to address certification issues, including   Number of 777-8Fs launch customer Qatar Airways
                                                                                                                                                            those that led Boeing to make some design changes.        has made commitments for, including 34 firm orders

 Freighter and Qantas sunrise deal
 expand Rolls-Royce A350 horizons                                         “We have been powering

R
           olls-Royce (R-R) has been boosted by Air-                      Qantas aircraft for more
           bus’s decision to launch a freighter version of
           its A350 widebody, which, like the passenger                   than 40 years and we are
           variant, will be powered by the manufacturer’s
 Trent XWB engines.                                                       delighted to be making
     Airbus unveiled lessor Air Lease as its first custom-
 er for the freighter version at November’s Dubai air                     more history with Qantas
 show. Air France-KLM, logistics specialist CMA CGM
 and Singapore Airlines have since followed, taking                       on Project Sunrise”
 formal commitments for the A350F to 22.
     Middle Eastern operator Etihad Airways has also                      Ewen McDonald Chief customer officer, Rolls-Royce
 signalled that it will acquire the cargo model. Airbus
 is planning entry into service for 2025 for the type.
     On the passenger side, Qantas at the start of May                    fleet revamp, the first of which entered service in April.
 committed to a deal for 12 Trent XWB-97 powered                             German leisure carrier Condor last summer outlined
 Airbus A350-1000s. The aircraft will support its                         its plan to take 16 A330neos, ordering seven directly
 ­ultra-long-haul Project Sunrise initiative, with the first              from Airbus and leasing a further nine.
  flights from Sydney to New York and London due for                         Deliveries of the Trent 7000-powered aircraft begin
  a late-2025 launch.                                                     in the autumn.
     Ewen McDonald, chief customer officer, Rolls-                           Taiwanese start-up carrier Starlux Airlines had
  Royce Civil Aerospace, said: “We have been powering                     earlier this year taken its first Trent 7000-powered
  Qantas aircraft for more than 40 years and we are                       A330neo. Starlux was set to debut the type in May,
  delighted to be making more history with Qantas on                      while three further A330neos are also due for deliv-
  Project Sunrise.”                                                       ery this year.
     The UK engine manufacturer has also secured new                         Starlux Airlines founder and chairman KW Chang
  business from European carriers Condor and ITA                          says: “The efficiency of the A330neo is outstanding
  Airways for its Trent 7000 engines, which is the sole                   by bringing together enhanced ­technologies and
  powerplant option for Airbus A330neo widebodies.                        highly efficient Rolls-Royce Trent 7000 engines.”
     New Italian carrier ITA Airways, which has been                         The airline is taking its A330neos from lessor Air
  established as a successor to Alitalia, signed for 10                   Lease, but also has orders with Airbus for Trent
                                                                                                                                                                                                                            Boeing has secured orders from Lufthansa and Qatar Airways
  A330neos. ITA is also taking A350-900s as part of its                   XWB-powered A350s. ◗
                                                                                                                                                Boeing

                                                                                                                                                                                                                                    after launching its GE9X-powered 777-8F in January

12 FlightGlobal                                                                                                                                                                                                                                                        FlightGlobal 13
COMMERCIAL - Powering recovery - ENGINES - FlightGlobal
Visit FlightGlobal Premium for all the latest aviation news and insight FlightGlobal.com                                                                                                                                                                                                                                                          Commercial Engines 2022

                           Deliveries on the rise
                           After the lows of 2020 as the pandemic resulted in a sharp
                           industry slowdown, the gradual increase in demand as
                           borders reopened and the return to service of Boeing’s
                           737 Max helped manufacturers see an uplift in mainline jet
                           deliveries last year – although still well below pre-crisis levels
                               IndiGo’s Airbus A320neo-family mainline fleet
                               now features Leap-1A and PW1100G engines                                                                  Top 10 mainline aircraft

                                                                                                                                                                                                            Bradley Caslin/Shutterstock
                                                                                                                                         customers 2021
                                                                                                                                         Rank    Airline                                            Units

                                                                                                                                                                                                                                                                                                                                                                                              Boeing handed over Ryanair’s first CFM
                                                                                                                                         1       IndiGo                                               42
                                                                                                                                                                                                                                                                                                                                                                                              Leap-1B-powered 737 Max last summer
                                                                                                                                         2=      Delta Air Lines, Ryanair                             33
                                                                                                                                         3       China Eastern Airlines                               30
                                                                                                                                         4       Southwest Airlines                                   28
                                                                                                                                                                                                                                          Engine manufacturer rankings 2021                                                                       Airbus/Boeing fleet by manufacturer
Soos Jozsef/Shutterstock

                                                                                                                                         5       Air China                                            28
                                                                                                                                         6       United Airlines                                       27
                                                                                                                                                                                                                                                                                                             2021                  Backlog        Manufacturer                                          Airbus            Boeing                 Total
                                                                                                                                         7=      American Airlines, Wizz Air                          25                                                                                                 deliveries

                                                                                                                                         8       Turkish Airlines                                     22                                  Rank       Manufacturer                                    Engines       Share    Engines      Share
                                                                                                                                                                                                                                                                                                                                                  CFM International                                       5,311          8,042                 13,353
                                                                                                                                         9=      Aeromexico, FedEx                                     21
                                                                                                                                                                                                                                          1          CFM International                                1,066        59% 13,100            54%      GE Aviation                                                402          2,967                3,369
                                                                                                                                         10      Air Canada                                            19
                                                                                                                                         Note: Data for Airbus and Boeing deliveries to airlines.                                         2          Pratt & Whitney                                    478        26%        4,128      17%      International Aero Engines                           2,989                    4              2,993
                  Mainline jet deliveries 2010-2021                                                                                      Source: Cirium fleets data
                                                                                                                                                                                                                                          3          Rolls-Royce                                        146           8%      1,670       7%      Rolls-Royce                                           1,543              1,174                2,717
                                          1,000                                                                                                                                                                                                                                                                                                   Pratt & Whitney                                       1,463             1,224                2,687
                                                                                                                                                                                                                                          4          GE Aviation                                         122          7%      1,528       6%
                                                                                                                                                                                                                                                                                                                                                  Engine Alliance                                            127                0                127
                                            800
                                                                                                                                         Top 5 regional aircraft                                                                                     Undecided                                                                3,810      16%
                                                                                                                                                                                                                                                                                                                                                  Total                                                 11,835             13,411           25,246
                                                                                                                                         customers 2021                                                                                              Total                                             1,812               24,236
                  Deliveries (aircraft)

                                                                                                                                                                                                                                          Source: Cirium fleets data. Notes: At 31 December 2021. Data for installed engines based on             Source: Cirium fleets data. Notes: In-service and parked fleet at 31 December 2021. Boeing data
                                                                                                                                         Rank    Airline                                            Units                                 Airbus/Boeing types. Excludes corporate and military operators                                          includes former MDC types. Excludes corporate and military operators. Data is number of aircraft
                                            600

                                                                                                                                         1       SkyWest Airlines                                      19
                                           400                                                                                           2       Rossiya Airlines                                      14
                                                                                                                                                                                                                                          A320 family engine manufacturer share                                                                   787 engine manufacturer share
                                                                                                                                         3       IndiGo                                                10
                                            200
                                                                                                                                         4       Red Wings Airlines                                     9
                                                                                                                                                                                                                                                                                                                                                                                           2021 deliveries                           Backlog
                                                                                                                                                                                                                                                                                             2021 deliveries                   Backlog

                                              0
                                                                                                                                         5       KLM Cityhopper                                         7                                 Manufacturer                                  Aircraft          Share        Aircraft          Share
                                                                                                                                                                                                                                                                                                                                                  Manufacturer                  Aircraft                  Share           Aircraft               Share
                                                  2010   2011   2012   2013   2014   2015   2016   2017   2018   2019   2020   2021
                                                                                                                                         Note: Includes ATR, Bombardier (CRJ), Comac (ARJ), De
                                                                                                                                         Havilland Canada, Embraer, Sukhoi and Viking Air types.
                      Source: Cirium fleets data
                                                                                                                                         Excludes corporate and military customers                                                                                                                                                                GE Aviation                         12                  86%               299                  62%
                             l Airbus deliveries l Boeing deliveries                                                                     Source: Cirium fleets data                                                                       CFM International                                290               61%       2,453             42%
                                                                                                                                                                                                                                                                                                                                                  Rolls-Royce                          2                     14%              89                 18%
                                                                                                                                                                                                                                          Pratt & Whitney                                   189           39%          1,595             27%
                                                                                                                                                                                                                                                                                                                                                  Undecided                                                                   99                20%
                                                                                                                                      Emirates in December took the last production                                                       Undecided                                                                        1,791         31%
                                                                                                                                                                                                                                                                                                                                                  Total                               14                                    487
                                                                                                                                      A380, featuring Rolls-Royce Trent 900 engines
                                                                                                                                                                                                                                          Total                                             479                        5,839                      Source: Cirium fleets data. Notes: At 31 December 2021. Excludes corporate and military operators
                                                                                                                                                                                                                                          Source: Cirium fleets data. Notes: At 31 December 2021. Excludes corporate and military operators

                                                                                                                                                                                                                                                                                                                                                  Regional aircraft engine manufacturer share
                                                                                                                                                                                                                                          Backlog for other mainline jets
                                                                                                                                                                                                                                                                                                                                                                                        2021 deliveries                              Backlog

                                                                                                                                                                                                                                          Manufacturer                                                C919                               MC-21    Manufacturer                  Aircraft                  Share           Aircraft               Share

                                                                                                                                                                                                                                          CFM International                                           303                                     -   Pratt & Whitney*                   60                  44%                374                  39%
                                                                                                                                                                                                                                          Aviadvigatel (Soloviev)                                          -                              60      GE Aviation                         51                  37%               503                  53%
                                                                                                                                                                                                                                          Pratt & Whitney                                                  -                               83     Powerjet                           26                      19%              79                  8%
                                                                                                                                                                                                                                          Undecided                                                        -                               32     Total                             137                                     956
                                                                                                                                                                                                                                          Total                                                       303                                 175     Source: Cirium fleets data. Notes: At 31 December 2021. Excludes corporate and military operators.
Airbus

                                                                                                                                                                                                                                                                                                                                                  *Including P&W Canada. Data for firm orders for ATR, Bombardier, Comac, De Havilland Canada,
                                                                                                                                                                                                                                          Source: Cirium fleets data. Note: At 31 December 2021. Data is number of aircraft                       Embraer, Mitsubishi, Sukhoi and Viking Air

    14 FlightGlobal                                                                                                                                                                                                                                                                                                                                                                                                           FlightGlobal 15
COMMERCIAL - Powering recovery - ENGINES - FlightGlobal
Commercial Engines 2022

  While recovery efforts dominate near-term
  horizons, commercial engine manufacturers have
  their sights on developing technology to address
  the longer-term challenge of sustainable flying

 Forward
 thinking
                                                                                                                        Tatyana Belyakova/Shutterstock
                                                                                                                                                                                                                                     Blue-sky thinking on cutting emissions has risen
                                                                                                                                                                                                                                     up the industry’s agenda during the pandemic

                                                              was showing signs of significant growing pains. In                                                                                                    manufacturers are quick to stress that despite the
                                                                                                                                                         “We are excited about
 Mark Pilling London
                                                              2019, FlightGlobal’s annual Commercial Engines                                                                                                        pandemic, none cut back their ­expenditure on R&D

T
                                                              Report saw the manufacturers facing criticism over                                                                                                    to any great extent. The technologies under scrutiny
            oday, every self-respecting aerospace engine      design issues and in-service problems. In addition,                                        building our arsenal of                                    include electric, hybrid-electric, and engines powered
            manufacturing executive has a cool road­          with bulging orderbooks, the engine makers were in                                                                                                    by liquid hydrogen or hydrogen fuel cells.
            map to hand, charting the pathway, over the       a steep production ramp-up, putting strain on the                                          technologies for the
            coming two decades, towards a decarbonised        supply chain and contributing to delivery delays.                                                                                                     Breakthrough technologies
 air transport industry. The grand mission is to achieve         Each of the big three had significant issues in the                                     future with sustainability                                 Speaking at GE’s investor day in March, Mohamed
 net zero carbon emissions by 2050.                           years running up to the end of the decade. However,                                                                                                   Ali, vice-president of engineering, talked about the
      Important waypoints along the journey are a             by 2019, Rolls-Royce (R-R) was coming to grips with                                        as our north star”                                         great strides made in breakthrough technologies and
 ­massive increase in the use of sustainable avia-            the premature turbine blade deterioration problems                                                                                                    materials to enable next-generation engines like the
  tion fuel (SAF) and to make decisive progress on            suffered by the Trent 1000 engine, which is an ­option                                     Mohamed Ali Vice-president engineering, GE Aviation        GEnx and Leap. Ali highlighted the introduction of
  ­“disruptive technologies”, such as hydrogen. These         on Boeing 787s. Similarly, Pratt & Whitney’s Geared                                                                                                   composite fan blades to replace metals on the GE90,
   are vital ingredients, in parallel with the ever-present   Turbofan (GTF), the manufacturer’s big bet on return-                                                                                                 the creation of highly durable ceramic components
   desire to reduce fuel burn and deliver engines with        ing to the narrowbody powerplant market, was, after                                        March that year. As revenues from the all-important        for Leap, and the invention of additive manufacturing
   improved efficiency.                                       three years in service, overcoming its early high-pro-                                     service contracts, which are based on how much             technology to produce ­hitherto ­“impossible-to-make”
      As Eric Dalbies, senior executive vice-president        file engine issues.                                                                        engines are flown, fell off a cliff, all the manufactur-   lightweight parts.
   ­research & technology and innovation at Safran told          At GE Aviation, the story was different, but no                                         ers shed staff, raised liquidity, and restructured their      “We are excited about building our arsenal of
    the EU’s Clean Aviation Summit in March: “For the         less troublesome. Its GE9X engine was selected by                                          ­businesses to cut losses and preserve cash.               technologies for the future with sustainability as our
    coming decade the focus is on ultra-efficient aircraft…   Boeing as the sole powerplant choice for the 777X                                             However after two years of unprecedented busi-          north star,” says Ali. These advances will enable GE to
    reducing fuel burn is a no-regret choice.”                in 2013. Issues with components in the high-pressure                                        ness trauma, the recovery in air travel is very wel-      reduce fuel burn by more than 20%, whether the fuel
      The speed at which sustainability has rocketed to       compressor, which came to light in 2019, caused a                                           come as the engine majors seek a return to normality.     is kerosene, SAF or hydrogen, he adds.
    the very top of the aerospace agenda is astonishing.      redesign that delayed the first flight of the 777X.                                         Revenues are flowing again as ­flying hours rise and         The key component of bringing GE’s roadmap
    Equally remarkable is the fact that it has taken place    That was scheduled for 2019 with first deliveries to                                        maintenance shop visits return. As business revives       to fruition is a batch of “breakthrough technology
    during a global pandemic that saw the air transport       airlines of the initial 777-9 version in 2020. While GE                                     and the discipline of delivering hundreds of highly       demonstrators” with ground and flight tests to show
    industry grind to a halt.                                 has fixed the engine issue, Boeing itself now expects                                       sophisticated engines annually returns, the strategic     technology readiness this decade, says Ali. This is
      The world’s urgent need to tackle climate change        the aircraft to enter service in 2025 under the current                                     landscape has changed for the propulsion experts.         the critical timeline to meet the count back in years
    may be argued to have been a welcome call to arms         certification timetable.                                                                      The decarbonisation challenge has become an             for Airbus and Boeing’s ambitions for next-genera-
    for aviation when it was at its lowest ebb.                  Despite these hiccups, the engine makers entered                                         overwhelming obligation. Every manufacturer was           tion aircraft using “disruptive” technology in service
      Pre-pandemic, the air transport industry was in         2020 in good health, with record orderbooks and                                             deeply absorbed in R&D to find more efficient,            from 2035.
    rude health, bathing in a decade of unbridled growth.     strong aftermarket revenue flows. That changed                                              lower emissions engines prior to the pandemic. Now           GE has three demonstration programmes lined up.
    However, at the end of the 2010s decade, the ­industry    abruptly with the onset of the global pandemic in                                           that occupation has turned into an obsession. The         The first is a partnership with NASA and Boeing,

16 FlightGlobal                                                                                                                                                                                                                                                      FlightGlobal 17
COMMERCIAL - Powering recovery - ENGINES - FlightGlobal
Commercial Engines 2022

                                                                                                                                                                                                                    25%
                                                                                                                                               P&W was selected by NASA in October 2021 for
                                                                                                                                               HyTEC to develop advanced high-pressure turbine
                                                                                                                                               technologies for next-generation single-aisle aircraft.
                                                                                                                                                           These include ceramic matrix composite (CMC)
                                                                                                                                               ­materials that are capable of operating at higher
                                                                                                                                                ­temperatures than current CMCs, e             ­ nvironmental
                                                                                                                                                 ­barrier coatings and advanced cooling and
                                                                                                                                                  ­aerodynamic approaches that will make new                        Fuel-efficiency gain that could be achievable ­using
                                                                                                                                                   ­component designs and efficiencies possible,                    ­adaptive-cycle engine management technology
                                                                                                                                                    ­according to P&W.
                                                                                                                                                           HyTEC is part of NASA’s Sustainable Flight
                                                                                                                                                     ­National Partnership, which is intended to enable             thrust and a 1% increase in fuel efficiency.
                                                                                                                                                      ­breakthrough innovations and help accomplish the               P&W’s key demonstrator in the hybrid field is work
                                                                                                                                                       industry’s decarbonisation goals.                            led by Pratt & Whitney Canada, which is partnering
                                                                                                                                                           Using a raft of advanced fan technologies, new           with De Havilland to equip a Dash 8-100 turboprop

                                                                                                                           CFM International
                                                                                                                                                       core development, increased use of hybrid-elec-              with a hybrid-electric propulsion system. P&W’s
                                                                                                                                                       tric to augment the engine, and more efficient               roadmap sees hybrid-electric technology coming into
 CFM RISE programme will develop open-fan
                                                                                                                                                       propulsion-­airframe integration, P&W will build the         service from 2030.
 engines powered by 100% SAF or liquid hydrogen
                                                                                                                                                       future GTF, the firm’s first chief sustainability officer,     Flight tests with the Dash 8 are scheduled to start
                                                                                                                                                       Graham Webb, explained at the Sustainable Skies              in 2024 with ground tests planned this year, says
                                                                                                                                                       World ­Summit, hosted by Farnborough International           Webb. The target is a 30% reduction in fuel burn and
      with BAE Systems recently added to provide               testbed to allow engine emissions, including contrails,                                 ­Airshow in early April.                                     CO2 emissions compared with today’s turboprops. A
 electricity management systems. Through NASA’s                to be monitored separately from those of the engines                                        In December, P&W launched the GTF Advantage              key partner in this project is P&W’s Raytheon Tech-
 Electrified Powertrain Flight Demonstration (EPFD)            powering the aircraft.                                                                   configuration, the next iteration of the engine,            nologies stable mate Collins Aerospace, which is
 project, GE will test hybrid-electric configurations on             The physical property of hydrogen means it has                                     which has technology enhancements throughout                providing the electric motor and controller.
 a modified Saab 340B with GE CT7-9B engines to                many challenges to become a viable liquid fuel for                                       the core. After completing a year of ground and               P&W says this project will provide technology and
 prove out the technology. It says the programme will          either gas turbine combustion engines or to make                                         flight ­testing it will be available for A320neo-family     component learnings that will directly feed into to
 fly a full hybrid-electric aircraft by the mid-2020s.         electricity in a fuel cell. However, many believe it has                                 ­aircraft from January 2024, offering greater               larger applications. Although it has not announced
      “Anybody can do a motor – a hybrid-electric motor        a future role in the decarbonisation picture. “Hydro-
 or an electric motor and test it on the ground,” says         gen combustion does get to zero carbon emissions,

                                                                                                                                                                                                                                                                                           Airbus
 Ali. “Anybody can fly perhaps even up to 10,000ft.            so it is a logical thing to look at,” says Arjan Hege-
 Above 10,000ft, high-voltage electric machines                man, general manager advanced technologies at GE.
 ­behave very differently. We are testing in collabo-                As the first ground testing on this programme
  ration with NASA at the NASA facility, a megawatt            ­begins this year, GE’s third demonstrator using
  electric motor in a 40,000ft environment… and we              ­technology called adaptive cycling is already running.
  believe we have the technology to enable that.”                This is being conducted in collaboration with the US
      In February, Airbus and CFM International                  Air Force (USAF) to develop the XA100 adaptive
  ­announced one of the most significant moves by                cycle engine for the F-35 fighter. The latest phase of
   the aerospace majors to date on the hydrogen front.           tests began in March at the USAF Arnold Engineering
   ­Airbus will use an A380 as the flight-test demonstra-        Development Complex in Tennessee.
    tor for a future hydrogen-fuelled engine. The aim is             “An adaptive cycle means the engine actually
    for first flight by the end of 2026, says Sabine Klauke,     changes its geometry depending on which part of
    chief technical officer at Airbus.                           the mission it is in to maximize the fuel burn advan-
      CFM will modify the combustor, fuel and ­control           tage for that mission,” says Ali. It has the potential
    system of a GE Passport turbofan to run on ­hydrogen.        to give the “best of both worlds”, switching between
    The engine was selected because of its physical size,        high thrust and efficiency with the promise of 10%
    advanced turbo machinery and fuel flow capability. It        more thrust and 25% better fuel efficiency compared
    will be mounted along the rear fuselage of the A380          with today’s engines.
                                                                     He adds: “We are going to be taking all of these
                                                                 technologies and putting them in what we call the
                                                                 RISE demo, where RISE stands for revolutionary
 “There is still life in the                                     innovations for sustainable engines.” This demon-
                                                                 stration programme, launched in June 2021 by
 gas turbine. Whether                                            CFM, aims to develop open-fan powerplants that
                                                                 can be fuelled by 100% SAF or liquid hydrogen and
 fuelled by kerosene,                                            ­include hybrid-electric capability for the next gen-
                                                                  eration of single-aisle aircraft from 2035. The target
 SAF or hydrogen, we                                              is to reduce fuel consumption and carbon dioxide
                                                                  (CO2) ­emissions by more than 20% with a flight
 need to invest in the                                            ­demonstration engine planned for mid-decade.

 basic efficiency of the                                       Greener business
                                                               Pratt & Whitney (P&W) has identified three
 gas turbine”                                                  core themes in its roadmap to net zero: smarter
                                                               ­technology; clean fuels and greener business.
 Alan Newby Director of aerospace technology and future           Under the smarter technology banner come projects                                                                                                     Airbus and CFM will experiment with hydrogen fuel contained in
 programmes, Rolls-Royce                                        such as the Hybrid Thermally Efficient Core (HyTEC).                                                                                                                internal tanks at the rear of an A380 flying testbed

18 FlightGlobal                                                                                                                                                                                                                                                         FlightGlobal 19
Commercial Engines 2022

      a specific programme yet to augment the GTF                              GTF. There are certainly challenges with delivering on
 with hybrid-electric power, it is in the plan. The                            liquid hydrogen as a fuel for aviation, but Webb sees
 thinking is to marry an electric engine capable of                            the opportunity too. “There is a lot more work and
 ­delivering 18MW with the GTF to “enhance the flight                          study to be done but we look at hydrogen as a prom-
  ­operations” of a single-aisle airliner, says Webb. This                     ising fuel,” says Webb.
   is an order of magnitude larger than the 2MW being                             While hydrogen fuel grabs many headlines, the in-
   delivered for the Dash 8 project.                                           dustry’s drive to increase SAF use is critical to achieve
      P&W’s roadmap, which is naturally in sync with the                       net zero.
   Airbus vision of a zero emissions aircraft in service,                         In March, P&W tested the GTF ­Advantage config-
   sees it ready to field a hydrogen-fuelled engine for a                      uration with 100% SAF in what it describes as a key
   100-plus-seat airliner from 2035. Like its competitors,                     milestone towards 100% operation of GTF-powered
   the company is accelerating its hydrogen research.                          aircraft with these fuels. Today, SAF is approved in
      In February, it was awarded a US Department of                           blends of up to 50% with regular kerosene.
   Energy project called the Hydrogen Steam Injected,
   Inter-Cooled Turbine Engine (HySIITE).                                      Step change
      It is described as a revolutionary hydrogen combus-                      The three big themes in the Rolls-Royce (R-R) strate-
   tion system that uses water vapour recovered from the                       gic drive to net zero are a step change in the efficien-
   exhaust stream to increase engine efficiency, promis-                       cy of gas turbines, leading SAF demonstrators and
   ing a reduction in fuel consumption for next-genera-                        adoption, and developing third-generation technol-
   tion narrowbody airliners of 35% compared with the                          ogies, the company’s chief technology officer Grazia
                                                             Pratt & Whitney

                                                                                MTU leads charge with flying fuel cell
                                                                                In parallel with its work alongside partner P&W on
                                                                                next-generation geared turbofan technology, MTU
                                                                                Aero Engines is developing a fuel cell powered by
                                                                                hydrogen as one of the answers to create engines

                                                                                                                                           Rolls-Royce
                                                                                                                                                                                                                                       R-R broke world speed records for an all-electric
                                                                                with game-changing emissions reduction.                                                                                                                aircraft with its Spirit of Innovation demonstrator
                                                                                  MTU’s approach has been to develop a
                                                                                complete product-relevant electric powertrain
                                                                                from the hydrogen fuel system to the gearbox for
                                                                                technology demonstration purposes. The MTU                               ­ ittadini explained at the Clean Aviation Summit.
                                                                                                                                                         V                                                            up to regional and narrowbody aircraft. As the aircraft
                                                                                Flying Fuel Cell (FFC) team is already 70 strong                         “Engines are at the core of the decarbonisation chal-        move up in size, from narrowbody and to widebody
                                                                                and growing.                                                             lenge… and are the most impactful,” she says.                territory, the gas turbine is the clear favourite.
                                                                                  MTU is working with German aerospace research                              Of the engine majors, R-R is exploring the widest           “There is still life in the gas turbine. Whether fuelled
                                                                                centre DLR on converting a Dornier 228 twin-                             range of potential power and propulsion technologies         by kerosene, SAF or hydrogen, we need to invest in
                                                                                turboprop into a hydrogen fuel cell demonstrator.                        and applications, from small propeller aircraft and          the basic efficiency of the gas turbine,” Alan New-
                                                                                One of the Do 228’s Honeywell TPE 331 engines                            advanced air mobility vehicles, right up to widebody         by, director of aerospace technology & future pro-
                                                                                will be replaced with a 600kW fuel cell-powered                          airliners and large business jet aircraft.                   grammes at Rolls-Royce, said at Clean Aviation.
                                                                                electric motor. The Do 228 will be a flying testbed                          All-electric power will be viable for smaller aircraft      The key demonstrator in the R-R gas turbine world
                                                                                used to validate the technologies being developed                        with short range requirements and is a relatively mature     is its UltraFan engine design. UltraFan features a
                                                                                and integrated, but it will not be a product.                            technology, says R-R.                                        new-engine architecture, material, and a new power
                                                                                  However, proving the technology will, MTU                                  In November, it flew the Spirit of Innovation, a high-   gearbox to prove “all the building blocks that will go
                                                                                believes, put it in a leading position to be the                         speed demonstrator that set two new world speed              into a next-generation engine”. Engine UF001 is now
                                                                                engine partner with an airframer seeking to launch                       records for an all-electric aircraft.                        being built and will be tested with 100% SAF this
                                                                                a zero-emissions 19-seater aircraft.                                         This effort was part of the UK Government’s Accel-       year, says Newby.
                                                                                  One of the main challenges for hydrogen fuel cell                      erating the Electrification of Flight project and the           R-R says the engine will be available in the second
                                                                                technology is certification. “We are in talks with                       advanced battery and propulsion technology devel-            half of the 2020s and will be 25% more fuel efficient
                                                                                EASA and Germany’s civil aviation authority, the                         oped has applications for the advanced air mobility          than a first-generation Trent powerplant. Although
                                                                                Luftfahrt-Bundesamt, because clearly a fuel cell of                      market, says R-R.                                            initially sized for a widebody jet, UltraFan would be
                                                                                this type has not been through the full certification                        On the electric front, the company is also the           scalable for narrowbody aircraft.
                                                                                process,” explains the chief engineer at MTU’s                           ­engine partner with Italy’s Tecnam on the 11-seat              Summing up the efforts of engineers at the engine
                                                                                FFC unit, Barnaby Law. The cryogenic fuel tanks                           P-Volt utility aircraft. It will feature two R-R electric   manufacturers, Vittadini describes the technologies
                                                                                to carry liquid hydrogen are another important                            powerplants of 320kW each with Norwegian regional           being explored as a “buffet” from which engine mak-
                                                                                technology and MTU has an unannounced partner                             airline Wideroe set to take the first examples in 2026.     ers will choose the tastiest to meet the low-emission
                                                                                on board to work in this area.                                               R-R has created a division dedicated to furthering       aircraft applications coming down the line.
                                                                                  The aim is for the Do 228’s first flight in the                         its efforts in the electric engine space. In addition to       “Revolutionary breakthroughs are required for avia-
                                                                                middle of the decade with the platform used                               its work with Tecnam, another key programme for             tion,” Vittadini says. “There is quite a series of daunt-
                                                                                to test individual system components prior to                             R-R’s electrical division is providing the technology       ing challenges.”
                                                                                installation of the complete powertrain.                                  to power Vertical Aerospace’s four-seat VX4 vertical           By the end of this decade, we will know which buf-
                                                                                  If this is successful, MTU believes it will be                          take-off and landing vehicle. This is expected to be        fet items have the most promise for these pioneering
                                                                                positioned to have serious discussions with                               certificated in 2024 with service entry soon after.         aircraft. The biggest unknown is whether “disruptive”
 In March, P&W undertook tests on the new GTF                                   airframers on providing an entire electric                                   R-R’s research into potential propulsion pathways        technologies such as hydrogen will be one of the
 Advantage engine configuration with 100% SAF                                   powertrain for a new aircraft product.                                    encompasses hybrid-electric, hydrogen fuel cells, and       ingredients or whether super-efficient gas turbines
                                                                                                                                                          gas turbines burning hydrogen, with likely applications     burning SAF will be the right choice. ◗

20 FlightGlobal                                                                                                                                                                                                                                                          FlightGlobal 21
You can also read