Carbon8 Systems Direct Flue Gas capture of CO 2 and the production of aggregate for the construction - CO2 Value Europe
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Carbon8 Systems
December 2020 – CO2 Value Europe
Mineralisation Workshop
Direct Flue Gas capture of CO2 and the
production of aggregate for the construction
industry
Development of company 6-month technical
collaboration with £1m+ project in
top 3 global Singapore and an
3 industrial-scale
building materials additional 7 projects
plants using ACT; –
company 2020 agreed
TRL 9 achieved
2010 Directors return to
2019
C8S
2019 First CO2ntainer pilot at 2021
Sister company EfW plant with AVR in
established to build 2016 CO2ntainer piloted the Netherlands
first commercial with Hanson
plant (Heidelberg)
First 30,000-tonne Global licence and
plant using ACT deployment of first
commissioned CO2ntainer with Vicat
Group 2020
2018 2019
2012 2020 JCAs with global
£1m funding building materials
CO2ntainer
secured to bring group, a leading
developed, and
in first CO2ntainer industrial in Singapore,
piloted with CRH
licence and a Spanish waste
manager
3
Carbon8 Systems’ Solution
• Thermal residues, ashes from EfWs, cement by-pass
dust, steel slags, contains the Ca and Mg salts that react
with CO2
• Reaction forms stable carbonates
• Permanent capture of CO2
• Direct capture of CO2 from flue gas
• No requirement for expensive purification
• Concentration of CO2 down to 10% by volume
• Can process residues to manufacture products for
construction industry
• Lightweight aggregate
• Moulded products
• Carbon negative products
• Replacement for natural aggregate
Average CO2 uptake by weight%
25
20
15
10
5
0
Air Pollution Incinerator Incinerator Steel Slag Cement Kiln
Control Fly Ash Bottom Ash Dust
Residue
12.
Carbonation of Industrial residues
Key Waste streams Global European Current Total Tonnes of CO₂
industry volume volume average cost European captured in
(million (million of disposal market size Europe (million
tonnes) tonnes) (£/tonne) (£million) tonnes)
EfW APCr, fly ash, bottom ash 75 45 120 5,400 4.41
Cement Cement Bypass Dust 410 21 50 1,086 4.78
(CBPD), Cement Kiln Dust
(CKD)
Steel Steel slag, stainless steel 507 63 50 3,171 11.42
slag, EAF dust
Biomass APCr, fly ash, bottom ash 70 35 60 2,106 5.63
Paper & APCr, fly ash, bottom ash 45 12 60 729 1.94
Pulp
TOTAL 1,105 177 12,492 28.18
6. Landfill tax and CO2 storage potential across EU
Benefits C8S’ Accelerated Carbonation Technology (ACT) is a circular economy solution to industrial waste and CO₂ production: 1. Avoidance of landfill, 2. Safe and permanent 3. Manufactured products saving £££ CO₂ capture with value Typical treatment costs £25-30 per tonne of residue treated.
8
Containerised solution pilot with CRH in Ontario
Successful direct CO2 capture
Mix ID 028 Nov 2018
14
CO2 Concentration (%)
12
10
8
6
4
2
0
0 2 4 6 8 10 12 14 16 18 20 22 24 26 28
Time (Mins)
CO2 IN CO2 OUT
Deployment of CO2ntainer at a UK cement works • 2019 Innovate UK-funded project to develop the next version of the plant, which is significantly automated and installed with advanced controls and monitoring systems. • The output of this work is the commercial-ready plant which has succeeded in reducing the operational costs of the plant by building much of that recurring cost into the engineering of the CO2ntainer itself. • In 2019, C8S signed a global licence with a large industrial player and will deploy the CO2ntainer at a cement plant in France.
Commercial deployment with the Vicat Group
• Fully commercial unit
• Installed at the Vicat
Group’s Montalieu cement
works in September 2020
• Currently being
commissioned
• Carbonating cement
bypass dust through direct
flue gas capture and
utilisationLaboratory comparison of reaction at different CO2
concentrations
temperature profile for different CO2 concentrations
70
60 CO2 CO2 uptake %
concentration
50
%
Temperature o C
40
100 14.2
100% CO2
30
40% CO2 40 14.4
20
10
0
0 100 200 300 400 500 600 700 800 900 1000
Time (seconds)13
Typical Properties of CBD aggregate
• Lightweight – Loose bulk densityDemonstration system deployed at AVR Duiven EfW
15
Summary
• Carbon capture and utilisation can be profitable
• Potential to capture 22 M tonnes of CO2 in Europe
• Removes wastes from landfill
• Generates material for use in construction
• Replacing natural aggregate
• Technology proven at commercial scale
• Containerised system scaled to meet requirements of individual waste
streams using local flue gas derived CO2You can also read
