Cameron MOSAIC Systems for the King Kong Field Development - Mariner Energy, Inc./Agip Petroleum King Kong Development
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MOSAIC Certified Mariner Energy, Inc./Agip Petroleum King Kong Development Cameron MOSAIC™ Systems for the King Kong Field Development
King Kong Development
The King Kong Deepwater Gulf
of Mexico Development Project is
located in approximately 3900 feet
(1189 meters) of water in Green
Canyon Blocks 472, 473 and 516.
The development is approximately
150 miles (241kilometers) south
of New Orleans, Louisiana.
T he Mariner Energy, Inc./Agip Petroleum King Kong Development Project consists of three
Cameron SpoolTree Production Systems each tied back to a central, four-slot, piggable, subsea-
retrievable manifold. From the manifold, two flowlines extend 16 miles (26 kilometers) to the Agip
Petroleum Allegheny Tension Leg Platform (TLP). The development also incorporates six Pipeline End
Termination Skids (PLETS) including four infield production PLETS and and two flowline PLETS.
These skids are positioned across the ocean floor to link the SpoolTree systems to the central manifold,
and the manifold to the TLP.
The Cameron subsea system for the King Kong development incorporates a wide range of
flexibility and several unique features including: the four-slot subsea retrievable manifold is moon pool
T he Cameron components for the King Kong field are field- deployable; the retrievable pigging loop on the manifold allows for future expansion of subsea field(s);
proven, modular components that are part of Cameron’s MOSAIC the SpoolTree system can be operated at control pressures of 3000 or 5000 psi and in water depths up to
product line. The subsea production trees are 4” 10,000 psi WP 5000 feet (1524 meters); simple conversion from guideline to guidelineless tree installation by
Cameron SpoolTree Systems. Each tree incorporates modular replacement of the upper guide funnel with guide posts; accommodation in the SpoolTree body and
components such as Cameron FLS and FLS-R Gate Valves, Cameron tubing hanger for up to six hydraulic and one electrical downhole lines; and the choice of several
Compact Modular (CM) Actuators, Cameron Willis Subsea Retrievable wellhead hub configurations.
KING KONG
DEEPWATER PROJECT Chokes and Cameron Vertical Connection (CVC) Systems.
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Cameron MOSAIC Systems and Subsystems for
the King Kong Development
Cameron MOSAIC Components for the King Kong Field Development Subsea Manifold
FLS Gate Valves
The King Kong field uses field-proven components from the Cameron MOSAIC product line. The Cameron SpoolTree CM Actuators
Subsea Trees - proven over and over in field applications around the world. Subsea Retrievable Insert Chokes - with a Hydraulic FLS-R Gate Valves
selection of actuator assemblies and trim cartridges, and other field-proven MOSAIC components. Manual FLS-R Gate Valves
CVC Production Hubs
MOSAIC provides flexible modularity to create nearly endless system combinations with reliable and economical subsea CVC Flowline Hubs
equipment. MOSAIC systems are all based upon a combination of standard components. This modular, or building
Retrievable Pigging Loop
block approach, allows producers to specify pre-engineered components with application-specific features.
Dual Header Piping
Manifold Pile Top
The Cameron MOSAIC solution for the King Kong field is one of the myriad of combinations available. Contact us and
Pressure Caps
we will design one for you.
SpoolTree Christmas Tree Systems
Subsea Retrievable Guidelineless Funnel
Extended Length Spool Body
FLS Gate Valves
CM Actuators
DWH Tree Connectors
CC40 Subsea Retrievable Chokes
Hydraulic Chemical Injection Valves
with Manual Back-Up
Removable Choke and Control Pod Porches
ROV Panels
Hydraulic Tubing Hangers and Running Tools
Isolation Sleeves
Tree Hang-Off Frames
Debris Caps
High Pressure Caps
All Related Running and Testing Tools
Pipeline End Terminals (PLETS)
Manual Gate Valves
Infield Production and Flowline CVC Hubs
Skid and Frame Structure
Cameron Vertical Connection (CVC) Systems
CVC Hubs and Connectors on Manifold, Trees
and PLETS
CVC Test Skid
Fabricated Rigid Jumpers
Spreader Beams
Shipping Skids
Slings
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King Kong Production System Components
to match the pigging valve bores. Two of (Cameron hub profile) without Hydraulic Tubing Hanger Cameron Willis CC40 Subsea Chokes hydraulically locked. A mechanical
T he King Kong project utilizes
Cameron MOSAIC Production
Systems for the Christmas tree and related
the flowline hubs are used as export
flowline tie-ins and two are used for
disassembling the spool body from
the tree frame.
The Cameron Tubing Hanger is a 4.375” x
4.767” wireline plug system. Like the tree
The Cameron Willis CC40 SR Subsea
Retrievable Insert Control Choke is
secondary unlock, actuated by ROV, is
also provided with each CVC connector.
systems. Several key elements include: landing and locking the pigging loop or •Additional flexibility in the SpoolTree extended spool body, the hanger has utilized to regulate flow during A spherical AX gasket provides
for field expansion flow loops. system allows the second wing valve penetrations for up to six downhole fluid production. This choke is 4-1/16” 10,000 metal-to-metal sealing between the
Subsea Manifold
The manifold includes four upstream to be used as an orifice valve (start-up lines and and one electrical line psi WP with studded inlet and flanged manifold hub and the connector. The
The King Kong four-slot, piggable
and four downstream pressure and choke) if set prior to deployment. The Cameron tubing hanger system outlet. It is designed to PSL-3 and gasket seal is tested by ROV via the ROV
subsea-retrievable manifold is used to tie
temperature transducers. A control pod is This eliminates the requirement for a allows the use of a smaller riser system. incorporates a unitized plug and cage trim panel located on the connector gooseneck.
the three Cameron SpoolTree production
located on the pigging loop side. subsea retrievable choke. The oversized tubing thread connection cartridge that is suitable for the full life of Once the connection is made and
systems to two export flowlines via the
The Cameron SpoolTree Production reduces critical stresses at the pup joint the well. The linear hydraulic stepping tested, the running tools and spreader
PLETS. The manifold can be run and SpoolTree™ Christmas Trees
System spool body is central to the tree thread root. actuator and trim assembly can be beam are retrieved.
retrieved through the moon pool and is The King Kong trees are 4" x 2" 10,000 psi
assembly. It acts as a tubing spool during The tubing hanger is installed with retrieved, leaving the choke body subsea. CVC installation tools are retrievable
supported by a single jetted pile housing. WP Cameron SpoolTree systems. The trees
completion, and as a tree block manifold the Cameron Hydraulic Tubing Hanger The assembly latches to the choke body and reusable so multiple connections can
The manifold is rated for water depths of are designed to operate in water depths up
when the tubing hanger is landed. The Running Tool which features a soft-land via a crown connector. The connector’s be made with the same running tool. All
4500 feet (1372 meters). Valves, hubs and to 5000 feet (1524 meters) at control
spool incorporates 4-1/16" 10,000 psi WP function. The tubing hanger lands in the locking fingers provide a secure hydraulic systems for connection
connectors are rated to 10,000 psi WP. pressures of 3000 or 5000 psi. Design
production valves (master, primary wing, SpoolTree bore and is oriented via an connection and require minimal clearance installation are incorporated into the
Design parameters include PSL-3, Material parameters include PSL-3, Temperature
secondary wing) and 2-1/16" 10,000 psi orientation sleeve. A unique Cameron for installing and retrieving the insert. running tool - no hydraulics are left
Class EE and Temperature Class V. Class V and Material Class EE.
WP annulus valves (master, workover, feature allows for full control of downhole subsea. CVC connection systems are
Main manifold components include The trees are designed for flexibility CVC™ Jumper System
crossover). Both production and annulus hydraulic functions while the tubing available in sizes from 4” 10,000 psi WP to
the manifold pile top and structural frame, and versatility and include a number of The King Kong jumper system
valves are Cameron FLS Gate Valves hanger is being run. 12” 5000 psi WP using the same CVC
retrievable pigging loop, header piping, modular options: incorporates the CVC hubs on the
with Cameron CM Actuators. All CM running tool.
manifold valves, and the hubs for the •The extended length spool body is Internal Tree Cap manifold, trees and PLETS along with a
Actuators include extended linear ROV
infield production and flowline tie-ins. designed to accept an HD-H-4 or The SpoolTree Internal Tree Cap is rigid pipe jumper system which contains Pipeline End Termination Skids
override capabilities and position
The manifold valves are configured in H-4 profile. installed into the tree above the tubing the CVC connectors. Four infield Pipeline Termination Skids
indication features.
four dual-cavity blocks with two outlets on •The spool body in the tree and the hanger to provide a secondary barrier There are a total of seven jumpers in (PLETS) include 6”10,000 psi WP
The tree also includes pressure and
each end and one outlet located between Cameron tubing hanger are ported to from production fluids and incorporates the King Kong field. These consist of two (5-1/2” bore) CVC hubs and 5-1/8” 10,000
temperature sensors at the production
the valves on the bottom of the block. A allow up to six downhole hydraulic the 4.767” wireline plug. A field-proven flowline jumpers and five infield psi WP ROV-operated FLS Gate Valves.
valve block and downstream of the choke.
total of eight Cameron 5-1/8” 10,000 psi lines and one electrical downhole line. Cameron Metal End-Cap seal provides production jumpers. Of the five infield Two flowline PLETS include 6-3/8” 10,000
A pressure sensor is also located at the
WP FLS Gate Valves are located on the Although current plans call only for 10,000 psi WP isolation to the plugged production jumpers, the three production psi WP (6-3/8” bore) CVC hubs with 7”
annulus wing block. Test lines are
manifold. The valves are actuated by use of three hydraulic and one tubing hanger. The cap is run and tree jumpers have the capacity to 10,000 psi WP ROV-operated FLS-R Gate
provided for the wellhead AX gasket.
Cameron Compact Modular (CM) electrical lines (two SCSSVs , one retrieved through the BOP stack using a incorporate multi-phase flow meters. Valves with 6-5/8” through bores.
Isolation valves are 1/2" 15,000 psi WP
Actuators (fail close) with ROV overrides. downhole chemical injection line and mechanical or hydraulic running tool. Each of the rigid jumpers is made up
three-quarter turn, ROV-activated isolation
The manifold contains two 7” 10,000 one downhole pressure/temperature of an M-style fabricated pipe with a CVC
needle valves. Tree Debris Cap
psi WP FLS-R Gate Valves for pigging gauge), the system allows for the connector on each end. The connectors
The SpoolTree completion system includes
service. Both FLS-R valves provide a full addition of downhole chemical lines are lowered onto the corresponding hub
a weight-set, non pressure containing
6-5/8” flow bore. One FLS-R is ROV or smart well technology. on either the manifold, tree or PLETS.
debris cap which latches to the top of the
operated, the other is hydraulically •The tree upper funnel is subsea The jumper systems are installed
spool body to protect the tree during
actuated with an ROV override. retrievable and installable to allow for vertically from a construction vessel.
production. The cap allows the top of the
The King Kong manifold also conversion from guidelineless to The CVC collet-type connectors and
spool and the inside of the cap to be filled
incorporates four 6” 10,000 psi WP CVC guideline installation before or after hydraulic running tools are attached to
with corrosion inhibitor and is retrieved
infield production tie-in hubs with 5-1/2” tree installation. each end of the fabricated jumper. The
with an overpull of approximately 100 lb.
flow bores; and four 6-3/8” 10,000 psi WP •Choke and pod porches are removable assembly is lowered into position on a
with 6-3/8” flow bores. The header pipes to allow for versatility. spreader beam (using either guidelines or
are 8-5/8” OD by 6-5/8” ID to match the •The Cameron DWH tree connector dynamic positioning). Once in position,
pigging valve bores. The infield (H-4 profile) can be removed and the collet connectors are lowered directly
SpoolTree Subsea Production System
production piping is 7” OD by 5-1/8” ID replaced with a DWC connector Subsea Production Manifold onto the fixed CVC hubs and are
6 7Western Hemisphere Cameron PO Box 1212 Houston, Texas 77251-1212 Tel 713 939 2211 Fax 713 939 2620 Eastern Hemisphere Cooper Cameron (U.K.) Ltd. 5 Mondial Way Harlington Hayes, UB3 5AR England Tel 011 44 208 990 1800 Fax 011 44 208 990 1888 Asia Pacific/Middle East Cooper Cameron (Singapore) Pte, Ltd. Subsidiary Of Cooper Cameron Corporation 2 Gul Circle, Jurong Industrial Est Singapore 629560 Republic Of Singapore Tel 65 861 3355 Fax 65 861 6197 Visit our website at: www.camerondiv.com Cameron, MOSAIC, CVC, and SpoolTree are trademarks of Cooper Cameron Corporation. © Cooper Cameron Corporation, Cameron Division, Printed in USA, 6/01, HW/5M, TC1479
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