EPS1200 SERIES ECO-PLUS PORTABLE HAND-WASH STATION - Acorn Engineering
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INSTALLATION, OPERATIONS & MAINTENANCE MANUAL Please visit www.acorneng.com for most current specifications. EPS1200 SERIES ECO-PLUS PORTABLE HAND-WASH STATION Comes Ready To Assemble EPS1210 - PS1000-F11 - PS1000-PS EPS1210 - PS1000-F11 - EPS1200-BS1 TECHNICAL ASSISTANCE TOLL FREE TELEPHONE NUMBER 1.800.743.8259 TECHNICAL ASSISTANCE FAX: 1.626.855.4863 NOTES TO THE INSTALLER: 1. Please leave this documentation with the owner of the fixture when finished. 2. Please read this entire booklet before beginning the installation. LIMITED WARRANTY UNITED STATES AND CANADA Acorn warrants that all of its products are guaranteed against defective material or poor workmanship for a period of one year from date of shipment. Acorn’s liability under this warranty shall be discharged by replacing without charge F.O.B. City of Industry, California, any goods, or part thereof, which appear to the company upon inspection to be of defective material or not of first class workmanship, provided that claim is made in writing to the company within reasonable period after receipt of the product. Where claims for defects are made, the defective part or parts shall be delivered to the company, prepaid, at City of Industry, California for inspection. Acorn will not be liable for the cost repairs, alterations or replacement, or for any expense connected therewith made by the owner or his agents, except upon written authority from the Acorn City of Industry office. Acorn will not be liable for any damages caused by defective materials or poor workmanship, except for replacements, as above provided. Buyer agrees that Acorn has made no other warranties either expressed or implied in addition to those above stated, except that of title with respect to any of the products or equipment sold hereunder and that Acorn shall not be liable for general, special or consequential damages claimed to arise under the contract of sale. All designs are subject to change without notice. Unless stated in the order, material will be furnished of the design in effect at the time the order is filled. ACORN ENGINEERING FIELD SERVICE TOLL FREE 800-743-8259 • LOCAL 626-855-4866 • FAX 626-855-4863 Part #: 6218-000-001 Page 1 of 13 Rev A: 05/26/2021
INSTALLATION, OPERATIONS & MAINTENANCE MANUAL TECHNICAL DIMENSIONS 2 NOTES 1. RECTANGULAR BOWL 1 2. OPTIONAL DAISY STRAINER 162" 3. OPTIONAL GOOSENECK FAUCET [419] 4. OPTIONAL PUMP SOAP DISPENSER 5. CASTER WHEELS 6. MANUAL FOOT PUMP 6 1 35" [889] 3 4 3721" STD [953] 31" -JR [787] 5 4" [102] ACORN ENGINEERING FIELD SERVICE TOLL FREE 800-743-8259 • LOCAL 626-855-4866 • FAX 626-855-4863 Part #: 6218-000-001 Page 2 of 13 Rev A: 05/26/2021
INSTALLATION, OPERATIONS & MAINTENANCE MANUAL ASSEMBLE DECK PANEL TO SIDE AND UPPER PANELS Remove assembly components and hardware from packaging and ensure that 1 there is no damage to components. Remove plastic protective covering from relevant components. Locate the Deck Panel, the Front Upper Panel, Back Upper Panel and Side Panels. Secure the Front Upper Panel and Back Upper Panel to the Side Panels using 1/4” Screws (Provided). Orient Side Panels as shown in diagram. Secure the Deck Panel to the Assembly using 1/4” Hardware (Provided). DECK PANEL BACK UPPER PANEL 1/4” SCREW 1/4” WASHER 1/4” HARDWARE (NUT/LOCKWASHER /WASHER) FRONT UPPER PANEL (IDENTIFIED BY LOWER FLANGE) ORIENT SIDE PANELS SUCH SIDE THAT THESE HOLES ARE PANELS TOWARD THE FRONT END ACORN ENGINEERING FIELD SERVICE TOLL FREE 800-743-8259 • LOCAL 626-855-4866 • FAX 626-855-4863 Part #: 6218-000-001 Page 3 of 13 Rev A: 05/26/2021
INSTALLATION, OPERATIONS & MAINTENANCE MANUAL INSTALL LOWER FRONT PANEL AND FLOOR PANEL Place assembly on its back. 2 Locate the Front Lower Panel, Floor Panel and 1/4” Screws/Washers. Secure the Front Lower Panel to the Side Panels using 1/4” Screws/Washers (Provided). Align and Install the Floor Panel within the Side Panels. FRONT LOWER PANEL FLOOR PANEL 1/4” WASHER 1/4” SCREWS SIDE PANELS ACORN ENGINEERING FIELD SERVICE TOLL FREE 800-743-8259 • LOCAL 626-855-4866 • FAX 626-855-4863 Part #: 6218-000-001 Page 4 of 13 Rev A: 05/26/2021
INSTALLATION, OPERATIONS & MAINTENANCE MANUAL INSTALL CASTERS TO CABINET Place assembly on its side. 3 Locate the Swivel Casters and 3/8” Hardware (Provided). Secure the Casters to the Floor Panel using 3/8” Hardware (Provided). The Locking Casters (Identified by Locking Mechanism) are to be installed at the front end of the unit, while the Non-Locking Casters are to be installed at the back end. 3/8” HARDWARE FLOOR PANEL LOCKING CASTERS (FRONT SIDE) NON-LOCKING CASTERS ACORN ENGINEERING FIELD SERVICE TOLL FREE 800-743-8259 • LOCAL 626-855-4866 • FAX 626-855-4863 Part #: 6218-000-001 Page 5 of 13 Rev A: 05/26/2021
INSTALLATION, OPERATIONS & MAINTENANCE MANUAL INSTALL FOOT PUMP Place assembly on its side. 4 Locate the Foot Pump Assembly and 1/4” Screws/Washers (Provided). Secure the Foot Pump Assembly to the Floor Panel using 1/4” Screws/Washers (Provided). 1/4” SCREWS 1/4” WASHER FLOOR PANEL 60” PE TUBING FOOT PUMP ASSEMBLY 42” PE TUBING Plug in two separate (42” and 60”) 3/8” OD PE Tubing into the Foot Pump’s quick connect ports approximately 7/8” deep. Feed the Tubing through the Floor Panel’s access hole. Refer to Push-In Fitting for Foot Pump Installation. ACORN ENGINEERING FIELD SERVICE TOLL FREE 800-743-8259 • LOCAL 626-855-4866 • FAX 626-855-4863 Part #: 6218-000-001 Page 6 of 13 Rev A: 05/26/2021
INSTALLATION, OPERATIONS & MAINTENANCE MANUAL PUSH-IN FITTING INSTALLATION FOR 3/8” TUBING TO FOOT PUMP NOTE: FITTINGS AND TUBE SHOULD BE KEPT CLEAN, BAGGED AND UNDAMAGED PRIOR TO INSTALLATION. TO CUT TUBE: Cut to fit length of 3/8” PE tubing and remove any burrs or sharp edges. Ensure that the outside diameter is free from score marks. Tube ends should be square. INSERTING THE TUBE: O-RING 1. Firmly and fully insert the tubing end into the push-in fitting up to the tube stop located approximately 7/8” O-RING deep. COLLET TUBE STOP COLLET 2. Pull on the fitted tubing to ensure it is secure. Tube should not come free from the fitting. Water test the connection assembly prior to leaving the site to ensure there are no leaks. COLLET COLLET DISCONNECTING THE TUBE: To disconnect the tube from the fitting ensure that the water line is depressurized. Push collet square towards the push-in fitting body and hold. While holding the collet in, pull on the PE tubing to remove from the push-in fitting. COLLET ACORN ENGINEERING FIELD SERVICE TOLL FREE 800-743-8259 • LOCAL 626-855-4866 • FAX 626-855-4863 Part #: 6218-000-001 Page 7 of 13 Rev A: 05/26/2021
INSTALLATION, OPERATIONS & MAINTENANCE MANUAL INSERT BASIN WASTE ASSEMBLY Place the assembly in the upright position. 5 Locate the Drain Assembly. Remove the Drain Screw and Daisy Strainer from the Drain Assembly, and ready them above the Rectangular Basin. Align the Drain Adapter Gasket and Access Drain below the Rectangular Basin, and Secure the Drain Assembly using the Drain Screw. Position Waste Water Tank inside Cabinet and assemble Clear Tubing to cap as shown. DRAIN SCREW DAISY INSTALL FROM STRAINER INSIDE BASIN DRAIN ADAPTER GASKET BASIN ACCESS DRAIN 7/8” SPRING HOSE CLAMP WASTE 5/8” ID X 7/8” OD CLEAR TUBE ACORN ENGINEERING FIELD SERVICE TOLL FREE 800-743-8259 • LOCAL 626-855-4866 • FAX 626-855-4863 Part #: 6218-000-001 Page 8 of 13 Rev A: 05/26/2021
INSTALLATION, OPERATIONS & MAINTENANCE MANUAL OPTIONAL FAUCET AND SOAP ASSEMBLY Place the assembly in the upright position. 6 Locate the Faucet Assembly and Soap Dispenser Assembly. Remove the Faucet Washer/Nut Hardware and ready the Faucet Spout above Deck Panel. Align the Faucet Washer/Nut Hardware below the Deck Panel and Secure the Faucet Assembly to the Deck Panel. For optional soap assembly, remove Soap Tank and Washer/Nut Hardware from Soap Dispenser Assembly and ready Soap Spout above the Deck Panel (It is recommended to assemble Soap Dispenser Assembly after Step 9). Align the Soap Tank and Washer/Nut Hardware below the Deck Panel and Secure the Soap Dispenser Assembly to the Deck Panel. Refer to Install. FAUCET SOAP SPOUT SPOUT DECK PANEL FAUCET WASHER/NUT HARDWARE SOAP WASHER/NUT HARDWARE SOAP TANK ACORN ENGINEERING FIELD SERVICE TOLL FREE 800-743-8259 • LOCAL 626-855-4866 • FAX 626-855-4863 Part #: 6218-000-001 Page 9 of 13 Rev A: 05/26/2021
INSTALLATION, OPERATIONS & MAINTENANCE MANUAL HOT WATER HEATER AND WATER TANK ASSEMBLY Place the assembly in the upright position. 7 It is recommended to install Water Heater and Fresh Water Tank according to the following water path (Front View of Fixture). Use a funnel to fill Water Heater with 4 gallons of fresh water and fill Fresh Water Tank completely. Refer to Water Heater Set-up Details. After making necessary water connections, a sufficient electrical receptacle (Minimum: 110/120V, 12A) will be required to provide power to Water Heater. NOTE: DO NOT PLUG IN WATER HEATER AT THIS POINT FAUCET 1 Plug in the 3/8” x 60” OD PE Tubing from the Foot Pump (Inward Arrow) into the 3/8” NPT TO Fresh Water Container and 3/8” OD TUBE the 3/8” x 42” OD PE Tubing ADAPTER (Outward Arrow) into the T- Piece. The T-Piece will need to have the 1/2” to 3/8” MIXING Reducer and 3/8” NPT to 3/8” VALVE OD Tube Adapter secured before plugging in PE Tubing (It is recommended to use 3 piping tape to ensure a proper seal). Refer to Push-In Fitting 2 Installation Detail. BRAIDED HOSES 2 Connect a 1/2” NPS x 6- 1/2” TO 3/8” 1/4” Braided SS Hose into the 42” PE 60” PE REDUCER T-Piece and Mixing Valve TUBING TUBING 1/2” CLOSE (Cold). Connect another 1/2” H C NIPPLE NPS x 6-1/4” Braided SS Hose into the T-Piece and WATER Water Heater (Cold). HEATER 3 Connect a 1/2” NPS x 15- 1 3/4” Braided SS Hose into the FRESH Mixing Valve (Hot) and Water WATER Heater (Hot). Connect 1/2” NPS x 24” Braided SS Hose FOOT into Mixing Valve (Mixed) and PUMP Faucet. NOTE: MIXING VALVE IS FACTORY PRESET AT 105 DEGREES FAHRENHEIT ACORN ENGINEERING FIELD SERVICE TOLL FREE 800-743-8259 • LOCAL 626-855-4866 • FAX 626-855-4863 Part #: 6218-000-001 Page 10 of 13 Rev A: 05/26/2021
INSTALLATION, OPERATIONS & MAINTENANCE MANUAL INSTALL FRONT ACCESS PANEL Place the assembly in the upright position. 8 Locate the Front Access Panel and 1/4” Screws/Washers. Secure the Front Access Panel to the Side Panels using 1/4” Screws/Washers (Provided). DECK PANEL FRONT ACCESS PANEL 1/4” WASHER 1/4” SCREW SIDE PANEL ACORN ENGINEERING FIELD SERVICE TOLL FREE 800-743-8259 • LOCAL 626-855-4866 • FAX 626-855-4863 Part #: 6218-000-001 Page 11 of 13 Rev A: 05/26/2021
INSTALLATION, OPERATIONS & MAINTENANCE MANUAL WATER HEATER SET-UP OPEN CLOSED DETAIL B DETAIL C OPERATION DETAIL A Important: Prior to operation ensure all steps to fill and prime the Water Heater tank have been performed and fresh water tank is full. 1. Fill Water Heater with 4 gallons of fresh water and fill Fresh Water Tank 4 GALLONS completely (DETAIL A). FRESH WATER 2. Before plugging in Water Heater, open Relief Valve and pump the Foot Pump until water escapes through the Valve (DETAIL B). 3. Close the Relief Valve and pump Foot Pump until water exits through the Faucet (DETAIL C). Plug in the Water Heater to an acceptable electrical receptacle. 4. IMPORTANT!!! Monitor and prevent water reservoir from emptying H C fully as this will prevent the tank from overheating. If water reservoir is not immediately refilled, the heater should be unplugged. If the fresh water reservoir has been drained and refilled and the foot pump does not pump efficiently it may be necessary to let the tank cool and purge the tank WATER again by opening the pressure Relief Valve and repeating steps 2-3. HEATER NOTE: The water heater tank does not pressurize and is always vented and open to atmosphere through the faucet. 5. Position unit in desired location and ensure Casters are securely locked in place. 6. Unit is now ready for operation. Depressing foot pump will allow water to flow from faucet. Flow should stop when foot pump is not being activated. *IMPORTANT: Electrical supply will be required from GFCI protected receptacle per Water Heater Manufacturer instructions. Refer to complete installation instructions provided by Chronomite® Electric Mini Tank - Water Heaters. Refer to the Installation Instructions for the model specified: § CMT-4.0 (12A, 120V) For additional information refer to website: www.Chronomite.com ACORN ENGINEERING FIELD SERVICE TOLL FREE 800-743-8259 • LOCAL 626-855-4866 • FAX 626-855-4863 Part #: 6218-000-001 Page 12 of 13 Rev A: 05/26/2021
INSTALLATION, OPERATIONS & MAINTENANCE MANUAL CARE AND CLEANING OF STAINLESS STEEL SURFACE NORMAL CLEANING Clean weekly or more often, as needed (especially high polishing surfaces) RECOMMENDED CLEANING MATERIALS - Sponge – natural or artificial - Nylon or other soft-bristle material brush - Soft cloth (as used on automobile finishes) RECOMMENDED CLEANING SOLUTIONS - Hand dishwashing liquid/soft water solution - Mild soap/soft water solution - 3M Stainless Steel Cleaner/Polish - White vinegar/soft water solution (for brightening, removing oil and hard water deposits) - CLR Brand Cleanser or baking soda/soft water solution (for brightening, removing hard water deposits) - Club soda and sponge To remove smudges and fingerprints: Wipe surfaces with a quality Stainless Steel Cleaner/Polish. Apply using a soft non-abrasive cloth, wipe surfaces with stainless steel cleaner/polish. To remove rust stains: Wipe surfaces with CRES (available from Acorn) or equivalent cleaner. Use recommended solutions. Apply using a soft non-abrasive sponge. Rinse surfaces immediately after application. Always follow cleaner product directions provided. Afterwards, using a soft, non-abrasive cloth, wipe surfaces with stainless steel cleaner/polish. FOR TOUGH PROBLEMS - CRES Cleaner specifically for rust stains (available from Acorn) - Tarn-X for general stains - #7 chrome polish - Silver polish To remove stubborn spots or to treat a scratch (Standard Satin Finish Only): Use of synthetic, abrasive, general-purpose pads such as Scotch Brite is recommended. Apply the stainless steel cleaner/polish to the synthetic, abrasive pads and CAREFULLY rub out spot with cleaner/ polish. Be sure to rub in the direction of the grain! Do not allow steel wool to come in contact with the stainless steel. Steel particles can embed into the stainless steel surface and create rust! Stainless steel should be kept clean at all times. If maintained, stainless steel surfaces will retain their new, clean, polished appearance indefinitely. To remove water spots or rust spots, stainless steel cleaner/polish on a cloth is recommended. IF SPOTS ARE STUBBORN OR IF YOU WISH TO TREAT A SCRATCH: synthetic, abrasive, general-purpose pads such as Scotch Brite are recommended. Apply the stainless steel cleaner/polish to the synthetic, abrasive pad and CAREFULLY rub out spot with cleaner/polish. Be sure to rub in the direction of the grain! Do not allow steel wool to come in contact with stainless steel. Steel particles can embed into the surface. ACORN ENGINEERING FIELD SERVICE TOLL FREE 800-743-8259 • LOCAL 626-855-4866 • FAX 626-855-4863 Part #: 6218-000-001 Page 13 of 13 Rev A: 05/26/2021
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