Automotive Council & the Electrification Transformation - Prof. Neville Jackson Dep. Chair, Auto Council Technology Group Chair, APC Advisory ...
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Automotive Council & the Electrification Transformation Prof. Neville Jackson Dep. Chair, Auto Council Technology Group Chair, APC Advisory Group Chief Technology & Innovation Officer, Ricardo plc www.automotivecouncil.co.uk
UK Automotive Council: Structure & Approach ■ The Automotive Council was formed in 2009 ■ To strengthen and promote sustainable growth of the automotive sector in the UK through enhanced dialogue and co-operation between UK government and the automotive industry ■ Membership is made up of senior figures from across industry, government, trade association and trade unions ■ Through the Council, industry works in partnership with government to support innovation, create the right business environment and to ensure that the UK remains an open economy One UK Team Business Creating Insight Environment & Skills Establishing Strategy Supply Technology Chain Driving Implementation A continuous value creation cycle involving all facets of the Automotive Council
Advanced Propulsion Centre & Mapping the road ahead • The Advanced Propulsion Centre: – £1b investment by Industry & Government to commercialise future low carbon propulsion technologies • The Automotive Council’s roadmaps: – visualize the evolving automotive landscape – communicate a shared view of the future. • Latest APC roadmaps Signpost – short, medium and long term challenges in R&D – where investment is required – potential collaborative opportunities • Stephenson Challenge ISCF Bid - £96m (+£125m loans) Manufacture of £5b worth of e-Drives By 2025 ‘Towards 2040: A Guide to Automotive Propulsion Technologies’ Launched, July 18
Faraday challenge addresses well defined targets via three defined initiatives The Faraday Challenge: an investment of £246 million over 4 years Faraday Institution Countering Degradation Solid State Batteries Multi-Scale Modelling Developing A Circular Economy Feasibility Studies Technology Challenges Business Models National Battery Research & Development Manufacturing Materials & Manufacturing Development Facility Faraday Battery Challenge Day 1 Diversified Products 12th September 10:45 – 12:00 & Services Main Plenary Hall Leading proposition for battery technology Research, Development & Scale-up
A rapidly growing UK market for batteries & rapid technological change NB: Battery Giga-factory ~ $4-5b capex investment each – 6-7 needed in Europe by 2030
Environmental challenges/policies have accelerated Vehicle OEM commitments to introduce more electrified vehicles & larger batteries To launch first Plan joint EV electrified platforms products on Targets 1M sales of Efficient electrified vehicles EV Versions of Modular all 300 models Platform in Group (EMP) First full EV 20 new all- 50% of Model 3 10 electric electric and Plans 15-25% of All vehicles will production to enters All models to “EQ” models HFC models sales to be electric volume be electrified be hybrid be EV’s production 2017 2018 2019 2020 2021 2022 2023 2024 2025 2026 2027 2028 2029 2030 13 new electrified To produce All models 40% of models Expects 15-25% of Expects 2/3rds 0.5M will be global models to be electrified Plans to sell of models to be electrified electrified models will Expects 50% 1M electric electrified vehicles be electrified of models to vehicles per To have 7 PHEV be electric annum and 4 BEV models Plans 80 new EV on EMP models accounting for 25% vehicles up to 25% of sales will be electric 100 mile range 150-200 mile range 200-250 mile range 300+ mile range HFC = hydrogen fuel cell Battery capacity/range © Ricardo plc 2018 Unclassified - Public Domain October 2018 6
Battery chemistries will continue to evolve but major steps forward at least a decade away for the volume market Gasoline, Diesel, Potential Addressable Market (%) Li-Air Li-ion 200 Wh/kg 12 Kerosene, Biomass 100 Adv. Li-ion 450 Wh/l to Liquids O2 (+) 350 Wh/kg Li (-) 750 Wh/l HVO (Biodiesel) NMC (+) 80 Graphite (-) 10 NMC (+) C-Si (-) FAME (Biodiesel) Solid State 60 500 Wh/kg NMC (+) 1000 Wh/l Li (-) 8 Ethanol 40 Li-S 400 Wh/kg LNG incl. tank 450 Wh/l 20 LMP 6 Coal? S (+) 150 Wh/kg LFP (+) Li (-) 400 Wh/l Li (-) 0 1 2 3 4 5 6 7 8 9 10 4 Technology Readiness Level CNG (250 bar) > 10 years 5-10 years < 5 years Today 2 including tank Time to Market Introduction H2 (700 bar) including tank NMC = Nickel Manganese Cobalt LFP = Lithium Iron Phosphate LMP = Lithium Metal Polymer Li-S = Lithium Sulphur 0 Li-ion Batteries LMO = Lithium Manganese Oxide NCA = Lithium Nickel Cobalt Aluminium Oxide Energy Density (kW.hr/kg) Source: EMIRI (Tank sized for HD truck) © Ricardo plc 2018 October 2018 7
Ultra Low or Zero carbon HD trucks – probably a choice between H2 Fuel cells with renewable hydrogen or Bio-Waste/Power to Liquid Fuels 800 kW.h ~ 38,000 Cells 320 kW.hr ~ 15,000 cells Renewable Electricity to Liquid Fuels 12 kW.hr H2 Fuel Cell Trucks – Toyota/Nikola Motors < > Renewable “Synthetic” Fuels © Ricardo plc 2018 October 2018 8
Grid voltage levels and charging times for 250+ mile range 85 kW.hr battery – to charge at >15 miles/hour need three phase supply 24 UK Grid Grid connection also depends connection 7 miles on # points / location /hour 18 Higher power capability chargers need to Low voltage single Charge time (hours) connect to the medium voltage grid to deliver sufficient usable energy in minutes; phase 220V Will multiple chargers may share one connection Wireless 12 15-20 Charging miles/hour Disrupt this System? Low voltage three 6 Phase 415V 50 miles/hour 200-500 100 miles/hour 11kV Med voltage miles/hour 80%* 0 50%* 33kV Med voltage Slow Medium Fast Rapid Ultrafast Up to 3.5kW 7kW 22kW Up to 50kW 90 – 350kW Charging rate urce: Ricardo analysis * = charge level within charging time from low State of Charge © Ricardo plc 2018 October 2018 9
Network reinforcement required beyond 15-20% EV penetration to deliver adequate EV re-charge power will be significant* Generation • Capital costs for re-enforcing EU EV charging Transmission Network 400 kV / 275 kV infrastructure & charge facilities for predominantly EV passenger cars & van parc: Grid Supply Point Extra High Voltage – €630 billion assuming primarily “home” charging Network EHV (132 kV) Bulk Supply Point – €830 billion assuming “grazing” frequent top-up High Voltage (HV) HV (33 kV – 22 kV) • Based on “Smart” network with charge periods selected Network to minimise local network loads Primary Substation Medium Voltage (MV) Network MV (11 kV – 10 kV) Only a small part of total road transport costs Secondary Substation including vehicles and energy but who pays for this? Low Voltage (LV) LV (400 V three phase Distribution Network - 230 V single phase) Ref: Impact Analysis of Mass EV Adoption – Ricardo Significant Re-enforcement Required Defossilizing the transportation sector - FVV Source: The Energy Technologies Institute & *Household Electricity Survey - A study of domestic electrical product usage Intertek Report R66141 © Ricardo plc 2018 October 2018 10
Auto Industry concerned that Infrastructure will limit market penetration – Supply/Network operators assume a more demand led approach Automotive Industry Challenge: Electricity Supply Challenge: • To achieve EV market uptake, need larger • Investment in networks and charging facilities batteries/longer range and improved responsive and based on demand charging availability • Local network issues will be resolved by • Need to invest in more charging infrastructure demand control and strategic positioning of to encourage EV purchase recharge facilities Need economies of scale to be commercially viable No significant impact from EV take-up by 2030 Source: Ricardo Analysis, UK OLEV, Role of the power sector for Electromobility - Iberdrola © Ricardo plc 2017 October 2018 11
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