Appendix A Memo H362686-00000-260-030-0001 Valentine Gold Project Power System Studies
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Newfoundland and Labrador Hydro Engineering Report Valentine Gold Project Engineering Management H362686 System Impact Study Appendix A Memo H362686-00000-260-030-0001 Valentine Gold Project Power System Studies Review H362686-00000-200-066-0002, Rev. 1, Ver: 04.03 © Hatch 2020 All rights reserved, including all rights relating to the use of this document or its contents. 30
Project Memo H362686 May 4, 2020 To: John Flynn From: Sam Maleki cc: Ovidio Ascencio, Vajira Pathirana, Dan Kell Nalcor Energy Valentine Gold Project Power System Studies Review 1. Introduction As part of the Valentine Gold 69 kV transmission line project, Hatch reviewed the available power system studies for the steady state analysis and motor starting. The summary of this review and the associated recommendations are found below. 2. Steady State Analysis Hatch reviewed the steady-state power system study for the project and a summary of the report is presented here. 2.1 Summary of Steady State Power System Studies The steady-state power system study was performed in PSSE software and considered the following: 1) The 66 kV transmission line conductor to be 559.5 kcmil, 19, AAAC Darien with H-Frame Wood pole 14 ft phase spacing. 2) Load factor is assumed to be 0.9. 3) Two parallel On Load Tap Changer (OLTC) transformers (20/26.7 MVA 66/6.9 kV, H.V. OLTC-33 steps, +5/-15%-X/R ratio of 21.5, Z0 to be 90% of Zpos, 159.3 ohm neutral grounding resistors on L.V. side). The following scenarios are considered for this study: 1) 2018/19 P90 peak load case and 2018/19 light load case x Normal system operation x N-1 contingency operation with Star Lake Generating Station out of service x N-1 contingency operation with Valentine Lake transformer T2 out of service 2) 2021/22 P90 peak load case and 2021/22 light load case x Normal system operation If you disagree with any information contained herein, please advise immediately. H362686-00000-260-030-0001, Rev. A Page 1 © Hatch 2020 All rights reserved, including all rights relating to the use of this document or its contents. 31
x N-1 contingency operation with Star Lake Generating Station out of service x N-1 contingency operation with Valentine Lake transformer T2 out of service. 2.2 Conclusion and Recommendations from the Available Information The studies determined that; 1) In order to meet the steady-state voltage criteria for pre-contingency limits, the maximum load that can be supplied at the Valentine Lake Terminal Station is 18 MW, which is less than the desired maximum loading of 22 MW. 2) It was determined that to meet steady-state voltage criteria for post contingency limits, the maximum load that can be supplied at the Valentine Lake Terminal Station is 15 MW which is again less than the 22 MW desired demand. 3) To improve the voltage profile along the 66 kV transmission system and ensure voltage levels at the Valentine Lake Terminal Station are within acceptable limits, Hydro proposes the addition of 66 kV switch shunt capacitor banks at a location to be based on the studies. 4) The prospective minimum short circuit level at the 66 kV bus at Valentine Lake is approximately 88 MVA. Given a 2.5% voltage change, the individual capacitor bank size should not exceed an estimated 2.2 MVAR. 2.2.1 Recommendations 1) Before final design and installation, the customer will be required to provide a capacitor bank switching study for the cap bank design demonstrating the appropriate size for the current inrush limiting reactors and surge arresters. 2) Configuration of protection controls for the capacitor banks to permit staged tripping to alleviate overvoltage conditions in an acceptable timeframe. 3. Preliminary Motor Starting Hatch reviewed the motor starting study for the project and a summary of the report is presented here. 3.1 Summary of Motor Starting Results The motor starting scenario considered the starting of the 6.9 kV Sag Mill motor rated at 9000 HP and a rated speed of 1200 RPM. It was found that a soft starting means are used to reduce the motor starting current to 150-200% of the rated current. The power system studies are conducted in PSSE software. The study was conducted to ensure compatibility with TP-S-007 - NLSO Standard – Transmission Planning Criteria. To ensure that protection systems will not be triggered, it must be ensured that power frequency voltage variations are within the envelope defined in Table 10 of TP-S-005 - NLSO Standard – Technical Requirements for Connection to the NL Transmission System as shown in Table 3-1. H362686-00000-260-030-0001, Rev. A Page 2 © Hatch 2020 All rights reserved, including all rights relating to the use of this document or its contents. 32
Table 3-1: Power Frequency Voltage Variations During Transient Conditions – Island of Newfoundland Voltage (pu) Duration V = 0.00 0.15 seconds 9 1 second 9 300 seconds 9 Steady State 9 3 seconds 9 0.5 seconds 9 0.1 seconds The Valentine Lake Project is modeled as being connected to the Star Lake Terminal Station’s 66 kV network via a 30 km transmission line with a Darien 559.5 kcmil conductor, while the 66 kV transmission line TL280 is 45 km in length connecting Star Lake to the Buchans 230/66 kV Terminal Station. The Valentine Lake Terminal Station consists of two 66/6.9 kV, 20/26 MVA transformers with assumed impedance of 8%, each transformer supplying one half of the station load with the 6.9 kV bus separated by a normally open circuit breaker. Motor starting analysis was performed for both peak load flow case (with Star Lake Generation In-Service) to provide maximum fault level and light load flow case (with Star Lake Generation Out-of-Service) to provide a minimum fault level at the 9000 HP motor terminals. The 9000 HP motor was modeled using PSSE’s Induction Motor Load Model CIM5BL using the typical information provided by Marathon Gold and adjusted to provide a 200% starting current. Table 3-2 shows the expected voltage drop on the system for the Light Load simulation. Table 3-2: Voltage Drop on Motor Starting for Light Load Flow Case Location Voltage Drop on Motor Starting (%) Buchans 230kV 1.4 Buchans 66kV 4.8 Star Lake 66kV 12.4 Valentine Lake 66kV 17.1 Valentine Lake 6.9kV (T1) 23.8 3.2 Conclusion from the Available Information 1) The voltage drop at Star Lake is in excess of acceptable limits during a motor start. 2) The voltage at the terminals of the generating unit at Star Lake would drop below 0.80 pu for a duration in excess of one second. This is not acceptable as it is outside of specified protection envelopes, as presented above. H362686-00000-260-030-0001, Rev. A Page 3 © Hatch 2020 All rights reserved, including all rights relating to the use of this document or its contents. 33
3) Voltages at the location of the 9000 HP motor are also shown to be outside of specified protection envelopes, as presented above. Such voltages are not acceptable. 4. Hatch Comments Hatch reviewed the available information on power system studies. The list of comments and recommendations are as follows: 1) The effect of various conductor sizes on the system voltage profile can be done to ensure the proper conductor size for the project. Further adjustment can be done to determine the most viable and optimize solution for the conductor size and the MVAR reactive power compensation requirements. 2) Hatch recommends performing the system voltage and angular stability to ensure the system voltage stability is requirements are met for pre-contingency scenario and the voltage angles to remain below 45°. Since the PSSE model is available, running a Power-Voltage (PV) study is recommended. 3) Although the motor starting current is limited to 2 times the rated current, the voltage drop during the motor start-up violates the system requirements. Hatch recommends a Variable Frequency Drive (VFD) to limit the starting current. It is also recommended to run the power system studies with VFD in service to ensure the power system study results. PSSE does not have the VFD models and Hatch recommends the study to be done in ETAP software. 4) The use of VFD will result in addition of harmonics to the system (different harmonic depending on the number of pulses). Hatch recommends performing a frequency scan study to determine the system resonance frequencies and to ensure the proper type of VFD and to determine any additional means to shift the system frequencies. Hatch has access to ETRAN software and can convert the PSSE model to PSCAD (no additional system development is required) and perform the study in a timely manner. Sam Maleki SM:smb H362686-00000-260-030-0001, Rev. A Page 4 © Hatch 2020 All rights reserved, including all rights relating to the use of this document or its contents. 34
Newfoundland and Labrador Hydro Engineering Report Valentine Gold Project Engineering Management H362686 System Impact Study Appendix B Sketches Stations Layout H362686-00000-200-066-0002, Rev. 1, Ver: 04.03 © Hatch 2020 All rights reserved, including all rights relating to the use of this document or its contents. 35
Newfoundland and Labrador Hydro Engineering Report Valentine Gold Project Engineering Management H362686 System Impact Study Appendix C Estimate Project Schedule H362686-00000-200-066-0002, Rev. 1, Ver: 04.03 © Hatch 2020 All rights reserved, including all rights relating to the use of this document or its contents. 38
ESTIMATE SCHEDULE FOR VALENTINE GOLD PROJECT DATE: JULY-2020 REV: 03 Scheduled 2020 2021 2022 2023 In progress OUTAGE Q1 Q2 Q3 Q4 Q1 Q2 Q3 Q4 Q1 Q2 Q3 Q4 Q1 Q2 Q3 Q4 ST Completed ACTIVITIES REMARK J F M A M J J A S O N D J F M A M J J A S O N D J F M A M J J A S O N D J F M A M J J A S O N D O SYSTEM STUDIES COMPLETED O CONCEPTUAL ENGINEERING FOR TENDERING O UTILITY REGULATORY APPROVAL O RFP O BID EVALUATION O CONTRACT AWARD O 1001SLK-1EEXTENSION OF STAR EXPANSION STATION 17 MONTHS ENGINEERING PROCUREMENT TO CONNECT THE CONSTRUCTION AND COMMISSIONING YES EXTENSION O 1002 TL271 TRANSMISSION LINE 66KV SLK-1E TO VLK-1 20 MONTHS ENGINEERING PROCUREMENT ENVIROMENTAL ASSESSMENT (BY CLIENT) CONSTRUCTION AND COMMISSIONING O 1003 VLK-1 NEW VALENTINE LAKE TERMINAL STATION 24 MONTHS ENGINEERING PROCUREMENT CONSTRUCTION AND COMMISSIONING TO CONNECT THE NEW O ENERGIZATION YES FACILITIES 7/20/2020 39 1/1
Newfoundland and Labrador Hydro Engineering Report Valentine Gold Project Engineering Management H362686 System Impact Study Appendix D Estimate Transport Plan H362686-00000-200-066-0002, Rev. 1, Ver: 04.03 © Hatch 2020 All rights reserved, including all rights relating to the use of this document or its contents. 40
Estimate Transport Plan Valentine Gold Project + May, 2020 Copyright © Hatch 2016. All Rights Reserved. 41
Transport – Rail or Road ‒ TRRA-CN or Road – Sept Iles ‒ Factory or Supplier’ warehouse served by road or rail TRRA ‒ The TRRA will interchange to CN in Granite City, IL ‒ 8 miles approx. ‒ CN will travel to Matane where the rail car will cross the St-Lawrence river on the rail car ferry link from Matane to Sept Iles Copyright © Hatch 2016. All Rights Reserved. 42
Dimensional Shipment Basics ‒ Dimensional loads require railroad clearance before they can be moved. ‒ In order to receive pre-clearance a scale drawing of the load on a rail car must be submitted to the originating railroad. ‒ Design of loads for optimum clearance. Copyright © Hatch 2016. All Rights Reserved. 43
Rail Car Ferry Link Matane – Sept Iles Copyright © Hatch 2016. All Rights Reserved. 44
Rail - CN Copyright © Hatch 2016. All Rights Reserved. 45
Route - Barge Port of Sept Iles Valentine Lake Project Port of Port aux Basques Copyright © Hatch 2016. All Rights Reserved. 46
Hauling for Power Transformer ‒ Mobilize a suitable crew to the Port aux Basques port. ‒ Assemble the equipment (Proposed to use a 12 line hydraulic trailer). ‒ Transfer the transformers from the rail car onto the transporters using standard jack and slide techniques. ‒ Transport each transformer, one at a time from the rail siding to the Valentine Lake Project site. ‒ Offload each transformer from the hydraulic transporters and rough set onto the pad using standard jack and slide methods. ‒ This option would provide economies to the overall project in that it would reduce the large mobilization / demobilization fees. Copyright © Hatch 2016. All Rights Reserved. 47
Copyright © Hatch 2016. All Rights Reserved. 48
80 Hebron Way, Suite 100 St. John's, Newfoundland, Canada A1A 0L9 Tel: +1 (709) 754 6933 49
80 Hebron Way, Suite 100 St. John's, Newfoundland, Canada A1A 0L9 Tel: +1 (709) 754 6933 50
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