Ammonia - the obvious choice as a fuel for ships - Bergen Energy Lab, 23.03.2021

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Ammonia - the obvious choice as a fuel for ships - Bergen Energy Lab, 23.03.2021
Ammonia - the obvious choice
as a fuel for ships ..?

Bergen Energy Lab, 23.03.2021

Peter Koch
Energy and environmental technologies
Department of Mechanical and Marine Engineering (IMM)
Western Norway University of Applied Sciences (HVL)
                                                        1
Ammonia - the obvious choice as a fuel for ships - Bergen Energy Lab, 23.03.2021
Housekeeping – some words upfront

❖ The presentation is incomplete and flawed.             Or in the words of Donald Rumsfeld:

❖ A subjective approach to a wide topic                  “Reports that say that something hasn't
                                                         happened are always interesting to me,
   based on publicly available data
                                                         because as we know, there are known
❖ Conclusions based on the presented data /              knowns; there are things we know we know.
   information are made at your own risk.                We also know there are known unknowns;
   (NB: Read the prescribed literature and references)
                                                         that is to say we know there are some things
                                                         we do not know. But there are also unknown
❖ Sorry, no fuel cells.                                  unknowns - the ones we don't know we don't
                                                         know. And if one looks throughout the
❖ I’m not getting paid for this.
                                                         history of our country and other free
❖ Hopefully land at our targeted arrival time            countries, it is the latter category that tends
                                                         to be the difficult ones.”
❖ Questions, feedback and criticism can be send
   to pek@hvl.no

                                                                                 C.C. Jensen / www.otlart.com/blog   2
Ammonia - the obvious choice as a fuel for ships - Bergen Energy Lab, 23.03.2021
Housekeeping – terms and conditions

   ❖ ‘’Future ocean giants will run on
          ammonia’’ (Der Spiegel – online 09.03.2021)
          ‘’…Transition to new / alternative fuels is too slow –
          even though they are already available”

   ❖ ‘’Monsters of filth’’ (Der Spiegel – print 10/2021)
          ‘’Global shipping is one of biggest climate killers …’’

   ❖ Published vs. public opinion
          ~25% CO2 emissions ➔ transport
          ~12% of 25% ~ 3% ➔ shipping
          ‘’the internet’’ ~4% (of global GHG)

   ❖ A small gas goes a long way
          climate (GHG) vs. environment (pollutant)

Sources: Der Spiegel; Spiegel-Verlag; www.spiegel.de / IEA, Global energy-related CO2 emissions, 1990-2020, IEA, Paris https://www.iea.org/data-and-statistics/charts/global-energy-related-co2-emissions-
1990-2020 / Oke, T., Mills, G., Christen, A., & Voogt, J. (2017). Air Pollution, Urban Climates, 294-331 / https://www.bbc.com/future/article/20200305-why-your-internet-habits-are-not-as-clean-as-you-think
                                                                                                                                                                                                                3
Ammonia - the obvious choice as a fuel for ships - Bergen Energy Lab, 23.03.2021
A light in the black or just a …

           ❖ Introduction and housekeeping

           ❖ Some words about shipping

           ❖ The fuel portfolio

           ❖ Logistics

           ❖ Storage and bunkring

           ❖ (IMO) regulations and safety

           ❖ Conversion / use

           ❖ Summary and conclusion

© EMI / Iron Maiden                          4
Ammonia - the obvious choice as a fuel for ships - Bergen Energy Lab, 23.03.2021
… and now to something completely different.

                                                                                     "I don't understand the airport run
                                                                                     anymore. With the advent of Uber I
                                                                                     don't understand why you've got to
                                                                                     pick people up from the airport, but
                                                                    Jimmy Carr       you do"

                                                                                     "Because some people pay tax and
                                                                                     have to get trains"

                                                                    Rob Beckett

                                                                                  “Some proper rich dude s#%& to say
                                                                                  Why doesn’t everyone just get a
                                                                                  private car?
                                                                                  Can you just not pay a man to jump
                                                                    Jamali Maddix on his back and run there? “

© Channel 4; https://www.channel4.com/programmes/8-out-of-10-cats                                                           5
Ammonia - the obvious choice as a fuel for ships - Bergen Energy Lab, 23.03.2021
Shipping, who? What? Whom’s?

                                                                                 Owner

                                                                               Financing

                                                                               Flag state

                                                                              Ship builder

                                                                              Engine OEM

                                                                               Charterer

                                                                              Cargo route
                           Shipping has to pay for its (CO2) emissions!

                                                                          Fuel (energy) supply

https://www.shipmap.org/                                                                         6
Ammonia - the obvious choice as a fuel for ships - Bergen Energy Lab, 23.03.2021
Shipping in numbers

                                                95402 ships in total (2019)
                                       Average age of ships when scrapped 21 years

  Half of the world fleet is                                                93% of shipbuilding occurred in China, the
 owned by Asian companies                                                     Republic of Korea and Japan in 2019

                                                                 Top 6 share flag state
                                                                 registration by dwt (2019)          Top 5 ownership by value
    62% of all               Top 3 ownership                     1) Panama (17%)                     in million dollars (2019)
    goods un-                by dwt (2019)                                                           1) Greece (93.288)
                                                                 2) Marshall Islands (12%)
   loaded and
  over 40% of all            1) Greece (17,8%)                   3)Liberia (12%)                     2) Japan (92.102)
  goods loaded               2) Japan (11,5%)                    4) Hong Kong, China (10%)           3) USA (88.260)
     in Asian
     seaports                3) China (10,5%)                    ^ 51% of the world total by dwt ^   4) China (81.270)
                                                                 5) Singapore (7%)                   5) Norway (52.800)
                                                                 6) Malta (6%)

Equasis, The 2019 World Fleet Report Statistics from Equasis, (2020)
                                                                                                                                 7
UNCTAD, Review of Maritime Transport 2019, UNCTAD/RMT/2019/Corr.1, (2020)
Ammonia - the obvious choice as a fuel for ships - Bergen Energy Lab, 23.03.2021
Ships in numbers

      The norm in the main engine sector is production under
     license. As a result, the top 7 ‘actual’ engine constructors
                    (list 2002) are located in Asia.

                                                                                                         Ocean going vessel
                                                                                                           Average load (t) e.g. 35.000
                                                                                                     Average range (km per year) e.g. 145.000
                                                                                                       Useful life (years) e.g. 20 – 30 years

Equasis, The 2019 World Fleet Report Statistics from Equasis, (2020)
                                                                                                                                                8
UNCTAD, Review of Maritime Transport 2019, UNCTAD/RMT/2019/Corr.1, (2020) / https://afi.dnvgl.com/
Ammonia - the obvious choice as a fuel for ships - Bergen Energy Lab, 23.03.2021
Shipping and ships

  Ship system and flows (chemical tanker)

    47.000 dwt
    7,7 MW (main)
    1,4 MW (aux)
    3,2 MW (SG)

F. Baldi, Modelling, analysis and optimisation of ship energy systems, PhD thesis, (2016). / Concawe Review Volume 29 Number 2, A review of the options for
                                                                                                                                                              9
decarbonising maritime transport by 2050, February 2021 / Lloyd’s Register, UMAS, Zero-Emission Vessel 2030. How do we get there? (2018)
Ammonia - the obvious choice as a fuel for ships - Bergen Energy Lab, 23.03.2021
Lessons learned from the EU MRV (2019)

  ›     Fuel mix comparison                             CO2 reduction potential
                                                        (incl. pilot fuel diesel for 2-stroke
  ›     Numerb of ships and propulsion type             HPDF engines):
  ›     Cf for different fuelsMerchant shipping         ➢ LNG (1,5%) ➔ 26,7%
  ›     Ship types                                      ➢ LPG (3%) ➔ 14,8%
  ›     Number of ships                                 ➢ Methanol (5%) ➔ 8,6%
  ›     Comparison to battery and LNG – total numbers   ➢ NH3 (8%) ➔ 92%
                                                        Costs comparison
                                                        CO2 reduction must not come at an
                                                        expense, but it usually does

EMSA THETIS-MRV, https://mrv.emsa.europa.eu/                                                    10
The fuel portfolio

                                 › DNV GL Maritime forecast to 2050 (2020)
                                   30 scenarios ➔ HFO, VLSFO/MGO, bio-MGO, e-MGO, LNG,
                                   bio-LNG, e-LNG, LPG, e-LPG, bio-methanol, e-methanol, blue
                                   ammonia, e-ammonia, electricity
                                 › OECD - Decarbonising Maritime Transport (2018)
                                   H2/NH3, Biofuels, MFO/MGO, LNG
                                 › ICS - Catalysing the fourth propulsion revolution (2020)
                                   Oil, biofuels, NH3, Gas, Hydrogen
                                 › UMAS - CO2 emissions from international shipping (2016)
                                   10 scenarios ➔ HFO/LSHFO, MDO/MGO, LNG, Hydrogen, biofuels
                                 › UK Clean maritime plan 2050 (2019)
                                   HFO, MDO, LSHFO, LNG, H2, NH3, Methanol

See reference list for details                                                                  11
Some numbers of the fuel mix

Parameter                     Unit             NH3                  H2                  LNG                 LPG                 MeOH             Diesel

                              MJ/kg            18,8                 120                  ~47                 ~46                  20              39 - 43
Lower heating
value
                               MJ/l            13,7      ≥2,8x      9,8        ≥3,5x     ~36       ≥1,6x    ~24,5      ≥1,35x    15,9      ≥2,3x 38,6 - 36

Latent heat of
                              MJ/kg            1,37                 0,46                 0,51                0,45                 1,1              0,23
evaporation
                                oC
Flashpoint                                      132                 -253                 -188                -104                11-12             >55

Autoignition                    oC                                                                          405 /
                                                650                 500                  580                                      464              >210
temperature                                                                                                 455

Min. ignition                                  >>1
                               mJ                                0,01 – 0,02             0,28                0,25                0,14               NA
energy                                      (8 or 680)

Laminar flame
                               m/s             0,07                 3,5                0,3 – 0,4             0,4                  0,5            0,3 – 0,4
speed
Flammability
                                %             15 - 28              4 - 75               5 - 15             2,2 – 9,5            6,7 - 36         0,6 – 7,5
limit in air

DNV GL Alternative Fuels Insights (AFI) / https://www.engineeringtoolbox.com / MAN ES – Two-stroke ammonia engine
A. Valera-Medina et al., Ammonia for power, Progress in Energy and Combustion Science 69 (2018), s. 63–102                                                   12
The fuel pathways

                                                                                                                    ❖ WTT = well-to-tank used to
                                                                                                                      evaluate expended energy and
                                                                                                                      associated CO2 / GHG
                                                                                                                      emissions related to the whole
                                                                                                                      supply chain for fuel production
                                                                                                                    ❖ For e-fuels highly depending on
                                                                                                                      the electricity mix / location

                                                                                                                    ❖ EROI (or ERoEI) Energy Return
                                                                                                                      on Energy Invested

                                                                                                                    ❖ EROI
Logistics

 Status 2019
 ➢ >500 LNG carriers
 ➢ ~170 NH3 transport vessels
 ➢ >>1000 chemical carriers (MeOH)

https://afi.dnvgl.com/               14
LNG – the transition fuel

  ›     Currently regulatory framework and                                            ›   Risk assessment (HAZID/ HAZOP)
        maritime industry experience related                                          ›   Minimizing the risk of ammonia leakage
        mainly to LNG
                                                                                      ›   Guidance related to atmospheric
  ›     NH3 lower explosion risk, different lower                                         release of ammonia in case of an
        and higher flammability limits, but much                                          emergency required
        more toxic compared to LNG
                                                                                      ›   Procedures for ammonia release /
  ›     No cryogenic storage required for NH3                                             purging for start and stop operation
                                                                                      ›   Material compatibility (a.o. exhaust gas
                                                                                          composition and equipment operation)
                                                                                      ›   Design and redundancy of the fuel
                                                                                          system
                                                                                      ›   Protective equipment and sensors

DNV GL, Green Shipping Programme,, Ammonia as marine a fuel safety handbook; (2021)                                                  15
A GHG / IMO timeline

imo.org                16
IMO regulations

                                 ❖ The International Code of the Construction and Equipment of Ships Carrying Liquefied
                                   Gases in Bulk (IGC Code) does not apply
                                   ➔’’…, the use of cargoes identified as toxic products are not permitted.’’
                                 ❖ The International Code of Safety for Ships using Gases or other Low-flashpoint Fuels
                                   (IGC code) does not include NH3 (yet)
                                   ➔ “…the alternative design shall be demonstrated as specified in SOLAS regulation II-
                                   1/55 and approved by the Administration.”
                                   ➔ “…the overall safety level is as high as for conventional oil-powered machinery. “
                                 ❖ MARPOL Annex VI and NTC2008
                                   ➔ ‘’Fuel Oil Quality
                                   3 Fuel oil for combustion purposes delivered to and used on board ships to which this
                                   Annex applies shall meet the following requirements:
                                   .2 fuel oil for combustion purposes derived by methods other than petroleum refining
                                   shall not:
                                   .2.2 cause an engine to exceed the applicable NOx emission limit set forth in
                                   paragraphs 3, 4, 5.1.1 and 7.4 of regulation 13;
                                   .2.3 contain inorganic acid; or .
                                   2.4.1 jeopardize the safety of ships or adversely affect the performance of the
                                   machinery, or
                                   .2.4.2 be harmful to personnel, or …’’

MSC.5(48) / MSC.1/Circ.1394 / ARPOL Annex VI and NTC 2008 with Guidelines for Implementation                               17
Fuel specification(s) and standards

             Fuel                    Diesel                  LNG                        LPG                 Methanol          Ammonia
             IMO                      Done                   Done                 In progress            Interim guidelines      /
              ISO                     Done                   Done                          /             Approved by WG          /

D. Jacobsen (MAN ES), A marine fuel standard for ammonia – an engine designers perspective, 17.11.2020                                  18
Ammonia combustion – a look back

                                                                                                           ‘’There are many good reasons
                                                                                                           why ammonia is an excellent
                                                                                                           motor fuel, and although the
                                                                                                           scope of this article does not
                                                                                                           permit the discussion of details,
                                                                                                           a short description of the
                                                                                                           various favourable features are
                                                                                                           given:
                                                                                                           • Less air required for
                                                                                                              combustion
                                                                                                           • Expansion though
                                                                                                              combustion (Vprod.>Veducts)
                                                                                                           • Anti-knock value of
                                                                                                              ammonia’’

E Kroch, “Ammonia – a fuel for motor buses”. Journal of the Institute of Petroleum. Vol.31. 1945, pp 213-223.                                  19
Ammonia combustion – learn from the past

See reference list for details             20
Ammonia combustion – learn from the past

                                                         Key take-aways
                                               It should be a spark-ignition engine utilizing a high energy ignition source, such as a magneto.
                          If engine size is such that the rated speed will exceed 3000 rpm, a dissociator to provide up to 1,5 percent hydrogen should be used.

                        A compression-ignition engine must first be converted to a spark-ignition engine in order to operate with ammonia as an automotive fuel.

                AMMONIA was found to be the least suitable alternative fuel, mainly because of a strong emission of unburnt Ammonia (Odour). Ammonia also gave the
               strongest increase in the ignition delay of the pilot injected diesel fuel and the smallest increase in maximum power output and efficiency. The latter effects
                                                          are thought to be due mainly to a very slow combustion of the Ammonia.

                 The physical properties of ammonia are similar to those of propane so that it can be stored as a liquid in an inexpensive, low-pressure tank and burned
               directly in IC automobiles. … With years of experience on the part of the chemical industry, ammonia’s chemical and safety properties are well understood.

                Liquid ammonia may be burned satisfactorily as a fuel in diesel engines at nominal compression ratios by using spark ignition to ignite the injected fuel. 2.
                        At a comparable fuel -air ratio the engine develops approximately 10% less power when operated on liquid ammonia fuel as on diesel fuel.

See reference list for details                                                                                                                                                   21
Ammonia combustion – and now?

›    Ammonia not (likely) to be used in
     a mono-fuel engine ➔low (LPDF,
     Otto type) or high pressure dual
     fuel (HPDF, diesel type) engines                                                                              TDC

›    SI engine will need hydrogen assist
›    Heat of vaporization has to be                                                                                BDC
     taken into account for liquid
     injection
›    Combustion products ➔ H2O
›    Fuel NOx has to be considered
     ➔ SCR required to reduce NOx
›    Nitrous oxide (N2O) emissions can
     become an issue

T. Suzuki, et al., Development of Diesel Combustion for Commercial Vehicles, SAE Technical Paper 972685, (1997).         22
Sticking the landing

                                                                Christiana Figueres: And having committed to ditching diesel and
                                                                becoming carbon neutral by 2050, how does Søren see his
                                                                containerships being fueled in the future?
                                                                Søren Skou: We have identified a couple of pathways on fuel. One is
                                                                ammonia and another one is alcohols. And those two fuels are both fuels
                                                                that can be produced with a starting source of of of green energy. Both of
                                                                those fuel types have, you know, special issues. One is one is, you know,
                                                                alcohol. The flame point is very low. So there’s a safety issue there. The
                                                                other is ammonia is toxic. So, of course, there’s also a safety issue there.
                                                                But we believe we can solve those problems in two to three years. It will
                                                                still be a combustion engine as we know it today, which is good
                                                                because it means there’s a chance we can even retrofit existing ships with
                                                                new pistons and so on. And then three years from now, we expect to
                                                                buy the first order, if you will, the first series of maybe small container
                                                                ships that we can operate in in a defined geographical area. Then we
                                                                can go out and make supply contracts with people that can provide,
                                                                whether it’s ammonia or alcohol or methanol and ethanol. And we can
                                                                fuel the ships that way, get the experience, you know what how it
                                                                works operationally or help make sure the safety works. And then we
                                                                can be ready to start ordering, you know, large ships towards the end of
                                                                this decade. That that’s the pathway that we see. We have to get this
                                                                done by 2030 because we have a ship has a life expectancy of somewhere
                                                                between 20 and 25 years. So we need to start replacing ships by 2030 in
                                                                order to be ready at 2050.

                                                                CIMAC Congress 2010 ( Bergen) @ final panel discussion:
                                                                “ Fuels of the future – What will come next after HFO?”
                                                                2010-2030 The most obvious answer ➔ HFO
                                                                With NOx reduction (EGR, SCR, …) & SOx scrubber …
                                                                And an emerging patchwork of the other alternatives (LNG, biofuels, )     …

https://globaloptimism.com/podcast/85-the-future-of-shipping/                                                                                  23
… and now to something completely different.

                                                                                     "I don't understand the airport run
                                                                                     anymore. With the advent of Uber I
                                                                                     don't understand why you've got to
                                                                                     pick people up from the airport, but
                                                                    Jimmy Carr       you do"

                                                                                     "Because some people pay tax and
                                                                                     have to get trains"

                                                                    Rob Beckett

                                                                                  “Some proper rich dude s#%& to say
                                                                                  Why doesn’t everyone just get a
                                                                                  private car?
                                                                                  Can you just not pay a man to jump
                                                                    Jamali Maddix on his back and run there? “

© Channel 4; https://www.channel4.com/programmes/8-out-of-10-cats                                                           24
… still something different.

                                                                                     "I don't understand the use of
                                                                                     engines anymore. With the advent
                                                                                     of hydrogen and fuel cells. I don't
                                                                                     understand why you've got to burn
                                                                    Jimmy Carr       fuels, but you do"

                                                                                     "Because some people pay freight
                                                                                     rates, fuel bills and have to get to
                                                                                     places”
                                                                    Rob Beckett

                                                                                  “Some proper rich dude s#%& to say
                                                                                  Why doesn’t everyone just get a
                                                                                  hydrogen fuel cell?
                                                                                  Can you just not pay companies to
                                                                                  build new vessels and exchange
                                                                    Jamali Maddix
                                                                                  their machinery? “
© Channel 4; https://www.channel4.com/programmes/8-out-of-10-cats                                                           25
Back to the start

 Ammonia - the obvious choice as a fuel for ships ..?

               No                                              Yes, depending on ‘’individuals’’
                                                                          (regulation, incentives, economics, logistics)

  9 billion NOK Granted funding, over 50% already disbursed
https://www.nho.no/samarbeid/nox-fondet/ / * Status and of 2018
Monty Python / Warner Bros./ Orion Pictures Corporation (USA) / Handmade Films (UK)                                        26
Housekeeping – reference list (1)

 #   Reference                                                                                                              Slide
 1   T. Oke et al., Air Pollution, Urban Climates, p, 294-331, (2017).                                                        3

 2   Equasis, The 2019 World Fleet Report Statistics from Equasis, (2020).                                                   7, 8

 3   UNCTAD, Review of Maritime Transport 2019, UNCTAD/RMT/2019/Corr.1, (2020).                                              7, 8
     ECORYS, Study on Competitiveness of the European Shipbuilding Industry Within the Framework Contract of Sectoral
 4                                                                                                                            8
     Competitiveness Studies – ENTR/06/054, (2009).
 5   Lloyd’s Register, UMAS, Zero-Emission Vessel 2030. How do we get there? (2018).                                          9

 6   Concawe, A review of the options for decarbonizing maritime transport by 2050, Concawe review Vol. 29 Nr. 2, (2021).     9

 7   Lloyd’s Register, UMAS, Zero-Emission Vessel 2030. How do we get there?, (2018).                                         9

 8   DNV GL, Energy transition outlook 2020 – maritime forecast to 2050, (2020).                                             11

 9   ITF, Decarbonising Maritime Transport Pathways to zero-carbon shipping by 2035, OECD, (2018).                           11

10   ICS, Catalysing the fourth propulsion revolution, (2020).                                                               11
     Frontier Economics, E3tech, UMAS, REDUCING THE MARITIME SECTOR’S CONTRIBUTION TO CLIMATE CHANGE
11   AND AIR POLLUTION, Economic Opportunities from Low and Zero Emission Shipping. A Report for the Department for          11
     Transport, (2019).

                                                                                                                                    27
Housekeeping – reference list (2)

 #   Reference                                                                                                           Slide
12   UK Department for Transport, Clean maritime plan (2019).                                                             11
     JSTRA and MLIT, Roadmap to Zero Emission from International Shipping - March 2020 Shipping Zero Emission Project,
13                                                                                                                       15, 22
     (2020).
14   W. Cornelius et al., Ammonia as an Engine Fuel, SAE Transactions, SAE 650052, (1966).                               20, 21

15   J. T. Gray et al., Ammonia Fuel — Engine Compatibility and Combustion, SAE Transactions, SAE 660156, (1967).        20, 21
     E. S. Starkman et al., Ammonia as a Spark Ignition Engine Fuel: Theory and Application, SAE Transactions, SAE
16                                                                                                                       20, 21
     660155, (1967).
     E. S. Starkman et al., Ammonia as a Diesel Engine Fuel: Theory and Application, SAE Transactions, SAE 670946,
17                                                                                                                       20, 21
     (1968).
18   T. J. Pearsall et al., Combustion of Anhydrous Ammonia in Diesel Engines, SAE Transactions, SAE 670947, (1968).     20, 21
     K. Bro et al., Alternative Diesel Engine Fuels: An Experimental Investigation of Methanol, Ethanol, Methane and
19                                                                                                                       20, 21
     Ammonia in a D.I. Diesel, Engine with Pilot Injection, SAE Transactions, SAE 770794, (1977)
20   C. G. Garabedian et al., The theory of operation of an ammonia burning internal combustion engine, (1966).          20, 21

21   T. J. Pearsall, Ammonia application to reciprocating engines, CAE report No. 1054 Volume I, (1967).                 20, 21

22   J. J. MacKenzie et al., Ammonia fuel: the key to hydrogen-based transportation, IEEE 96556, (1996).                 20, 21

                                                                                                                                  28
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