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Air Safety Through Investigation JANUARY-MARCH 2021 Journal of the International Society of Air Safety Investigators Do We Need an Annex 13 for Commercial Space Accidents? page 4 Video-Based Flight Data Reconstruction page 8 Why Did the Helicopter Collide with Trees? page 14 Competency- Based Education: Framework for a More Efficient and Safer Aviation Industry page 19 Analyzing Large and Complex Image Collections page 24
CONTENTS Air Safety Through Investigation Journal of the International Society of Air Safety Investigators FEATURES Volume 54, Number 1 Publisher Frank Del Gandio 4 Do We Need an Annex 13 for Commercial Space Accidents? Editorial Advisor Richard B. Stone By Joseph M. Sedor, Chief, Major Investigations, the NTSB—The author suggests that with Editor J. Gary DiNunno the growth of global commercial and governmental space vehicle launches more mishaps Design Editor Jesica Ferry may become inevitable and perhaps space flight safety professionals will require interna- Associate Editor Susan Fager tionally recognized rules and procedures similar to Annex 13. ISASI Forum (ISSN 1088-8128) is published quar- 8 Video-Based Flight Data Reconstruction terly by the International Society of Air Safety By Dr. Marcus Bauer, Managing Director, iwiation—The author observes that traditional Investigators. Opinions expressed by authors do safety investigation data may not always be available. He notes that video footage from wit- not necessarily represent official ISASI position nesses with their mobile phones or from security cameras is becoming more prevelent and or policy. can be effectively used to recontruct flight data, aircraft attitude, descent rate, and ground Editorial Offices: Park Center, 107 East Holly Ave- speed. nue, Suite 11, Sterling, VA 20164-5405. Telephone 703-430-9668. Fax 703-430-4970. E-mail address, 14 Why Did the Helicopter Collide with Trees? isasi@erols.com; for editor, jgdassociates@ By Koji Fukuda, Deputy Investigator for Aircraft Accidents, Japan Transport Safety starpower.net. Internet website: www.isasi.org. Board—The author describes a novel accident investigation approach using drone and ISASI Forum is not responsible for unsolicited video images, sound recordings, and reenacting the flight path with another helicopter of manuscripts, photographs, or other materials. the same type. Unsolicited materials will be returned only if submitted with a self-addressed, stamped enve- 19 Competency-Based Education: A Framework for a lope. ISASI Forum reserves the right to reject, More Efficient and Safer Aviation Industry delete, summarize, or edit for space con- By Dr. Flavio A.C. Mendonca, Ph.D., Assistant Professor; Dr. Julius Keller, Ph.D., Assistant siderations any submitted article. To facilitate Professor; and Dr. Brian Dillman, Ph.D., Associate Professor, Aviation and Transporta- editorial production processes, American Eng- lish spelling of words is used. tion Technology, Purdue University—The authors examine how evidence-based training can help identify, develop, and evaluate the pilot competency requirements to safely operate Copyright © 2021—International Society of Air in a commercial air transport environment. Safety Investigators, all rights reserved. Publica- tion in any form is prohibited without permis- 24 Analyzing Large and Complex Image Collections sion. ISASI Forum registered U.S. Patent and By Floris Gisolf, Dutch Safety Board Investigator and Data Analyst for the Maritime De- T.M. Office. Opinions expressed by authors do partment; Zeno Geradts, Senior Forensic Scientist at the Netherlands Forensic Institute not necessarily represent official ISASI position of the Ministry of Security and Justice at the Forensic Digital Biometrics Traces Depart- or policy. Permission to reprint is available upon ment; and Marcel Worring, Computer Science Professor, University of Amsterdam—The application to the editorial offices. authors review the Dutch Safety Board’s Flight MH17 investigation and the considerable Publisher’s Editorial Profile: ISASI Forum is print- amount of images that had to be sorted, catalogued, and saved or rejected. They consider ed in the United States and published for profes- methods and proceudres that could have made the process more efficient and may be useful sional air safety investigators who are members in future investigations. of the International Society of Air Safety Inves- tigators. Editorial content emphasizes accident investigation findings, investigative techniques DEPARTMENTS and experiences, regulatory issues, industry ac- cident prevention developments, and ISASI and 2 Contents member involvement and information. 3 President’s View Subscriptions: A subscription to members is pro- 28 News Roundup vided as a portion of dues. Rate for nonmem- 30 ISASI Information bers (domestic and Canada) is US$28; Rate for 32 In Memoriam nonmember international is US$30. Rate for all libraries and schools is US$24. For subscription information, call 703-430-9668. Additional or ABOUT THE COVER replacement ISASI Forum issues: Domestic and Canada US$4; international member US$4; do- mestic and Canada nonmember US$6; interna- NASA announced on Dec. 9, 2020, that 18 astronauts were selected to train for tional nonmember US$8. the Artemis missions designed to return humans to the lunar surface. As com- mercial space missions are on the rise in the United States and other nations, the question for ISASI: Do we need a space annex to provide international space safety procedures and investigation authority similar to Annex 13 here on Earth? (See page 4.) Fused photo of a super moon by Gary DiNunno. INCORPORATED AUGUST 31, 1964 2 • January-March 2021 ISASI Forum
PRESIDENT’S VIEW REHABILITATING PARKED AIRCRAFT FOR FLIGHT IT’S GOING TO TAKE A LOT OF PEOPLE AND A LOT OF TIME TO GET THINGS GOING AGAIN. AND IF YOU'VE GOT LESS PEOPLE, IT’S GOING TO TAKE MORE TIME. — STEPH SMITH I wish everyone a good and safe new year. As 2021 began, runs in accordance with the aircraft maintenance manual. we’re still facing individual and air safety professional diffi- “These are done to ensure the engines are still performing as culties throughout the world—both trying to stay healthy expected and that the long-term storage hasn’t caused any det- during the pandemic and surviving the resulting economic rimental effects to any of the systems that wouldn’t be obvious turmoil that’s wrecked national economies and left many just by looking at them,” said Smith. But Scott stressed that people permanently unemployed or temporarily furloughed. it will take a considerable amount of time to get everything There’s hope now for a better future as vaccines and improved flying again given the volume of maintenance work that needs medical treatments move from their development stage to ini- to be done and the number of engineers who’ve been laid off tial distribution and eventually become widespread. Recovery during the pandemic. “It’s going to take a lot of people and a for global health and the revival of the aviation industry will lot of time to get things going again,” Smith remarked. “And if still require years of coordination, cooperation, and careful you’e got less people, it’s going to take more time.” observation. “With some of the newer aircraft, these tests need to be fol- In my last “President’s View” and in my video on ISASI’s lowed in the exact order and to the exact second, otherwise it website, I mentioned remaining vigilant about safety issues can fail the test and set you back a few hours,” she observed. as mothballed aircraft are returned to service. Last Decem- “Once the maintenance work packs are cleared and certified, ber, Kathy Scott, a CNN reporter, provided some interesting the engineer can then sign the aircraft off as airworthy. They’re interviews with a manager of a site in Alice Springs, Austral- the final signature that says, ‘I'm happy that everything has ia, where unused aircraft are stored, and a certified aircraft been done correctly. I’m now releasing the aircraft to service.’ engineer and the commercial director of an aviation services That final signature is what the captain will see to then sign the logbook for the aircraft,” noted Smith. company. Scott observed that more than two-thirds of the Mike Cone, commercial director of eCube, an aviation world’s commercial aircraft were grounded in 2020, and some services company, told Scott that engineers must religiously 31 percent are still in storage. The Asia Pacific Aircraft Storage follow procedure when reactivating an aircraft. Cone also (APAS) facility still has twice its usual number of jets, now observed that only companies approved by national airwor- about 150, and has increased its capacity to more than 200, thiness authorites can perform this maintenance. He said said APAS managing director Tom Vincent, who expects de- no aircraft stored at eCube facitities in Spain and the United mand to rise in 2021. Vincent observed that getting these air- Kingdom have returned to the flightline (at the time of this craft back on the line requires an extensive program prescribed CNN interview). by the maintenance manual provided by each manufacturer Cone speculated that the before a certificate of release to service can be signed. “more marketable” aircraft such Scott also learned there are a myriad of usual problems that as the Airbus A320 and the must be resolved in these rehabilitation programs. There’s B-737 will return to passenger more than just removing engine protectors and tape covering flight and that other aircraft every hole, port, or probe, according to Licensed B1 aircraft may undergo passenger to cargo engineer Steph Smith. For example, bugs (wasps have a way of conversions. Vincent suggested nesting in hard-to-reach places), water, or debris can invade that newer aircraft will leave his aircraft systems. Smith estimated that getting a widebody facility first as demand returns. aircraft ready for flight takes about 100 staff-hours, and a nar- Smith commented that the rowbody aircraft takes about 40—depending on the size of the “greener” more sustainable aircraft and the length of storage time. aircraft types will survive this Frank Del Gandio She commented that engineers have to do a series of engine downturn. ISASI President January-March 2021 ISASI Forum • 3
Joseph M. Sedor DO WE NEED AN ANNEX 13 FOR COMMERCIAL SPACE ACCIDENTS? By Joseph M. Sedor, Chief, Major Investigations, the NTSB T (Adapted with permission from the author’s he growth of the U.S. commercial space industry has accelerated over the last technical paper Do We Need an Annex 13 for Commercial Space Accident several years; FAA-licensed commercial launches have increased from four in Investigations? presented during ISASI 2010 to 33 in 2018. This increase was partly the result of policy changes after 2019, Sept. 3–5, 2019, in The Hague, the the retirement of the space shuttle that have required NASA to use commer- Netherlands. The theme for ISASI 2019 cial launch/reentry systems for International Space Station resupply and astronaut was “Future Safety: Has the Past Become transfer. Therefore, commercial space launches and reentries will likely continue to Irrelevant?” The full presentation can be increase, which will inevitably result in more mishaps. found on the ISASI website at www.isasi. Over the last 25 years, the NTSB’s Office of Aviation Safety (OAS) has been devel- org in the Library tab under Technical oping technical expertise and building relationships with stakeholders involved in Presentations.—Editor) this emerging mode of transportation to ensure that the NTSB and stakeholders are prepared to investigate any commercial space accident or incident. Although there are similarities between commercial space and aviation investigations, the industry structure, technologies, national security laws, and international treaties that govern space operations dictate that the investigations will be considerably different. Ulti- mately, these differences will also drive how states interact during an international accident or incident investigation. The NTSB has been leading or supporting commercial space accident investiga- tions for more than 25 years and has conducted two major space vehicle investiga- tions. In 1993, the NTSB investigated the procedural anomaly that occurred during the launch of an Orbital Sciences Corporation Pegasus expendable launch vehicle. The investigation found safety issues related to command, control, and communica- tions responsibility; launch crew fatigue; launch interphone procedures; efficiency 4 • January-March 2021 ISASI Forum
of launch constraints; and the lack of Commercial Space Transportation regulations, AST regulations refer to any common launch documents. In its final Department person aboard a commercial space vehi- report, the NTSB issued 17 safety recom- The space industry has historically been cle who is not a crewmember as a “space mendations to the Department of Trans- led by the government and military, flight participant” and not a “passenger.” portation, NASA, and Orbital Sciences. so the commercial sector is relatively In addition, these space flight partici- In 2014, the NTSB investigated the young, especially when compared to pants are required to acknowledge the accident of the SpaceShipTwo reusa- the aviation industry. The U.S. commer- risks by signing an “informed consent” ble suborbital spaceplane that broke cial space industry officially launched that identifies the risks or probable loss up during a rocket-powered test flight, in 1984 when the Commercial Space during each phase of launch/reentry and killing the copilot. The NTSB identified Launch Act (Space Act) was signed into the safety record of the launch/reentry safety issues regarding the lack of human law. The Space Act created the Office of vehicle type (describing the launch/reen- factors guidance for commercial space try failures, if any). The launch/reentry Commercial Space Transportation (AST) operators, the efficacy and timing of the operator must also purchase a specific in the Department of Transportation, preapplication consultation process, lim- amount of liability insurance, deter- and in 1995, AST was moved within ited interactions during the experimen- mined by AST for each launch, to cover the FAA. The mission of the FAA AST is tal permit evaluation process, deficien- any third-party loss (injury, death, prop- to ensure protection of the public and cies in the evaluation of hazard analyses, erty damage, etc.), which can be up to property; protect national security and and the need to improve the lessons $500,000,000. Since this liability amount foreign policy interests of the United learned database. The NTSB issued a might be insufficient for an exceedingly States; and to encourage, facilitate, total of 10 recommendations to the FAA’s “bad day,” the Space Act also requires and promote U.S. commercial space Office of Commercial Space Transpor- the federal government to indemnify transportation. As part of its oversight tation and the Commercial Spaceflight launch/reentry companies for claims responsibilities, the FAA AST issues Federation. that exceed their required insurance licenses and experimental permits for In addition to these NTSB-led investi- coverage, which could be up to $3 billion commercial launches and reentries of gations, NTSB investigators have assist- (in 2016 dollars). orbital and suborbital rockets. However, ed in multiple spacecraft accident inves- unlike the FAA’s aviation regulatory goal tigations. Throughout the seven-month of providing the safest system in the NTSB Relationship with Commercial Columbia space shuttle investigation in world, the U.S. Congress has charged the Space 2003, more than 40 NTSB investigators AST to primarily focus on protection of NTSB involvement with the commercial assisted both the Columbia Accident the public—and not “mission assured- space industry is similar to the aviation Investigation Board and NASA with bal- ness.” industry. The NTSB investigates any listic analysis, debris recovery, wreckage This is not to say that the U.S. Congress launch/reentry accidents and certain examination, and vehicle reconstruction. does not want a safe commercial space incidents, and that authority is derived Several NTSB investigators also assisted industry. The Space Act, which was most from the NTSB’s general authority NASA in 2004 with the investigation of recently amended in 2015, states that the under 49 Code of Federal Regulations the Genesis sample-return capsule that FAA AST should “encourage, facilitate, (CFR) 1131(a)(1)(F), which states that crashed into the Utah desert. NTSB and promote the continuous improve- the NTSB shall investigate “any other investigators documented the accident ment of the safety of launch vehicles accident related to the transportation scene, organized the wreckage recov- designed to carry humans.” However, of individuals or property when [the ery, and examined the vehicle’s wiring Congress also does not want to discour- accident is] catastrophic.” Although this harness for evidence of micrometeorite age industry development since human statement is not as clear as 49 CFR 1131 impact damage. space flight is still inherently risky. So (a)(1)(A), which states that the NTSB More recently, NTSB investigators the Space Act includes a provision for a shall investigate all “aircraft accidents,” have observed or taken part in several “learning period,” which limits any regu- the NTSB’s interpretation of this statute operator-led mishap investigations, in- lation “restricting or prohibiting design is reasonable and is accepted by the cluding the October 2014 Orbital Science features or operating practices” unless commercial space industry. (ATK) Antares engine failure shortly resulting from an accident that caused a The process to clearly specify the after liftoff; the June 2015 launch failure serious injury or fatality to a person on NTSB’s authority to investigate commer- of the SpaceX CRS-7 mission; the Sep- board, or from a serious incident that cial space accidents has begun; however, tember 2016 pad explosion of the SpaceX almost caused a serious injury or fatality. statutory changes are seldom fast. In Falcon 9 with the Amos-6 communica- This learning period, also known as the addition to the NTSB statutory authority, tions satellite; and the April 2019 SpaceX human space flight regulation morato- the NTSB also entered into a memoran- Dragon explosion that occurred during rium, is currently in effect until October dum of agreement (MOA) with the FAA a ground test. This “on-the-job training” 2023. in 2000 to ensure both agencies under- has provided NTSB investigators with This is quite different from aviation stand when the NTSB would initiate an significant and critical experience in the regulations that have developed over investigation of a nonmanned commer- commercial space industry, which has the years to cover almost all aspects cial launch accident. The MOA defines helped the OAS to prepare to lead the in- of an aircraft design and operational an accident that the NTSB would inves- vestigations of future commercial space rules to ensure and improve the safety tigate as a mishap when any portion of accidents and incidents. of passengers and crew. Unlike aviation a commercial space vehicle or payload January-March 2021 ISASI Forum • 5
impacts outside the impact limit lines; a rather than just accidents and incidents. vehicle and/or range is grounded until at fatality or serious injury to a person not The NTSB will likely issue its own defi- least the initial causes are determined. associated with the launch activities; or nitions along these lines in the next few Therefore, the OAS’s investigative pro- damage greater than $25,000 to property years. cess will likely have to be accelerated, not associated with the launch activities. As indicated by these definitions, although even targeting 8–12 months This agreement was initiated during a it is clear that it takes a more serious for a final report may be too long. To ad- time when human space flight and com- mishap to constitute a commercial space dress this issue, NTSB staff is evaluating mercial reentry operations were not an- accident; an event involving an aircraft the possibility of modified procedures to ticipated for many years; thus, although is classified as an accident if there is sub- release preliminary analytical findings the MOA is still in effect, it is out of date stantial damage to the aircraft of serious (prior to the final report) to allow the and does not address those operations. injury to a person. Loss of the space resumption of launches or reentries. Work on updating this outdated MOA vehicle alone does not automatically Probably the most significant differ- is ongoing. In addition to this MOA, the necessitate an NTSB investigation. How- ence between an aviation and space NTSB has an MOA with the FAA and the ever, now that the industry is moving investigation will be in the transparency U.S. Air Force that defines the relation- toward human spaceflight, should a mis- of the investigation. Normally, the NTSB ship between all three agencies during hap occur, the NTSB would investigate it releases factual data through press con- space investigations and describes the if there is a fatality or serious injury. ferences (while on scene), press releases participation and information exchange As previously discussed, the NTSB has (post on scene), and then via the pub- procedures. been engaged with the space industry lic docket, which contains all relevant Although NTSB regulations do not for the last 25 years through our com- factual information NTSB investigators contain specific definitions related to mercial space program within the OAS. collected during the investigation. The commercial space mishaps, 14 CFR 401.5 The program has matured along with NTSB even has the authority to release contains definitions for commercial the industry to ensure that the NTSB is confidential commercial information space launch and reentry accidents or prepared to investigate any future space (proprietary data)—which is normally incidents that assist the OAS in deter- vehicle accident or incident. The goals of protected—to support the conclusions, mining whether to initiate an investi- the NTSB’s commercial space program safety recommendations, or the probable gation. A launch accident is when there are to develop the specialized investiga- cause of an accident. is a fatality or serious injury to a space tive processes and procedures necessary However, the space industry has flight participant or crewmember; a to investigate this emergent mode of regulations (export control policies) in fatality or serious injury to any person transportation, build critical relation- place to safeguard critical defense-re- who is not associated with the flight; ships with industry stakeholders, and lated technologies in order to protect impact of launch vehicle, its payload, ensure that NTSB investigators have the U.S. national security and foreign policy or any component outside the impact specialized knowledge necessary to lead objectives: the International Traffic in limit lines ( for expendable) or outside a commercial space investigations. Arms Regulations (ITAR) and the Export designated landing site ( for reusable); or Administration Regulations (EAR). The damage to third-party property greater NTSB is not exempt from these regula- than $25,000. A reentry accident occurs Aviation and Commercial Space tions and cannot release data that is sub- when the reentry vehicle, its payload, or Industries Differ ject to ITAR or EAR, even if it is directly any component impacts outside a des- Although there are some similarities related to the probable cause. Thus these ignated reentry site; a fatality or serious with aviation, there are distinct and regulations would impact the NTSB’s injury to a space flight participant or unique aspects of commercial space ability to release information on space crewmember or a person not associated investigations that necessitate they be accidents. with the reentry; or damage to third-par- investigated as its own distinct mode As a result, the OAS has developed an ty property greater than $25,000. of transportation. As with all modes of internal procedure to work with the U.S. In addition, for those mishaps that do transportation, the NTSB will use the Department of State and Department not rise to the level of an accident, the party system to investigate commercial of Commerce to review all factual data/ regulation also contains definitions for space accidents/incidents. The overall reports and the final report before public launch and reentry incidents to better structure will be similar to major avia- release. This extensive review process define what mishaps the NTSB would tion investigations but will likely have will inevitably delay the release of factual likely investigate. A launch/reentry fewer parties to the investigation since information until the end of the inves- incident is an unplanned event during most of the rocket and vehicle compo- tigation rather than being released as the launch or reentry that would involve nents will be produced by the launch soon as possible (typically about six a malfunction of a flight safety system or operator. In addition, the OAS’s goal for months into the investigation for major safety-critical system or a failure of the completion of major aviation accident investigations). The ITAR/EAR review license’s or permittee’s safety organiza- reports is to issue a final report within will also likely result in extensive redac- tion, design, or operations. The FAA AST 12–18 months, which is acceptable in the tions to the factual reports contained has recently proposed to modify these aviation industry since normal opera- in the public docket. Even more signif- definitions to more closely align with tions generally continue throughout that icantly, on a highly technical accident, those used by the military and NASA by timeframe. However, for every launch or portions of the final report may also have having four “classes” of mishap events reentry accident to a space vehicle, the to be redacted, and, in extreme cases, 6 • January-March 2021 ISASI Forum
the NTSB may be required to hold the to the unique aspects of the state conducting the launch (any broad/universal final board meeting in a closed session the commercial space safety findings would be released by the launching state). in order to discuss data that is ITAR-/ industry (as discussed in EAR-restricted. For an agency that this paper). One of the In Conclusion normally prides itself on openness and more significant differ- Given the domestic and international regulatory transparency, these restrictions on the ences between space and environment, the national security laws, and the unique release of data will be a challenge, and aviation is that launch technical structure of the industry, I do not believe an appropriate public/media education operators are typically that—at this time—a formal “commercial space Annex effort will be necessary to communicate the manufacturer and 13” is necessary. However, informal international why the restrictions are essential. operator of their vehicle, cooperation will be vital to ensuring that safety investi- Any commercial space orbital launch unlike aviation where gators are prepared to meet the technical and organiza- or reentry accident could become an there are separate man- “international” accident depending on tional challenges of investigating commercial space ufacturers and separate the trajectory of the launch/reentry. operators around the vehicle accidents. The existing Annex 13 aviation Space operations are governed by an world. accident investigation authorities and professional international treaty entitled the “Treaty Accordingly, using organizations—such as ISASI—will serve as excellent on Principles Governing the Activities Annex 13 terminology, resources in building these relationships. The collabora- of States in the Exploration and Use of the state that author- tive efforts between state authorities will help the Outer Space,” commonly referred to as ized the launch would investigative community refine the specific processes the Outer Space Treaty. This treaty has be the state of registry, and procedures for investigating commercial space driven much of the U.S. space regulation design, manufacture, accidents, discover or develop training opportunities, structure. Although the treaty does not and operator, and the gain understanding of various regulatory structures, and directly address accident investigation, state where the vehicle observe commercial space operations. At some point in it does address the responsibilities of or components impact- the future, a more formal safety structure may be needed each state in the event of a mishap. If ed would be the state as the commercial space industry grows and matures a launch or reentry vehicle impacts in of occurrence Although (point-to-point service, etc.). However, until that time, another state’s territory, that state has the state of occurrence the spirit of international cooperation, which has been two responsibilities: render “all possible would have a considera- cultivated by Annex 13, will help ensure that the investi- assistance” to any persons on board and ble need to understand gative community is prepared to assist this emerging to “safely and promptly” return persons the facts, conditions, and mode of transportation to improve safety following any and the vehicle or components. circumstances of the ac- commercial space mishap. Article VII of the Outer Space Treaty cident, it would be nearly declares that the state that authorized impossible for the state the launch or reentry is “internationally of occurrence to conduct liable” for damage caused by the vehicle a thorough investigation or components to any persons or proper- of the mishap, since the ty. This type of liability-focused language expertise resides entirely likely stemmed from the fact that when with the launch opera- Joseph M. Sedor, chief of major investigations for the NTSB, the treaty was originally developed in tor—especially since the delivers his technical presentation during ISASI 2019. 1967 all the space operations were one- operator would likely be of-a-kind rockets operated by state gov- prohibited by law (due ernments. The Outer Space Treaty does to export regulations) to encourage international cooperation transfer information. multiple times throughout the treaty; Likewise, the ITAR and for example, Article X says that states EAR national security should afford an opportunity to other regulations would also states to observe launches and reentries. make it difficult for the Cooperation, of course, is essential for state of occurrence to conducting international investigations, send observers to a state but a state’s specific rights and respon- of the operator-led inves- sibilities also need to be defined for any tigation. Furthermore, future international investigative treaty. if there are no distinct ICAO Annex 13 has provided the basic operators of the accident structure for international aviation launch or reentry vehicle investigations for more than 50 years, de- in the state of occur- tailing the cooperation necessary as well rence, there would be no as a state’s rights and responsibilities safety reason for them to during an investigation. However, the conduct an investigation standards and recommended practices since any lessons learned in Annex 13 are not directly applicable would likely only affect January-March 2021 ISASI Forum • 7
Video-Based Flight Data Reconstruction By Dr. Marcus Bauer, Managing Director, iwiation (Adapted with permission from the author’s technical paper Video-Based Flight Data Reconstruction of the Amazon Prime Air B-767 Accident, Trinity Bay, U.S.A., 2019, submtted for ISASI 2020 in Montréal, Qué., Canada. ISASI 2020 was postponed until 2021 due to COVID-19 re- strictions. The full technical paper can be found on the ISASI website at www.isasi.org in the Library Dr. Marcus Bauer tab under Technical Presentations.—Editor) Introduction recalculate a flight path and thus the flight The sole objective of an investigation into history without flight data recorder (FDR) an aircraft accident or incident conducted data or radar information. The physiology under the provisions of Annex 13 shall be and psychology of an eyewitness have the prevention of accidents and incidents. been evaluated; however, the method can The purpose of this paper is to encour- age an additional investigation means to also process video information to approxi- mate flight data. “Flight the existing procedures, practices, and techniques that can be used in aircraft The methodology has been applied al- ready and successfully in several investiga- data that is accident investigations. The investigation of air accidents is tions, using video information in examples such as reconstructed based on available data and information to determine the root cause. Flight record- • AS350 Mid-Air Accident, La Rioja, Argentina, BEA, 2015, based er data, radar data, and wreckage anal- ysis can provide important information. • EC145 Accident, Hautes-Pyrénées, France, BEA-É, 2016, and on video However, in some air accidents, some if • Gazelle Mid-Air Accident, Carcès, information is not all of these sources of information applicable!” France, BEA-É, 2018. may not be available to investigators. In recent years, more and more video footage The iwi method allows to approximate is available, either from witnesses who flight path as well as aircraft attitude and recorded the accident with their mobile ground speed. The accuracy of the recon- phones or videos recorded by security structed data is influenced by multiple cameras. This information can be used to technical factors. reconstruct flight data, aircraft attitude, In order to reconstruct the elevation, descent rate, and ground speed. the following factors must be considered and computed for the error calculation as the observed value versus the true value of Thesis a measurement: This paper represents the potential and the implementation of using video infor- Figure 1. Angular deviation in elevation depending on reference object, eyepoint (left), position of mation to reconstruct the flight history reference object (middle), and observed object location (right). and the flight path in detail. The consist- ency of the reconstructed information will be explained as well as how it has been validated. The Methodology In the frame of my doctoral thesis, the reconstruction methodology iwi® was developed in 2009, based on eyewitness reports in the field of aircraft accident investigation. The development has been based on the overview of existing appli- cations and the existing problematic to 8 • January-March 2021 ISASI Forum
• Δd_xyGPS: Video location accuracy (latitude and longitude) in meters. • Δd_zGPS: Video location accuracy (altitude) in meters. • Δd_xyZPos: Location accuracy of reference objects (latitude and longi- tude) in meters. • Δd_zZPos: Location accuracy of refer- ence objects (altitude) in meters. Formula 1 • Ratio of the recorded object resolu- tion in pixel and object size in meters. With reference to Figure 1, the formula considers different errors. To place the video informationin in 3-D, a reference object (Obj) as well as the observer (O) location are required. By knowing the positions of “O” and “Obj,” the minima and maxima altitude of the aircraft can be cal- Formula 2 culated by the formula below. The default error tunnel (grey cone) is the result of an aproximated model, showing the possible area where the altitude of the observed object was located. The error tunnel dimension is based on the known errors, such as the camera’s position accuracy, as well as the video resolution. Another influ- encing factor of the default tunnel’s size is the distance between the observer and the reference point, as a small miss-position- ing of the observer resulting in a variation of the observed object’s height. As the var- iation gets larger, the closer the reference object is relative to the position (latitude/ longitue) to the observer. Formula 1 is used with its derivations to calculate the elevation error based on the reconstructed distance to the object. In azimuth, the following factors must Figure 2. Geometry for calculating the error in azimuth, from witness/camera location via Obj. (reference object) to reconstructed aircraft location (R). be considered for error calculation: • Video location accuracy (latitude and longitude) in meters. • Location accuracy of reference objects (latitude and longitude) in meters. • Ratio of the recorded object resolu- tion in pixel and object size in meters Figure 2 illustrates the formula for the calculation of the observed object’s (R) position in latitude and longitude. The ob- server (O) requires (you are here) as well a reference point (Obj), which indicates the reference to the observed object’s position. By knowing the exact position of “O” and “Obj,” the exact position in longitude and latitude can be provided by the formula shown hereinafter. Formula 2 is used with its derivations to calculate the azimuth error based on the Figure 3. Aerial view of main debris field looking northwest. January-March 2021 ISASI Forum • 9
reconstructed distance to the object: The Evaluation Case On Feb. 23, 2019, the Amazon Prime Air cargo aircraft that was operated by Atlas Air flew from Miami, Florida, to Houston, Texas, and during the arrival phase the Boeing 767-375BCF entered a rapid descent from 6,200 feet and im- pacted into a marshy bay area around 40 miles away from Houston’s George Bush Interconti- nental Airport (see Figure 3, page 9). Two security cameras captured the last 5 seconds of the aircraft in a steep, generally wings-level attitude until impact with the swamp. For our own interest, the iwi® method- ology was applied to validate the latest meth- odology developments, reconstructing flight Figure 4. Surveillance camera video. Figure 5. Surveillance camera video. path, aircraft attitude, and ground speed based on the available video information. The results were shared with the NTSB before the black box could be recovered. Flight Data Reconstruction and Data Com- parison Two video recordings were available from two different locations. They were used to create panoramic images with aircraft positions and video time stamps. The video distortion was corrected using the dedicated lens correction profile (see Figures 4 and 5). The resolution of the video influences the Figure 6. Camera location shown in Google Earth. data reconstruction accuracy as well as the precision of the time stamp information. Video frames at every second were selected to ensure maximum accuracy. The security camera re- cording frequency was approximately one frame per second. The GPS location of both cameras was iden- tified, as shown in Figure 6, using Google Street View, as well as the location of reference objects like buildings and trees, as shown in the video. The location accuracy was defined with +/- 16 feet in latitude/longitude and altitude. The Figure 7. Lines of sight of witness statement (left) and reconstructed location with reference objects were used to place the image error (right). information within the 3-D environment. All data collected was imported into the recon- struction software called Immersive Witness Analyzer, which sets all lines of sight consider- ing reference objects. The software estimates the reconstructed flight path considering potential error information using the specified and decribed formulas. To estimate the aircraft’s attitude at different locations along the flight path, a 3-D model of a B-767 was placed and adjusted with respect to the video image frame rate. The left image in Figure 7 shows the lines Figure 8. Single frame of video showing the B-767 behind trees (left) and with of sight from the perspectives of two security overlay of 3-D object (right). cameras. The intersection of both lines ap- 10 • January-March 2021 ISASI Forum
proximates the position of one position of the observed object as shown in the right image. In this case, the B-767’s position (intersection of both lines of sight) was located, considering the potential errors. The images in Figure 8 show one single frame of Figure 9. Attitude error +/-10 degrees visualized (blue/cyan), heading (left), pitch (middle), roll (right). the video. The left image shows the outline of the aircraft behind trees. To determine the attitude of the aicraft, a 3-D model of a B-767 was placed in the 3-D software applica- tion at the reconstructed position and the attitudes of the aircraft such as heading, pitch, and roll were adjusted until the objects fitted best to the outline in the image. The accuracy for attitude reconstruction depends on the resolution of the frame. However the potential error can be up to +/- 10 degrees based on experience. To better explain the reason for the experi- enced size of the error in attitude, Figure 9 shows the visual differences. The modified values for +/-10 degrees are visu- alized in blue and cyan and overlayed. Based on Figure 10. Illustration of the reconstructed flight path with error tunnel (white circles) that shows the line of sight from the first observing camera (light blue) and second observing camera (dark blue). the experience of several reconstructions and video data, a good fit could be determined within the maximum error of +/-10 degrees for all three axis. The reconstructed flight path was compared to the original FDR data (shown in Figure 12, page 12) that was recovered from the B-767 wreckage. Figure 11 shows in latitude and longitude the flight path that could be reconstruct- ed in black. The original flight path (grey) is close to the reconstructed path Figure 11. Reconstructed flight path (black), FDR flight path (grey), and error tunnel (blue). (black) and within the January-March 2021 ISASI Forum • 11
error tunnel (blue). To better compare the difference be- tween both, the extrapolated flight path from the video method and the recorded flight path from the FDR, the distance was calculated in feet and shown along the time in Figure 13. The solid blue line describes the difference in latitude and longitude in feet between the reconstruct- ed position and the recorded FDR data. The graph with dotted blue line shows the maximum possible distance, known as Figure 12. Recovered black box (left) and ADS-B flight path data (right). error tunnel, based on the formulas. The achieved accuracy of the reconstructed flight path was in a range of between 50 and 150 feet, finally within the error tun- nel (see Figure 13). Figure 14 shows the reconstructed altitude (light blue) of the airplane and the recorded FDR altitude data (light grey). The reconstructed altitude is within the error tunnel shown in dark grey, dotted blue, with the exception of the beginning from 0.0 to 0.25 seconds, when the aircraft was shown only partially in the first frame. This may have resulted in a larger error Figure 13. Distance in feet between reconstructed and recorded FDR (blue) and error in the early portion of the calculation. tunnel (dotted blue). Finally, the difference in calculated verses FDR recorded altitude was between 32.7 and 171.9 feet. Since the video could be synchro- nized with the time base, using the video frame time stamps, a reconstruction of the ground speed and descent rate was possible. Based on the calculated decent rate (black) in feet/minute, Figure 16 shows that the aircraft reduced its descent rate from -39.800 feet/minute to -15.000 feet/ minute. The recorded FDR data showed that the B-767 reduced its decend rate from -28.000 feet/minute to -18.240 feet/ minute within 2 seconds. The difference between the reconstructed data and re- Figure 14. Reconstructed altitude (light blue), FDR altitude (light grey), error tunnel (dark corded FDR data showed in the beginning grey, blue dotted), and difference (blue). quite a large difference up to 10,000 feet/ minute. This was possibly due to the fact that the aircraft was only partially visible in the video and that the recording rate of the security camera was a relatively low one frame per second, as shown in Figure 15. Since the video could be synchro- nized with the time base, using the video frame time stamps, a reconstruction of the ground speed and descent rate was possible. Based on the calculated decent rate Figure 15. First frame of video showing aircaft only partially. (black) in feet/minute, Figure 16 shows 12 • January-March 2021 ISASI Forum
“Flight data that is reconstructed based on video Figure 16. Calculated vertical speed (black), recorded FDR vertical speed (light blue), and information is difference value (blue). applicable!” that the aircraft reduced its descent rate from -39.800 feet/minute to -15.000 feet/ minute. The recorded FDR data showed that the B-767 reduced its decend rate from -28.000 feet/minute to -18.240 feet/ minute within 2 seconds. The difference between the reconstructed data and re- corded FDR data showed in the beginning quite a large difference up to 10,000 feet/ minute. This was possibly due to the fact that the aircraft was only partially visible in the video and that the recording rate of the security camera was a relatively low one frame per second, as shown in Figure Figure 17. Calculated ground speed (black), FDR ground speed (light blue), and difference 15. value (blue). Figures 18 and 19 show the reconstruct- ed attitude data for heading (dotted lines), roll (blue), and pitch (dotted lines). The calculated data is shown as dotted lines. The heading, pitch, and roll values fit very well with an offset of less than +/- 10 degrees. Conclusion The reconstruction of flight data based on video information is capable, and the data is applicable. The accuracy of the recon- structed data depends on the location Figure 18. Reconstructed heading attitude (dotted lines) and recorded FDR heading (full accuracy of the video source position line). and reference objects, as well as on the frame rate of the video and its resolution. Further, the attitude data could be recon- structed very well within the experienced accuracy. The more video sources that are aviala- ble, the better the approximated positions can be calculated and cross-checked. In parallel to the increase of digital data, more and more video footage is available. The capability of this method can support to reconstruct data, based on video information, but also the combination of recorded data and video information can Figure 19. Reconstructed pitch/roll data (dotted lines) and recorded FDR data (full lines). provide additional important details. January-March 2021 ISASI Forum • 13
Why Did the Helicopter Collide With Trees? Investigating the Causes from Analysis of Images and Sounds By Koji Fukuda, Deputy Investigator for Aircraft Accidents, Japan Transport Safety Board C urrently, 75 helicopters are operated Onsite Investigation by 55 local governments in Japan The three investigators went to the site the for the purpose of firefighting and next day. The accident site was on a snowy disaster prevention. For similar mountain, and the roads leading to the site purposes, there are other services such as were not cleared. The large rescue vehicle emergency medical service (EMS), police, the had reached near the site. Our rental car had Coast Guard, and the Self Defense Force. The studless tires, so I thought it was fine, but it firefighting disaster prevention helicopters was useless. I had to push the car many times are operated under guidelines made by each on a road like an inclined ice rink that was local government independently. They are hard to walk. single-pilot operations even though they are medium-sized helicopters of about 5 tons. Lesson 1: Select a four-wheel-drive car on snowy The pilots are not required to have instrument roads. Not enough with studless tires. flight licenses. And crews are not transferred among other local government teams. This case is an example of a firefighting and disas- Drone Investigation This JTSB accident investigation was the first ter prevention helicopter accident in which time the agency used a drone to collect onsite all nine people were killed. The helicopter was data. The drone was used not only to take not equipped with a recording device such as photographs from above the crash site, but a black box, so the investigation required con- also allowed the investigators to create one siderable effort to determine what occurred fine 2-D image (Ortho Mosaic) or 3-D images and why it happened. by analyzing the image data taken contin- There was a mysterious video taken on uously and the data of the position and the the aircraft that seems to show that when altitude of the drone. approaching trees, the helicopter collided with the trees without avoidance. To get a Lesson 2: The effectiveness of the drone for real sense of the accident, investigators were accident investigation is not just to obtain aerial required to conduct a drone investigation and photos. to analyze the images and sounds recorded in the video in various novel ways. Location Survey (Laser Range Finder and Summary of the Accident GPS Receiver) (Adapted with permission from the On Sunday, March 5, 2017, a mid-sized rescue The position and height of the cut trees could author’s technical paper Why Did helicopter, a Bell 412, operated by the Nagano be measured easily and clearly by using a the Helicopter Collide with Trees? Fire and Disaster Prevention Aviation Center laser range finder (TruePulse 360, Laser Approach the Causes from Analysis took off from Matsumoto Airport to go to Technology) and a GPS receiver (MMCX: of Images and Sounds presented rescue training and collided with trees and Mobile Mapper CX, Magellan Navigation). As during ISASI 2019, Sept. 3–5, 2019, in described in the report, these tools enabled crashed into the mountain’s slope while flying The Hague, the Netherlands. The theme toward the training site near the summit the investigators to see more details of the for ISASI 2019 was “Future Safety: Has the Past Become Irrelevant?” at 13:33. There were nine persons on board accident site than what was available from The full presentation can be found on the helicopter, including a captain and eight the drone investigation. the ISASI website at www.isasi.org others, and all of them suffered fatal injuries. in the Library tab under Technical The helicopter was destroyed, but there was Lesson 3: Easy location survey with laser and Presentations.—Editor) no outbreak of fire. GPS. (Of course, you need tools and training.) 14 • January-March 2021 ISASI Forum
Image Analysis of Video Taken on the with trees when the video recording stopped Helicopter with the impact of the helicopter crashing Since the helicopter was not equipped with into the ground. a recording device such as a black box, it was difficult to determine fact information. Lesson 4: Analysis of flight tracks from video However, the camera attached to the rescuer’s taken on the helicopter. helmet was taking a video of the situation from the middle of flight until the accident. Detailed Investigation of the Helicopter The video shows that the weather at the time From the scattering of debris from the acci- did not interfere with the flight. dent site, it was estimated that the helicopter The helicopter gradually approached the hit a tree and became uncontrollable and mountain surface covered with trees at a crashed. The investigation of the details of constant attitude and speed and crashed into the airframe was conducted in June when trees. That the helicopter was flying normally the snow melted and the debris was salvaged and then, without an avoidance maneuver, from the mountain, and no anomalies of the collided with trees as it gradually approached airframe and engine were found from the is highly unusual. What happened? Nothing debris. happened. Why did the pilot fail to avoid? This was a shocking question that I had to keep asking until the end of the investigation. Voice Analysis of Video Taken on the Estimating the position and altitude of the Helicopter helicopter over time by analyzing still images An alarm sound and sounds indicating ab- with the video stopped and then estimating normality of the helicopter were not recorded the flight path by linking the images was until it collided with trees. A sheet recorded by possible. We knew that the helicopter took a mechanic sitting in the left seat was found, off from the airport, headed northeast while which revealed that the crew of the helicopter climbing above the city, entered the airspace had been performing engine performance above the mountains, and turned right. It is tests after takeoff. highly probable that it headed toward Mt. Furthermore, by combining and analyzing Hachibuse in continuing roughly level flight this one sheet and the in-flight video and at a speed of about 100 knots. The helicopter’s audio, the in-flight situation became clearer. altitude above ground level (AGL) became At first, I had no idea what the crewmem- lower gradually, and the tree-covered moun- bers were talking about, but it became clear tainside was looming ahead. The helicopter that they were checking the engine, and the collided with trees while maintaining attitude content of the conversation became more un- and speed. derstandable. Furthermore, by analyzing the The helicopter leveled off at about 1,740 engine noise, it was possible to estimate the meters. It is somewhat likely that this was be- throttle and engine N2 governor operation cause the helicopter was trying to ensure the status during engine check, which supported safety altitude of 150 meters or higher from the fact that an engine check was performed. the destination, the helipad, with an elevation An analysis of the audio recorded by the of about 1,580 meters. It is highly probable video camera found that a spectrum of ap- that while maintaining the maximum safety proximately 22 Hz was recorded at a constant altitude, the helicopter took neither the avoid- frequency from the beginning of the video ance route at a constant altitude by directly until 4.0 seconds before the audio recording heading for the helipad nor the avoidance stopped. Assuming that the sound was gener- route by climbing. Instead, it continued to fly ated by the MRB, this would be equivalent to toward Mt. Hachibuse at a constant altitude approximately 330 rpms. The 100% number of after turning right. Its AGL became lower MRB revolutions is 324 rpms. while flying into and over the mountains An audio spectrum of approximately 3,300 region, and the helicopter approached the Hz and an audio spectrum of approximate- ground. It is highly probable that the helicop- ly 3,400 Hz were transmitted at a constant ter flew into an uncontrollable condition as frequency, respectively. However, immediately it crashed its fuselage and main rotor blade after the voice of “minus two,” in the former (MRB) into trees over a distance of approxi- case, the frequency increased by approximate- mately 40 meters. It is highly probable that the ly 200 Hz, while in the latter, the frequency helicopter turned upside down and collided decreased by approximately 200 Hz. Those with an approximately 40-degree slope from frequencies returned to original frequencies, its nose. It is also highly probable that it was and they were constantly transmitted again, Koji Fukuda four seconds later after the helicopter collided immediately after the voice saying, “I return it.” January-March 2021 ISASI Forum • 15
It is highly probable that there were no When the CP lever was moved up to the abnormalities in the helicopter’s engines from same position as at the time of climbing, and the time of takeoff until transition to level the right hand was extended to the ITT trim flight. As the engine had been operating when switch, almost the same composition as in the helicopter crashed, it is highly probable the image of video camera (-4 minutes and 5 that the MRB had been rotating at constant seconds) was reproduced. rpm until the helicopter collided with trees. It is highly probable that the helicopter was 2) View from the cockpit conducting engine data checks enroute from The inspection was conducted after parking takeoff. When the helicopter commenced the same type of helicopter with a magnetic turning right above the mountains, it is prob- heading of 150 degrees, the same heading as able that engine checks had been completed. at the time of accident. It was conducted at It is highly probable that the mechanic was about 13:40 on April 10, 2018; however, the conducting engine checks, concentrating on pilot’s face was not exposed to direct sun- the flight instruments, and hardly watched shine. The pilot’s view was not blocked, and outside. And it is somewhat likely that his it was possible for him to recognize visually attention was focused on addressing the en- the obstacles lying ahead in keeping the gine data check records even after the engine piloting posture, when either only glancing at checks were completed, but this could not be the instruments without moving his head or specified. facing the instruments and looking at them. Since the engine check was finished 2 min- However, when the body was bent forward utes before the collision with trees, it was diffi- and the head was lowered a little, the glare cult to link the relationship with the collision. shield blocked the forward view (the horizon). Therefore, it seems that when the obstacles Lesson 5: Analysis of human voices requires lying ahead are approaching, the approaching understanding what the person is doing. obstacles may not be recognized visually. With the posture of the mechanic mentioned above Lesson 6: We can understand the situation of the (1), the forward view was blocked because the engine by analyzing the sound. position of the head was lowered. When looking at the pilot’s face with the Captain’s Helmet Visor visor lowered, the opening state of eyes and From the fact that the captain’s helmet visor his facial expressions were not recognized. had an impact mark near the center and ap- proximately half of its right side was missing, 3) Different views with and without visor although the visor cover was not broken, it The different views with and without the visor is probable that the visor received an impact that is attached to the helmet was confirmed. from the right side while in a lowered state. Without the visor, the contrast between From the fact that the captain’s visor was outside and inside the helicopter was clear, raised at the time of takeoff, it is probable that and when looking outside, it seemed that the the captain lowered his visor while in flight. view was too bright. Immediately looking at The captain’s right upper arm moved 1 minute the instruments inside the helicopter, it was and 30 seconds before the collision with trees. not to say that anything could not be seen but It is somewhat likely that it was because turn- eyes seemed tired. With the visor lowered, ing right at that time would have the helicop- the outside view was clear and not too bright. ter face the direction close to the sun, and the Immediately looking at the instruments inside captain lowered his helmet visor to ward off the helicopter, it seemed a little dim, but the the glare of the sun; however, this could not be instrument indicators were readable. specified. With the visor lowered, the outside view Lesson 7: Verification will require new discover- was clear and not too bright, and the instru- ies or proofs of certainty. ment indicators were readable. Therefore, it is probable that the use of the visor had no effect on flying the helicopter. However, with the ELT visor lowered, the opening state of eyes and The helicopter was equipped with an emer- the facial expressions were not recognized gency locator transmitter (ELT) with switches from outside. (G switches) designed to automatically acti- vate with impact from six directions. When an examination was conducted by an agent of the Verification by Same Type Helicopter manufacturer following the accident, it was 1) Position of the mechanic’s right hand found that the ELT had not activated in this 16 • January-March 2021 ISASI Forum
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