Accepted Manuscript - Johnson Matthey ...
←
→
Page content transcription
If your browser does not render page correctly, please read the page content below
www.technology.matthey.com Johnson Matthey’s international journal of research exploring science and technology in industrial applications ************Accepted Manuscript*********** This article is an accepted manuscript It has been peer reviewed and accepted for publication but has not yet been copyedited, house styled, proofread or typeset. The final published version may contain differences as a result of the above procedures It will be published in the Johnson Matthey Technology Review Please visit the website https://www.technology.matthey.com/ for Open Access to the article and the full issue once published Editorial team Manager Dan Carter Editor Sara Coles Editorial Assistant Yasmin Stephens Senior Information Officer Elisabeth Riley Johnson Matthey Technology Review Johnson Matthey Plc Orchard Road Royston SG8 5HE UK Tel +44 (0)1763 253 000 Email tech.review@matthey.com
Karavana_06a_SC.docx ACCEPTED MANUSCRIPT 17/05/2021 Interactions between Collagen and Alternative Leather Tannages to Chromium Salts by Comparative Thermal Analysis Methods Thermal stabilization of collagen by tanning process Ali Yorgancioglu Department of Leather Engineering, Faculty of Engineering, Ege University, 35100, Bornova-Izmir, Turkey Ersin Onem Department of Leather Engineering, Faculty of Engineering, Ege University, 35100, Bornova-Izmir, Turkey Onur Yilmaz Department of Leather Engineering, Faculty of Engineering, Ege University, 35100, Bornova-Izmir, Turkey Huseyin Ata Karavana* Department of Leather Engineering, Faculty of Engineering, Ege University, 35100, Bornova-Izmir, Turkey E-mail: atakaravana@gmail.com Abstract This study aims to investigate the interactions between collagen and tanning process performed by Ecoltan®, phosphonium, EasyWhite Tan®, glutaraldehyde, formaldehyde-free replacement syntan, condensed (mimosa) and hydrolyzed (tara) vegetable tanning agents as alternative tannages to conventional basic chromium sulphate widely used in leather industry. Collagen stabilization with tanning agents was determined by comparative thermal analysis methods; differential scanning calorimetry (DSC), thermogravimetric analysis (TGA) and conventional shrinkage temperature measurement. Analysis techniques 1 Johnson Matthey Technol. Rev., 2022, XX, (y), aaa-bbb Doi: 10.1595/205651322X16225583463559
Karavana_06a_SC.docx ACCEPTED MANUSCRIPT 17/05/2021 and tanning agents were compared and bonding characteristics were commented by thermal stabilization they provided. Chromium tanning agent was also examined to be comparable of novel tannages for leather industry. The results were interesting as a different perspective than the conventional view to provide a better understanding of the relationship between tanning and thermal stability of leather materials. Introduction Tanning, in simple terms, refers to the treatment of raw hides/skins with tanning materials to render the material immune to microbial degradation through interactions (1). There are a large variety of chemicals used in the production of many different leather types. However, the major chemicals are the tanning agents as they define the process of leather manufacture as a whole (2). In the tanning process; tanning agent is penetrated into the collagen matrix and distributed evenly through cross section then it is bounded irreversibly to the collagen reactive sites (3). It has been accepted that the tanning ability of a substance is related with the type of the interaction occurs between the tanning agent and collagen (4). The tanning efficiency is conventionally defined by the shrinkage temperature (Ts) which is the measurement of the resistance of leather to heat in aqueous medium. Fibre bundles of collagen can be induced to undergo an abrupt decrease in length at a characteristic shrinkage temperature when subjected to slow heating in aqueous medium. The factors affecting shrinking include the intramolecular interactions and the superimposed intermolecular interactions. The latter is bought about by tanning and the sites available for tanning vary depending on the tanning agent. If the tanning agent forms 2 Johnson Matthey Technol. Rev., 2022, XX, (y), aaa-bbb Doi: 10.1595/205651322X16225583463559
Karavana_06a_SC.docx ACCEPTED MANUSCRIPT 17/05/2021 strong bonds as covalent, coordinative, etc., leather has high hydrothermal stability having high shrinkage temperature values (5). The introduction of these crosslinks produces a more regular structure, decreases the entropy and so more energy is required to denature the collagen, hence, the shrinkage temperature rises. In the modern day, tanners choose tanning chemicals based on their performance, price, ease of use, environmental issues, and their aesthetic properties (grain, color, touch, etc.) (6). Chromium salts (commonly basic chromium sulphate) are the most widely used tanning agents with a utilization rate of 85% in the world owing to their low cost, high versatility and quality of the final product obtained (7). Chromium compounds gives high hydrothermal stability to leathers up to 100 °C with properties light in weight and soft in touch. Beside these advantages, chromium has also disadvantages such as low exhaustion rate from floats (70% in 24h), its blue-greenish color, too much elasticity in some cases and possesses a risk for formation of carcinogenic Cr+6 species from unbounded chromium (8). In conventional chromium tanning the low exhaustion results in discharging 30% of chrome tanning agent into the wastewater (9). These disadvantages promotes the use of more environmental friendly tanning alternatives (10). For this purpose other inorganic tanning agents such as zirconium, aluminum, titanium, zinc, etc., or organic tanning agents, i.e. vegetable tannins, synthetic tannins, polyaldehydes, phosphonium salts are commonly used alone or in combination as chromium-free or metal-free tanning systems (11). But, it is worth noting that metal-free tanning agents 3 Johnson Matthey Technol. Rev., 2022, XX, (y), aaa-bbb Doi: 10.1595/205651322X16225583463559
Karavana_06a_SC.docx ACCEPTED MANUSCRIPT 17/05/2021 employed for the production of “wet-white” leather have limited applications compared to chrome tanned leather (“wet-blue”) since the physical and mechanical characteristics of wet-white leather are generally lower compared to wet-blue leather (12). Moreover, consumers' anxieties about the possible damages of metals to human health and REACH restrictions on heavy metals conduced the metal-free tanning systems to be highlighted in the current years (13-14). Vegetable tannins, synthetic tannins (syntans), aldehydes are some good alternative tanning agents provide metal-free leather goods (13, 15, 16). Some chemical companies has developed new tanning systems for chrome- free and metal-free leathers towards sustainable leather making. Investigations of alternative tannages to basic chromium sulphate in leather industry and their tanning abilities with the sensitive analyses are highly important. As mentioned above hydrothermal stability of leather is generally measured by observing the temperature at which the leather specimen shrinks when heated in water at 2 oC min-1. This phenomenon is called as shrinkage temperature (Ts) defined by the standard method ISO 3380 (IULTCS/IUP 16) (17). On the other hand, there are also alternative analytical techniques providing information about the thermal behaviors of tanned leathers (18-20). Fully hydrated (>200% water/collagen), native collagen undergoes a denaturation when heated to approximately 62 °C, as observed by shrinkage of the samples to a third of the original length, and by the peak in measurements taken by means of differential scanning 4 Johnson Matthey Technol. Rev., 2022, XX, (y), aaa-bbb Doi: 10.1595/205651322X16225583463559
Karavana_06a_SC.docx ACCEPTED MANUSCRIPT 17/05/2021 calorimetry/differential thermoanalysis (DSC/DTA). The peak point of the first endothermic event observed in the DSC thermograms usually refers to the Ts and the area below this peak corresponds to the heat requirement of the endothermal melting process. Thermal behaviour of the tanned collagen can be accurately measured using much smaller samples by thermogravimetry (TG/DTG) and differential scanning calorimetry (DSC) methods (21). These thermal analyses are useful for fast evaluation of thermal stability and behavior, degradation temperature, absorbed moisture content, crystallized water content, melting point and thermal decomposition kinetics in a closed measurement atmosphere (22). Application of these sensitive techniques puts in more realistic evidence in a short time using milligram quantities concerning denaturation or deterioration degree by the phase transitions of dry biomaterial (23, 24), especially when the daily using conditions of leather materials are considered. Leather materials, applied in automotive, furniture, military shoes, gloves, aircraft seating etc., required high thermal resistance must be analyzed with the detailed techniques under the interior or exterior extreme conditions (25). To our knowledge, only a few literature was reported on this phenomenon by the comparative thermal behavior of dry/wet collagen (26) and less is known about the degradation mechanism of tanned leathers (27). Present study aims to investigate the thermal behaviour of leathers with various tannages via different techniques and to provide a better 5 Johnson Matthey Technol. Rev., 2022, XX, (y), aaa-bbb Doi: 10.1595/205651322X16225583463559
Karavana_06a_SC.docx ACCEPTED MANUSCRIPT 17/05/2021 understanding of the relationship between tanning and thermal stability of leather composed of collagen fibers. Experimental Setup Materials Commercially pickled Turkish sheepskins were used for tanning operations. Tanning agents used in the study were industrially produced, commercially available products: chromium salts and Ecoltan tanning agents from “Sisecam Chemicals”, Easy-white tanning agent (Granofin®Easy F-90) from “Stahl-Turkey”, glutaraldehyde and formaldehyde free replacement syntan from United Chemicals, tara and mimosa tannin from “Silvachimica S.r.l.”. Ecoltan tanning agent is basic chromium sulphate with some alkali ingredients providing higher chrome exhaustion rates and an ecological solution with its pickle free chrome tanning process. On the other hand, Granofin®Easy F-90 tanning system provides chrome-free tanning technology. The main components of the Easy-white tanning agent were synthesized by using cyanuric chloride and p-aminobenzenesulfonic acid. Other chemicals in the production were provided from various suppliers. Leather manufacturing processes Tanning operations with different tanning agents were made in accordance with a production process applied commercially in a leather factory. Depickling process was firstly applied for all leathers in the same way before tanning operations (Table I). Subsequent to depickling, the skins were tanned with each type of tanning agent using the recipes given in Table II- IX. 6 Johnson Matthey Technol. Rev., 2022, XX, (y), aaa-bbb Doi: 10.1595/205651322X16225583463559
Karavana_06a_SC.docx ACCEPTED MANUSCRIPT 17/05/2021 Table I Depickling recipe of the leathers Process % Chemicals Temp. (oC) Time Remarks (min) Depickle 150 Water 27 20 7Bé 1 HCOONa 40 pH 4.0 1 HCOONa 45 pH 5.0, drain Washing 200 Water 7Bé 28 10 Drain Fleshing Bating 100 Water 1,5 Acidic bating 35 60 Drain enzyme Washing 200 Water 30 Drain Degreasing 6 Degreasing agent 28 60 50 Water 3Bé 28 90 Run overnight, drain Washing x 3 200 Water 30 30 Drain Table II Chrome tanning recipe Process % Chemicals Temp. (oC) Time Remarks (min) Pickle 100 Water 30 20 6 Bé 1.5 HCOOH pH 2.8 0.1 Fungicide 20 Chrome tanning 4 Chromium salts 60 2 Synthetic fatliquor 4 Chromium salts 420 1 HCOONa 45 0.5 NaHCO3 60 pH 4.1, drain Washing 200 Water 30 30 Drain Horsing-Drying Table III Ecoltan tanning recipe Process % Chemicals Temp. (oC) Time Remarks (min) 100 Water 30 Ecoltan tanning 7 Ecoltan 480 2 Synthetic fatliquor 0.1 Fungicide Overnight 5 min/h Next morning pH 4, drain Washing 200 Water 30 Drain Horsing-Drying 7 Johnson Matthey Technol. Rev., 2022, XX, (y), aaa-bbb Doi: 10.1595/205651322X16225583463559
Karavana_06a_SC.docx ACCEPTED MANUSCRIPT 17/05/2021 Table IV Glutaraldehyde tanning recipe Process % Chemicals Temp. (oC) Time Remarks (min) 100 Water 30 12 Glutaraldehyde 30 60 3 HCOONa 30 Aldehyde 7 Glutaraldehyde 90 tanning 2 Synthetic fatliquor 1 HCOONa 45 1.5 NaHCO3 60 pH 8, Rest overnight, drain Washing 200 Water 30 Drain Horsing-Drying Table V Formaldehyde free replacement syntan tanning recipe Process % Chemicals Temp. (oC) Time Remarks (min) Pickle 150 Water 30 20 7 Bé 1 HCOOH pH 3.7 2 Synthetic fatliquor 45 0,5 H2SO4 60 pH 3,1 0.1 Fungicide 30 Syntan tanning 15 Syntan 120 10 Syntan 180 pH 3,5, Overnight 100 Water 40 1 HCOOH 30 pH 3.2, drain Horsing-Drying Table VI Easy-white tanning recipe Process % Chemicals Temp. (oC) Time Remarks (min) 200 Water 28 1 HCOONa 30 pH 5,5 2 Synthetic fatliquor Easy-white 10 Granofin F-90 Run overnight tanning 50 Water 45 60 50 Water 50 90 Drain Horsing-Drying 8 Johnson Matthey Technol. Rev., 2022, XX, (y), aaa-bbb Doi: 10.1595/205651322X16225583463559
Karavana_06a_SC.docx ACCEPTED MANUSCRIPT 17/05/2021 Table VII Tara tanning recipe Process % Chemicals Temp. (oC) Time Remarks (min) Pickle 150 Water 30 20 6 Bé 0.7 HCOOH pH 4.2 Tara tanning 2 Dispergator 20 10 Tara 30 1 Synthetic fatliquor 30 5 Tara 30 1 Synthetic fatliquor 30 5 Tara 30 0.5 HCOOH 2x30 pH 3.8, drain Horsing-Drying Table VIII Mimosa tanning recipe Process % Chemicals Temp. (oC) Time Remarks (min) Pickle 150 Water 30 20 6 Bé Mimosa tanning 2 Naphthalene syntan 20 10 Mimosa 30 1 Synthetic fatliquor 30 5 Mimosa 30 1 Synthetic fatliquor 30 5 Mimosa 30 1.5 HCOOH 2x30 pH 3.6, drain Horsing-Drying Table IX Phosphonium tanning recipe Process % Chemicals Temp. Time Remarks (oC) (min) Pickle 80 Water 30 12 Salt 20 6 Bé 0.5 HCOOH pH 4.0 1 Synthetic oils and 45 esters Phosphonium 10 THPS 90 tanning Tetrakis(hydroxyme thyl)phosphonium sulfate 1 Synthetic oils and esters 1 Synthetic fatliquor 20 1 HCOONa 45 0.5 NaHCO3 60 pH 5.2, drain Horsing-Drying 9 Johnson Matthey Technol. Rev., 2022, XX, (y), aaa-bbb Doi: 10.1595/205651322X16225583463559
Karavana_06a_SC.docx ACCEPTED MANUSCRIPT 17/05/2021 Determination of shrinkage temperature The measurement of the shrinkage temperature (Ts) of the leathers was performed according to the IUP 16 standard test method. The basic principle of the method is to suspend the leather test sample in water under heating 2 °C min-1 and to note the temperature when it starts to shrink visibly (28). Differential scanning calorimetry (DSC) analysis Differential scanning calorimetry (DSC) measurements were carried out on the tanned leathers to determine the denaturation temperatures (Td) using a Shimadzu DSC-60 Plus instrument. DSC analyses of tanned leathers were conducted at a heating rate of 10 °C min-1 under nitrogen atmosphere (purity 99.99%, flow 20 mL min-1). Leather samples were heated from 25 to 250 °C in a hermetic pan, which was covered with an aluminum lid with two small holes. Sample mass was approximately 5 mg in dry form. The reference had a similar empty crucible. TGA analysis Thermal analysis with TGA method was carried out on different tanned leathers using Perkin Elmer TGA 8000 instrument. The leather samples were weighed between 3-5 mg in ceramic pans and the flow rate of nitrogen gas (99.99% purity) in the system was set at 20 mL min-1. The analysis of the samples was performed between 30-800 oC with a heating rate of 10 oC min-1. Main degredation process of the samples was observed with the peak points obtained by thermogravimetric (TG) and derivative thermal gravimetry (DTG). 10 Johnson Matthey Technol. Rev., 2022, XX, (y), aaa-bbb Doi: 10.1595/205651322X16225583463559
Karavana_06a_SC.docx ACCEPTED MANUSCRIPT 17/05/2021 Results and Discussions Tanning means converting the rawhide or skin, a highly putrescible material, into leather, a stable material. In this process the different kinds of bonds are replaced with tanning agents like chromium, aluminium or other mineral salts, vegetable or synthetic tanning agents to stabilize the material and to protect it against microbial attack. In the tanning process the collagen fibre is stabilised by the cross-linking action of the tanning agents such that the hide (pelt) is no longer susceptible to heat increases. The level of susceptibility to heat changes with the tanning system. In the study the leathers tanned with eight different widely used tanning agents were evaluated with their thermal behavior using conventional shrinkage temperature measurement, DSC and TGA. The results are given in Table X and Fig. 1-5. Examining the relationship between denaturation temperatures and shrinkage temperatures, it was clear that there was a correlation between the Ts and Td values obtained from both methods as previously observed (3). Although there were small difference of temperature values the denaturation temperature and shrinkage temperature had the same increasing tendency. From the results, we can see that the highest Ts and Td results were obtained from chromium tanned leathers. The shrinkage temperature of chrome tanned leathers in the control group was measured as 103.5 °C, and the denaturation temperature as 97.6 °C. Similarly, Ecoltan tanning as a model of chrome tanning process provided 96.5 °C shrinkage temperature 11 Johnson Matthey Technol. Rev., 2022, XX, (y), aaa-bbb Doi: 10.1595/205651322X16225583463559
Karavana_06a_SC.docx ACCEPTED MANUSCRIPT 17/05/2021 and 97.4 °C denaturation temperature to the leather. Ecoltan tanning is one of the innovative model providing higher chrome exhaustion rates and an ecological solution with its pickle and basification free chrome tanning process. The binding mechanism of these two tanning is through crosslinking at the carboxylate side chains of collagen with coordinated covalent bonds. The stability of the chrome-collagen complexes formed in this manner is characterised by the shrinkage temperature, which is one of the most important criteria in determining the overall hydrothermal stability of leathers (29). Chrome tanned collagen is resistant to boiling water typically up to 95-100 °C, thus indicating formation of high hydrothermally stable crosslinks within the structure. Following the chromium, the highest Ts/Td values were obtained from phosponium-tanned leathers among the metal-free tanning systems as expected. It is the fact that THPS can form short and strong cross bonds mostly with amino groups and less with hydroxyl and carboxyl groups and peptide bonds of collagen in leather. It is also reported that THPS would be converted into tri-hydroxymethyl phosphonium (TrHP) and tri- hydroxymethyl phosphine oxide (TrHPO) during the tanning process. The nucleophilic substitution between formaldehyde and amino groups of collagen takes place during the reaction. The hydroxylmethylated amino groups of collagen combine with highly reactive phosphorus in TrHPO. The hydroxylmethyl groups of TrHPO combined with collagens dissociate continuously and nucleophilic reaction between formaldehyde and amino groups of collagen take place, too. Therefore, combination between 12 Johnson Matthey Technol. Rev., 2022, XX, (y), aaa-bbb Doi: 10.1595/205651322X16225583463559
Karavana_06a_SC.docx ACCEPTED MANUSCRIPT 17/05/2021 hydroxylmethylated amino groups and phosphorus results in a large number of cross-links in collagen fibers and accomplishes the tanning process which results with high thermal stability (30, 31). The other Ts/Td values obtained from metal-free tannages were in the decreasing order of aldehyde, mimosa, tara, EasyWhite Tan® and syntan. As giving the second highest shrinkage value, glutaraldehyde is the most known aldehyde tanning agents shown to be the most versatile and widely used, especially in automotive upholstery and upper leathers (32). The aldehyde functional group forms covalent bonds with nonionised amino side-chains of collagen. During this interaction schiff bases can be synthesized from collagen amine sites and a carbonyl compound of aldehyde. It also forms semiacetal bonds with the hydroxyls of hydroxyproline, hydroxylysine, and serine (33). The tanning mechanism of vegetable tannins or natural polyphenols are due to the formation of numerous hydrogen bonds with collagen basic groups, e.g. lysine and arginine and peptide backbone. Due to the high number of hydrogen bonding they have higher Td/Ts values following aldehydes. The tanning efficiency was higher for condensed tannin (mimosa) than hydrolyzed one (Tara) as expected (21, 34, 35). Easy-white tanning system is started to be used as a new technology in the leather processing, a completely chromium-free tanning method. The method was told to offer numerous benefits by helping to meet the growing needs for chromium-free leather processing. Although its tanning mechanism is not exactly explained it is assumed to be based on hydrogen 13 Johnson Matthey Technol. Rev., 2022, XX, (y), aaa-bbb Doi: 10.1595/205651322X16225583463559
Karavana_06a_SC.docx ACCEPTED MANUSCRIPT 17/05/2021 bonding and bonding of active chlorine of triazine ring in the molecule reacting with the amino groups of collagen fiber since it gives Td/Ts values close to syntans. On the other hand, replacement syntan tanned leather had the lowest shrinkage values as expected. During the tanning process; the ionised sulfonic acid groups of the syntans have strong ionic attraction for the cationic amino functional groups on the collagen side chains, while the phenolic structures bind similarly to vegetable tannins via hydrogen bonds, however, lower in number of bonding sites (36-38). Table X Ts and Td values of the leathers Leather samples Ts, oC DSC/Td, oC Chrome tanned (control) 103.5 97.6 Ecoltan tanned 96.5 97.4 Phosphonium tanned 88 93.2 Aldehyde tanned 83.5 88.9 Mimosa tanned 79 86.1 Tara tanned 77.5 84.6 Easy-white tanned 75.5 79.0 Syntan tanned 74 82.6 DSC thermograms of different tanned leathers were shown in Fig. 1. As can be seen in the figure it is observed that the leathers processed with different tanning agents had similar thermograms having one endothermic peak. 14 Johnson Matthey Technol. Rev., 2022, XX, (y), aaa-bbb Doi: 10.1595/205651322X16225583463559
Karavana_06a_SC.docx ACCEPTED MANUSCRIPT 17/05/2021 Fig. 1. DSC curves of different tanned leathers TGA is one of the simplest and practical techniques used to characterize the thermal stability of materials by monitoring the change in weight as a function of increasing temperature, or isothermally as a function of time, in a controlled atmosphere (nitrogen, oxygen, air, etc.). This information helps us identifying the percent weight change and correlate chemical structure, processing, and end-use performance of material (39). The mass evolutions with temperature of tanned leathers were shown in Fig. 2-5, DTG curves at Fig 6 and Table 11 indicating the peak temperatures of derivatives. Almost all samples displayed similar behavior indicating two degredation steps within the temperature range of 20 °C-800 °C. The first step of mass loss observed up to 100 °C was due to the loss of free and bound water within the samples. The main degredation step was observed between 230 °C-450 °C which indicates decomposition of proteinic material. However, the thermal behavior of the leathers was different in dry condition than in 15 Johnson Matthey Technol. Rev., 2022, XX, (y), aaa-bbb Doi: 10.1595/205651322X16225583463559
Karavana_06a_SC.docx ACCEPTED MANUSCRIPT 17/05/2021 aqueous one. Among the all samples syntan and mimosa tanned leathers showed higher thermal stability than other leathers regardsless from their shrinkage temperatures. Similarly, phosphonium tanned leather also showed high thermal stability. The reason for syntan and mimosa tanned leather can be due to their poor thermal conductivity and high thermal stability of phenolic and aromatic structures. This kind of substances is used in the compositions for preparation of fire retardant materials and/or polymers. Similarly, phosponium based compounds are also well known as good fire retardants thus, increasing the thermal stability of materials. The chromium tanned leathers (Chromium and Ecoltan) had high peak temperatures (337 and 325 °C) where the maximum degredation process took place, however, their degredation process seemed to be fast with high burn off ratio and low ash amount. This may be explained due to the increased thermal conductivity of these leathers since chromium as a metal may dissipate the heat efficiently through the proteinic material resulting in fast degredation process. Tara tanned leather showed a fast degredation with an early onset temperature possibly due to the hydrolysis of ester groups in its structure. Moreover, gluteraldehyde and tara tanned leathers also showed a third degredation step after 500 oC leading to a high degree of degredation that can be due to their high organic content, however seems to be further investigated. 16 Johnson Matthey Technol. Rev., 2022, XX, (y), aaa-bbb Doi: 10.1595/205651322X16225583463559
Karavana_06a_SC.docx ACCEPTED MANUSCRIPT 17/05/2021 Fig. 2. TGA curves of all tanned leathers Fig. 3. Comparison of the TGA curves of syntan, mimosa, tara and EasyWhite Tan® tanned leathers 17 Johnson Matthey Technol. Rev., 2022, XX, (y), aaa-bbb Doi: 10.1595/205651322X16225583463559
Karavana_06a_SC.docx ACCEPTED MANUSCRIPT 17/05/2021 Fig. 4. Comparison of the TGA curves of syntan, Ecoltan and chromium tanned leathers Fig. 5. Comparison of the TGA curves of syntan, gluteraldehyde and phosponium tanned leathers 18 Johnson Matthey Technol. Rev., 2022, XX, (y), aaa-bbb Doi: 10.1595/205651322X16225583463559
Karavana_06a_SC.docx ACCEPTED MANUSCRIPT 17/05/2021 Fig. 6. DTG curves of all tanned leathers Table XI TGA outputs from TG and DTG curves Leather samples Peak Total mass loss (%) at temperatures of 800 oC derivatives, oC (without water (Tpeak) content) Chrome tanned (control) 337.7 75.3 Ecoltan tanned 325.2 70.2 Phosphonium tanned 328.3 60.7 Aldehyde tanned 309.3 86.4 Mimosa tanned 321.6 58.3 Tara tanned 315.5 84.4 Easy-white tanned 325.6 71.1 Syntan tanned 336.5 58.3 19 Johnson Matthey Technol. Rev., 2022, XX, (y), aaa-bbb Doi: 10.1595/205651322X16225583463559
Karavana_06a_SC.docx ACCEPTED MANUSCRIPT 17/05/2021 Conclusion Thermal stability and decomposition kinetics of the collagen-based materials are the critical for the quality control parameters of final and tanned leather products as well. The TG-DTG and DSC techniques proved to be straightforward experimental methodology to achieve efficient data on the dry leather materials by giving more precision and sensitivity compared to the conventional shrinkage temperature which measures the hydrothermal stability of collagen. The relationship between denaturation temperatures and shrinkage temperatures was clear as a correlation from the applied methods. There were small difference of temperature values, while the denaturation temperature and shrinkage temperature had the same increasing tendency. On the contrary to the shrinkage performance the chromium and Ecoltan tanned leathers indicated lower thermal stability than other leathers. This may be explained due to the increased thermal conductivity of these leathers since chromium as a metal may dissipate the heat efficiently through the proteinic material resulting in fast degredation process. It is interesting to see that the leathers having lower shrinkage temperature may have the higher thermal stability, provided by syntan and mimosa, due to their poor thermal conductivity. The findings have potential as a notable literature for the leather industry players, readers and the scientists to comprehend the proper thermal behavior of the final leather products. 20 Johnson Matthey Technol. Rev., 2022, XX, (y), aaa-bbb Doi: 10.1595/205651322X16225583463559
Karavana_06a_SC.docx ACCEPTED MANUSCRIPT 17/05/2021 References 1. M. Sathish, A. Dhathathreyan and J.R. Rao, ACS Sustain. Chem. Eng., 2019, 7, 3875. 2. A.D. Covington, “Tanning Chemistry, The Science of Leather”, The University of Northampton, Northampton, UK, 2009. 3. E. Onem, A. Yorgancioglu, H.A. Karavana and O. Yilmaz, 2017, J. Therm. Anal. Calorim., 2017, 129, 615. 4. A.D. Covington, A. D., “The Chemistry of Tanning Materials”, In: Kite, M. & Thomson, R.,(eds.). Conservation of leather and related materials. Oxford: Butterworth-Heinemann, 2006. 5. Q. Yao, Y. Wang, H. Chen, H. Huang and B. Liu, ChemistrySelect, 2019, 4, 670. 6. N. Ork, H. Ozgunay, M.M. Mutlu and Z. Ondogan, Tekst. Konfeksiyon, 2014, 24, 413. 7. UNIDO, Future Trends in the World Leather and Leather Products Industry and Trade, 2010. 8. S. Scopel, C. Baldasso and A. Dettmer, J. Am. Leather Chem. As., 2018, 113, 122. 9. M. Renner, E. Weidner and H. Geihsler, J. Am. Leather Chem. As., 2013, 108, 289. 10. G. Krishnamoorthy, S. Sadulla, P.K. Sehgal and A.B. Mandal, J. Clean. Prod., 2013, 42, 277. 11. H.A. Karavana, B. Basaran, A. Aslan, B.O. Bilisli and G. Gulumser, Tekst. Konfeksiyon, 2011, 21, 305. 21 Johnson Matthey Technol. Rev., 2022, XX, (y), aaa-bbb Doi: 10.1595/205651322X16225583463559
Karavana_06a_SC.docx ACCEPTED MANUSCRIPT 17/05/2021 12. Y. Dilek, B. Basaran, A. Sancakli, B.O. Bitlisli and A. Yorgancioglu, J. Soc. Leath. Tech. Ch., 2019, 103, 129. 13. R. Aravindhan, B. Madhan and J.R. Rao, J. Am. Leather Chem. As., 2015, 110, 80. 14. V. Beghetto, L. Agostinis, V. Gatto, R. Samiolo and A. Scrivanti, J. Clean. Prod., 2019, 220, 864. 15. K.J. Sreeram, R. Aravindhan, J.R. Rao and B.U. Nair, J. Am. Leather Chem. As., 2010, 105, 401. 16. V.J. Sundar and C. Muralidharan, Environ. Process, 2020, 7, 255. 17. J.M.V. Williams, J. Soc. Leath. Tech. Ch., 2000, 84, 359. 18. T. Bosch, A.M. Manich, J. Carilla, J. Cot, A. Marsal, H.J. Kellert and H.P. Germann, J. Am. Leather Chem. As., 2002, 97, 441. 19. P. Budrugeac, V. Trandafir and M.G. Albu, J. Therm. Anal. Calorim., 2003, 72, 581. 20. Y. Wang, J. Guo, H. Chen and Z. Shan, J. Therm. Anal. Calorim., 2010, 99, 295. 21. C. Carşote, E. Badea, L. Miu and G. Della Gatta, J. Therm. Anal. Calorim., 2016, 124, 1255. 22. L. Yang, Y. Liu, Y. Wu, L. Deng, W. Liu, C. Ma and L. Li, 2016, J. Therm. Anal. Calorim., 2016, 123, 413. 23. P. Budrugeac, J. Therm. Anal. Calorim., 2015, 120, 103. 24. K.M. Nalyanya, R.K. Rop, A.S. Onyuka, T. Kilee, P.O. Migunde and R.G. Ngumbu, J. Therm. Anal. Calorim., 2016, 126, 725. 22 Johnson Matthey Technol. Rev., 2022, XX, (y), aaa-bbb Doi: 10.1595/205651322X16225583463559
Karavana_06a_SC.docx ACCEPTED MANUSCRIPT 17/05/2021 25. W. Xu, J. Li, F. Liu, Y. Jiang, Z. Li and L. Li, J. Therm. Anal. Calorim., 2017, 128, 1107. 26. L. Rosu, C.D. Varganici, A.M. Crudu and D. Rosu, J. Therm. Anal. Calorim., 2018, 134, 583. 27. P. Yang, X. He, W. Zhang, Y. Qiao, F. Wang and K. Tang, J. Therm. Anal. Calorim., 2017, 127, 2005. 28. ISO 3380 Leather – Physical and Mechanical Tests – Determination of Shrinkage Temperature up to 100 oC, 2015. 29. K.H. Gustavson, The Chemistry and Reactivity of Collagen. New York: Academic Press Inc, 1965. 30. L. Ya, Z.H. Shan, S.X. Shao and K.Q. Shi, J. Soc. Leath. Tech. Ch., 2006, 90, 214. 31. S. Shuangxi, S. Kaiqi, L. Ya, Y. Lan and M. Chun'an, 2008, Chin. J. Chem. Eng., 2008, 16, 446. 32. R. Li, Y.Z. Wang, Z.H. Shan, M. Yang, W. Li and H.L. Zhu, J. Soc. Leath. Tech. Ch., 2016, 100, 19. 33. V. Plavan, M. Koliada and V. Valeika, J. Soc. Leath. Tech. Ch., 2017, 101, 260. 34. C. Claudio, G. Fausto and P. Vincenzo, Asia Pac. J. Chem. Eng., 2011, 6, 606. 35. Z. Sebestyén, E. Jakab, E. Badea, E. Barta-Rajnai, C. Şendrea and Zs. Czégény, J. Anal. and Appl. Pyrol., 2019, 138, 178. 36. S.V. Kanth, G.C. Jayakumar, S.C. Ramkumar, B. Chandrasekaran, J.R. Rao B.U. and Nair, J. Am. Leather Chem. As., 2012, 107, 142. 23 Johnson Matthey Technol. Rev., 2022, XX, (y), aaa-bbb Doi: 10.1595/205651322X16225583463559
Karavana_06a_SC.docx ACCEPTED MANUSCRIPT 17/05/2021 37. E. Onem, G. Gulumser, M. Renner and O.Y. Celiktas, J. Supercrit. Fluid., 2015, 104, 259. 38. R. Saleem, A. Adnani and F.A. Qureshi, Indian J. Chem. Techn., 2015, 22, 48. 39. P. Budrugeac, A. Cucos and L. Miu, J. Therm. Anal. Calorim., 2014, 116, 141. 24 Johnson Matthey Technol. Rev., 2022, XX, (y), aaa-bbb Doi: 10.1595/205651322X16225583463559
Karavana_06a_SC.docx ACCEPTED MANUSCRIPT 17/05/2021 The Authors Ali Yorgancioglu is working as a research assistant in the Leather Engineering Department of Ege University, Engineering Faculty. He has a PhD degree in the field of leather engineering and been in Fraunhofer-Institute UMSICHT, Germany for his PhD thesis. He assisted “Tanning Technologies”, “Leather Auxıliary” and “Chemistry” courses. He teaches “Raw Hide” and “Leather Histology” courses in the Bachelor’s degree. He has participated in various national projects as researcher. His research activities and fields of interests are emulsions, nanotechnology, leather fatliquors, tanning technologies and cleaner leather technologies. Ersin Onem graduated from Ege University Engineering Faculty, Department of Leather Engineering in 2006. He received his MSc degree in the same department in Izmir, Turkey. After MSc degree, he worked in the TFL laboratories for a while. He cooperated with Fraunhofer Institute on the CO2 ambient for sustainable production in leather industry by using supercritical fluid technology and finished his PhD in 2015. After PhD, he attended to European Union Project in Germany for 9 months as post-doctoral studies. Onem currently serves as 25 Johnson Matthey Technol. Rev., 2022, XX, (y), aaa-bbb Doi: 10.1595/205651322X16225583463559
Karavana_06a_SC.docx ACCEPTED MANUSCRIPT 17/05/2021 Associate Professor in the Department of Leather Engineering in Ege University. His research interests are on tanning technologies, ecological production, environmentally friendly processings, supercritical fluid applications and high pressure technologies. Onur Yılmaz has been working as an associated professor at Leather Engineering Derpartment in Ege University since 2015. He graduated from Ege University Engineering Faculty, Department of Leather Technology in 2002. He finished his MSc studies in Enviromental Sciences Department in Ege Üniversity. He made his PhD studies in collaboration with Petru Poni Institute of Macromolecular Chemistry in Iasi-Romania and completed his pHD in Leather Engineering Department, Ege University in 2011. He continued his postdoctoral studies in Laboratory of Polymers in Chemistry Department of Helsinki University between 2012-2014. His research interest are enviromentaly friendly systems in leather technology, polymer synthesis, nanocomposites, acrylates, coating and finishing systems. 26 Johnson Matthey Technol. Rev., 2022, XX, (y), aaa-bbb Doi: 10.1595/205651322X16225583463559
Karavana_06a_SC.docx ACCEPTED MANUSCRIPT 17/05/2021 Hüseyin Ata Karavana graduated from the Leather Technology Department, Faculty of Agriculture, Ege University, Turkey. He earned his MSc degree in Leather Technology in 2001 from that institution’s Graduate School of Natural and Applied Science. From 2006 to 2007 he continued his studies as an Erasmus student in the Department of Footwear Engineering and Hygiene at the Tomas Bata University’s Faculty of Technology (Zlin, Czech Republic). Karavana completed his PhD degree in Leather Engineering at Ege University in 2008. Karavana currently serves as Associate Professor in the Department of Leather Engineering at Ege University’s Faculty of Engineering. His research interests are in all manner of leather and footwear engineering including plastic composites, microencapsulation, leather quality and control, footwear quality and control. 27 Johnson Matthey Technol. Rev., 2022, XX, (y), aaa-bbb Doi: 10.1595/205651322X16225583463559
You can also read