2006-2009 Ford Mustang Automatic Transmission - Chrome Shifter Handle and Leather Boot Installation Instructions

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2006-2009 Ford Mustang Automatic Transmission - Chrome Shifter Handle and Leather Boot Installation Instructions
2006-2009 Ford Mustang Automatic Transmission

Chrome Shifter Handle and Leather Boot Installation Instructions

Rev. 1.0

                                                                219 N Ridge St
                                                         Georgetown, SC 29440
                                                                 843-546-9400
2006-2009 Ford Mustang Automatic Transmission - Chrome Shifter Handle and Leather Boot Installation Instructions
LIMITATION OF LIABILITY
   The information contained in this publication was accurate and in effect at the time the publication was ap-
  proved for printing and is subject to change without notice or liability.
   MustangATX reserves the right to revise the information presented herein or to discontinue the production of
  parts described at any time.
   The manufacturer makes no warranties of merchantability, of fitness for a particular purpose, or that its prod-
  ucts are approved for general use, or that its products comply with laws, regulations or ordinances in the states
  where they may be sold to the ultimate purchaser, the consumer.
   The entire risk as to the conformity of this product in any such state and as to repair, should the product prove
  to be defective or nonconforming, is on the retail purchaser, the buyer, the ultimate consumer of such product
  and it is not upon the seller, distributor, or manufacturer.
   In this connection, retail purchaser, the buyer, the ultimate consumer assumes the burden of the entire cost of
  any and all necessary service, alterations, and or repair.
   The foregoing statement limits the liability of the manufacturer.

  SAFETY REQUIREMENTS

  Appropriate disassembly, assembly methods and procedures are essential to ensure the personal safety of the
  individual performing the installation. Improper installation due to the failure to correctly follow these instruc-
  tions could cause personal injury or death. Read each step of the installation manual carefully before starting the
  actual installation.

           1.  Always wear safety glasses for eye protection.
           2.  Place ignition switch in the OFF position.
           3.  Always apply the parking brake when working on a vehicle.
           4.  Block the front and rear tire surface to prevent unexpected vehicle movement.
           5.  If working without a lift, always consult vehicle manual for correct lifting specifications.
           6.  Operate the engine only in well-ventilated areas to avoid exposure to carbon monoxide.
           7.  Do not smoke or use flammable items near or around the fuel system.
           8.  Use chemicals and cleaners in well-ventilated areas.
           9.  Batteries produce explosive gases, which can cause personal injury. Therefore, do not allow flames,
                sparks or flammable substances to come near the battery.
           10. Keeps hands and any other objects away from the radiator fan blades.
           11. Keep yourself and your clothing away from moving parts when the engine is running.
           12. Do not wear loose clothing or jewelry that can get caught in rotating parts or scratch surface finishes.
           13. Allow the engine, cooling system, brakes and exhaust to cool before working on a vehicle.

  USE EXTREME CAUTION WHEN WORKING UNDERNEATH VEHICLE.

            Never get near or underneath vehicle until you are confident that it is safely supported and will not move
            or fall from its raised position.

  SEEK PROFESSIONAL ASSISTANCE FROM A TRAINED MECHANIC

  If any safety or installing procedures are unclear or unable to be followed, seek help from a mechanic or contact
  843-546-9400 for support.

MustangATX 2006-2009 Ford Mustang AT Chrome Shifter Handle and Leather Boot Installation Instructions rev. 1.0   Page 2 of 11
2006-2009 Ford Mustang Automatic Transmission - Chrome Shifter Handle and Leather Boot Installation Instructions
Packaging List for MustangATX 2006-2009 Ford Mustang AT Leather Shift Boot

         Part # Description                                                                                      Qty
         19106 Shifter/Boot Assembly                                                                              1
         19116 Hardware Package                                                                                   1
         19261   Hex L-Key Standard, 3/32” Hex, 2-1/8” Length                                                     1
         19260   Torx L-Key Standard, Size T20, 2-1/4” Length                                                     1
         19259   Pan Head Phil Machine Screw External Washer, 10-24 Thread, 1/2” Length                           1
         19262   External Self-Locking Retaining Ring, for 5/16” Shaft Diameter                                   1
         19213   Nylon Hook 3/4” x 1 1/2”, Adhesive Back, Black                                                   2
         19267   Nylon Cable Tie 4” Length                                                                        1

        Required Tools

        7mm Socket or wrench
        10mm Deep well socket
        Ratchet and extensions (optional)
        #2 Phillips screwdriver
        Small flat blade screwdriver
        Hammer
        18mm Socket (optional)

MustangATX 2006-2009 Ford Mustang AT Chrome Shifter Handle and Leather Boot Installation Instructions rev. 1.0         Page 3 of 11
2006-2009 Ford Mustang Automatic Transmission - Chrome Shifter Handle and Leather Boot Installation Instructions
INSTALLATION

1. Raise the vehicle to an adequate height using an appro-
priate lifting device to gain access to the underside of the
shifter assembly. Support the vehicle using automotive
approved support stands having adequate load capacity.

             WARNING: Never get near or underneath
                                                                                                   1
             vehicle until you are confident that it is safely
             supported and will not move or fall from its
             raised position.

                                                                   4. Remove screws (1) with #2 Phillips screwdriver.

               2

                                                                                                        1
                                                                                                                           2

    1
                                                      3

                                                  4
                                        5

2. Disconnect transmission shift selector cable (1) from           5. Lift off top finish panel (1) and remove kick panels (2)
shift select lever (2).                                            by pulling toward rear of vehicle.
If possible, remove screws (3) and bracket (4).
If screws cannot be removed, disconnect clip (5).

                                                                                                                   2

                                                                                         1

         1                                                                                   1
                                                                   6. Remove nuts in bottom of console bin (1) using 10mm
                                                                   socket. Remove screws at front of center console (2)
3. Remove trim bezel (1) by prying upward around outer
                                                                   using 7mm socket or wrench.
edge with plastic trim removal tool or other non-marring
tool.
MustangATX 2006-2009 Ford Mustang AT Chrome Shifter Handle and Leather Boot Installation Instructions rev. 1.0         Page 4 of 11
2006-2009 Ford Mustang Automatic Transmission - Chrome Shifter Handle and Leather Boot Installation Instructions
3

                                                                                  1
                                                                                                                 2

7. Disconnect electrical connector (1) from cigarette              10. Remove torx screw (1) from front of handle. Dis-
lighter socket.                                                    connect electrical connector (2) and lift handle (3) from
                                                                   shifter base.

                                                                                                            1

                                                                   11. Disconnect electrical connector (1)
8. Remove center console by lifting upward, starting at
the rear.

                                                                                                   1
                                                     3

       1
                                          2

9. Disconnect electrical connector (1), remove nuts (2)
and bolts (3) using 10mm socket, and remove shifter
from vehicle.
                                                                   12. Remove shifter upper structure by squeezing light box
                                                                   supports (1).
MustangATX 2006-2009 Ford Mustang AT Chrome Shifter Handle and Leather Boot Installation Instructions rev. 1.0       Page 5 of 11
2006-2009 Ford Mustang Automatic Transmission - Chrome Shifter Handle and Leather Boot Installation Instructions
2
              1

13. Remove torx screw (1) and inner detent spring (2).             16. Remove pivot pin and retaining clip by supporting
                                                                   housing with 18mm or larger socket and striking small
                                                                   end of pin with a hammer. Discard old retaining clip.

                                                                                                             1
                                                                                                         2
                          1

                                 2
14. Remove 4 torx screws (1) and lift inner detent (2).

                                                                   17. Disconnect brake shift interlock by rotating solenoid
                                                                   lever (1, highlighted green) up and out of interlock lever
                                                                   (2, highlighted red).

                                 1

                                                                                                             1

                                                                                                     2
15. Remove shift select lever (1) with bushings.

                                                                   18. Remove handle lever (1) and brake interlock lever (2).
MustangATX 2006-2009 Ford Mustang AT Chrome Shifter Handle and Leather Boot Installation Instructions rev. 1.0      Page 6 of 11
2006-2009 Ford Mustang Automatic Transmission - Chrome Shifter Handle and Leather Boot Installation Instructions
1
              1

 2

19. Place brake interlock lever (1) onto new handle base           22. Install shift select lever (1).
lever (2) and insert into shifter base.

                               Correct             Wrong

                  1                          2
                                                                                                3
                                                        3
                                                                                                                 2
                                                                                                     1

                                                                   23. Install inner detent (1) making sure overdrive switch
20. Install pivot pin (1). Place retaining ring (2) on end
                                                                   wires (2, white) are not underneath. Secure with 4 torx
of pin with teeth facing outward. Press onto pin using
                                                                   screws (3)
10mm socket until ring bottoms against housing (3).

                                         1
                                     2                                 2
                                                                                                         1

                                                                   24. With shift lever in the drive position, install inner
                                                                   detent spring (1) with included screw (2)
                                                                   Adjust spring by loosening screw and sliding spring.
21. Reconnect brake shift interlock by rotating solenoid           Check adjustment by placing shifter in drive and pressing
lever (1, highlighted green) down until it snaps into inter-       forward and backward to take up free play. Spring roller
lock lever (2, highlighted red).                                   should move equally away from center of detent.
MustangATX 2006-2009 Ford Mustang AT Chrome Shifter Handle and Leather Boot Installation Instructions rev. 1.0       Page 7 of 11
2006-2009 Ford Mustang Automatic Transmission - Chrome Shifter Handle and Leather Boot Installation Instructions
2               3
                                        1

                                                                   27. Attach Velcro to front and rear slide of light box.

25. Route white wires for overdrive switch around wire
guides (1) and plug into connector (2). Secure to sole-
noid wires with included tie strap (3). Wires should have
some slack when shifter is in park position.

                                                                                                                      1

                                                                                                                  2

                                                                   28. Install light box (1) on shifter base and reconnect
                                                                   electrical connector (2).

26. Separate slider assembly by releasing locking tabs.

                                                                   29. Position boot into light box and attach ends of boot to
                                                                   Velcro.

MustangATX 2006-2009 Ford Mustang AT Chrome Shifter Handle and Leather Boot Installation Instructions rev. 1.0        Page 8 of 11
2006-2009 Ford Mustang Automatic Transmission - Chrome Shifter Handle and Leather Boot Installation Instructions
32. Move shifter to Drive position. Verify shifter can’t be
                                                                   moved out of drive until button is pressed.
                                                                   If shifter moves from drive without pressing button, see
                                                                   “Adjusting shift knob height” at the end of this manual.

                                                                   33. Move shifter though all positions checking for
                                                                   smooth operation.

                                                                   34. Install in vehicle, and connect transmission shift
                                                                   cable.
30. Slowly install slider upper panel over light box mak-
ing sure leather boot and plastic reinforcement is be-                           WARNING: Never get near or underneath
tween light box and upper panel                                                  vehicle until you are confident that it is safely
                                                                                 supported and will not move or fall from its
                                                                                 raised position.

                                                                   35. With shifter installed in vehicle, and foot on the
                                                                   brake, verify vehicle will start in the park and neutral
                                                                   positions. With vehicle running and foot of the
                                                                   brake, move the shifter through all position to verify
                                       2                           transmission shifts to correct gear. If transmission
                                                                   does not shift correctly, perform selector cable lever
                                                                   adjustment below.
                  1
                                                                                 WARNING: If installation or adjustment is
                                                                                 incorrect, vehicle may move unexpectedly.
                                                                                 Always keep the brake applied and ensure
31. Move shifter to Park position. Verify shifter can’t                          the area in front and behind the vehicle is
be moved out of park until button (1) and brake shift                            clear until testing is complete.
interlock override (2) are pressed.
If shifter cannot be placed in park or moves from park             36. Reassemble center console to complete assembly.
without pressing button, see “Adjusting shift knob height”
at the end of this manual.
If shifter moves from park without pressing brake shift
interlock override, verify steps 19-21 were performed
correctly.

MustangATX 2006-2009 Ford Mustang AT Chrome Shifter Handle and Leather Boot Installation Instructions rev. 1.0         Page 9 of 11
2006-2009 Ford Mustang Automatic Transmission - Chrome Shifter Handle and Leather Boot Installation Instructions
SELECTOR CABLE LEVER ADJUSTMENT

1. Raise the vehicle to an adequate height using an appro-
priate lifting device to gain access to the underside of the
shifter assembly. Support the vehicle using automotive                                            D     N
approved support stands having adequate load capacity.                                                           R

                                                                   Front of Vehicle
                                                                                                                     P
             WARNING: Never get near or underneath
             vehicle until you are confident that it is safely
             supported and will not move or fall from its                                1
             raised position.

2. With the engine off place the shifter in the drive
position.
                                                                    5. Place the transmission manual control lever in the
                                                                    drive position by rotating the manual lever (1, colored
                                                                    green) clockwise to the extent of travel, then rotate
                                                                    counterclockwise 3 detents.

                         1

                                                                                             1

3. Lift the locking tab (1) upward on the transmission
selector cable lock and move upward.

                                                                    6. Install the transmission selector lever cable on the
                                                                    selector lever. Lift the locking tab (1) upward on the
                                                                    transmission selector cable lock and move downward.

4. Remove the cable from the selector lever

MustangATX 2006-2009 Ford Mustang AT Chrome Shifter Handle and Leather Boot Installation Instructions rev. 1.0           Page 10 of 11
ADJUSTING SHIFT KNOB HEIGHT

             1

1. Place shifter in drive position. Remove slider upper            5. Position boot into light box and attach ends of boot to
panel (1) from light box by releasing locking tabs.                Velcro.

                                 1

2. Lift boot to expose 3 set screws (1). Loosen set screws         6. Slowly install slider upper panel over light box making
using included 3/32” Hex L-Key.                                    sure leather boot and plastic reinforcement is between
                                                                   light box and upper panel

3. Set proper height by lifting knob until button retracts.
Lower knob until button is fully extended. Additional
resistance will be felt if knob is lowered too far. Tighten
set screws.

4. Verify shifter will not move from drive position unless
button is pressed. Press button and verify shifter can be
moved to the park position.

MustangATX 2006-2009 Ford Mustang AT Chrome Shifter Handle and Leather Boot Installation Instructions rev. 1.0     Page 11 of 11
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