TAMURA ELSOLD PRODUCT CATALOGUE 2018/2019
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TABLE OF CONTENTS COMPANY 4 TAMURA ELSOLD® SN100 MA-S 8 Our Products 12 TAMURA ELSOLD® INJECTIN FOR IMKS® 14 TAMURA ELSOLD® BARS 16 TAMURA ELSOLD® Lead-free Bars 16 TAMURA ELSOLD® Leaded Bars 17 TAMURA ELSOLD® SOLID WIRE 18 TAMURA ELSOLD® Lead-free Solid Wire 18 TAMURA ELSOLD® SN100 MA-S Solid Wire 19 TAMURA ELSOLD ® Leaded Solid Wire 19 TAMURA ELSOLD® FLUX CORED WIRE 20 TAMURA ELSOLD® SN100 MA-S Flux Cored Solder wire 21 TAMURA ELSOLD® Fluxes for Flux Cored Wire 22 TAMURA ELSOLD® Leaded Flux Cored Wire 22 TAMURA ELSOLD® Lead-free Flux Cored Wire 22 TAMURA ELSOLD® DEOXIDATION TABLETS 23 TAMURA ELSOLD® FLUXES 24 TAMURA ELSOLD® Fluxes – Electronic 25 TAMURA ELSOLD® Fluxes – Solar industry 25 TAMURA ELSOLD® Rework Flux – Liquid 26 TAMURA ELSOLD® Rework Flux – Pasty / Tacky Flux / Paste Flux 27 TAMURA ELSOLD® SOLDER PASTE 28 TAMURA ELSOLD® Solder Paste 28 TAMURA Solder Pastes 30 TAMURA Solder Paste with Flux GTS-VR1 31 TAMURA ALLOY #287 32 TAMURA ELSOLD® CERTIFICATION 34 TAMURA ELSOLD® RECYCLING PROGRAMME 34 TAMURA ELSOLD® SERVICE 35 2/ /3
COMPANY Since 1954 onwards ELSOLD® GmbH & Co. KG has developed from the JL Goslar Group into an independent profit centre in the areas of production, development, and sales of solder products. The actual company foundation took place in December 2010. Since then ELSOLD® has established itself as a leading manufacturer of innovative soldering products for the electrotechnical and electronic industry as well as for the automotive and solar industries all over the world. At the end of 2017, ELSOLD® became a member of the Tamura Group, headquartered in Tokyo. Tamura will support with global market strength and know-how to further develop and expand at the Ilsenburg site. Since the first quarter of 2018 we are officially registered as TAMURA ELSOLD GmbH in the commercial register. Together we are expanding our sales network in Europe and Asia. Our products stand for high quality, which meets the finest connection geometries of today‘s components: optimum solderability and high recyclability. Due to these properties, we are the only supplier of brazing alloys and fluxes for the European space industry. 4/ /5
RELIABILITY PHILOSOPHY Thanks to our 60 years of experience, we know the A traditional company with strong local needs and requirements of the electrical, solar and roots, that thinks and does business glo- electronics industries for modern soldering technolo- bally. Long lasting relationships with our 17 gies like no other company. Our lead-free materials reli- customers, partners and colleagues are an ably meet all of the same requirements that are placed elementary component of our past and fu- on lead-containing materials. Through constant cont- ture development. act with our customers, we know what the industry is dealing with on a daily basis and focus on solutions that We handle the current challenges facing us lead to success and the highest quality in Germany and as a manufacturer of soldering products with worldwide. in-house production by providing high quality products and reliable delivery; but in particu- lar, by permanently enhancing products and processes on the basis of the latest techno- logies. In doing so, we are, and remain able to compete in a highly competitive market. ECO-FRIENDLY At TAMURA ELSOLD® we see the environment as our most important asset. With our products we want to contribute to its protection. The EU Regulation on the Restriction of the Use of Hazardous Substances in Electrical and Electronic Equipment (RoHS) has been in force since July 2006. It prohibits the placing on the market of new equip- ment containing more than 0.1% by weight of lead per homogeneous material. STRONG IN THE REGION. With our lead-free solder products, we play our part in protecting the environment and ensure that elec- SUCCESSFUL IN THE WORLD. trical and electronic equipment complies with EU regulations. At the same time, our TAMURA ELSOLD® Recycling Service offers our customers the opportunity to take back scrap metal and process it directly into recyclable, high-purity metal. 6/ /7
TAMURA ELSOLD ® SN100(Ag) MA-S LESS DROSS - MORE PROFT FACTOR 15X * LEAD-FREE ALLOYS TAMURA ELSOLD ® SN100(Ag) MA-S MICRO-ALLOYED SOLDER WITH NI, GE AND P Micro -alloy ing N In addition to a complete range of high quality solder alloys, TAMURA ELSOLD now offers a world class innovation the micro-alloyed ® i, Ge Speci TAMURA ELSOLD® SN100(Ag) MA-S. This solder is manufactured via a revolutionary process called “Frischen“ or “Freshening”, al micro production -alloy which can be described as an ultra-grade cleaning operation. This proprietary technique results in a highly pure and highly stabile ing N process, solder alloy with a much lower tendency to oxidise solder equipment. Typical solder defects such as bridging and solder spikes are i, Ge, P almost non-existent. Compared with Sn99.3Cu0.7, our new lead free micro-alloy solder boasts the lowest amount of dross formation whilst soldering, thereby making it extremely economical. The following graphs show the enormous potential for slowing down production soldering losses and reducing costs. The numerous advantages of the revolutionary TAMURA ELSOLD® SN100 MA-S can be summarised as follows: good solderability; fine-grained & shiny solder joints; reduced erosion of solder pot & solder tools; reduced leaching; and the lowest dross formation resulting in the best cost effciency. Sn99.3Cu0.7 SN100** TAMURA ELSOLD® SN100 MA-S FEATURES: MICRO-ALLOYED, LEAD-FREE SN100(Ag) MA-S ALLOYS PRODUCT BENEFITS The special manufacturing process of SN100 MA-S eliminates unwanted impurities leading to a highly pure and stabile alloy which shows a reduced tendency to oxidise. This proprietary manufacturing process guarantees an outstanding level of purity without Good solderability Reduced leaching contamination. Such alloys show a high stability and remains liquid with a low-viscosity, thereby reducing typical solder defects Fine-grained and shiny solder joints Lowest dross formation such as solder peaks and solder bridging. The soldering results are outstanding and quality fluctuations are kept to an absolute Reduced erosion of solder pot and solder tools Best cost efficiency minimum. HIGHLIGHT PRODUCT PORTFOLIO: LEAD-FREE SN100(Ag) MA-S BARS MICRO-ALLOYED SN100(AG) MA-S BARS ALLOY COMPOSITION MELTING RANGE [°C] All important Sn(Ag)Cu alloys SN100 MA-S Sn99.3Cu0.7NiGeP 227 Highest purity (first melt) SN100 MA-S Refill Sn99.8Cu0.2NiGeP 232–234 Excellent solderability and wettability Lowest oxidation SN100 MA-S Refill Plus Sn99.8Cu0.2NiGeP 232–234 Lowest dross formation SN100Ag0.3 MA-S Sn99.0Ag0.3Cu0.7NiGeP 217–227 SN100Ag1 MA-S Sn98.3Ag1Cu0.7NiGeP 217–223 SN100Ag3 MA-S Sn96.5Ag3Cu0.5NiGeP 217–219 FRESHENING of SN100 MA-S Reduction of Impurities One simple look at the molten solder bath surface after 8 hours and DELIVERY FORM DIMENSIONS [MM] WEIGHT before dross removal clearly shows the difference between SN100 [APPROX. KG] 0,006 MA-S and SnCu0.7. 0,005 Concentration [%] Triangular bar 8/10 x 400 0.2 0,004 Bars 20 x 20 x 335 1 0,003 Ingots 50 x 20 x 490 3 0,002 0,001 0,000 ALL LEAD-FREE SN100(AG) MA-S ALLOYS ARE ALSO AVAILABLE AS SOLID WIRE AND FLUX CORED WIRE. 0 10 20 30 40 50 60 SN100 MA-S SnCu0.7 Time [min] * Factor 15 x less solder dross taken after 8 hours in a dynamic solder bath at 290 °C. **Competitive alloy according to No. 403 of EN ISO 9453 ELSOLD® SN100 MA-S also fulfils the requirements of this standard, but with better performance 8/ /9
LONG-TERM STABILITY OF SN100 MA-S In addition to the well known positive characteristics of SnCu/SnAgCu alloys, it is the outstanding cost/performance ratio that ma- kes SN 100 MA-S truly stand out. When using lead-free alloys in an open or atmosphere wave solder machine, the dross formation can be larger than the required amount of solder in the product. This means that the manufacturing process of a product requires up to 3 times the amount of solder that ends up being built into the product. With TAMURA ELSOLD® SN100 MA-S, the dross formation is so reduced that the same product can be manufactured with a much lower solder requirement. These enormous savings have an even greater payoff when using cost intensive silver alloys. A solder bath analysis will clearly substantiate that the value added outstanding properties of TAMURA ELSOLD® SN100 MA-S remain stabile over a very long period of time. The solder bath remains stable. The concentration of all elements remain stable in the observed period of time. In fact, only a very slight amount of Germanium (6 ppm) and Phosphor (20 ppm) could be observed, which can be perfectly balanced by use of specially developed refill and refill plus alloys. TYPICAL ANALYSIS OF SN100 MA-S COMPOSITION TYPICAL ANALYSIS RESULTS LIMITS (MAX.) ACCORDING TO EN IO 9453 [%] COMPARISON OF DROSS QUANTITIES Sn – Tin Rest Residual Cu – Copper 0.70 0.5–0.9 The tremendous advantage of SN100 MA-S can best be seen using a dynamic wave Ni – Nickel 0.03 Undetermined soldering process. At 290 °C the dross formation on the wave can be reduced by a factor of 15. This means not only fantastic savings due to using less expensive solder, but also Ge – Germanium 0.006 Undetermined With OLD® ELS savings due to a reduced service requirement of the wave soldering machine. URA P – Phosphorus 0.004 Undetermined TAM -S alloys MA 70% Based on the positive effects of “Freshening” and the influence of the micro-alloy Ag – Silver 0.02 0.10 up to ste.* a additives, dross formation with SN100 MA-S is reduced up to 93% compared to non- Pb – Lead 0.03 0.10 less w “freshening“ SnCu0.7 alloys without micro-additives, when used in wave soldering in an Sb – Antimony 0.003 0.10 open or atmosphere machine. Cd – Cadmium 0.0005 0.002 Zn – Zinc 0.0005 0.001 Al – Aluminium 0.0005 0.001 Bi – Bismuth 0.02 0.10 DROSS FORMATION IN 8 HOURS AT 290 °C As – Arsenic 0.01 0.03 (DYNAMIC SOLDER BATH) Fe – Iron 0.002 0.02 Co – Cobalt 0.002 Undetermined SN100 MA-S 1.5% Au – Gold 0.001 0.05 Sn99.3Cu0.7 22.6% In – Indium 0.004 0.10 * Factor 15x less solder dross taken after 8 hours in a dynamic solder bath at 290 °C. 10 / / 11
OUR PRODUCTS The TAMURA ELSOLD® delivery program offers you an extensive selection of all materials for the production of safe, soldered joints for all known soldering processes (reflow, wave, selective, robot and hand soldering). Solder paste Recycling Solder wire TAMURA ELSOLD® lead-free alloys Solder bars TAMURA ELSOLD® leaded alloys Fluxes for electronic and solar industry TAMURA ELSOLD® high-temperature alloys Analysis of solder bath TAMURA ELSOLD FACTOR ® YOU CAN BE We are constantly researching the improvement of our products in order to create added value for you. With our TAMURA ELSOLD® Factor campaign, we make it easy for you to choose us and our products. Here we fill your RoHS compliant solder bath free of charge in exchange with SURE OF THIS JOINT. TAMURA ELSOLD® SN100 MA-S so you can convince yourself of our quality at no extra cost. For more information, please contact our technical consultant who will advise you on your processes and savings potential. The contact details can be found at the end of the brochure. 12 / / 13
TAMURA ELSOLD ® INJECTIN ® FOR IMKS ® PROCESS ALLOY OPTIMISATION OF FLUIDITY OF SOLDER ALLOY Fluidity is a fundamental material property for injection moulding. This property is optimised by alloy and process development of TAMURA ELSOLD® InjecTin®. Fluidity, characterised by fluidity length, is significantly improved by special TAMURA ELSOLD® production process and use of micro-alloying elements, especially by a content of Nickel and Germanium optimised for the IMKS® process, in comparison to standard soldering alloy Sn99.3Cu0.7. To sum up, TAMURA ELSOLD® InjecTin® is the material which fulfils all requirements of the innovative IMKS® process: lowest dross formation; longest lifetime of machines by non-aggressive metal; and highest fluidity for best injection results. Micro-alloyed with Ni, Ge & P Fine microstructure improved Special production process mechanical properties and for best properties smooth surfaces Best fluidity Longer lifetime of crucible Lowest oxidation and dross formation and machine components MADE OF SOLDER MATERIALS FOR AN INNOVATIVE, INTEGRATIVE PROCESS TECHNOLOGY The IMKS® process, the integrated metal plastic injection moulding, mainly developed by Krallmann group, is an innovative solution of modern production technology. Process chains are shortened; production becomes faster and more economic; new scopes of design and technical solutions are possible. ALLOY MELTING TEMPERATURE [°C] ADVANTAGE InjecTin® Sn99.3Cu0.7 227 Highest cost-effectiveness InjecTin® Sn96.5Ag3.0Cu0.5 217–219 Highest reliability DELIVERY FORMS DIMENSIONS (MM) WEIGHT (KG) Application - demonstration of direct integration Bars 25 x 12 x 400 0.8 Tool with IMKS injection molding unit of conductive paths and electronic components in plastic parts Triangular bars 8/10 x 400 0.2 Wire/Spool Ø: 1.5 | 3.0 | 4.0 1 | 4 | 10 Metallic structures, as conductive paths, are integrated into plastic parts, and electronic components as resistors or LED are connected directly within the primary shaping process and within one single machine. Cables, pcbs, pressed screens and their production, placement and connection processes are not necessary anymore if the electrical function is directly integrated. Furthermore, the necessary space and the resulting limitations of design are omitted. In cooperation with Krallmann group. 14 / / 15
TAMURA ELSOLD ® BARS TAMURA ELSOLD® alloys comply with standards DIN EN 29453, DIN EN 61190-1-3 and TAMURA ELSOLD® in-house standards. Further forms available upon request, such as thick and wide rods, flat tapes, thin rods and bars, threads, solid wire etc. All alloys can be supplied in deoxidised form upon request. Lead-free solder is also available as TAMURA ELSOLD® MA (micro-alloyed). TAMURA ELSOLD ® LEAD-FREE BARS ALLOY MELTING RANGE [°C] WORKING TEMPERATURE [°C] Sn99.3Cu0.7 227 255–285 LEADED BARS Sn99.3Cu0.7 MA 227 255–285 Increasing miniaturisation, stricter requirements with regard to long-term reliability of complex electronic Sn99.3Cu0.7P 227 255–400 products, components and related extended performance features thereof create the highest demands for Sn96.5Ag3.0Cu0.5 217–219 255–285 soldering quality. TAMURA ELSOLD® soft solders are therefore produced only from carefully selected vir- gin-grade base metals. TAMURA ELSOLD® soft solders cover the entire range of electronic applications: Sn95.5Ag3.8Cu0.7 217 255–285 machine solders, high temperature solders, special solders (low-melting alloys, solders for static baths). Sn97Ag3 221–232 255–285 Sn96Ag4 221–238 255–285 Sn96.5Ag3.5P 221 255–320 TAMURA ELSOLD ® LEADED BARS DELIVERY FORM DIMENSIONS [MM] WEIGHT [APPROX. KG] ALLOY MELTING RANGE [°C] WORKING TEMPERATURE [°C] Triangular bars 8/10 x 400 0.2 Sn63Pb37 183 240–260 Bars 20 x 20 x 335 1 Sn63Pb37P 183 240–260 Ingots 50 x 20 x 490 3 Sn60Pb40P 183–190 240–260 Pb95Sn3Ag2 304–310 > 450 Pb95Sn3Ag2P 304–310 > 450 Pb92Sn8(Sb) 280–305 > 450 ADVANTAGES OF TAMURA ELSOLD ® BARS Bi50Pb31.3Sn18.7 * 96 150–180 Available in all common lead-free and leaded alloys Highest purity, virgin grade DELIVERY FORM DIMENSIONS [MM] WEIGHT [APPROX. KG] Excellent soldering and wetting properties Minimal oxides Minimal dross generation Triangular bars 8/10 x 400 0.2 Also available as micro-alloyed (SAC) SC Bars 50 x 20 x 490 4 Bars 50 x 18 x 600 4.5 Thin bars * 2/3 x 400 0.2 ADVANTAGES MICRO-ALLOYED SOLDERS Fine-grained structure facilitates visual inspection Low erosion of copper allows lead-free tinning of thin wire and circuit paths, multiple joints and repairs Significant cost saving though low metallurgical attack on material, soldering tips and equipment Triangular bars Extruded bars * Bi50Pb31.3Sn18.7 available as thin bars only 16 / / 17
TAMURA ELSOLD ® SN100 MA-S SOLID WIRE ALLOY MELTING RANGE [°C] SN100 MA-S 227–230 SN100Ag0.3 MA-S 217–227 SN100Ag1 MA-S 217–223 SN100Ag3 MA-S 217–219 TAMURA ELSOLD ® LEADED SOLID WIRE TAMURA ELSOLD SOLID WIRE ALLOY MELTING RANGE [°C] WORKING TEMPERATURE [°C] ® Sn63Pb37 183 240–260 Modern manufacturing technology, i.e. selective soldering, demands ultimate quality solid wires by using virgin grade base metals. TAMURA ELSOLD® produces solid wires of highest purity. We gu- Sn63Pb37P 183 240–260 arantee consistent best product quality. Ongoing quality control of each and every production lot is Sn64Pb36P 183 240–260 recorded and filed. Our customers including the European Aerospace industry can fully rely on TAMURA Sn60Pb39.86Cu0.14P(HTF) 183–190 240–260 ELSOLD®, we are the only approved supplier of solid soft solder material with ECCS certification. Pb95Sn3Ag2P 299–305 > 450 Our modern production process permits the manufacture of all required alloys with or without lead, alloys for low and high temperature, and also solder alloys for static baths, for soft soldering processes in all areas of the electronic industry. ADVANTAGES OF ELSOLD ® SOLID WIRE Available in all common lead-free and leaded alloys Minimal oxides Highest purity, virgin grade TAMURA ELSOLD LEAD-FREE SOLID WIRE ® Minimal dross generation Excellent soldering and wetting properties Also available as micro-alloyed (SAC) SC ALLOY MELTING RANGE [°C] WORKING TEMPERATURE [°C] Sn99.3Cu0.7 227 255–285 Sn99.3Cu0.7 MA 227 255–285 ADVANTAGES MICRO-ALLOYED SOLDERS Sn97Cu3 230–250 255–285 Fine-grained structure facilitates visual inspection Sn97Ag3 221–232 255–285 Low erosion of copper allows lead-free tinning of thin wire and circuit paths, multiple joints and repairs Significant cost saving though low metallurgical attack on material, soldering tips and equipment Sn96.5Ag3.5 221 255–285 Sn96.2Ag3.8 221–238 255–285 Sn96.5Ag3Cu0.5 217–219 255–285 The list above shows a selection of our most sought after products. Of course you can order the alloy you require. Sn95.5Ag3.8Cu0.7 217 255–285 Diameters available up to 8.0mm Special dimensions available on request ALL LEAD-FREE SOLDERS ARE ALSO AVAILABLE AS TAMURA ELSOLD ® MA Standard coil sizes: 500g | 1kg | 4kg | 10kg | 25kg MICRO-ALLOYED. 18 / / 19
TAMURA ELSOLD ® FLUX CORED SOLDER WIRE TYPE X3, X4 AND X5 The new TAMURA ELSOLD® flux cored solder wire X-Series offer an op- timal process stability and consequently an efficient assembly of electro- nic components. During soldering X-Series wire shows a fast and reliable wetting and a significantly reduced spattering, even at high temperatures up to 500 °C, combined with bright, transparent, and very safe residues. Up to 90% less spattering of TAMURA ELSOLD® X3, X4 and X5 than competitor flux cored wire tested according to IPC-TM-650 ) ) ) 1) ) ) 1) ) ) ) 1) 1) 1) ) 1) ) ( L0 ( L0 (L0 ( M ( L0 (L1 ( M (L0 (L0 (L0 ( M ( M ( M ( L0 M (H1 A1 A2 A3 A4 01 A2 A2 81 F1 F2 F3 S1 S2 X3 X 4( X5 – – – – P– E– E– E– ® – S – – – – D ® ® rU S rU S rU S S U J P D D D E E E L D LD rU or or rJ or or or rD rD rD SO OL LS O t ito tito tito ito tit tit ito tit tit tit ito ito ito EL LS E pe pe pe et pe pe et pe pe pe p et et et A A E A m m m p m Co m om p Co m Co m Co m om om p om p UR UR UR Co Co Co Com Co C C C C M M M TA TA TA HIGHLIGHTS TAMURA ELSOLD ® SN100 MA-S X-SERIES Fine-grained & shiny solder joints Lowest copper leaching Reduced erosion of solder tools Uniform material usage in the whole process chain with SN100 MA-S ingots, bars, solid wire and solder pastes Up to 90% less spattering than conventional cored wire Best results even at highest soldering temperatures High corrosion resistance Fast and reliable wetting TAMURA ELSOLD ® FLUX Bright, transparent ductile residues (no brittle spalling) CORED SOLDER WIRE TAMURA ELSOLD ® SN100(Ag) Cored solder wire – the oldest solder medium – has been used for many years in the electronic MA-S FLUX CORED SOLDER WIRE industry. Cored solder wire permits the simultaneous application of solder and flux to the soldering point. Despite development of solder paste which serves the same purpose, cored solder wire has defended its position. It is still preferred for applications such as manual and repair soldering ALLOY MELTING RANGE processes, and automatic soldering. [°C] SN100 MA-S 227–230 TAMURA ELSOLD® cored solder wire is available in many types and is unchallenged because of its variety. Besides the purity of the base metals, the particular innovation is the constant adapta- SN100Ag0.3 MA-S 217–227 tion of solder paste composition to production parameters and process. Rosin and activator must SN100Ag1 MA-S 217–223 be adapted to higher or changed process temperatures. TAMURA ELSOLD® produces top quality cored solder wire by choosing suitable flux constituents along with strictly monitored production SN100Ag3 MA-S 217–219 conditions. 20 / / 21
TAMURA ELSOLD ® FLUXES FOR FLUX CORED WIRE FLUX TYPE CLASSIFICATION STANDARD FLUX CONTENT NO CLEAN The list above shows a selection of our most sought after products. Of course you can order your alloy with the flux you require. EN 61190-1-1 [%] For custom-made orders, the flux fraction can be selected from 0.5% to 3.5% in steps of 0.5%. C3 | C3 Plus ROL0 2.5 | 3.5 √ Standard coil sizes: 0.50kg | 1.00kg | 2.50kg | 4.00kg 3064 | 3064 BF ROM1 2.2 | 3.3 (√) Special coil sizes available upon request All cored solder wire are available with a diameter of 0.3mm upwards TS-1 ROM1 2 √ Diameters are subject to standard tolerances as per DIN 12224-1 A3 | A4 ROH1 2.5 | 3.5 – X3 REL0 3 √ X4 REM1 3 √ X5 REH1 3 – RS-1 REM0 0.7 √ Z0 ORL0 2.5 √ Z1 ORM1 2.5 (√) 105-19 ORM1 1.4 – T ORM1 3 – H ORM0 2.5 (√) AI-S ROH1 2.5 | 3.5 – HIGHLIGHT: TAMURA ELSOLD ® FLUX CORED WIRE FOR SOLDERING ALUMINUM Direct soldering of aluminum-to-aluminum, and aluminum-to-copper joints TAMURA ELSOLD LEADED ® TAMURA ELSOLD LEAD-FREE ® No special equipment or processes necessary, use of conventional soldering irons Reduced risk of corrosion due to protection effect of rosin basis FLUX CORED WIRE FLUX CORED WIRE If required: Liquid flux Al-L available ALLOY MELTING RANGE [°C] ALLOY MELTING RANGE [°C] Sn63Pb37 183 Sn99.3Cu0.7 227 Sn60Pb40 183–190 Sn96.5Ag3.0Cu0.5 217–219 Sn60Pb39Cu1 183–190 Sn95.8Ag3.5Cu0.7 217 Sn62Pb36Ag2 179 Sn97Cu3 230–250 TAMURA ELSOLD ® Sn60Pb36Ag4 Pb91Sn8Sb1 178–180 280–305 Sn95Sb5 Sn97Ag3 230–240 221–230 DEOXIDATION TABLETS Deoxidisation tablets (for solder baths with or without lead) To reduce dross formation The oxidation of the solder is slowed down by a very thin protective layer ALL LEAD-FREE SOLDERS ARE ALSO AVAILABLE AS TAMURA ELSOLD ® MA Recommended dosage: 3 to 5 tablets for every 10kg of solder MICRO-ALLOYED. PRODUCT Deoxidation tablets, HIGHLIGHT: NO-CLEAN FLUX CORED SOLDER WIRE C3 PLUS bottle with 50 tablets LEAD FREE Deoxidation tablets, Quick wetting Thermal stable flux bottle with 800 tablets Low, elastic residues Fulfils all global standards Non-corrosive flux residues For all soldering applications Short soldering time Excellent solderability 22 / / 23
TAMURA ELSOLD ® FLUXES - ELECTRONIC ELECTRONIC SOLID BASIS BASIS EN APPLICATION FLUX CONTENT [%] 61190-1-1 1003NC 5.9 Rosin-free, Solvent based ORL0 Tinning of cables in dip organic soldering process TAMURA ELSOLD ® FLUXES 1004NC 2.0 Organic Solvent based ORL0 Tinning of cables in dip soldering process 2000NC 2.9 With rosin, Solvent based ORL0 General electronics TAMURA ELSOLD® supplies a complete range of high-qua- organic lity fluxes, specially manufactured to meet the toughest 2000M NC 2.9 With rosin, Solvent based ORL0 General electronics, industry requirements. In addition to the solder alloy, the organic automotive electronics, most important factor in ensuring a soldering process of a telecom; leaded and consistently high quality is the flux. It must prepare the sur- lead-free solder alloys face to be soldered for the actual soldering process as well promote wetting. Furthermore, following soldering, the flux 2001NC 2.3 With rosin, Solvent based ORL0 Wave soldering, lead-free should have largely evaporated - without leaving behind any organic resistance-lowering or corrosive residues on the circuit boards. 2001M NC 1.9 Organic Solvent based ORL0 General electronics 3002M NC 2.9 Organic Water based, ORL0 General electronics, automotive VOC-free electronics,telecom; standard and lead-free solder alloys, Sprayflux 3003NC 2.9 Organic Water based, ORL0 Wave soldering, lead-free, VOC-free low residues 1025 NC 2.4 Rosin-free, Solvent based ORL0 General electronics, automotive, organic wave soldering, selective solde- ring, rework 1026 NC 2.4 Rosin-free, organic Solvent based ORL0 See 1025 NC, for foaming 1027 NC 3.3 Rosin-free, organic Solvent based ORL0 See 1025 NC, higher activity 3007 NC 3.5 Rosin-free, organic Water based, ORL0 General electronics, automotive, VOC-free wave soldering, selective solde- ring, rework TAMURA ELSOLD ® FLUXES FOR SOLAR INDUSTRY Particularly developed for solar module production All fluxes are halide-free Approved by notable manufacturers Delivery of our fluxes in 5L, 10L or 20L canisters. HIGHLIGHT: TAMURA ELSOLD ® FLUXES 1025 NC AND 3007 NC TAMURA ELSOLD ® FLUXES - SOLAR INDUSTRY Very good wetting and reliable hole filling SOLAR FLUX SOLID PRODUCT BASIS PRODUCT BASIS EN APPLICATION CONTENT [%] 61190-1-1 Lowest residues Highest safety against corrosion and electro-migration 1004S 2 Rosin-free, organic Solvent based ORL0 Soldering processes in Suitable for wave, selective and rework soldering solar industry Special SIR test, developed by Fraunhofer IZM/ZVE, for selective soldering fluxes, passed 3007 NC: VOC-free 2001S 1.7 Rosin-free, organic Solvent based ORL0 Soldering processes in solar industry 3003S 2 Rosin-free, organic Water based, ORL0 Soldering processes in VOC-free solar industry 3003 SW-1 2.3 Rosin-free, organic Water based, ORL0 Soldering processes in VOC-free solar industry 24 / / 25
HIGHLIGHT: REWORK FLUX SOLUTIONS TAMURA ELSOLD® supplies a complete range of high-quality fluxes, specially manufactured to meet the toughest industry requirements. In addition to the solder alloy, the most important factor to ensure a solder rework process of a consistent and reliable quality is the flux. It must prepare the surface to be soldered for the actual rework process and promote proper wetting. Furthermore, following reflow the flux should have evaporated without leaving any resistance-lowering or corrosive residues on the circuit boards. TAMURA ELSOLD ® REWORK FLUX – LIQUID NAME EN 61190-1-1 ACID NUMBER PACKAGING TAMURA ELSOLD® 200R ORL0 24mg KOH/g Filled Flux Pen TAMURA ELSOLD® 200R ORL0 24mg KOH/g Flux Bottle 25ml TAMURA ELSOLD® 400R ROL0 70mg KOH/g Filled Flux Pen TAMURA ELSOLD® 400R ROL0 70mg KOH/g Flux Bottle 25ml TEST METHOD TEST RESULT IPC-TEST METHOD Copper Mirror Test Passed IPC-TM-650 2.3.32 Silver Chromate Paper Test Passed IPC-TM-650 2.3.33 Halide, quantitative 0.0% IPC-TM-650 2.3.35 TAMURA ELSOLD ® REWORK FLUX – PASTY / TACKY FLUX / SIR test Passed IPC-TM-650 2.6.3.3 PASTE FLUX Corrosion Test Passed IPC-TM-650 2.6.15 FLUX TYPE EN 61190-1-1 APPLICATION PACKAGING [CC] AP-10 No Clean ROL1 Leaded and high-lead content solder HIGHLIGHTS TAMURA ELSOLD FLUX PASTE AL-P ® AP-20 No Clean REL0 Lead-free solder, especially reliable FOR SOLDERING OF ALUMINUM AP-40 No Clean REL0 High Reliability, as well as for leaded and lead-free alloys Soldering of aluminum alloys Highest activity due to solder forming reaction NC 559 AS No Clean REL0 Especially light residue Reduced melting temperature for a wide field of applications, soldering processes and best performance SM-388 No Clean REL0 Lead-free and lead-containing processes NWS 4200 Water soluble REL0 Lead-free and lead-containing processes REWORK FLUX SOLUTIONS Al-P Water soluble INH1 For soldering of aluminum and The pasty fluxes from TAMURA ELSOLD® (gel flux / tacky flux) like AP 40 are suitable for a wide range of rework applica- aluminum alloys tions. Pasty fluxes combine the advantages of SMD (Surface Mounted Device) adhesives and fluxes. Due to this fact, the components are held in position until the rework process is finished. The fluxes are effective with existing solder depots as well as the separate dispensing of solder. The flux is highly adhesive, has excellent wetting properties, a broad process latitude, and a high degree of compatibility with all standard circuit board surfaces e.g. perfect for rework-applications. This TAMURA ELSOLD® Coloured Tacky Fluxes are aviala- applies to leaded and lead-free alloys and processes. To fulfil the requirements of improved controllability, as in automatic ble in neon yellow and neon pink. Delivery forms: optical inspections, Colored Tacky Fluxes contain neon colouring agents. Different types and concentrations were tested to Syringes: 10cc | 30cc develop a formulation, which enables an optimal visibility of the applied flux as well as a good inspection of the residues Cans: 90g | 180g after soldering. Cartridges: 150g 26 / / 27
TAMURA ELSOLD ® SOLDER PASTE TAMURA ELSOLD® Solder Paste provides excellent wetting behaviour over a wide range of temperature profiles. At the same time, the solder paste not only has best slump characteristics but also excellent adhesion. Storage and durability is not critical because it is a special and modified synthetic materi- al. Further advantages: minimal shrinking, high printing speeds, high activity on all surfaces, useful for high speed printing. Repeatability, constant and excellent printing results mean that PCB by PCB. TAMURA ELSOLD® solder paste is suitable for closed rakel systems as well as for Fine Pitch printing. HIGHLIGHT TLF-204-171AK (SAC T4 88.5%) Excellent printability TAMURA ELSOLD ® AP-10 AP-20 AP-40 TLF-204-171AK Eliminate cold slump Best wetting and soldering behavior also for difficult surfaces as cutting edges of components SOLDER PASTE ROL1 REL0 REL0 ROL0 Improve BGA Head in Pillow resistance Dispens Print Dispens Print Dispens Print Dispens Print Good tackiness for a long time SAC305 217–219 °C T3 87.0 88.5 87.0 88.5 T4 86.0 88.0 87.0 88.5 88.5 T5 86.0 87.5 87.0 88.5 HIGHLIGHT LEAD-FREE SOLDER PASTE AP-20 T6 86.0 87.0 87.0 Powder size T3 (45µm) to T6 (15µm) SAC305 MA 217–219 °C T4 88.0 88.0 Non corrosive, halide-free residues SN100Ag3 MA-S 217–219 °C T4 88.0 88.0 Excellent wetting at air and nitrogen atmosphere Stable viscosity at room temperature for more then 70 days SAC0307 217–227 °C T4 88.0 Tack time > 48 hours SC07 227 °C T3 88.0 High thermal stability BiSn42 139 °C T3 86.5 90.0 Also available as SN100Ag3 MA-S. Benefit from the well-known advantages of MA-S (see from p. 8) also with solder pastes BiSn42Ag1 137–139 °C T3 86.5 89.0 BiSn42Ag3 139 °C T3 87.0 Flux classification as per EN 61190-1-1 BiSn(Ag)-SAC305 150–200 °C T3 87.0 88.0 adjustable Available powder types: 3 (25-45 m), 4 (20-38 m), 5 (15-25 m) and 6 (5-15 m) on request Various metal levels available depending on the required viscosity SnPb37 183 °C T3 87.0 90.0 Delivery forms: T4 88.0 88.0 Syringes 10cc | 30cc SnPb62Ag2 179 °C T3 87.5 90.0 90.0 Cans 250g | 500g T4 87.5 90.0 Cartridges 600g | 1.2kg Pro-Flow Cassettes 750g PbSn5Ag2.5 287–296 °C T3 90.0 28 / / 29
TAMURA SOLDER PASTES WITH HIGHLIGHT SOLDER PASTE OUTSTANDING PROPERTIES HIGHLIGHT HIGHLIGHT HIGHLIGHT WITH Lotpaste Lotpaste HIGHLIGHT FLUX mitmit HIGHLIGHT Lotpaste GTS-VR1 Flussmittel Lotpaste Flussmittel mit HIGHLIGHT GTS-VR1 mit mit Flussmittel GTS-VR1 Flussmittel Lotpaste Lotpaste mit GTS-VR1 Flussmittel Flussmittel GTS-VR1 GTS-VR1 GTS-VR1 Basierend Basierend aufauf innovativem innovativem Harzsystem Basierend Harzsystem auf (REL1 innovativem auf(REL1 || NoClean) | NoClean) Harzsystem (REL1 || NoClean) TAMURA TAMURA LOTPASTEN LOTPASTEN TAMURA MIT TAMURA MIT LOTPASTEN TAMURA TAMURA HERAUSRAGENDEN LOTPASTEN MIT MIT HERAUSRAGENDEN MIT HERAUSRAGENDEN LOTPASTEN LOTPASTEN MIT EIGENSCHAFTEN HERAUSRAGENDEN EIGENSCHAFTEN EIGENSCHAFTEN HERAUSRAGENDEN HERAUSRAGENDEN EIGENSCHAFTEN EIGENSCHAFTEN EIGENSCHAFTEN Basierend Rissfreie auf innovativem Basierend Flussmittelrückstände Harzsystem Basierend auf innovativem Rissfreie auch bei (REL1 innovativem NoClean) Harzsystem Harzsystem hohen Flussmittelrückstände und (REL1 (REL1 dynamischen auch bei NoClean) | NoClean) Belastungen hohen und Rissfreie Flussmittelrückstände Rissfreie Flussmittelrückstände auch Rissfreie Rissfreie auchbei hohen und bei hohen und Flussmittelrückstände Flussmittelrückstände dynamischen auch auch bei hohen und dynamischen beiBelastungen dynamischen Belastungen hohen und dynamischen dynamischen Belastungen Belastungen Belastungen SOLDER PASTE TLF-204-NH Verhinderung Verhinderung von von Verhinderung vonBasedrissbedingter Verhinderung rissbedingter rissbedingter on innovative VerhinderungKorrosion Korrosion von Korrosion resins von(REL1und Elektromigration rissbedingter und Korrosion Elektromigration und Elektromigration | NoClean) rissbedingter Korrosion und Elektromigration und Elektromigration Unterstützung Verhinderung von rissbedingter Korrosion und Elektromigration Unterstützung Unterstützungderder Verbindungszuverlässigkeit Unterstützung Verbindungszuverlässigkeit der Verbindungszuverlässigkeit Unterstützung der durchdurch adhäsive deratVerbindungszuverlässigkeit adhäsive durch Wirkung stresses Wirkung adhäsive Verbindungszuverlässigkeit Wirkung durch adhäsive Wirkung Absolutely halogen-free for maximum safety Lotpaste TLF-204-NHLotpaste TLF-204-NH Crack-free flux residues Unterstützung also high dynamic der Verbindungszuverlässigkeit durchdurch adhäsive adhäsive Wirkung Wirkung Lotpaste Lotpaste TLF-204-NH Powder size TLF-204-NHμm) | Lotpaste Lotpaste T3 (25-41 contentTLF-204-NH metalTLF-204-NH 88% | ROL0 | for printing | 500 g can undund mechanische mechanische Stabilität Stabilität und mechanischePrevention undder Stabilität und der der Rückstände mechanische Rückstände crackRückstände mechanische undofmechanische Stabilität Stabilität induced Stabilität derand corrosion der Rückstände Rückstände der Rückstände electromigration Absolut Absolut Absolut Absolut halogenfrei halogenfrei halogenfrei für für höchste für höchste halogenfrei höchste für Sicherheit Absolut Sicherheit höchste Sicherheithalogenfrei für höchste Sicherheit Sicherheit Absolut Absolut halogenfrei halogenfrei für höchstefür höchste Sicherheit Sicherheit Improved joint reliability by adhesive effect and mechanical stability of residues Korngröße Korngröße T3 T3 (25-41 (25-41 T3 (25-41 µm)µm) µm) || Metallgehalt Korngröße || Metallgehalt 88% 88% T3 || ROL0 (25-41 || ROL0 || Für µm) | Für Druckprozesse | Metallgehalt Druckprozesse 500|| 500 || 88% 500 g Dosen g| ROL0 Dosen| Für Druckprozesse | 500 g Dosen Korngröße Korngröße (25-41 T3 µm) Metallgehalt Metallgehalt Korngröße 88% Korngröße 88% T3 T3 (25-41 ROL0 ROL0 | |Metallgehalt (25-41 µm) Für µm) Für Druckprozesse Druckprozesse | Metallgehalt 88% 88% | ROL0 500 |g|Für Dosen gDruckprozesse Dosen ROL0 | Für Druckprozesse | 500 g Dosen | 500 g Dosen Keine Keine Rissbildung Rissbildung Keine im Flussmittelrückstand imKeine Rissbildung Keine Rissbildung Flussmittelrückstand im Flussmittelrückstand imbei im bei Flussmittelrückstand bei bei bei SOLDER PASTE TLF-204-GTS-VR1 Keine Rissbildung Rissbildung im Flussmittelrückstand Flussmittelrückstand bei Thermowechselbelastung Thermowechselbelastung Thermowechselbelastung (1500 Zyklen | Thermowechselbelastung | -40 -40 Thermowechselbelastung (1500 Zyklen Thermowechselbelastung°C °C | (1500 Zyklen | -40(1500 | 125125 °C) °C | 125 °C) (1500 Zyklen °C)Zyklen Zyklen (1500 || -40 | -40 °C -40 °C | 125 || 125 °C°C) 125 °C) °C) Flux with innovative resin for crack-free, mechanically supporting residues Lotpaste Lotpaste Lotpaste TLF-204-GTS-VR1 TLF-204-GTS-VR1 TLF-204-GTS-VR1 Powder sizeT4 Lotpaste (20-36 μm) | metal contentTLF-204-GTS-VR1 Lotpaste 88.6% | REL1 | for printing | 500 g can TLF-204-GTS-VR1 No cracks in flux residues at thermal cycling (1500 cycles | -40 °C | 125 °C) Flussmittel Lotpaste TLF-204-GTS-VR1 Flussmittel Flussmittel mit mit mit Flussmittel innovativem innovativem mit innovativem innovativem Harzsystem Flussmittel Harzsystem mit für Harzsystem Harzsystem Flussmittel für Flussmittel für mitrissfreie, rissfreie, rissfreie, für mitrissfreie, innovativem mechanisch innovativem mechanisch mechanisch mechanisch innovativem Harzsystem stützende Harzsystem stützende stützende fürstützende Harzsystem Rückstände fürRückstände rissfreie, fürRückstände rissfreie, mechanisch stützende Rückstände Rückstände rissfreie, mechanisch mechanisch stützende stützende Rückstände Rückstände Korngröße Korngröße T4 T4 (20-36 (20-36 µm) µm) | | Metallgehalt Korngröße Metallgehalt 88,6%88,6% T4| | (20-36 REL1 REL1 | | µm) Für Für | Druckprozesse Metallgehalt Druckprozesse 88,6% | 500| 500 g| g Dosen REL1 Dosen | Für Druckprozesse | 500 g Dosen JET SOLDER PASTE Korngröße Korngröße T4 (20-36 T4 (20-36 µm) µm) | JDS-204G-HF11M Metallgehalt | Metallgehalt 88,6% Korngröße Korngröße 88,6% T4 (20-36 | T4µm)REL1 | (20-36REL1 | µm) (UNDER Für | Für 88,6%DEVELOPMENT) Druckprozesse Druckprozesse | Metallgehalt | Metallgehalt | 500 | 88,6%| 500 g Dosen g Dosen | REL1 REL1 | Für | Für Druckprozesse Druckprozesse | 500 g Dosen | 500 g Dosen For fast and exible jet-dispensing application Jet-Lotpaste Jet-Lotpaste Jet-Lotpaste JDS-204G-HF11M Stable jetting JDS-204G-HF11M Jet-Lotpaste JDS-204G-HF11M Jet-Lotpaste Jet-Lotpaste (in(in Entwicklung) JDS-204G-HF11M Entwicklung) (in Entwicklung) JDS-204G-HF11M JDS-204G-HF11M (in (in Entwicklung) (in Entwicklung) Entwicklung) Für Für schnelle Für undund FürExcellent schnelle schnelle schnelle flexible shape flexible undund Jet-Dispens-Applikation offlexibleFür schnelle und flexible Jet-Dispens-Applikation jetting dots Jet-Dispens-Applikation flexible Jet-Dispens-Applikation FürJet-Dispens-Applikation schnelle Für schnelle und flexible und flexible Jet-Dispens-Applikation Jet-Dispens-Applikation Stabile Stabile Jet-Prozesse Satellite-less Stabile Jet-Prozesse Stabile Jet-Prozesse Stabile Jet-Prozesse Jet-Prozesse Stabile Jet-Prozesse Stabile Jet-Prozesse Exzellente Exzellente Halogen-free Exzellente Exzellente Geometrie Geometrie Geometrie Geometrieder der jet-dispensten der Exzellente der Exzellente jet-dispensten jet-dispensten Punkte Geometrie Punkte jet-dispensten Punkte Punkte der jet-dispensten Punkte Exzellente GeometrieGeometrie der jet-dispensten der jet-dispensten Punkte Punkte Keine Keine Keine Satellitenbildung Satellitenbildung Keine Satellitenbildung Satellitenbildung Keine Satellitenbildung Powder SizeT6 (5-15 μm) | metal Keine content 83.5% | ROM0 | for jetting Satellitenbildung Keine Satellitenbildung Halogenfrei Halogenfrei Halogenfrei Halogenfrei Halogenfrei Halogenfrei Halogenfrei Korngröße Korngröße Korngröße T6 T6 T6 (5-15 T6 (5-15 Korngröße (5-15 µm)µm) µm) (5-15 || Metallgehalt Korngröße || Metallgehalt µm) Metallgehalt 83,5% 83,5% Metallgehalt T6 || ROM0 (5-15 || ROM0 µm)Für|| ||Für || Für Jet-Dispensprozesse Metallgehalt 83,5% | ROM0 | Für Jet-Dispensprozesse Jet-Dispensprozesse GTS-VR1 GTS-VR1 GTS-VR1 GTS-VR1GTS-VR1 Konventionelles Konventionelles Konventionelles Harzflussmittel Konventionelles Harzflussmittel Harzflussmittel Konventionelles Conventional rosin Harzflussmittel Harzflussmittel based flux Korngröße T683,5% Korngröße 83,5% (5-15T6µm)ROM0 (5-15|ROM0 µm) Metallgehalt Für Jet-Dispensprozesse Jet-Dispensprozesse Metallgehalt 83,5% | 83,5% ROM0 | ROM0 | Für Jet-Dispensprozesse Für Jet-Dispensprozesse GTS-VR1 GTS-VR1 Konventionelles Harzflussmittel Keine Keine Rissbedingte Rissbedingte Elektromigration Keine Rissbedingte Elektromigration Elektromigration NEW DEVELOPMENT: NEUENTWICKLUNG: NEUENTWICKLUNG: NEUENTWICKLUNG:JET PASTE JDS-204G-HF11M Jet-Dispens-Paste NEUENTWICKLUNG: Jet-Dispens-Paste JDS-204G-HF11M Jet-Dispens-Paste JDS-204G-HF11M Jet-Dispens-Paste JDS-204G-HF11M JDS-204G-HF11M Keine Rissbedingte Elektromigration Keine crackKeine Rissbedingte inducedRissbedingte Elektromigration Elektromigration NEUENTWICKLUNG: NEUENTWICKLUNG: Jet-Dispens-Paste Jet-Dispens-Paste JDS-204G-HF11M JDS-204G-HF11M No electromigration Flexibles Flexibles Flexibles Jet-Dispensen Jet-Dispensen Jet-Dispensen statt Flexibles statt Drucken Jet-Dispensen Drucken statt Flexibles statt statt Drucken Drucken statt Drucken Jet-Dispensen Drucken Flexibles Jet-Dispensen Flexible jet-dispensing instead of printing GTS-VR1 Conventional rosin based fluxl GTS-VR1 GTS-VR1 GTS-VR1 GTS-VR1 Konventionelles Konventionelles Konventionelles Harzflussmittel Konventionelles Harzflussmittel Harzflussmittel Konventionelles Harzflussmittel Harzflussmittel GTS-VR1 GTS-VR1 Konventionelles Harzflussmittel Anwendung Anwendung und und Anwendung Jet-Ergebnis Anwendung Jet-Ergebnis und 0,4mm 0,4mm Jet-Ergebnis Anwendung 0,4mm Anwendung pitch undpitch Jet-Ergebnis pitch 0,4mm pitch Application and jetting result: 0.4mmund pitchJet-Ergebnis und Jet-Ergebnis 0,4mm0,4mm pitchpitch Höhere Höhere Zuverlässigkeit Zuverlässigkeit Höhere und Zuverlässigkeit und Höhere Festigkeit Festigkeit und Festigkeit durch Zuverlässigkeit durch durch stützende und stützende Wirkung und Festigkeit Wirkung derder durch der stützende Wirkung der Höhere Höhere Zuverlässigkeit und stützende Zuverlässigkeit Festigkeit Wirkung Festigkeit durchdurch stützende stützende WirkungWirkung der der Flussmittelrückstände Flussmittelrückstände Flussmittelrückstände Flussmittelrückstände Flussmittelrückstände Flussmittelrückstände Improved joint reliability and strength by adhesive effect and mechanical stability of residues 100 100 100 100 100 100 100 100 80 80 80 80 80 80 80 80 [N] [N] TLF-204-GTS-VR1 [N] TLF-204-GTS-VR1 TLF-204-GTS-VR1 Scherfestigkeit[N] Scherfestigkeit[N] TLF-204-GTS-VR1 TLF-204-GTS-VR1 TLF-204-GTS-VR1 [N] Scherfestigkeit[N] Scherfestigkeit [N] TLF-204-GTS-VR1 shear strength [N] 60 60 60 Scherfestigkeit Scherfestigkeit 60 Scherfestigkeit 60 Scherfestigkeit 60 60 TLF-204-GTS-VR1 60 40 40 40 40 40 40 40 40 20 20 20 20 Konventionelles 20 Konventionelles Harzflussmittel Konventionelles Harzflussmittel 20 20Harzflussmittel Konventionelles Konventionelles Harzflussmittel Harzflussmittel 20 Konventionelles Konventionelles Harzflussmittel Conventional rosinHarzflussmittel based flux 00 00 0 0 0 0 < 2mm 00 500 500 010001000 5001500 500 0 500 20002000 1000 15001000 1000 1500 20001500 1500 2000 00 500 500 0 010001000 1500 1500 2000 200020002000 < 2 mm < 2 mm Components < < 22 mm mm< 2 mm 500 1000 1500 Komponenten Komponenten Komponenten Komponenten Komponenten < < 22 mm mm < 2 mm Zyklen Zyklen Zyklen -40 -40 Zyklen -40 °C ||°C °C -40 || 125 125 °C 125 °C °C °C 125 °C Zyklen -40 °C | 125 °C Komponenten Komponenten Komponenten Zyklen Zyklen -40-40 cycles |-40 °C °C125°C°C| °C | 125 125 °C 29 // 29 29 29 // 29 / 29 / 29 / 30 // 30 // 30 30 / 30 / 30 / 30 30 / / 31
FÜR ALLE LÖTPROZESSE UND HÖCHSTE ZUVERLÄSSIGKEIT TAMURA ELSOLD SOLDER ALLOY #287 FOR ALL SOLDERING PROCESSES AND HIGHEST RELIABILITY Lotpaste TLF-287-GTS-VR6 TAMURA OLD LOTLEGIERUNG #287 SOLDER ALLOY #287 T4 (20-36 µm) | 89.0 % Metallanteil | REL1 | NoClean | für Druckprozesse | 500 g Dose Rissfreie Flussmittelrückstände auch bei hohen und dynamischen Belastungen Solder Paste TLF-287-GTS-VR6 PROZESSE UND FOR HÖCHSTE ALL Verhinderung ZUVERLÄSSIGKEIT SOLDERING von rissbedingter T4 (20-36 µm) | 89.0 PROCESSES Korrosion und Elektromigration % metal content | REL1 | NoClean | for printing | 500 g can Unterstützung der Verbindungszuverlässigkeit durch adhäsive Wirkung und mechanische Stabilität der Rückstände Crack-free flux residues also at high dynamic stresses AND HIGHEST RELIABILITY Perfekte Kombination von Lot und Flussmittel für höchste Zuverlässigkeit Prevention of crack induced corrosion and electromigration -GTS-VR6 Drähte Improved joint reliability by adhesive effect and mechanical stability of residues undcombination Röhrenlote Metallanteil | REL1 | NoClean Perfect | für Druckprozesse | of 500solder g Doseand flux for highest reliability Massivdraht und Röhrenlote, empfohlen speziell mit den Flussmitteln C3+ (ROL0 | 3,0%) und X4 (REM1 | 3,0%) kstände auch bei hohen und dynamischen Belastungen SOLDER PASTE Weitere Wires TLF-287-GTS-VR6 Flussmitteltypen and Fluxund Cored-gehalte auf Anfrage Wires edingter Korrosion und Elektromigration T4 (20-36Lieferbare μm) | 89.0Standardspulengrößen: % metal content | REL1 |0.50 kg | 1.00 NoClean kg | 2.50| 500 | for printing kg | g4.00 can kg bindungszuverlässigkeit durch Solid wire and adhäsive flux cored Wirkung und solder wire, especially mechanische Stabilitätwith fluxes C3+ (ROL0 | 3,0%) and X4 (REM1 | 3,0%) der Rückstände Spulensondergrößen auf Anfrage Crack-free flux residues also at high dynamic stresses FurtherZuverlässigkeit on Lot und Flussmittel für höchste flux types and content available upon request Durchmesser Prevention ab 0.6corrosion of crack induced mm and electromigration Lieferbare Standardspulengrößen: 0.50 kg | 1.00 kg | 2.50 kg | 4.00 kg Improved joint reliability by adhesive effect and mechanical stability of residues enlote Barren Spulensondergrößen auf Anfrage und ofStangen Perfect combination of solder and flux for highest reliability nlote, empfohlen speziell mitDiameter den Flussmitteln0.6 mmC3+ or thicker (ROL0 | 3,0%) und X4 (REM1 | 3,0%) Dreikantstangen (8/10 x 400 mm | 0.2 kg) und Barren (20 x 20 x 335 mm | 1 kg) en und -gehalteWIRES auf Anfrage AND Geometrien FLUX CORED WIRES Weitere auf Anfrage lengrößen: 0.50 kg | 1.00 Solid wire Bars kg | 2.50 and flux kg | 4.00 cored kg wire, especially with fluxes C3+ (ROL0 | 3,0%) and X4 (REM1 | 3,0%) solder Erhöhte Badstabilität durch optimiertes Mikrolegierungskonzept der Legierung #287 uf Anfrage Triangular bars (8/10 x 400 mm | 0.2 kg) and bars (20 x 20 x 335 mm | 1 kg) FurtherIdeal flux types and content mit in Kombination available TAMURA uponELSOLD request Lotbadanalyse-Service m Standard spool Other geometries sizes:: available 0.50 kg | 1.00 upon kg | 2.50 kg |request 4.00 kg Special spoolImproved bath upon sizes available stability due to optimized microalloying concept of #287 request gen Diameter of Perfectly 0.6 mm or combined thicker with TAMURA ELSOLD solder bath analysis service x 400 mm | 0.2 kg) und Barren (20 x 20 x 335 mm | 1 kg) f Anfrage BARS urch optimiertes Triangular bars (8/10 x 400 mm Mikrolegierungskonzept der |Legierung 0.2 kg) and#287 bars (20 x 20 x 335 mm | 1 kg) SAC305 #287 it TAMURA ELSOLD Other geometries available upon request Lotbadanalyse-Service Schmelzbereich [°C] 217-219 209-226 Improved bath stability due to optimized microalloying concept of #287 SAC305 #287 Perfectly combined with TAMURA ELSOLD® solder bath analysis service Zugfestigkeit [MPa] 41 99 Melting Range [°C] 217-219 209-226 Rissanteil [%] 95,6% 47,0% 3000 Zyklen Tensile-40 | 125 °C[MPa] Strength 41 99 SAC305 Crack #287 Ratio [%] 95.6% 47.0% SAC305 Wettbewerbs #287 3000 Cycles-40 | 125 °C Schmelzbereich [°C] 217-219 209-226 SACSbBiNi Zugfestigkeit [MPa] 41 99 SAC305 competitor’s #287 SACSbBiNi Rissanteil [%] 95,6% 47,0% 3000 Zyklen -40 | 125 °C SAC305 Wettbewerbs #287 SACSbBiNi Thermoschockbeständige Lotlegierung #287 - Der neue Maßstab für Zuverlässigkeit und Lebensdauer Alloygeeignet - Perfekt #287: High Heat Resistant für Automotive Anwendungen Solderdurch höchsten Risswiderstand -The new Benchmark bei Thermoschockwechselbelastung of Reliability and Lifetime SAC305 #287 - Das gesamte Spektrum -Perfectly Suited for Automotive an Lotprodukten: Applications by MELTING RANGE [°C] 217-219 209-226 Paste, Barren, Drähte & Röhrenlote Highest Crack Resistance at Thermo Shock Cycle TENSILE STRENGTH [MPa] 41 99 Thermoschockbeständige ALLOY Lotlegierung #287: - Verringerte -The Full HIGH #287 HEAT RESISTANT Polykristallisation Range of Solder SOLDER und Wachstumsgeschwindigkeit Products: Paste, Bars, Wires & Flux Cored Wires - Der neue Maßstab für Zuverlässigkeit und -Reduced Lebensdauer intermetallischer Phasen Polycrystallization and Grwoth of Intermetallic Phases CRACK RATIO [%] The new Benchmark of Reliability and Lifetime 3000 CYCLES -40 | 125 °C 95,6 % 47,0 % - Perfekt geeignet für Automotive Anwendungen - Erhöhte Perfectly -Improved Suited Stabilität durch Stability for Automotive höchsten in allen Applications Lötprozessen inbyall Soldering Highest durch Processes Crack Resistance optimierte at Thermo Cycle Mikrolegierung by Optimized Shock Microalloying Risswiderstand bei Thermoschockwechselbelastung The Full Range of Solder Products: Paste, Bars, Wires & Flux Cored Wires 29 / - Das gesamte Spektrum an Lotprodukten: Reduced Polycrystallization and Grwoth of Intermetallic Phases /3 Paste, Barren, Drähte & Röhrenlote Improved Stability in all Soldering Processes by Optimized Microalloying 29 / - Verringerte Polykristallisation und Wachstumsgeschwindigkeit intermetallischer Phasen - Erhöhte Stabilität in allen Lötprozessen durch optimierte Mikrolegierung 32 / / 33 / 30
TAMURA ELSOLD ® CERTIFICATION The TAMURA ELSOLD® production process complies with the quality management standard ISO TS / IATF 16949. Certification for this comprehensive CERTIFIED SOLDER directive for the automotive industry was ALLOYS FOR achieved in September 2007 and is still valid EUROPEAN SPACEFLIGHT – (Certificate Registration No. 391568 IATF16). TAMURA ELSOLD ® has implemented and maintains EXCLUSIVE BY ELSOLD ® an Environmental Management System certified according to ISO 14001 : 2015. TAMURA ELSOLD® As bars, wire and flux cored wire products fulfil the standards DIN EN ISO 9453, DIN · Sn60Pb40 EN ISO 9454, DIN EN 61190 1-1 to 1-3; the key · Sn63Pb37 international standards and the TAMURA ELSOLD® · Sn62Pb36Ag2 works standards which are not covered by any · Sn96Ag4 official standard. Selected TAMURA ELSOLD® TAMURA ELSOLD® also offers suitable soft solders fulfil the ESA soldering standard fluxes in liquid form (e.g. type 045) or for ECSS-Q-ST-70-71C. All spacecraft launched into spa- pastes (AP-10 or AP-40S) and cored solder ce by ESA (European Space Agency) are soldered TAMURA ELSOLD ® SERVICE wire (type K or C3). with TAMURA ELSOLD® soft solders because of their high quality, high reliability and long service life. Delivery Service Internet Service TAMURA ELSOLD®s entire product range is produced Download technical data sheets for all im- TAMURA ELSOLD ® in Ilsenburg. This results in short delivery times allo- wing us to provide JIT deliveries upon special custo- portant solder products from our website www.tamura-elsold.com RECYCLING PROGRAMME mer request. Solder bath analysis Technical support and application advice TAMURA ELSOLD® analyses submitted samples. The The correct handling of dross and scrap solder , e.g. resulting from wave soldering, represents an economic, ecological and In order to assure the quality of our customers customer is informed about the level of impurities qualitative challenge for which TAMURA ELSOLD® offers an optimal solution in all respects with its recycling programme. finished products, we attach great importance to pro- with a recommendation as how to proceed for further In-house recycling processes and the direct reuse of scrap solder in soldering processes have been proven to have a negative viding advice and support. Selecting the right sol- operation. impact on soldering quality. Nonetheless, old scrap solder and metal contained in the dross represent a value. This is made dering products and processing parameters with economically viable by the TAMURA ELSOLD® Recycling Programme. You will receive an appropriate renumeration for taking regard to the customers’ production equipment and Disposal of used soft soldering material part, and the recycled metal is reused for other industries with lower requirements, thus achieving sustainability without environmental issues is crucial for us. We dispose of your unusable old material (such as compromising quality. “Dross”) at fair conditions. Changeover to lead-free materials The changeover to lead-free materials creates costs 1) COLLECTION 2) ANALYSIS and raises questions about the reliability and difficul- ties of lead-free material. We are pleased to offer our Free metal buckets for collection and Free analysis of the delivered waste*· experience from successful changeover processes shipment of lead-containing or lead-free Certificate of Specification after recycling already implemented in our customer base. Join us metal waste*. upon your request. as a partner when it comes to the need for competent answers to commercial and technical queries. WE ARE HAPPY TO ADVISE YOU! TAMURA ELSOLD ® GmbH Co.KG | Huettenstrasse 1 | 38871 Ilsenburg | Germany Phone +49 (0) 394 52 48 79 0 | Fax +49 (0) 394 52 48 79 66 3) RENUMERATION info@tamura-elsold.de | www.tamura-elsold.com * solder material Fast and appropriate payment. 34 / / 35
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