2018 YASKAWA Report - Yaskawa Electric Corporation
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Moving Toward Realization of Revolutionary Industrial Automation with “Motors and Their Applications” Since its founding in 1915, Yaskawa Electric has set motors and their applications as its business domain, and continued to support the cutting-edge industries of the times with its products and technologies. From “motor manufacturer” to “automation provider,” we gave birth to the now universally accepted concept of mechatronics*, and now we evolved to a “total solution provider.” Global demographic changes, environmental issues caused by increases in energy consumption, transformation in the manufacturing scene caused by rapid evolutions of information technology̶dramatic changes are now happening in the business environment that surrounds our Group. Seeing these changes as opportunities, our Group will create new products and services to provide new values to society by integrating open innovation and our core technologies (motion control, robotics technology, power conversion). We identify this as our objectives for 2025 and are striving for realizing it. *Yaskawa Electric led the world in putting forward the term "mechatronics" in the late 1960s. This concept evolved when we combined our customers’ machinery with Yaskawa's electronic products to create superior quality and function. Sustainable Development Goals Sustainable Development Goals (SDGs) were adopted by the United Nations General Assembly in September 2015 as a social issue for which the global community should make efforts. Out of the 17 development goals of the SDGs, goals related to our busi- ness initiatives will be pursued to achieve through new value creation. Financial Period Covered Note on Numerical Values and Graphs This report covers FY2017 All numerical values are rounded down, as applicable. (From March 21, 2017 to February 28, 2018*), but some FY2018 content is also included. *In FY2017, the accounting period changed from March 20 to the last day of February. Editorial Policy Note on Forecasts Mentioned in this Report This report has been compiled with the intent to communicate Future projections for performance and other matters contained in broadly the future potential of Yaskawa for its shareholders, inves- this report are based on the information that is available at the time tors, and a wide readership, and care has been taken to enable of issue and on a certain level of requirements as seen rational, prompt understanding of its value creation from various perspec- however, actual results may vary due to various factors. tives in a balanced manner. Some examples of such factors are economic conditions, both in For FY2018 issue, the report is created with a focus on making it Japan and outside the country, trends in demand for the compa- useful for all stakeholders to evaluate Yaskawa, conveying the over- ny ’ s products and services, and trends in foreign exchange and all picture how it creates values, using the International Integrated stock markets. Please also note that factors which may impact the Reporting Framework by IIRC, as a reference. company’s results are not limited to the aforementioned. 1 YASKAWA Report 2018
Long-Term Business Plan “Vision 2025” Mechat ronics Achieve revolutionary industrial automation, through combination of world’s leading edge technologies and open innovation. Motion Control Robotics Power Conversion Humat ronics Create a society where people’s capabilities Clean Power are maximized, through the application of Provide safe and secure living mechatronics technology to medical/welfare segment. in a sustainable society. Our Goal Respect Life We aim to contribute to improving quality of life and building a sustainable society with technologies accumulated over the past century. Empower Innovation We venture in new technologies/domains/targets to bring “Waku-Waku” * excitement to people. Deliver Results We promise to deliver assured results to stakeholders, while continuously enhancing business execution capabilities. * Waku-Waku: Onomatopoeia used in Japanese language to express someone's feeling of enthusiasm Contents Vision The Value Creation Process for Realizing Human Capital Employee Relations・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・36 Long-Term Business Plan “Vision 2025”・・・・・・・・・・・・・3 Our History and Core Competence・・・・・・・・・・・・・・・5 Interview with the President・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・7 Special Feature: Achieving Revolutionary Social and Relations with Local Community and Industrial Automation with the Relationship Capital Society・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・41 “i3-Mechatronics” Solution Concept・・ ・・ ・・ ・・ ・・ ・・11 Relations with Customers・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・43 Relations with Suppliers・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・45 Financial Capital CFO Interview・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・15 Relations with Shareholders and Investors・・・・・・・・・46 At a Glance・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・17 Motion Control AC Servo & Controller Business・・・・・・・・・・・・・・・・・・・・19 Natural Capital Environmental Management・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・48 Drives Business・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・21 Robotics・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・23 System Engineering・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・25 Corporate Directors and Executive Officers・・・・・・・・・・・・・・・・・・・・53 Manufactured Capital Production Capacity Expansion・・・・・・・・・・・・・・・・・・・・・・28 Governance Corporate Governance・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・55 Global Production Locations・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・29 Interview with Junji Tsuda, Chairman of the Board, and Yoshiki Akita, Outside Director・・・・・・・・・・・・・・・・・・・・・・・・・・・59 Intellectual Capital Technology Development・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・32 Financial and Financial and Non-Financial Data・・・・・・・・・・・・・・・・・・63 Intellectual Property・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・34 Corporate Management's Discussion and Analysis of Information Financial Position and Results of Operations・・・・・65 Consolidated Financial Statements・・・・・・・・・・・・・67 Corporate Information and Stock Information・・・・・・71 YASKAWA Report 2018 2
The Value Creation Process for Realizing Long-Term Business Plan “Vision 2025” Yaskawa Electric is leveraging the business capital that it has accumulated more than a hundred years and implementing the business strategy to realize Vision 2025. Through this initiative, we are both realizing sustainable growth and creating social values̶improvements in labor productivity, reductions in the burden on the environment, and improvements in people’s quality of life̶, and tying that in to realizing its principle of management. We are leveraging the business capital that has been nurtured Leveraging Our Business Capital more than a hundred years for value creation. Financial Capital Manufactured Capital Intellectual Capital n D 28 productio Ratio of R& to ROE 18.3 % bases in investment s 3% ▶P.14 12 countrie net sales 4. ▶P.27 ▶P.31 Human Capital Social and Natural Capital Relationship Capital ns to CO2 emissio Ratio of emplo yees No. of visitors controlled th rough outside Japa n YASKAWA Yaskawa pr oducts nter 56% Innovation Ce 2.28 million tons of thousand exceeded100 CO2 / year ▶P.35 ▶P.40 ▶P.47 N T IO VA NO Corporate Governance ▶P.52 NI NN PE IN O Prid E M P OW E R Techn Motion Robo ●Develop Power Co organizational capabilities RE SPEC ●Progress “glocal” Establish energy creation/storage/application business management Develop business globally in the areas of photovoltaic and large-scale ●Develop Clean Power wind generation and EV powertrain individual capabilities Pursue world No.1 in core business Deliver revolutionary industrial automation Initiatives aimed at realizing solution Mechtronics concept “i3-Mechatronics” Challenge in medical/welfare market Commercialization through open innovation including Humatronics alliances and industry-academia-government collaboration We are making efforts to create new value through the deployment Promoting Our Business Strategies of our business based on our core technology, and strengthening our business foundation to ensure maximum return. 3 YASKAWA Report 2018
Vision Financial Capital Through the execution of our business initiatives, we will offer value to our stakeholders. Creating Social Values Capital Manufactured Realization of management principles Leverage the pursuit of our business to contribute to the advancement of society and the well-being of humankind. Intellectual Capital Mitigation of Improvement in Improvement environmental impact labor productivity in people’s QOL* Human Capital *Quality of life DE LI V NOVAT ER IO RE Relationship Capital Social and N de in Clean Power Mechtronics Humatronics S U LT S nology Control otics onversion Financial goals for FY2025 E ■Net sales Double FY2015 level* or more *FY2015 net sales: F 411.3 billion JPY CT LI ■Operating income (ratio) More than 100.0 billion JPY (10% or more) Natural Capital Provide safe and ■Dividend payout ratio Above 30% secure living in a sustainable society. ■ROE 13% or more Achieve revolutionary industrial automation, through combination of world’s leading Governance Corporate edge technologies and open innovation. Create a society where people’s capabilities are maximized, through the application of mechatronics technology Financial and Corporate Information to medical/welfare segment. We will realize sustainable growth through initiatives aimed at achieving Vision 2025. Realizing Sustainable Growth YASKAWA Report 2018 4
Our History and 1915 ~ 1950 ~ Startup period Motor manufacturer Core Competence ●Focusing business on electric motors and ●Aiming for mechanical automation by their applications leveraging advancements in control ●Focusing on motors as hardware and technology intelligence as software to control motors ●Aiming to realize “unmanned factory”, automated with support of machines Contributing to the development of industry and society with world’s first epoch-making products and technologies Since its establishment in 1915, Yaskawa Electric has defined its area of business as electric motors and their applications, and continued to make challenges in the state of the art technology of the times. We apply “Motion control”, “Robotics”, and “Power conversion” that are core technologies as well as our strengths, which have been nurtured more than a hundred years, and contribute in resolving global issues such as declining birth rate and aging population and issues concerning energy and the environment. 1915 Founding 1955 Net sales 1925 1935 1945 Promoter Keiichiro Yasukawa K e i i c h i ro Ya s u k a w a , t h e p ro m o t e r o f 1915 ・YASKAWA Electric Manufacturing Co. 1953 ・Commercialized the first VS motor Yaskawa absorbed new knowledge and established as a limited partnership 1958 ・Invented the “minertia motor” DC servo motor philosophies from the West. He engaged 1917 ・Commercialized “three-phase induction 1961 ・Opened Kokura plant (Kitakyushu) himself in mining, later expanding his busi- motor” 1964 ・Opened Tokyo plant (Iruma) ness to spinning, steel, railway and banking. 1919 ・YASKAWA Electric Manufacturing Co. Ltd. He personally funded the opening of Meiji 1968 ・Developed automation equipment established College of Technology, a vocational school “MOTO-FINGER,” “MOTO-ARM” and 1927 ・Commercialized “super synchronous motor” “MOTO-HAND” for training engineers. The school later 1928 ・Commercialized “three-phase induction 1969 ・Opened Nakama foundry became Kyushu Institute of Technology, and motor with ball bearings” continues to produce numerous engineers to this day. 1936 ・Opened research laboratory 1937 ・Registered “Yaskawa Motor” as trademark 1946 ・Absorbed Yaskawa Aviation Electric Co., Ltd. as Yukuhashi plant 1949 ・Shares listed on the Tokyo and Osaka stock exchanges The first VS motor 5HP Variable speed motor Founder Daigoro Yasukawa In 1915, Daigoro Yasukawa founded the Company's predecessor, Yaskawa Electric Manufacturing Co. The company started its business by manufacturing electric mining products, most of which were imported at that time. The domestic electric products were both scarce and technologically sever- Minertia motor A motor that became the basis DC servomotor for the servo motor available al steps behind the imported products, today. A revolutionary product Three-phase induction motor that had a response rate 100 therefore this was a move that went ahead Yaskawa’s first commercial times greater than conventional of the time. product motors. 5 YASKAWA Report 2018
1970 ~ 1990 ~ 2005 ~ Automation provider Mechatronics promoter Total solution provider Vision ●Proposed the concept of “Mechatronics” ●Offering solutions that match changes in ●Launch of i3-Mechatronics, ●Aggressively devoted management society and industry a new solution concept resources into the rapidly growing ●Creation of new business by developing mechatronics market; unveiling new applications of mechatronics technology products back-to-back Financial Capital ●Changed the company name from 2017 YASKAWA Electric Manufacturing Co., Ltd. to YASKAWA Electric Corporation 2015 on the occasion of 75th anniversary Centenary Capital Manufactured 2005 1981 Annual sales exceeded 100 billion JPY 1995 Intellectual Capital 1985 2005 ・Commercialized new generation robot Human Capital (dual-arm and 7-axis) 1975 2006 ・Commercialized “1000 series” general- 1965 purpose AC drive 1991 ・Commercialized “Σ series” AC servo drives 2009 ・Developed “QMET DRIVE” motor drive 1995 ・Commercialized “VS-616G5” vector system for hybrid electric vehicles control AC drive 2010 ・Released “Enewin” electrical products for 1971 ・Commercialized the “Varispeed (VS) Relationship Capital Social and 1998 ・Commercialized “MOTOMAN-UP6” large-scale wind turbines series” AC drives 1999 ・Commercialized “MOTOMAN-CS series” ・Commercialized “PV 1000” PV inverter 1974 ・Started domestic production of floppy clean robots for transferring liquid crystal 2013 ・Commercialized "MOTOMAN-BMDA3" for disk drives (as Y-E Data) substrates biomedical applications ・Developed of the “YASNAC” NC with 2002 ・Commercialized “TEM LX2” lower limb 2017 ・Commercialized servo motor with built-in built-in microcomputer rehabilitation robot amplifier 1977 ・Commercialized “MOTOMAN-L10” 2003 ・Developed “SmartPal” next-generation ・Commercialized "MOTOMAN-HC10" vertically articulated industrial robot robot collaborative robot Natural Capital 1979 ・Commercialized “VS-626TV” vector ・Commercialized "MotoMINI" small and control AC drive lightweight robot 1983 ・Commercialized the AC servo drive series 1987 ・Commercialized vacuum robot for semiconductor manufacturing Varispeed AC Σ-Ⅰ World’s first World’s smallest and lightest matrix converter Governance Corporate Frequency response 250Hz MOTOMAN-DA20 World’s first dual-arm industrial robot for volume production Financial and Corporate Information World’s first GaN power semiconductor- VS-616G5 equipped servo motor VS-616T World’s first general-purpose with built-in amplifier World’s first vector control AC drive transistor AC drive MOTOMAN-UP6 World’s first MOTOMAN-L10 multiple robot MotoMINI Japan’s first all-electric cooperative The smallest and articulated robot control lightest in industry YASKAWA Report 2018 6
Interview with the President By offering new automation solutions for our customers to win, we will both lead the revolutionary industrial automation and pursue sustainable growth focusing on revenue. The numerical targets in Dash 25 (FY2016-2018), the ings. And on the other hand, when we look at progress company s mid-term business plan, were achieved in our basic policy identified in Dash 25, there are some within FY2017, a year ahead of schedule. Tell us about aspects where we cannot say that we have fully honed progress on the basic policies in Dash 25. the ability. Particularly in clean power, which we have been attempting to make a core business, there are de- We formulated Dash 25, our current mid-term busi- lays in our progress for profitability. ness plan, in FY2015, and at the time, we couldn t be Rather than reacting nervously to achievements in optimistic about our outlook due to a slowdown in Chi- our mid-term business plan, we see the target that we nese market, the United Kingdom s departure from the should be aiming for as always achieving increases in EU, and rapid changes in the currency and stock market. sales and profit and winning against our competitors . But we were later able to get started with favorable tail- The targets in our long-term business plan, Vision 2025, winds the apparent labor shortage in China and an ac- are approximately 800 billion yen in sales and more than celeration of automation in manufacturing due to soaring 100 billion in operating profit, with the achievement of labor costs. One of the results for our company is that our targeted operating profit standing as a priority target. we were able to capture those opportunities while fully I would like to create a structure where, for example, we leveraging the glocal development and manufacturing are able to achieve that targeted operating profit with structure that we had been building in our previous mid- 500 billion yen in sales. term business plan, Realize 100, and tied it in to earn- 7 YASKAWA Report 2018
Vision Financial Capital Manufactured Intellectual Capital Human Capital Social and Natural Capital Corporate Financial and Capital Relationship Capital Governance Corporate Information 8 YASKAWA Report 2018 Representative Director President
You announced the new solution concept i³- Mechatronics (i cube Mechatronics) in October 2017. How will this contribute to your performance in the time to come? The concept behind i³-Mechatronics is the way that we consider business and our action guideline, and it isn t as if we are actually selling i³-Mechatronics in itself. The i³ stands for three words integrated, intelligent, and innovative. It represents our belief that by collect- ing data from the devices that comprises manufacturing lines based on the concept of integrated , the machines and facilities that embed them become intelligent and enables innovative manufacturing lines to be a reality, which is our guideline for action. As we can see from IoT and AI, the speed of tech- What I always tell our employees is that a solution is nical advancements is becoming faster and faster. not simply selling our products and services in a package How will that impact your business? How will you but that the customer wins in business by using the solu- respond? tions that we supply. Yaskawa Electric s strength had been the very devic- As seen by the fact that many of the higher-ranked es our servos, AC drives, and robots backed by our enterprises in terms of market capitalization comprise world number one technology that has been nurtured software and communications, it s advancements in in the field of motors and their control. By controlling communication technology that s leading technical ad- these devices comprehensively, we will make our cus- vancements today, and we can surmise that it s these tomers manufacturing lines more intelligent, and we will advancements that are tying in to improved performance push forward our activities so that their profits will in- in semiconductors and CPUs. crease as a result. It s said that the migration to 5G for communication And by adding features like failure prediction that le- standards will change the world. In the FA industry which verages AI, a tool for making things intelligent, to spice we are a part of, the use of IoT and AI will be accelerated up our solutions, we will continue to boost value of our to realize Industrie 4.0., which will have important impact mainstay products our servos, AC drives, and robots. on our business areas inevitably. In the same way that PCs are connected through the As a company founded on technology , Yaskawa Internet, devices for moving motors such as amplifiers, has engaged in R&D to produce products sticking to controllers and AC drives will also be connected by net- being world number one or world s firsts. What are works at the manufacturing scene in the near future. Our the challenges you face in continuing your efforts company will leverage the data that is obtained from to achieve technology that s world number one or these connected devices and look at creating solutions world s firsts? together with our customers to lead revolutionary indus- trial automation. The answer to that challenge would be the establish- ment of the Yaskawa Technology Center (tentative) an- nounced in April. We are presently conducting operations with a focus on AC drives for the technology to control motor rotation, servos, technology to control position, and industrial robots, which apply the technology to con- 9 YASKAWA Report 2018
trol position, as a developed form of our core technology, style. I m convinced that there will be true diversity in the Vision motors and their control . However, it is my belief that to workplace. go back to motors and their control , which is our origin, While it isn t easy to create such a system, we will con- and to create new ideas in a cross-sectoral manner, we tinue to push forward our initiatives as a key for the con- need to change our product-out thinking that we aim to tinued sustainable growth of our company. Financial Capital be world number one within the frameworks of our cur- rent servos, AC drives, and robots. Through the Yaskawa Lastly, please offer a message to our stakehold- Technology Center, I would like to change the ideas ers. of our engineers and further accelerate our pursuit to achieve world number one and world s first technologies. Amid the top companies that produce industrial ro- bots FANUC, ABB, KUKA, and Yaskawa, only two of Capital Manufactured Since appointed as president, you have been ap- them build robots using their own motor products and pealing the importance of management through the technology, between whom only Yaskawa sells its motors use of data (digital management). And this year, you globally. By leveraging this unique strength, we will focus have also assumed the position as a head of the ICT on realizing revolutionary industrial automation and fur- Intellectual Capital Strategy Promotion Division. What specifically are ther expansions in our business based on the concept of you aiming for with this? i³-Mechatronics. For that purpose, we will stick to profit for the next decade by leveraging servos, AC drives, and Based on the concept of aiming for more intelli- robots, our core products, to a full extent, and we will gent business operations by the integrated collection make efforts to maximize our earnings. and use of data through the internal deployment of i³- We will also maintain a long-term perspective and Human Capital Mechatronics, we will also get data connected to de- aim for management that is strong in both offense and velopment, manufacturing, and sales comprehensively. defense, and realize sustainable growth by enhancing We will also initiate innovation for systems related to ac- the effectiveness of our governance by enhancing our counting and HR, and be comprehensive in automating outside directors. We will make efforts together with our Relationship Capital Social and and boosting the efficiency of our business administra- stakeholders to co-create value and continue to improve tion to manage and evaluate our business status and hu- our return of profits, for example by improving our divi- man resources digitally. dend payout ratio, taking agile steps such as stock re- purchases in accordance with our profit growth, vitalizing This year, you are calling on employees to make the local community through our business, and offering Yaskawa a company that is worth working for. How returns to our employees. Natural Capital specifically will you do for that? I would like to take this opportunity to ask our stake- holders for the continued support and patronage to Yas- We are currently conducting reviews on our HR system kawa in the days to come. and remuneration system to create a company that s worth working for. For example, we will make it possible Governance Corporate to work in various ways to match individual lifestyles, such as workstyles where there are no transfers or work- styles where the job types are limited, and we will adopt frameworks for leveraging and developing our human resources. If we can have each and every one of our Financial and Corporate Information employees consider how their work ties in to profit for the company, taking action to evaluate the output of that numerically, it will be possible for them to achieve remu- neration that compensates output from their free work- YASKAWA Report 2018 10
Special Feature: Achieving Revolutionary Industrial Automation with the i³-Mechatronics Solution Concept We will reform our business model to expand our business domains and find new opportunities to sell products, which represent the core of our business operations. In October 2017, we announced a new solution concept called i³-Mechatronics. In order to materialize the con- cept, we reorganized our sales structure in Japan, which used to be divided into business segments, to create a structure divided into markets and clients in FY2018. That marked the actual beginning of our new business efforts. The company s sales structure was reorganized for the first time in 18 years. What are the goals of these efforts? Takamiya Ever since we made a shift in our business op- erations to focus on mechatronics in the 1980s, we have managed to expand globally by selling AC servos, AC drives, robots, and other products (components). In recent years, however, markets have been undergoing changes in order to deal with labor shortages and promote the next generation of manufacturing with IoT and AI technologies. This has re- sulted in a rapid increase of new demands regarding produc- tion efficiency and quality maintenance. Under such circum- stances, it is becoming increasingly difficult to boost growth by focusing on conventional methods for selling products (component sales), especially in the Japanese market. In or- der to tackle these changes, we decided to reform our sales structure this fiscal year and move towards a sales method for providing integrated solutions with Yaskawa products and digital data management. We reorganized our existing sales structure, which used to be divided into product categories. Director, Managing Executive Officer The new structure is divided into regions and combines General Manager, Corporate Sales & Marketing Div. a variety of different products, following the principle one customer, one face. The solutions we sell entail proposals Koichi Takamiya to solve our customers management issues and improve their productivity or achieve other management objectives. Through these efforts, we aim to materialize the concept of i³-Mechatronics. 11 YASKAWA Report 2018
How does the sales method that combines products and cept of i³-Mechatronics, which serves to inspire innovation digital data management work? by utilizing the data we obtain from components to make the machines more intelligent, we are improving our capability Vision Takamiya In the past, we used to sell our products by first of providing our customers with proposals that lead to direct seeking to understand the needs of the design and produc- solutions to their management issues. Our current efforts tion engineering department of a particular customer that represent the first attempt by our company to provide inte- actually used our products. Then we provided the customer grated solutions. This change is essential for the expansion Financial Capital with proposals to help them achieve various objectives, such of our business domains. By deepening on-site knowledge as improving the performance of their machinery or reduc- and experience and by continuing to succeed in our endeav- ing takt time on their production line. With the new sales ors, we can reform our business model, which symbolizes method, on the other hand, we first seek to strengthen our the spirit of Yaskawa. relationship with the management of a particular company through consultations, and then we choose an approach in In order to achieve the next generation of manufactur- order to help the customer solve management issues and ing with IoT and AI technologies, our competitors also Capital Manufactured achieve various objectives. This in turn provides us with new continue introducing various new concepts and partici- opportunities to sell our products, which represent the core pate in collaborations that go beyond their corporate of our business operations. Thus, we encourage sales activi- frameworks. Taking this into consideration, what do you ties by the top management to get a better understanding think are the strengths and distinguishing qualities of of our customers management issues and objectives. We Yaskawa? Intellectual Capital are also enhancing efforts that cut across the business seg- ments of our company to deliver optimum solutions. Takamiya Our key products include AC servos, AC drives, and robots. These devices play an essential role in moving What proposals do you provide as integrated solutions? the machinery and products at production sites. They also generate data related to facility operation on a daily basis. Takamiya To determine what digital solutions need to be These products boast the best performance in their category Human Capital added to our products (components) that a particular cus- in the entire world, and they maintain the top-class global tomer is using, we seek to understand the management market shares for many years. Also, the data that can be issues and IoT or AI capabilities of the customer to provide obtained from these robust components is far more detailed them with a proposal tailored to their needs. With the con- compared to the products of our competitors. Under the Relationship Capital Social and Overview of i³-Mechatronics Achieving maximum efficiency, quality, and production continuity “i³-Mechatronics” is a solution concept that serves as the basis for our company's plan to realize revolutionary industrial auto- mation, which is stated in Vision 2025. Digital data solutions provided through aggregation of knowledge related to mechatronics (ICT/MES/IoT/AI) • Integrated [Systematization] • Intelligent [Improving intelligence] • Innovative [Evolution through technological innovation] Data Visualization Natural Capital Our solutions combine software and hardware with these Visualization attributes. Active-monitor Enterprise systems BTO Learning (Build to Order) (AI) Big data analysis Improved First Takt Time Reduction Production Time Quality Line Integration High efficiency Governance Corporate Providing connected Planning Big data analysis Simulation systems i³-Mechatronics Uniformity Improved Precision Quality Inspection Digital data solutions High Quality Financial and Corporate Information Integrated controller Big data analysis Skill AI Data analysis Providing solutions Application Assembly Processing Failure Prediction Recovery Support Replaceability MOTOMAN Σ-7 Yaskawa AC drive new series Non stop Robot Motion Drive Status monitoring Abnormality prediction AR utilization YASKAWA Report 2018 12
i³-Mechatronics Materialization Model Plant where Production Cloud/FOG Big data utilization Modeling the i3-Mechatronics management and analysis and learning concept is realized IoT・AI Feedback Data Center/Cloud Accumulated know-how ERP/MES Delivering models Delivering data Edge YASKAWA Cockpit Feedback Real-time data collection Digital data CIM/PC Master PLC and real-time execution management Transformation data links into action Using Automation of manufacturing Supplying Shipping processes parts concept of i³-Mechatronics, which seeks to inspire innovation ors, which will eventually help us boost our own growth. by making our machines more intelligent, we can utilize high- 1: Edge: An information processing location for data analysis and feedback pro- cesses that need to be carried out in real time (an area near a production site quality data obtained from our products. This represents our such as a factory or production plant) greatest strength. 2: YASKAWA Cockpit: Our software for integrated management and real-time While the concepts for the next-generation manufacturing monitoring of production line operation status, device status, production status, and other data proposed by other companies tend to advocate a customer retention approach starting from the customer s host system, we specialize in utilizing production site devices located in What reforms does Yaskawa need to make to implement the bottom end of the process and detailed data generated the i³-Mechatronics concept and boost growth in the fu- by those devices. Our company focuses mainly on looking ture? for solutions to our customers management issues from the edge area 1. Takamiya Having a good understanding of our customers External collaborations that include host system vendors management issues and accurately defining the services our are essential for this unique model we have developed. customers need are going to become even more important Therefore, we are determined to maintain an open attitude for our future sales operations if we are to materialize the i³- towards such collaborations. Our products can be connect- Mechatronics concept. It is essential to use this process in ed regardless of any host systems. The YASKAWA Cockpit order to strengthen our relationships with our customers and software 2 installed in edge computers allows our customers to expand our business to areas we could not access with or host system vendors to obtain any collected data. By rely- our conventional sales method for selling products (compo- ing on a strategy that combines robust components and net- nent sales). As business practices are undergoing drastic work compatibility, we want to participate in collaborations transformations, we are planning to win against our com- that will allow us to build win-win relationships with all of the petitors by materializing the concept of i³-Mechatronics with companies related to our business. Our ultimate goal is to the unified efforts of our production, sales, and engineering provide solutions for our customers management issues. divisions. The goal is to attain our Vision 2025 objectives and These efforts aim to strengthen our customers sites (edge start on a new path to growth beyond that. areas) and allow them to succeed in their business endeav- 13 YASKAWA Report 2018
Financial Capital ROE 18.3 % Net sales 448.5 billion JPY Operating income ratio 12.1% YASKAWA Report 2018 14
CFO Interview We will realize sustainable growth by maintaining and improving our high levels of ROE through an appropriate capital policy and by boosting social contribution through our business initiatives. propriate returns to our shareholders who support that, and Representative Director, Senior Managing Executive Officer offer appropriate distributions to our employees who support Shuji Murakami our corporate activities. Even if we produce high levels of profit, there is no meaning for our company to continue to exist under this corporate philosophy if we only pursue revenue for certain individuals and do not contribute to society. As to our customers and our partners, the most important What does the Yaskawa Group consider to be the most thing is to maintain good relationships that will improve mutual important management indicator in realizing the long-term value through business, not through lowering prices, and that business plan, Vision 2025? is the essential condition for continuing our business eternally. I believe that is what the returns necessary for the vitality and Murakami: We are pushing forward initiatives for realizing nu- growth of the company refers to. merical targets set forth in our Vision 2025 (FY2016-2025), in three steps (our mid-term business plan). In our current mid- The Company bought back the own shares for the first time term business plan Dash 25 (FY2016-2018), which is the first this fiscal year. Tell us about the background for this in cor- step for that, we have been conducting business under the relation to your policy to distribute revenue in three direc- policy of establishing a high-profit corporate structure, and tions. have been partial to operating profit ratios, and conducted op- erations to improve profitability. We have been able to achieve Murakami: We achieved the objectives identified in Dash our targeted operating income a year ahead of schedule by 25 a year ahead of schedule in FY2017, and the improve- effectively pushing forward the measures that we had prepared ment in our profit ratio exceeded our initial expectations. This in the previous mid-term business plan against a backdrop of achievement led us to consider additional measures in the a favorable market environment. The indicator that we view three directions I mentioned earlier; investment in the future with the greatest importance in our business is growth in our of the company, returns to our shareholders, and distribu- operating profit in the mid- to long-term, and we would like to tions to our employees since it had created greater cash flow promptly achieve our targeted 100 billion yen in operating profit than what we expected. To be specific, we planned 10 billion as set forth in our Vision 2025 by improving this in a continu- yen to set up Yaskawa Technology Center (tentative) that we ous manner. had announced in April as an investment for the future of the company, in addition to a total of two million shares as returns The Group s Principle of Management is to leverage the to our shareholders, worth more than nine billion yen of stock pursuit of its business to contribute to the advancement of repurchases. As distributions to our employees, to increase the society and the well-being of humankind . Furthermore, as link with the Company profit, we included an additional bonus one of core tenets to realize this, it also advocates to boost in FY2018 budget at around three billion yen. management and operation efficiency and achieve the re- turns necessary for the vitality and growth of the company . Will the distribution of surplus cash continue? Murakami: For our company to realize our business philoso- Murakami: In Vision 2025, we are anticipating dividend payout phy, it is necessary for us to contribute to society in a unique ratio at 30% plus extras (30% by 2020) and capital investment manner and to continue to exist. By obtaining revenue in ac- (including M&As) at slightly over 6% of sales, however, our fi- cordance with that contribution, by reinvesting that, we will be nancial structure at present has become even stronger and we able to make even greater contributions. We make it a major are in a virtually debt-free state in net cash 1. As profit ratios policy at our company to distribute the revenue that we have continue to further improve, there are possibilities of surplus earned in three directions, to invest in the future of the com- cash being generated, even if we implement the dividends and pany (so we may make even greater contributions), offer ap- the capital investment that I explained earlier. We will continue 15 YASKAWA Report 2018
Vision Financial Capital Capital Manufactured Intellectual Capital to build an optimum capital structure to realize high levels of recent years, our ROE exceeded the target in Vision 2025, and ROE by taking more aggressive initiatives in our growth invest- stood at 18.3% in FY 2017, with significant growth. ing corresponding to the performance of our company, improv- On the other hand, there is also a need to consider returns ing total return ratios 2 through such measures as repurchases on shareholder capital based on market prices and the current Human Capital of our own shares, as well as considering and implementing PBR is around five times, with extremely high expectations for appropriate profit distributions with an awareness of attractive growth woven into our stock prices. I think that we do need to returns for employees to secure the best human resources. speed up the deployment of our measures for the Vision 2025 1: A status where the values for cash and cash equivalents (savings, securities held and maintain and improve the rate of our earnings growth in a over short terms) excluding interest-bearing debts (loans, company bonds) are in the black on a balance sheet. continuous manner. Relationship Capital Social and 2: Ratio of the sum of dividends and stock repurchases divided by net profit. As for the capital management, we are always aiming for efficient management to minimize costs related to foreign ex- Please tell us about your thoughts on investing in the future change and funding by optimizing the capital structure and the of the company . fund movements among Group companies as well as promot- ing local production in the regions where demand is increasing Murakami: We are planning capital investment in FY2018 at and controlling inventory levels in an appropriate manner. around 30 billion yen. That s more than double our budget for We will also steadily move forward with the development Natural Capital depreciation and amortization. If we invest within the size of of appropriate allocations of management resources and our depreciation we will maintain the status quo toward the future business portfolio for a stable earnings model that does not of our company, but the reason why we re investing at much rely excessively on capital investment in specific industries. greater amounts is that the areas of mechatronics, where we have our pivotal footing, as well as clean energy, which is a Lastly, please offer a message to your stakeholders. new market, is expected to continue to expand, and we ex- Governance Corporate pect that there is a lot of room for growth to further increase Murakami: Through our business, our company contributes in our revenue in the future. We intend to create returns that re- resolving social issues such as the shortage of manpower due spond to the expectations of our shareholders by continuing to to a declining birthrate and an aging population and issues of a make aggressive investments in the time to come. global scale such as global warming. We also move forward a wide range of initiatives aimed at improving people s quality of Financial and Corporate Information Please tell us about your thoughts on capital efficiency. life by offering value through leveraging our technologies. While there are new businesses that have yet to reach profitability, Murakami: In Vision 2025, our company sets its ROE target we will continue to realize profitable growth through continuous at above 13%. On the other hand, as to our weighted aver- selection and concentration and aim to become a company age cost of capital, we see this at around 9% and are always that is able to achieve sustainable growth and can make more anticipating shareholders equity costs at 10% while aiming contributions to society and offer more returns to its stakehold- to create greater profit. As a result of improved profit ratios in ers. YASKAWA Report 2018 16
At a Glance The Yaskawa Group deploys the technology and knowhow of the highest global standards to its products and services through business activities in the three core business segments of Motion Control, Robotics and System Engineering. Business Overview Products MOTION AC servos are incorporated in pro- CONTROL AC servo Σ-7series and duction equipment for electronic machine controller MP3300 parts, semiconductor products, etc., that require high precision. ○AC servo & controller business AC drives are used in social infra- ○Drives business structure, such as HVAC, escalators and elevators, and contribute to Yaskawa AC drive energy-saving. new series ROBOTICS The segment supplies vertical artic- ○Arc and spot welding robots ulated robots as key products to ○Painting robots contribute to the automation of welding, painting, assembly, trans- ○Handling robots fer, etc., at production sites of auto- ○Clean/vacuum transfer robots mobile-related markets and various for semiconductor and LCD- Collaborative robot other fields. MOTOMAN-HC10DT manufacturing equipment Arc-welding robot Robot controller MOTOMAN-AR1730 YRC1000 SYSTEM The segment mainly targets the ENGINEERING market of various large-scale plant facilities, such as steel plants and Medium-voltage matrix converter water treatment plants, as well as ○Steel plant business large-scale cranes for which stable PV inverter ○Social system business operation is essential. It also offers electric products for ○Environment & Energy business large-scale wind turbines, solar gen- ○Industrial electronics business eration and marine application in environment & energy business. Generator and converter for large-scale wind turbines OTHER ○Motor drive system for electric The segment covers information-re- lated businesses and businesses vehicles such as logistics services, etc. ○IT-related services Motor drive system for electric vehicles ○Logistics 17 YASKAWA Report 2018
Vision *・ Revisions were made to the division of businesses segments starting FY2017. The PV inverter business, which was previously included in Motion Control, is included in System Engineering. Value and profit ratios of each segment for FY2016 reflect this change. The change is not applied to values and profit ratios for the period up until FY2015. ・The Company changed its accounting period starting FY2017 from March 20 to the last day of February. As a transitional year for this change, FY2017 was from March 21, 2017 to February 28, 2018. Financial Capital Net Sales* Operating Income (Loss)* Percentage of FY2017 Net Sales Operating income Operating income ratio (100 Million yen) (100 Million yen) ( %) 19.7 2,500 2,120 500 417 20.0 47% 2,000 400 Capital Manufactured 13.2 15.0 12.0 1,500 1,881 1,875 300 11.6 1,623 1,720 10.1 10.0 1,000 200 217 224 227 5.0 500 100 164 Intellectual Capital 0 0 0 2013 2014 2015 2016 2017 (FY) 2013 2014 2015 2016 2017 (FY) Operating income Operating income ratio (100 Million yen) (100 Million yen) ( %) 2,000 200 15.0 177 1,633 12.0 1,500 150 10.9 Human Capital 9.9 1,540 1,399 7.8 9.0 1,359 7.8 7.3 1,000 1,225 100 153 6.0 500 50 105 102 3.0 36% 95 Relationship Capital Social and 0 0 0 2013 2014 2015 2016 2017 (FY) 2013 2014 2015 2016 2017 (FY) Operating income Operating income ratio 12% (100 Million yen) (100 Million yen) ( %) 600 20 4.0 529 500 593 10 2.0 0 -0 -7 -8 -5 -37 0 Natural Capital 400 431 0.0 409 -10 -1.0 -2.0 300 353 -1.9 -1.8 200 -20 -4.0 100 -30 -6.0 0 -40 -7.2 -8.0 2013 2014 2015 2016 2017 (FY) 2013 2014 2015 2016 2017 (FY) Governance Corporate (100 Million yen) Operating income (100 Million yen) Operating income ratio ( %) 5% 500 15 5.0 12 3.6 4.0 3.2 400 9 2.6 3.0 433 Financial and Corporate Information 6 2.0 300 351 12 3 11 9 1.0 201 0 -2 0 200 266 -7 235 -3 -1.0 -6 -1.1 -2.0 100 -9 -3.0 -3.1 0 -12 -4.0 2013 2014 2015 2016 2017 (FY) 2013 2014 2015 2016 2017 (FY) YASKAWA Report 2018 18
Motion Control Strengths of Our Business and Differentiation - In 1958, Yaskawa was the first in the world to develop the AC Servo & Controller Business Minertia Motor, which became the original form of servo motors today. The company continues to maintain the best performance and product quality in the world as well as top global market share. Enhancing machine performance as - With business deployments founded on sturdy roots in each of its global regions, Yaskawa maintains solid relationships major components incorporated in of trust with top machinery manufacturers. Together with its production equipment customers, Yaskawa always pursues state of the art tech- nologies as it contributes to the development of leading- edge industries of each era through the advancements and the high standards of performance of its equipment. - Yaskawa conducts in-house development and manufactur- Executive Officer ing of encoders, motors, amplifiers, and controllers which General Manager, Motion Control Div. are necessary for servo drives. Akira Kumagae - The company optimizes the procurement of parts and pro- duction within demand areas for highly competitive Q (qual- ity), C (cost), and D (delivery). Analysis of Business Environment Opportunity - Although some fluctuation may be seen based on capital in- vestment cycles in smartphone-related demand, which had been a key factor in pushing performance in FY2017, the demand is expected to remain strong. In addition to steady capital investment for semiconductors demand, the demand is diversifying to automated manufacturing facilities for items such as household appliances and communication devices, Sales Breakdown by Region as well as manufacturing equipment for lithium ion batter- ies and LEDs, the company anticipates continued market Other 1 % growth in the time to come. - Through significant increases in the volume of data commu- nication due to shifts in communication standards from 4G to Asian Countries except China 5G, moves for various things to be linked online with IoT will Japan 16 % further accelerate. Accordingly, because there will be a prog- 27 % ress in digitalization and boosted performance of devices, ( Reference basis*) and increased performance, smaller sizes, and diversification FY2017 of components to be embedded within these devices, in- China 2,152 million yen creases in capital investment for manufacturing these devices 24 % will tie in to major opportunities for growth for Yaskawa. The Americas - The desire for more convenience and more intelligence in the Europe 21 % process of manufacturing is becoming stronger than ever 11 % before. One such example is improved productivity through the use of AI. To make this possible, the analysis of data pertaining to the operation status of AC servos which are Reference-basis figure based on an assumption that the accounting period built into manufacturing equipment will be indispensable. As remained unchanged (from March 21, 2017 to March 20, 2018) Yaskawa products offer not only the best quality and perfor- Total figure for the Motion Control segment, which is comprised of AC Servo mance in the world but also enable a diverse array of data & Controller business and Drives business 19 YASKAWA Report 2018
to be obtained, such as data on the status of operations, Results and Challenges for Mid-Term we believe that the areas for the company to flourish will be- Business Plan Dash 25 (FY2016-FY2018) come even greater in the next generation of manufacturing. Vision Results Business Risks and Countermeasures - Major improvements have been posted in our income ratios - While demand continues to rapidly increase on one hand, due to increased switchover ratio to our flagship -7 Series Financial Capital risks are also present on the other hand of a shortage of model and accelerated production in demand areas in China. parts. Yaskawa makes efforts to maintain and improve its - Major increases have been achieved for Yaskawa s market relationship of trust with its partners and is committed in share in the Chinese market on the back of its highly competi- spreading out its procurement sources through local pro- tive products (the -7 Series) and strong capacity for local curement while ensuring the stable attainment of parts. performance from the perspectives of development and sales. - As for the area of AC servo drives, while emerging manufac- Capital Manufactured turers are beginning to appear on the scene, mainly in the Challenges Chinese market, Yaskawa continues to maintain number one global market share by maintaining an edge in product qual- - There is a need to speed up the process between develop- ity and in the technical aspect and by maintaining cost com- ment and mass production that matches the global increase petitiveness through local production. In addition to these in demand and the speed of changes within markets and to Intellectual Capital strengths, it maximizes its character as a robotics manufac- simultaneously make further improvements in work efficiency. turer that offers not only servo drives as single units but also - Planned launches for initiatives such as the leveraging of proposals which include expertise on robots to further differ- IoT and AI are necessary in order to lead the revolutionary entiate itself in the market. industrial automation. We will first need to verify the latest - Initiatives are on the rise for collaborations that go beyond manufacturing technologies at Yaskawa Solution Factory the frameworks of individual companies in aiming for the next (tentative name), our new plant in our Iruma site, which will Human Capital generation of manufacturing. In response to these moves, begin operations in the first half of FY2018, and to tie the Yaskawa will maintain an open position that is not partial to verified technologies in to products and to proposals for our host systems in order to push forward collaborations with all customers in a concrete manner. types of companies for building win-win relationships. - The emergence of an actuator that offers performance which Relationship Capital Social and can surpass the performance of motors and has the po- Approx. tential to replace motors is a risk for our company. While no 30% Approx. such technologies have been confirmed to date, we will con- 40% tinue to pay close attention in our monitoring activities. Sales Breakdown Approx. by Application 30% Natural Capital FY2017 Results Electronics-related industries including semiconductor, FPD and electronic components Machinery-related industries including machine tool, metal processing, press machine and robots Other (Packaging, textile, injection molding, etc.) Governance Corporate TOPICS: Resolving Social Issues through Business Needs for protecting the global environment and for improved working environments in the manu- facturing scene have led to further focus on saving energy, cleaning up the environment, and reduc- tions in pollutants. Financial and Corporate Information Needs are rising for switches from conventional hydraulic operations to motor drives as clean sources of energy which can cope with needs for high performance in the area of large machinery as well, for example press machines and injection molding machines used as manufacturing equipment for automobiles. In order to respond to such needs, Yaskawa will commercialize ultra-high-capacity servo drives An ultra-high-capacity servo motor which are energy-efficient and offer high rates of performance. YASKAWA Report 2018 20
Strengths of Our Business and Differentiation Motion Control - Ever since we released the first transistor AC drive in the Drives Business world in 1974, we have always sought to commercialize the world s first technologies ahead of our competitors. Our ef- forts have contributed to optimizing motor control and im- Contributing to sustainable development proving energy efficiency. - As a group of AC drive specialists, we utilize the application of society and industry by realizing energy- know-how we have gathered over the years to provide solutions saving and higher performance of machin- for our customers' production sites. This enables maximum ma- chine performance, which led us to obtain top market shares in ery through optimum motor control each global region. - We offer a wide selection of products from general-purpose models to dedicated models for specific applications in order to meet a broad spectrum of our customers' needs. - We have expanded our production to five plants around the Executive Officer world. By reducing the amount of work hours, encouraging General Manager, Drives Div. automation, and increasing the local procurement rate for Nobuaki Jinnouchi parts, we have managed to keep our products highly com- petitive in terms of their performance and prices. Analysis of Business Environment Opportunity - AC drives are utilized for a wide variety of purposes. These may include infrastructure investments such as cranes, eleva- tors, fans, pumps, and air-conditioning systems for buildings, or equipment investments such as textile machinery, metal processing machinery, packaging machinery, and conveyors. We expect a stable market expansion linked to economic growth in various regions. - The recoveries in the oil & gas-related demand in the US and infrastructure investment in China led to good sales results Sales Breakdown by Region in FY2017. These markets are expected to maintain a high level of growth in FY2018 as well. In addition, the 2020 Tokyo Other 1 % Olympics in Japan are expected to spur the demand for air- conditioning equipment at hotels and commercial facilities. Asian Countries - The demand for environmentally friendly electrical devices except China is increasing, and countries around the globe have been Japan 16 % implementing energy conservation regulations such as the 27 % Top Runner Program for motors. As a result, the use of AC ( Reference basis*) FY2017 drives is increasing rapidly on a global scale as a measure China 2,152 to adapt to these circumstances. However, even in Japan, million yen where the ratio of industrial motors with AC drives is said to 24 % be relatively high, the numbers remain around 25%, which The Americas gives us a lot of room for growth in the future. Europe 21 % This is a system that defines the reference target values and target fiscal year for 11 % the energy consumption efficiency of specific devices in order to promote efforts to increase energy consumption efficiency with a focus on devices. Business Risks and Countermeasures Reference-basis figure based on an assumption that the accounting period - In some markets, especially those in emerging economies, an remained unchanged (from March 21, 2017 to March 20, 2018) Total figure for the Motion Control segment, which is comprised of AC Servo increasing number of customers are looking for cheaper AC & Controller business and Drives business drives. To respond to such demands, we seek to find the right 21 YASKAWA Report 2018
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