Vision on Silicon Photonics for Efficient Data Communications - Maurizio Zuffada STMicroelectronics
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Vision on Silicon Photonics for Efficient Data Communications Maurizio Zuffada STMicroelectronics Photonics 21 - WG6 Workshop Brussels - April 30th, 2013
Outline 2 • Rationale • Driving applications • Silicon Photonics Today • Key Technology Enablers • Vision on Silicon Photonics: Road Map • Conclusions
Rationale 3 • communications based on copper are approaching their intrinsic limits • hybrid 2D-3D Photonics cannot meet the long term spec requirements • Silicon Photonics can fill the gap
High Performance Computing 4 1000 EFLOPS 100 EFLOPS 10 EFLOPS 1 EFLOPS 100 PFLOPS 10 PFLOPS 1 PFLOPS 100 TFLOPS 10 TFLOPS 1 TFLOPS 100 GFLOPS 2000 2005 2010 2015 2020 • flops increase 100% per year- Chip performance improves
HPC Requirements 5 2013 2016 2019 2022 Flops 20 P 160 P 1.28 E 10.2 E Aggregate 80 Pbps 640 Pbps 5.12 Ebps 40.8 Ebps BW Energy/bit 75 pJ/bit 11 pJ/bit 1.7 pJ/bit 250 fJ/bit < 2400 mm3 / < 120 mm3 / < 50 mm3 / Size
EO Transceiver & Optical Channel 6 d1 d2 d1 O I Electro O I Electro O I Chip Chip / / Optical / Channel / Optical / / A I O I O I O B Tx/Rx Tx/Rx I I Lasers o Aggregate BW Lasers o Power/Energy o Size o Cost Key assumptions: • close proximity between Chip A/B and EO transceiver, i.e. d1 ≤ 10 cm • channel based on SM Waveguides or Single Mode Fibers with d2 progressively scaling from cable lengths to intra-chip distances • BER ≤ 10-12
Silicon Photonics IC: 7 EO 40 Gbps Transceiver Rx-Buf. Mach Zehnder Modulator I/O SM Fiber’s Array Laser Input TIA-LA Tx-Buf. Source : Luxtera
Silicon Photonics Layout 8 CW Laser beam input Grating Coupler Beam Splitter Serial Data out Serial Data In SM Fiber Input SM Fiber Output Grating Coupler Grating Coupler
Silicon Photonics: 9 Key Photonics Structures & Devices • Grating Couplers for Input/Output Optical Coupling • Single Polarization Grating Coupler • Polarization Splitting Grating Coupler • Single Mode & Multi Mode Wave Guides • Beam Splitter • WDM Mux/Demux • Modulator • Photodetector • Laser
Key Technology Enablers 10 • Separation of Photonics w Electronics • Coarse Wave Division Multiplexing • Laser Integration • Low Cost EO Packages & EO PC Boards • Energy & Size Efficient : Modulators, Filters & Switches • Dense Wave Division Multiplexing • Wafer-to-Wafer Molecular Bonding & Fluidic Cooling
Separation of Photonics - Electronics 11 • hybrid approach: Silicon Photonics IC Cu-Pillar Assy with Electronic IC Mono-modal Fiber Mono-modal Fiber CW LASER • pure Photonics IC : reduced number of masks reduced cost • flexibility on electronics technology choice: CMOS/BiCMOS • DR up to 50G through Copper Pillars D=20 µm • size effective : 3D assembly solution
Silicon Photonics: DFB Integrated Laser 12 Top view III-V/Si active region Si waveguide DBR N- Surface-grating coupler contact P-contact Mode transformer Feed-back R>90% R~50% InP To fiber Gain region Side view Si waveguide Photonics Electronics Integration on CMOS: CEA-LETI, MINATEC Campus Grenoble (F) ESSCIRC 2011 advantages: • cost reduction of the laser source (10 x) • self alignment with no coupling losses • multi-λ capability ( 4 λi lasers in 1 mm 2 )
From simple 3D to Full Photonics ASIC 13 SiPho 3D Optical SiPho 3D Coupling EIC OIC EIC OIC 3D Silicon naked 3D Silicon on Optical SiPho 3D Package Classical Interposer Coupling EIC ASIC OIC 3D Silicon Photonics Module on Classic Interposer Silicon Photonics Optical Interposer with TSV Coupling ASIC EIC Optical Interposer with TSV and Silicon Photonics separated Photonic Control IC Interposer with TSV Optical Optical Coupling Coupling ASIC EIP SiPho IC Optical Interposer with TSV and SiPho + Interposer Photonic Control IP embedded into ASIC
200Gbps/link EO Transceiver assembled on EO PCB 14 Silicon_Photonics IC 2L BGA MB 5L EO PCB 1L WG EO PCB MIRROR 2.5 mm SUBSTRATE EO PCB 0 • close proximity with the Host IC • aggregate full duplex BW = 50 G x 4 λ’s = 200 G/link • estimated Power Consumption 600 mW/link • estimated Module Size for 800 G in about 500 mm3
The MicroRing Resonator 15 Εin Εout A 1 λ Q = −−− δλ Β0 Β 0 λm λm-1 λ R 1 2πR δλ λm-1 − λm = neff −−−−−−−− (m2 – m) 0 Εout B λm λm-1 λ • the µ Ring resonators are very small structures typically with a R < 50 µm • these structures are very good for: high speed modulators, filters and switches • the µ Ring resonators are very sensitive to temperature variations (200ppm/°C)
Silicon Photonics: µ Ring Lasers 16 Electrically pumped compact hybrid silicon micro ring lasers for optical interconnects : 26 Oct. 2009 Vol.17 No.22 Optics Express advantages: • size reduction vs DFB Lasers ( 100 x) • low laser threshold current (10 mA)
Electronics-Photonics Integration 17 Silicon Photonics Wafer Electronic Wafer Photonics Electronics Integration on CMOS: CEA-LETI, MINATEC Campus Grenoble (F) ESSCIRC 2011 • silicon photonics wafer & elecronic wafer independently processed & finished • low temperature wafer to wafer attachment through molecular bonding • back-end finishing with vias and metals to connect Electronics and Photonics
2021 Opto Chip Assembly 18 1.6 mm Fluidic Cooling Heat Sink Photonics layer VLSI - IC Opto Chip 1 mm Assembled on Multi layer micro board EO Package Lens Multi layer board 2 mm SM Polymeric Wave Guide EO Board Mirror EO Board Substrate
Silicon Photonics Road Map 19 Opto ASIC/ASSP Tech. Breakthrough 2 T/link 6 mm2/link 300 fJ/bit 0.03 $/G DWDM + µR lasers Si_Photonics Interposers & Opto Board 200 G/link 6 mm2/link 2 pJ/bit > 0.2 $/G CWDM & Lasers Integration Opto Modules & Opto Backplanes 30G/link 6mm2/link 12 pJ/bit 1 $/G Silicon Photonics Hybrid Approach Active Optical Cable 10G/link 6mm2/link 20 pJ/bit 5 $/G 2012 2013 2014 2015 2016 2017 2018 2019 2020
Conclusions 20 • Silicon Photonics is today in a niche market of the Active Optical Cables with limited volumes, nevertheless this technology has the potential to satisfy the future requirements of ICT & Consumer applications • To enable high volume Silicon Photonics must improve the aggregate bandwidth/link by keeping the same size/link and by achieving : • Laser cost reduction through integration • Package cost reduction by satisfying the thermal constraints • A vision of three consecutive Silicon Photonics generations can be seen for the next decade through which volume applications can grow consistently with the requirements of the future market
21 Thank you!
22 Back up
HPC Architectures 23
THE HPC & MODERN DATA CENTER 24 POWER ISSUE • today Peta-Scale HPC & DATA CENTERS use an average between 40,000 to 100,000 MCP with an average of 8 -16 cores for each processor • the Bandwidth requirements scale, in average, roughly with 0.5B/FLOP 20 PFLOPS BW = 80 ·106 Gb/s • at the average of 75 mW/Gb/s 6 MW of power for data transfer + 6 MW of electrical power for cooling the system • 2022 Exa-Scale HPC & DATA CENTERS will use an average of 70,000 MCP with an average of 128-256 cores for each processor • the bandwidth requirements will scale at 40 ·109 Gb/s, but power for data transfer must be kept below 10 MW
Silicon Photonics 40 Gbps EO Transceiver 25 Serial Data out Trans PSGC to Limiter to Tx Buffer Impedance SM Fiber Amplifier VLSI Chip Amplifier Input CW Laser’s beam Input SPGC SPGC to Splitter SM Fiber by 2 Splitter Output MZ by 2 Modulator Serial Data in CMOS TIA from Mod. D.C. Rx Buffer Level & VLSI Chip Driver Calib Shifter Int. • a single laser source assembled in a µ-package (Popt < 13 dBm, Pel = 150 mW) split on 4 links • 4 Mach-Zehnder OOK modulated @ 10Gbps with thermal stabilization DC loop • 4 Modulators coupled to SM fiber’s array through 4 SPGC • 4 SM input fibers array coupled through 4 PSGC
Silicon Photonics 40Gbps EO Transceiver 26 Assembled in a QSFP Module for AOC • single chip Silicon Photonics QSFP compatible • QSFP module size: 10,000 mm3 • 40 Gb/s AOC up to 4 km w BER
The Side Coupled Integrated Spaced Sequence of Optical Resonators: SCISSOR 27 Εin Εout A Εout B 1 0 1500 1530 λ [ nm] 1 0 1500 1530 λ [ nm] • the usage of µ Ring allows to integrate efficient modulators, filters & switches
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