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7.2019 Issue 113 ISSN 1470-5745 The Journal of Industrial Networking and IoT Using Ethernet & TSN for rail metro networks 7 Key considerations for The end of the Digital twin concept for Is 5G robust enough passenger Wi-Fi 22 Fieldbus Wars? 27 industrial automation 29 for industry? 37 www.iebmedia.com/ethernet n www.iebmedia.com/wireless
GET CONNECTED… www.iebmedia.com/ethernet n www.iebmedia.com/wireless Contents Operational Effectiveness Contents The conclusion of the biannual report on the State of the Industrial Internet of Things Industry news 4 produced by PTC (ptc.com) puts the spotlight on the importance of operational effectiveness Simplified Ethernet for rail metro networks using TSN 7 as a measure of IIoT progress. According to the report: "Based on findings Fast, reliable internet access for trains leverages technology 14 from recent quarters, there are a noteworthy number of enterprises pursuing initiatives EtherCAT G offers I/O response for high-performance machines 16 to build and enable IoT solutions to achieve operational effectiveness. This report will Mobile automation solutions for intelligent machinery 18 primarily focus on obtaining operational effectiveness through industrial IoT, Palm oil tank farms ready for digitalization 20 supporting use cases and technologies apparent across different forms of Five key considerations for passenger Wi-Fi networks 22 manufacturing and operations environments." Looking in more detail, the report identified Parameterization & monitoring of Ethernet Hart devices 25 five applications that are the top Industrial IoT use cases. The leading applications in The end of the Fieldbus Wars? 27 order are operational intellligence (31%), asset monitoring and maintenance (19%), Digital twin concept as applied to industrial automation 29 predictive maintenance (12%), remote monitoring (8%) and remote service (4%). Development solution for next generation Ethernet using TSN 34 The biggest beneficiaries in terms of company departments was manufacturing (46%) followed by service (22%) and operations Is 5G already robust enough for industry? 37 (19%). Secure multicast & applications for securing multicast CIP traffic 40 PTC has been engaging with its customers since 2015 to reveal their current and planned use of IIoT to drive digital transformation New Products 45 across their operations and products. The sample for this data set includes enterprises Private Ethernet 50 across multiple verticals and geographies with a focus on industrial settings. The biggest impact of the IIoT seems to be a Industrial Ethernet Book higher level operational view that is enabling The next issue of Industrial Ethernet Book will be published in September/October 2019 manufacturing management, in particular, Deadline for editorial: August 9, 2019 Deadline for artwork: August 30, 2019 to analyze and monitor metrics. Not too surprisingly, engineers are more focused Product & Sources Listing on planned maintenance and monitoring All Industrial Ethernet product manufacturers (not resellers) are entitled to free of charge activities where network connectivity provides entries in the Product locator and Supplier directory sections of the Industrial Ethernet Book. insight into the operation of machinery. If you are not currently listed in the directory, please complete the registration form at Interestingly, data sourcing is most common www.iebmedia.com/buyersguide/ to submit your company details. achieved using edge devices (68%) and IoT gateways (37%) versus utilizing a cloud Update your own products platform (34%) or more traditional enterprise If you wish to amend your existing information, login to the Editor section systems (15%). www.iebmedia.com/buyersguide/register.htm and modify your entry. There also continues to be an ongoing trend where IIoT adopters are moving from test sites Do you want to receive issues of Industrial Ethernet Book? Call, mail or e-mail your details, or to full scale production, as proof of concept subscribe at www.iebmedia.com/service/ becomes clearer. At the end of the day, data seems to be "king" Editor: Al Presher, editor@iebmedia.com and information analysis is still a work in progress and situational based on the needs of Contributing Editor: Leopold Ploner, info@iebmedia.com a particular business. Digital transformation Advertising: info@iebmedia.com means different things in different industries Tel.: +49-8192-994-9928 · Fax: +49-8192-994-8876 but the common thread is manufacturing as Online Editor: Adela Ploner, info@iebmedia.com the main focus. Circulation: subscriptions@iebmedia.com "Business value is being achieved by enterprise adopters seeking and obtaining Published by outcomes including strategic differentiation IEB Media, Bahnhofstrasse 12, 86938 Schondorf am Ammersee, Germany in products or services, increasing operational ISSN 1470-5745 effectiveness, and improving productivity." Al Presher 7. 2019 i n d u str i a l e th e r n e t b o o k 3
PROFIsafe and IO-Link Industry news pass the 10 million mark More than 2.2 million PROFIsafe nodes were brought to market in 2018, growth of nearly 25% compared to the previous year. More than 3.3 million IO-Link nodes were brought to market, more than 40% growth rate. PROFIBUS & PROFINET INTERNATIONAL SOURCE: PI (PI) has concluded its annual count of the installed base of devices with interfaces using communication technologies from PI. As in previous years, the numbers from 2018 indicate a very positive trend. PROFINET Growth In the case of PROFINET, the 5.1 million devices brought to market in 2018 represent an increase of 0.6 million over the previous year’s record. By the end of 2018, a total of 26 million PROFINET devices were working to automate production. The annual number of PROFIBUS devices installed – 2.4 million – even rose slightly as compared to the previous year. Reaching nearly 61 million, the overall number passed yet another threshold. The total of the two annual values of 7.5 million also represents an all-time high number. PROFIBUS’s trend in process automation also remains stable. Though the annual value 3.3 million IO-Link nodes were brought to market in 2018. The overall count amounts to 11.4 million IO-Link nodes, reached in 2018 – 0.8 million – was slightly and means that the 10-million hurdle was passed by a considerable margin as well. less than the previous year, a total of 12.3 million PROFIBUS devices (i. e. 20% of the overall total of 61 million) are now being used in process systems. PROFIsafe With 2.2 million PROFIsafe nodes brought to market in 2018, which corresponds to growth of nearly 25% as compared to the previous year, PROFIsafe also saw its highest annual gain ever. In total, PROFIsafe passed the 10-million hurdle by a considerable margin with its 11 million nodes. IO-Link As in the previous years, IO-Link likewise achieved a record in two regards in 2018. On the one hand, 3.3 million IO-Link nodes were brought to market, which amounts to growth of more than 40% compared to last year. An overall count of 11.4 million IO-Link nodes means that the 10-million hurdle was passed by a considerable margin here as well. With its 11.2 million units, PROFIsafe passed the 10-million hurdle. With 2.2 million PROFIsafe nodes brought to market in 2018, this corresponds to growth of nearly 25% as compared to the previous year. Development direction For Karsten Schneider, Chairman of PROFIBUS presented at the PI Konferenz in Frankfurt the future as well, which in turn will be a & PROFINET International (PI), these figures (March 2019)," Schneider said in a press crucial element for the economic success of confirm the validity of decisions made over the release. our member companies," he added. past few years with regard to the development "Record-setting PI Konferenz attendance direction of PI technologies. also confirms the broad acceptance of our News by PROFIBUS & PROFINET International “This motivates us to continue with resolve technologies today and the trust in our (PI). and to implement step by step the strategy organization to make the right decisions in 4 in d u s t r ial et h er ne t b o o k 7.2019
| EK11-16E | System-integrated overcurrent protection with EtherCAT interface Extremely space-saving and flexibly usable www.beckhoff.com/overcurrent-protection In the EtherCAT Terminals from the EL922x series Beckhoff integrates the overcurrent protection for the fusing of 24 V DC systems – including EtherCAT interface – in a compact 12 mm. Transparent plant monitoring via EtherCAT is thus also directly integrated. The EL922x can supply both consumers outside the terminal network and further terminals inside it with a fused voltage – simply and conveniently. Virtually all typical requirements can be met through the individual settings. The range consists of a total of 19 different standard and high-line terminals with a particularly high number of analysis options. Direct overcurrent protection integration in the I/O system IEB113_p5.indd 5 11.07.1928 16:27
Cloud-based platforms to drive Industry news factory simulation software The market for factory simulation software products will grow at a compound annual growth rate of 11% to reach US $4.1 billion for over 172,000 users in 2030. ACCORDING TO GLOBAL TECH MARKET ADVISORY that engineers only see and modify the details forecasted for 2030. In fact, automotive firm, ABI Research, sales for factory simulation and information that they need for their job or represents the largest opportunity in every software products include software that uses level of expertise, and engineers in different country except for South Korea, where computer modeling to analyze how production locations can work on different parts of the electronics manufacturing has a slight edge. might work in any given factory or situation same model. This increases data security, “Automotive manufacturing leads the and implement virtual commissioning to test speeds up the simulation process, and makes way for many transformative technologies proposed changes and upgrades before they the product easier to use.” and therefore has a higher demand to are put into effect. Vendors that provide or partner with larger simulate those technologies. It also has an “Today, many manufacturing enterprises smart manufacturing platforms control the edge on most industries in sheer size and have started to use simulation software, but largest chunks of the market share. In discrete organizational transformation, with more most have not yet realized the added benefits industries, this means Dassault Systèmes with holistic solution deployments due to cross- of using simulation software as part of a larger its 3DEXPERIENCE platform, Siemens with functional technology transformation teams. smart manufacturing platform or to virtually its Digital Industries portfolio and Rockwell Vendors of factory simulation software and test other new technologies,” said Nick Finill, Automation with Arena and its partnership larger platforms specifically target these teams Principal Analyst at ABI Research. “Cloud- with PTC control most of the market. In for growth opportunities,” concludes Finill. based platforms can provide a similar interface process industries, AVEVA, AspenTech, and These findings are from ABI Research’s for simulations from the different points of Siemens control most of the market. Industrial Virtualization, Visualization, and view of process engineers, operations support The automotive industry represents the Simulation Market Tracker market data report. managers, plant engineers, and control largest opportunity globally, with US$1.8 engineers. Companies can assign user roles so billion in factory simulation software revenues News by ABI Research. Specification of PROFINET with TSN complete The goal set by PI (PROFIBUS & PROFINET International) to integrate TSN as additional Layer 2 technology in the PROFINET architecture has been reached with the current PROFINET specification V2.4. THE SPECIFICATION WORK FOR PROFINET WITH TSN need to understand has been completed and the three parts of the details or even the document are available for download on implement them the PI website. Manufacturers and users alike themselves. As can interoperably implement the advantages a result, device offered by TSN, such as future-proof IEEE manufacturers can Ethernet technology with higher bandwidth, simply expand their deterministics, flexible network configuration existing PROFINET and large range of chips. portfolio with TSN. The user interface remains unchanged, Of course, the i.e., the use of IO data, diagnostics and specification will parameterization, since the new TSN continue to be mechanisms act largely on the underlying maintained in the communication layers. This makes it easier for familiar annual users to get started with the new technology. maintenance Through the dedicated work of the experts process so that from many companies, the specification was new customer prepared in just over a year in an intensive and also demonstrated at trade fairs. For requirements, experiences from the field or development and review process. The open easy understanding of the functionality, a technological developments can be integrated discussion and many years of experience guideline is also available that clearly explains in an open and easy-to-understand way. of the expert contributors in the respective the fundamentals of TSN. This process supports the “living” PROFINET working groups ensure an accurate and The PROFINET specification 2.4 and IEEE standard, which has proven itself a million complete technical description. specifications are necessary fundamentals times over and is still developed continuously, In addition, both the initial implementations above all for the developers of the basic according to user needs and compatibly. as well as concepts for the certification were technology of hardware and firmware. The created early on in parallel. The stability of device manufacturers then simply use the News report provided by PI (PROFIBUS & the specification could thereby be tested corresponding stacks or modules and no longer PROFINET International). 6 in d u s t r ial et h er ne t b o o k 7.2019
Simplified Ethernet for rail Applications metro networks using TSN Two networking technology trends are helping to shape multiple trackside Ethernet networks. IEEE Time Sensitive Networks (TSN) technology and proposed redundancy protocols will help enable radical reduction in the complexity of rail metro Ethernet networks, assisting in reductions of both CAPEX and OPEX costs. SOURCE: BELDEN Local Local Local Local Local Switch Switch Switch Switch Switch Trackside CBTC AP CBTC AP CBTC AP CBTC/CCTV AP CBTC/CCTV AP CBTCAP AP CBTC AP CBTC AP Key Station CBTC Netw ork A CBTC Netw ork B Combined Ne twork Combined Communications Based Train Control (CBTC) and Application (CCTV) Networks provide powerful solutions. FOR PASSENGER ACCESS TO THE INTERNET and concerns and increasing urban mobility mean costs that the operator can control. The use other wireless services onboard and to both that the demands on urban railway system of a CBTC system allows energy savings to be manage and control increasingly sophisticated capacity have never been greater. made through the application of different trains, the rail metro communications network Traditionally, increasing the capacity on an driving profiles (such as coasting and philosophy is changing. Operators are urban rail network has involved large levels of reduced acceleration curves) when passenger increasingly making Ethernet the bearer of capital expenditure on the rail infrastructure. demand is less; at off-peak travelling times, choice. This move to Ethernet-based networks Typical solutions to capacity challenges may for example. When coupled with passenger comes at a time when capacity demands on have involved laying additional running lines, counting technology, this management of rail metro systems are greatly increasing due perhaps boring new tunnels and lengthening the rail vehicles can be made fully automatic. to global trends that are driving the public platforms to enable longer trains. These large CBTC systems run over a digital networked transportation market. civil projects are not only expensive, they radio system by means of antennas or radiating These trends are: are also potentially disruptive to running an cable for the bi-directional communication • Urbanization operational service. between the track equipment and the trains. • Concern over greenhouse gases and Through the use of exact, real- time, train The 2.4GHz band is commonly used in these global warming positioning information, Communications systems (public WiFi band), though other • Reducing carbon resources Based Train Control (CBTC) provides a solution alternative frequencies such as 900 MHz (US), • De-regulation to the capacity challenges and avoids the 5.8 GHz or other licensed bands may be used • Increased Digitalization – The Rail IoT need for many of these expensive and as well (the use of licensed bands is becoming This article briefly describes two of these disruptive civil engineering capital projects. more common to ensure that interference is trends and the resulting multiple trackside An increased utilization of the existing rail less likely). Ethernet networks. IEEE Time Sensitive infrastructure is realized through the removal To comply with these requirements, the Networks (TSN) technology is introduced and of traditional fixed signaling blocks and communications network being deployed then its use (along with redundancy protocols) instead managing train headways as well as must be designed for the exclusive use of the is proposed to enable radical reduction in the speed and acceleration profiles continuously CBTC system. Typically the communications complexity of rail metro Ethernet networks, in real time. A CBTC system managing shorter, network is made up of two interlaced trackside hence reducing both CAPEX and OPEX costs. lighter, faster trains running more closely Ethernet networks, with the rail vehicle being 10 EMEA +49 7127/14-1809 | together beldensolutions.com will result in greaterUScapacity 1-855-400-9071 | belden.com in constant wireless connection with at least Trends: multiple trackside networks vs. longer trains running on a fixed block one of the two networks. signaling system. Wireless access points for each network are Increasing Urbanization Driving Metro A large proportion of the total cost of spaced and placed down the length of the Capacity Demands running rail passenger vehicles is fixed for rail infrastructure. This interlaced architecture long durations (such as vehicle leasing or helps overcome any wireless handover delays The trend of increasing urbanization finance costs). Fuel or energy usage very between access points and the moving vehicle. coupled with climate change, environmental often represents the largest proportion of In addition, the CBTC communications network 7. 2019 i n d u str i a l e th e r n e t b o o k 7
OCC BOCC SOURCE: BELDEN Applications WLC1000 WLC1000 WLC1000 WLC1000 MACH 4002 (L3) MACH 4002 (L3) MACH 4002 (L3) MACH 4002 (L3) MACH 104 (L3) MACH 104 (L3) MACH 104 (L3) MACH 104 (L3) MACH 104 (L3) MACH 104 (L3) MACH 104 (L3) Phase I Phase II Phase III MACH 104 (L3) MACH 104 (L3) MACH 104 (L3) MACH 104 (L3) MACH 104 (L3) MACH 104 (L3) MACH 1040 (L2) MACH 1040 (L2) MACH 1040 (L2) MACH 1040 (L2) MACH 1040 (L2) MACH 1040 (L2) Legend 1Gbit/s Fiber 1Gbit/s TX MRP Ring BAT-F BAT-F BAT-F BAT-F BAT-F BAT-F BAT-F BAT-F (L2) Redundancy MRP-Rings Trackside Trackside Trackside Trackside (L3) Redundancy H-VRRP Pairs This diagram shows one-half of the CBTC Ethernet network. The full dual network system will contain twice the hardware and interconnectivity. is ‘ring fenced’ to guarantee the bandwidth and • reduced headway between trains our journey less stressful. The number of latency performance criteria. This means that • fewer onboard staff (perhaps no driver) Ethernet based applications that need a train- CBTC Ethernet networks exclusively carry data • improved security to-ground connection to function is on the relating to the safety-critical CBTC application. To understand onboard equipment reliability increase. and to ensure that the train performs as These applications require a trackside Increasing Digitization and Passenger expected, the goal is to monitor and collect wireless infrastructure and the ability to Expectations Driving Ethernet Network data on a whole range of onboard systems. transfer the data to the remote control room Deployment Increasingly, the data flow does not stop at or monitoring workstation. As we noted just being onboard; diagnostic systems now previously, this data cannot be carried on the As requirements for trains become more report back to depots before the train arrives CBTC Ethernet Communications infrastructure demanding, the diagnostic and control for maintenance so that spares and tools can as the signaling application will no longer systems supporting them also need to grow. be organized. have the guaranteed network performance Some of the demands include: Passenger Information Systems provide us needed. This means that more Ethernet • increased fuel efficiency with real-time information while ticketing, network infrastructure is required, including • increased reliability seat reservation systems and WiFi access to an example of a deployed network for a • shorter dwell times at platforms the internet or entertainment systems make real-time video surveillance system. SOURCE: BELDEN OCC BOCC WLC1000 WLC1000 WLC1000 WLC1000 MACH1040 MACH1040 MACH1040 MACH1040 L3 BTN(3 rd party G G G G G G MACH104 MACH104 MACH104 MACH104 Station #1...33 MACH104 MACH104 Depot1/2 MACH102 MACH102 RS20 RS20 RS20 RS20 RS30 RS30 1000mit/s Fiber 1000mit/s TX RS20 BAT450-F BAT450-F BAT450-F BAT450-F BAT450-F 100mit/s Fiber 100mbit/s TX BAT450-F A A BAT450-F Trackside Legend MRP Ring OCTOPUS OCTOPUS OCTOPUS OCTOPUS Onboard CCTV gateway G A CCTV agent 100nbit/s TX PoE Real-Time Video Surveillance Ethernet Network. 8 in d u s t r ial et h er ne t b o o k 7.2019
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SOURCE: BELDEN Applications Overall Trackside Network Architecture. Multiple Trackside Ethernet Networks • Highly limited latency fluctuations -- published as Standard IEEE 802.1Qbv-20162 Conclusion (jitter) -- is to utilize TDMA (Time Division Multiple • Extremely low packet loss. Access) to divide time into discreet segments The deployment of CBTC and other trackside of equal length, so-called cycles. This allows networks means that there is a large amount TSN mechanisms/interdependencies dedicated time slots to be provided for the of Ethernet equipment installed trackside to TSN adds a level of determinism to Ethernet- transmission of data packets with real-time backhaul the associated data to the Control based data communication that is able to requirements within the cycles. With the aid or Operational centers. To put the amount of meet even the highest demands placed on of the Time-Aware Scheduler, the transmission hardware being installed in our two examples an Ethernet network. TSN has been conceived of conventional Best Effort Ethernet traffic into perspective, the typical spacing of CBTC as a modular system by which the precise can be temporarily interrupted in order to wireless APs is 200m to 300m (dependent characteristics of the implementation (and forward time-sensitive data traffic within the on tunnel topography). Within a city metro the associated hardware and software reserved time slots for high-priority traffic. system, stations are, on average, 1km apart requirements) can be tailored to fit the The Time-Aware Scheduler thus permits the (often less). individual network requirements. prioritization of periodic real-time data in This means that for a 30 km stretch of metro Appropriately so, TSN is not made up of a relation to conventional Best Effort data railway, there could be 240 wireless APs alone, single standard document, but it is a family traffic. made up as follows: of standards which have been in development Similar to the strict prioritization scheme, • 30 stations with 4 APs each (120 devices) by the IEEE 802.1 TSN Task Group1 since the Time-Aware Scheduler utilizes the CoS • CBTC Network A (500m apart) (60 2012. These activities have yielded their first priorities (PCP - Priority Code Point) that devices) results: central mechanisms of the TSN family are present in the VLAN tag of the Ethernet • CBTC Network B (500m apart) (60 are already available as standard documents. header. In this case, all Ethernet frames are devices) In order to give an overview of these new processed until they reach the Time-Aware When the associated cabling (copper and technologies, the following sections will gate queues at the output port. At this fiber), trackside switches and backbone data address the most important TSN mechanisms point, the Time-Aware Scheduler intervenes backhaul equipment are also considered, it’s and their interdependence. in the packet processing. More precisely, obvious that the current methodology for with the use of the Time-Aware Scheduler, network deployment in metro systems could Time-Aware Scheduler the selection of the next Ethernet frame to be made more efficient. Considerable cost Until now, it was not possible with the strict be transmitted is no longer just determined savings could also be achieved (both during priorities of Class of Service (CoS) mechanisms strictly by a hierarchy at the queue, but rather deployment and through the life of the such as the IEEE 802.1Q to guarantee bounded the state of the respective gates is also taken systems). Now, let’s explore Time Sensitive end-to-end latency of time-sensitive data into consideration. This state may be either Networking (TSN) and its potential to achieve traffic. Due to queueing effects, an Ethernet open or closed, based on actual time. Ethernet these network deployment efficiencies. frame with low priority that is already in frames that are waiting for transmission in the transmission could delay Ethernet frames of associated queues will be considered in the TSN – Time Sensitive Networking even the highest priority at every Ethernet packet selection, depending on these states. Time-Sensitive Networking (TSN) is currently switch along the transmission path. As one of For example, only the queue with a priority being developed at the IEEE as a novel the central components of TSN, the Time-Aware of 7 can be processed at a particular point technology that offers an entirely new level Scheduler (TAS) introduces the possibility to in time. of determinism in standard IEEE 802.1 and assign specific time slices for transmission The Gate Control List determines which IEEE 802.3 Ethernet networks. This means based on the CoS Ethernet frame priority. traffic queue is permitted to transmit at a that future communications networks in the Thus, traffic of a specific priority is granted specific point in time within the cycle. Besides transportation industry will be able to provide: exclusive access to the transmission medium. the states of the Time-Aware Gates, the Gate • Calculable, guaranteed end-to-end Forwarding and delivery of the Ethernet frames Control List indicates the length of time for latencies for traffic of different priorities is guaranteed at a defined point in time. which a specific entry will be active. In the on the same network The fundamental idea of this TSN mechanism case of the Gate Control List, the list mirrors 10 in d u s t r ial et h er ne t b o o k 7.2019
Traffic Queue 7 Traffic Queue 6 Traffic Queue 1 Traffic Queue 0 SOURCE: BELDEN Applications O = Gate open C = Gate closed Gate Control List: TO: o CCCCCC T1: Coooooo Repeat OK X X X Time-Aware Gate Time-Aware Gate Time-Aware Gate Time-Aware Gate Queue 7 Queue 6 Queue 1 Queue 0 Transmission Selection The Time-Aware Scheduler implements the time-based prioritization. the cycle that consists of a Best Effort phase, phase. Frame pre-emption makes it possible to in order to ensure that the frames match the as well as a phase with prioritized data traffic. reduce the guard band to the maximum size correct time slots in each switch. This enables of one Ethernet framelet plus the maximum the transmission of communication streams Necessity of Guard Bands and Interruption remaining transmission time (63 byte times) that can be transmitted through end- to-end of Ethernet Frames that cannot be pre-empted any more. connections, with guaranteed latencies and In the case of a fast Ethernet network, without queuing times. Due to the very poor predictability of for example, the dead time from each guard This means, in particular, that all network Best Effort traffic patterns, it is generally band can be reduced to ~0.12 ms and thus, participants must possess a common not foreseeable when a specific Best Effort a significant improvement of the use of the understanding of time. Specifically, all data packet will need to be processed. For bandwidth available can be achieved. participants must know when a cycle begins example, the transmission of an Ethernet Due to the fact that frame pre-emption is a and which time slot is active in the cycle. In frame in time slot 2 could be initiated too significant intrusion into the normal process order to enable this, the use of a protocol for late. This Ethernet frame would then, despite of Ethernet frame forwarding and processing, time synchronization, such as the Precision the use of the Time-Aware Scheduler, extend it is necessary for both devices of an Ethernet Time Protocol (PTP) in accordance with IEEE into the time slot number 1 of the subsequent connection (e.g. two Ethernet switches) to 15886 or any available IEEE 1588 profile, such cycle. This would therefore result in a delayed announce their support for this mechanism as IEEE 802.1AS7 is mandatory. processing of real- time data and a violation through the use of the Link Layer Discovery Both IEEE 1588 as well as IEEE 802.1AS of guaranteed end-to-end latencies. Protocol (LLDP) identified in IEEE802.1 AB5). permit the synchronization of distributed In order to maximize the usable bandwidth Only with frame pre-emption support on both clocks within a network with an accuracy of for Best Effort Ethernet frames, the IEEE ends of the link can the feature be activated under 1 µs. Implemented in hardware, timing 802 working group developed a method for on the corresponding end devices or switch precision in the range of a few nanoseconds Ethernet frame pre-emption (IEEE 802.1Qbu3, ports. With this, backwards compatibility with can be achieved (Hirschmann PTP white IEEE 802.3br4), which was completed in June existing Ethernet devices is maintained. paper8). In contrast to the protocols known 2016. With this method, conventional Ethernet from IT environments, such as Network Time frames can be divided into partial packets Synchronous transmission cycles Protocol (NTP), IEEE 1588 doesn’t necessarily (“framelets”) of as small as 64 bytes and each The Time-Aware Scheduler utilizes only local have to utilize a global synchronization with, framelet may be transmitted separately. This configuration data− the data that is available for example, an atomic clock. More commonly, permits starting the transmission of a large in a particular network device (end device or the network participant with the most precise, Ethernet frame, despite insufficient remaining switch). This configuration data consists of freely running clock is determined with the time within the Best Effort phase. The frame information about the lengths of cycles and aid of the Best Master Clock (BMC) algorithm. can be interrupted at the last 64 byte time slots, for example. Therefore, besides This device then serves as the reference boundary before the current time slot ends the Time-Aware Scheduler, close coordination clock (Grandmaster Clock) against which and can then completed in the next Best Effort between the devices in the network is required all remaining network participants are 7. 2019 i n d u str i a l e th e r n e t b o o k 11
SOURCE: BELDEN Cycle n Cycle n+1 Applications 2 1 2 Frame VLAN Priorities 7,6,5,4,2,1,0 G VLAN Priority 3 VLAN Priorities 7,6,5,4,2,1,0 Time t Large frame is transmitted and violates the following time slice Without Guard Band With Guard Band Cycle n Cycle n+1 2 1 2 Frame Frame VLAN Priorities 7,6,5,4,2,1,0 G VLAN Priority 3 VLAN Priorities 7,6,5,4,2,1,0 Time t Guard band prohibits the The guard band in TSN prevents Best Effort start of the frame and protects the following time frames from extending into a time slot slice G = Guard Band that is reserved for real-time data, but it decreases the available bandwidth. synchronized. For TSN, it is of primary 1588 provides an additional IP (Internet reference. That offers the option to use the importance that the time is synchronized to Protocol) encapsulation scheme for use in global synchronization for unambiguous event all clocks within a network. The actual time of wide area networks (WANs). As a result of logging, while the network-wide synchronized day, on the other hand, plays only a secondary the TSN standardization process, the existing clock can be used for the Time-Aware role. IEEE 802.1AS profile has been expanded by the Scheduler, since in this case, synchronization The IEEE 1588 profile, IEEE 802.1AS, follows addition of parameters from IEEE 1588 that according to global conventions such as the the same fundamental synchronization model are required for use in automation networks. leap second is not required. as PTP. It was originally developed to limit the For example, IEEE 1588 offers support Among other things, this capability will also large number of configuration options to those for multiple time domains that can be be included in the next version of this profile parameters that are relevant in local networks synchronized in parallel. Accordingly, with with IEEE 802.1AS-Rev9. (LANs). For example, in case of the transport IEEE 1588, network participants can be Since the current version of IEEE 1588 technology and encapsulation, IEEE 802.1AS synchronized with a global time reference (as was specified back in 2008, this technology is confined to Ethernet transport, while IEEE with NTP), as well as a second network time for time synchronization has already been established in many markets and application Common Timebase areas. In some cases, profiles for special SOURCE: BELDEN applications, such as the energy market, have been developed and are in use today. In these Time slot 1 cases, there is no need Time slot 2 to specifically utilize IEEE 802.1AS for time Listener synchronization, the Talker TSN mechanisms permit Industrial Industrial Industrial the use of any arbitrary Ethernet Switch Ethernet Switch Ethernet Switch mechanism for time synchronization. Thus, depending on the application area, IEEE 1588 can be used Common Cycle instead of IEEE 802.1AS, with or without a specific Good time synchronization is a prerequisite for the TSN Time-Aware Scheduler. profile. In the future, 12 in d u s t r ial et h er ne t b o o k 7.2019
IEEE 802 does not intend to limit this freedom reception (IEEE P802.1Qci10). In addition, the network installed and operated by the rail Applications of choice in regard to which protocol needs to this mechanism allows discarding real-time operator is now being utilized. be used for time synchronization. In any case, data streams that use more than their reserved regardless of the synchronization protocol that bandwidth, thus allowing the policing of Summary and outlook is used, the quality of clock synchronization streams. The standardization process in the area that is achieved is very high in order for all Finally, TSN can make use of already existing of time-sensitive networking is not yet devices in the network to start-and-end cycles Layer 2 security mechanisms, such as MACsec completed and is expected to take a few and time slices at the correct points in time. (IEEE 802.1AE11). This allows ensuring the more years. Accordingly, there are various authenticity of the sender so that only verified TSN mechanisms that are currently still in the Preventing interfering traffic Ethernet frames are forwarded. This way, it active standardization process. It is equally In a system in which all participants behave is possible to handle a multitude of attacks imaginable that additional mechanisms will be as expected, the TSN standards previously and scenarios with erroneously configured added to the already existing TSN family in the described offer all of the mechanisms required network participants. With TSN, deterministic future. Central mechanisms of the TSN protocol for deterministic data transmission. However, data transmission with standardized Ethernet family have, however, been completed and the mechanisms discussed so far require a according to IEEE 802.1 and 802.3 is possible have been demonstrated successfully. complete reception of frames, as well as for the first time. These mechanisms, such as the Time-Aware (partial) frame processing in a forwarding Using TSN to guarantee the transmission Scheduler, can already be integrated in switch or receiving end device. As a result, latency of the CBTC data allows us to utilize products and their benefits can be used misconfigured devices or malicious network the CBTC network to carry the CCTV data from immediately. Equally, through the IEEE participants can significantly interfere with the station system, which reduces the number 802 standardization process, backwards the operation of TSN mechanisms such as the of trackside APs needed on our example 30km compatibility is ensured: TSN networks that Time-Aware Scheduler by sending data frames length of metro line by 60 devices. are already installed can still be used in the with erroneously assigned CoS priorities or by This is a significant saving when all of future. Therefore, TSN is no longer a future excessively stressing the resources assigned the associated cabling and network switches technology – its time has come. to them. that are no longer required are also taken In order to counter this, an additional TSN into account; by using TSN to guarantee the R. Weatherburn – Vertical Marketing, mechanism is currently being developed delivery of the CBTC data, all of the Ethernet Transportation, C. Burns - Field Application within the IEEE 802.1 working group which equipment is no longer required. In addition, Engineering Manager, Transportation and allows discarding data frames that have the costs associated with using leased lines Dr. O. Kleineberg – Advanced Development, been erroneously assigned at the time of for data backhaul are no longer required, as Belden Corporation. Skorpion Switches Designed for Automation Skorpion Switch Series overcomes the challenges that Ethernet presents to the automation professional by providing convenient DIN-rail mounting in control panels, 24 VAC/DC power and UL 508. • Unmanaged Switches - Simple plug-n-play operation • Managed Switches - RSTP, VLAN and SNMP • Diagnostic Switches - Easy network troubleshooting Skorpion Switches Learn more at www.ccontrols.com/skorpion
Fast, reliable internet access Applications for trains leverages technology New cabling and connector technology is making fast, reliable Internet access possible on trains. A powerful data infrastructure is necessary to deliver the performance that customers expect, and new tool-free assembly and installation options provide PushPull convenience and weight reduction using only a single twisted pair. TRAIN TRAVELERS NOW EXPECT INTERNET As a result, there is no need for a permanent SOURCE: HARTING access that provides a high-performance detachable connection to a housing via experience. They want to surf privately during connectors, and Ethernet connections can be the train journey or use the compartment as quickly and cheaply brought directly to the a mobile workstation. Railway operators are circuit board. The combination of the modular increasingly offering an appropriate data preLink system and Etherrail cable is the ideal infrastructure to meet customer requirements. matchup for cabling rolling stock. With easy- to-install connectors and cables, trains can be Importance of system cabling equipped with future-ready Gigabit Ethernet Solutions to ensure reliable and fast Internet and make an important contribution towards in trains relies on new cabling systems and providing the infrastructure for the mobile advanced technology solutions. workplace of the future. Data networks in trains and buses can be implemented reliably and in future- Ethernet single twisted pair (SPE) proof manner using the preLink system and The goal of Ethernet via Single Twisted Pair EtherRail cables that are part of the HARTING cable and small connectors according to IEC technology portfolio, and specially designed 63171-3 is to achieve weight savings while for railway requirements. With Ethernet via offering identical performance. Under IEEE only one pair of wires, operators can reduce Rail customers expect reliable Internet access. 802.3bp (1000 BASE-T1), cable lengths up their operating costs and optimize their to 40 meters can transmit 1 Gbit/s -- while production with the tool-less PushPull system. offers unparalleled flexibility and investment the cable length is about one-third less than The central component of the preLink security, especially over long periods of use conventional 8-wire Ethernet cable. system is the termination block, which allows within railway technology scenarios. The A standard Ethernet cable with four wire the cable connection to be performed quickly, system simultaneously simplifies assembly, pairs for 1/10 Gbit/s Ethernet weighs about simply and reliably. The small size of the making it both faster and more reliable. 45 kg per kilometer. In contrast, a Single Pair preLink contact block makes it possible to cable with the same bandwidth weighs only prefabricate data cables separately from the M12 connector technology 30 kg per kilometer. Since several kilometers train car and then install them in the former. A current innovation that is being implemented of cable are installed in the cars of passenger A minimum hole diameter of just 12 mm is in transportation systems is use of M12 trains alone, this offers a considerable savings sufficient to insert and route the cables. sockets, which can now be connected via potential in terms of vehicle weight. Once the cables have been laid, the preLink as well. The newly designed sockets appropriate connector is attached, depending can be used both as a loose cable coupling Tool-less installation on the network device to be connected. Here, as well as a housing feedthrough and be HARTING PushPull technology simplifies both RJ45 and M12 D- and X-coded connectors securely screwed here. The second innovation assembly and service in the railway sector (socket or pin) are available for data is a preLink printed circuit board socket that while improving reliability. The solutions transmission of up to 10 Gbit/s. This unique allows the user to connect pre-assembled consist of the circular M12 PushPull connector diversity of mating faces, in conjunction with preLink cables directly to the printed circuit in a rugged metal housing, as well as the standardised preLink connection technology, board without the need for detours. lightweight, easy-to-use rectangular variant 4 connector. Securely transmitting power, SOURCE: HARTING data and signals up to Category 6A presents no difficulties with M12 and with variant 4. The advantage of PushPull connectors (circular or rectangular versions) lies in the tool-free installation. The connectors are simply gripped and attached. The connectors produce an audible “click” indicating that they have been securely locked and correctly mated – while saving up to 75% of installation time. Both connectors feature robust IP protection class 67 and are tested in accordance with fire protection standard EN 45545-2. Modular preLink components with powerful EtherRail cable assemblies for data networks on railways. Technology report by HARTING. 14 in d u s t r ial et h er ne t b o o k 7.2019
10,000 40 Trade Visitors Presentations 200 Industry Leaders IEB113_p9.indd 9 11.07.1928 16:30
EtherCAT G offers I/O response Technology for high-performance machines EtherCAT G uses 1 Gbit/s data transmission of standard Ethernet; while the EtherCAT G10 variant, presented as a proof-of-concept technology study, achieves data rates of up to 10 Gbit/s. The considerable increase in data rates compared with standard 100 Mbit/s EtherCAT significantly increases the possible data throughput. SOURCE: BECKHOFF ETHERCAT REACHES A NEW PERFORMANCE LEVEL with the EtherCAT G technology extension through its capability to superimpose itself on Gigabit Ethernet for data-intensive applications. Compatibility with the globally established standard EtherCAT, which uses 100 Mbit/s, and the same familiar ease of use are both guaranteed. Efficient operation of parallel network segments is possible with the branch concept introduced for EtherCAT G.Using the branch concept, EtherCAT G (1 Gbit/s) enables a 2 to 7-fold increase in performance in relation to communication times and up to 10 times the bandwidth, depending on the application. 100 times the bandwidth is even possible with EtherCAT G10. Fully compatible extension With EtherCAT G, systems can leverage the high Ethernet data rates available today – without any changes to the EtherCAT protocol itself. The telegram sent by the EtherCAT master thus continues to pass through all network devices. Every EtherCAT slave reads the output data addressed to it on the fly and places its input data in the forwarded frame, but now with data rates of 1 to 10 Gbit/s. As before, the last device in a segment (or branch) will detect an unused port and send the telegram back to the master. The full-duplex property of the Ethernet physics is utilised for this capability. All other EtherCAT properties are fully With the branch concept, mixed operation of EtherCAT, EtherCAT G and EtherCAT G10 is possible in one network. retained. Devices with three or four ports (junctions) make flexible topologies possible necessary for physical access to the cables network and vice versa. However, all EtherCAT that can be adapted to machine architectures. have been replaced by Gbit/s variants. The G devices will switch back to the 100 Mbit/s Machine modules can be plugged in or out master therefore requires no new software, mode in such a mixed network. In order to by Hot Connect as required. An internal just one Gbit/s port – which usually exists prevent this, the new branch concept makes network diagnostic function helps to minimise in any case. The existing familiar cable types EtherCAT branches possible, which enable the machine or plant downtimes and thus to can also continue to be used: Cat.5e cables for parallel operation of 100 Mbit/s segments in increase availability with familiar efficiency. EtherCAT G or Cat.6 cables for EtherCAT G10. a 1 or 10 Gbit/s network through appropriate The integrated distributed clocks concept also EtherCAT G slaves can be operated on an speed implementations. A branch of an remains available and enables synchronisation existing EtherCAT master, provided it has EtherCAT G segment can be implemented on accuracies of better than 100 ns between the Gbit/s port. Several special protocol a 100 Mbit/s network using the new EK1400 devices. Conformity with the Ethernet extensions for EtherCAT G are currently being EtherCAT G Coupler, allowing the extremely standard IEEE 802.3 is also guaranteed. prepared that will allow for even higher- wide range of standard EtherCAT Terminals performance use. However, the extensions to be used within the EtherCAT G network Rollout of EtherCAT G required for this on the master side will not be environment. The 1 Gbit/s speed of EtherCAT Performance and ease of use have been mandatory for the network to be operational. G communication segment is retained. the hallmarks of EtherCAT communication. The branch concept offers another crucial The same applies to EtherCAT G. Not only Branch concept for mixed operation efficiency benefit: minimised propagation the protocol, but also the fundamental EtherCAT and EtherCAT G can be operated times. The CU14xx multi-port branch mechanisms and the configuration options within the same network, i.e. EtherCAT G controllers are designed for this purpose remain the same. Only the function blocks slaves will work in a 100 Mbit/s EtherCAT and enable the interconnection of several 16 in d u s t r ial et h er ne t b o o k 7.2019
EtherCAT and EtherCAT G segments. Individual to be transmitted within a few microseconds. branches are addressed with a single telegram This would hardly be possible without the high from the master, which will then be processed performance of EtherCAT G. simultaneously. This makes shorter signal These two sample calculations illustrate the propagation times possible and shorter boost in performance or the savings in data communication and cycle times, because the transmission time that can be achieved with telegram of a segment travels directly from the EtherCAT G and the branch concept. branch controller back to the master and not through all other connected segments as well. Accelerating communication times: 128 servo axes in 34 µs Disclosure and availability • A machine network with 128 servo axes In the coming months, the FB1400 EtherCAT was selected as the initial application. G piggyback controller board will be available • A "standard data width" of 8 bytes in and for the EL9820 EtherCAT evaluation kit. out per device results in a total of 1024 The FB1400 will have an FPGA with a fixed bytes in and out per cycle. With classic configuration as an EtherCAT G slave controller EtherCAT devices, taking into account (ESC). If necessary, customers can then also hardware propagation delay times and create and use their own ESC configurations telegram lengths, a communication time with the planned IP core for EtherCAT G. This of 237 µs will result. will give EtherCAT users as well as master If standard EtherCAT devices are now and slave manufacturers ample opportunity replaced by EtherCAT G devices, the to evaluate the new technology. Availability communication time can be reduced to 150 µs of the EK1400 EtherCAT G Bus Coupler is just on account of the shortened frame length scheduled for the second half of 2019. It due to the higher data rate. If the branch will offer branch controller functionality and concept is used and the complete network enables direct connection of all EtherCAT is divided into eight EtherCAT G segments Terminals as well as all other EtherCAT with 16 servo drives each, a communication products in EtherCAT G networks. Further time of only 34 µs can be achieved – i.e. products will follow, such as 3-port and 8-port communication is now 7 times faster. branch controllers, an EtherCAT G junction, an EtherCAT G10 branch controller and an Using the bandwidth advantage: scanning EtherCAT G10 piggyback controller board. 200 analog inputs with 100 ksamples/s A disclosure and introduction of the • An measurement Condition Monitoring EtherCAT G/G10 protocol by the EtherCAT application where a 10 km-long conveyor Technology Group (ETG) is planned for this belt is monitored. autumn. As with EtherCAT more than 15 years • Application consists of 200 analog ago, all ETG member companies will be able to channels (±10 V) with 100,000 use the extension and benefit from it. samples/s (10 µs measurement interval) per channel, which have to be scanned Applications & performance with a cycle time of 1 ms. For most present-day applications the The present-day solution consists of four high performance of standard EtherCAT is independent 100 Mbit/s EtherCAT networks, fully adequate. Accordingly, EtherCAT G each with 26 two-channel analog input communication was developed with extremely terminals with oversampling function large-scale applications and many devices (EL3702). Eight telegrams with 1313 bytes in mind as well as the increasing use of each are required in every EtherCAT network, particularly data-intensive devices such as resulting in a required bandwidth of 322 vision cameras, complex motion systems or Mbit/s. Thus, each of the four networks measurement applications with high sampling utilises 88% of the available bandwidth. rates. Machine vision, condition monitoring If the four EtherCAT networks are now or the innovative transport systems XTS replaced by an EtherCAT G network and the and XPlanar require transmission of several EK1100 Bus Couplers by EK1400 EtherCAT G hundred bytes of process data per cycle for Bus Couplers (branch controllers), it is possible each device. In conjunction with short cycle to continue to use existing standard EtherCAT times of less than a millisecond, the high Terminals. With the same cycle time (1 ms), transmission bandwidths provided by EtherCAT bandwidth utilisation of only 350 Mbit/s G are called for in this context. results in just one EtherCAT G network. The The first practical EtherCAT G application remaining bandwidth of 650 Mbit/s enables is the XPlanar transport system. This planar an extension of the channels and the support motor system enables motion control and of even higher analog sampling rates. highly precise positioning of passive free- floating movers with six degrees of freedom. Dr. Guido Beckmann, Sr. Management Control Due to the continuous position feedback System Architecture and Thomas Rettig, Senior required for the unique new system, extremely Management Control System and Communication large data quantities are produced that have Architecture, Beckhoff Automation. 7. 2019 i n d u str i a l e th e r n e t b o o k 17
Mobile automation solutions Technology for intelligent machinery The challenge for manufacturers of agricultural and construction machinery is how to implement intelligent semi autonomous machine functions quickly and maintain them long term. Working with a control system partner provides automation technology solutions similar to what is found in industrial manufacturing. SOURCE: B&R Builders of agricultural and construction machinery can leverage all the benefits of state-ofthe-art automation including safety technology and cloud connectivity. MANUFACTURERS OF AGRICULTURAL AND networked machines, cloud connectivity, Rugged control and HMI construction machinery face the challenge of digital process chains and integrated safety The situation faced by agricultural and implementing intelligent (semi)autonomous and security are growing increasingly construction machinery builders has prompted machine functions quickly and maintaining important for mobile equipment as well. B&R to apply its automation technology them long term. Big-name manufacturers are driving these new to mobile machinery. A great deal of the The costs of developing such solutions functions forward in the area of agricultural technology developed over the past 35 in-house are prohibitively high, however. and construction machinery. years for industrial use translates very well A technology partner with a comprehensive To remain competitive, small and mid-sized to agricultural, construction and municipal automation system is therefore a perfect fit manufacturers must follow suit. The question applications. for small and mid-sized mobile equipment is: how? Establishing an in-house engineering Essentially, all that remained for B&R was builders. department from the ground up to perform the to make its controllers and HMI units suitable Today’s agricultural and construction necessary R&D is an enormous investment. The for mobile use. Rugged X90 control and I/O machinery is equipped with advanced much easier alternative for manufactureres control system technology can withstand functionality that is very similar to what is is to work side-by-side with an experienced temperatures from -40 to 85°C as well as found in industrial manufacturing. State- technology partner to complete automation shocks and vibrations while it is also resistant of-the-art technology such as intelligently tasks. to salt, UV light and oil. The modular control 18 in d u s t r ial et h er ne t b o o k 7.2019
SOURCE: B&R solution is fully interoperable with the rest of B&R's technology platform. Technology As a result, it is programmed using the Automation Studio engineering tool and is also capable of hard real-time communication via the POWERLINK industrial Ethernet protocol. Scalable hardware platform The hardware platforms have been designed to be modular and scalable. For the X90 system, modular means that the machine manufacturer can select from a variety of option boards to implement the functions needed, including additional I/Os and interfaces. Scalable means users are able to choose from a range of performance classes – ensuring consistent solutions for basic to high-end machines. Ready-made software components There is more to the solution than the hardware alone. The mapp Technology toolkit provides more than 200 preprogrammed software functions in Automation Studio. The The X90 control system technology enables mobile machines to be equipped with functions that make them use of mapp technology provides solutions compatible with the Industrial IoT. for web-based HMI, control, service, data monitoring and more. Integrated safety Smart machines It also makes it easy to implement serial Safety technology plays a key role in The X90 control system enables mobile kinematic systems like those found in an automation and should not be underestimated. machines to be equipped with functions that excavator arm. Application engineers simply Manufacturers can find helpful information on make them compatible with the Industrial drag and drop the desired functions into the topic in the Machinery Directive 2006/42/ IoT. The X90 system can collect data, analyze the application and enter the corresponding EC, which also applies to mobile machinery in it locally and send it to an edge server or parameters. the European Economic Area, Switzerland and directly to the cloud via OPC UA. Condition There’s no need for the programming work Turkey. It also contains harmonized standards monitoring and remote maintenance can also that would traditionally be necessary. All that apply internationally. be implemented. mapp functions are linked to one another and Developing integrated safety solutions This allows both builders and operators to exchange data automatically. This significantly in-house is costly and complex, however. track the health and performance of tractors, reduces the development overhead for new The technology relieves mobile machine excavators and other vehicles at all times. The applications. manufacturers of this burden. With goal is to help agricultural and construction The product platform has also been designed the integrated safety solution, safety machine builders of all sizes stay competitive. so that, once application software has been applications can be created from pre-certified The benefits of safety technology and cloud written, it can run on any hardware. This software blocks. The user simply links the connectivity are all easily within reach. makes it easy to switch from a basic to a blocks together in the Automation Studio high-end machine. For customers, that means development environment, considerably Stefan Taxer, Product Manager - Mobile future-proof return on investment. reducing the programming overhead. Automation, B&R Industrial Automation. WHILE OTHERS THINK ABOUT THE IIOT … we are already there. Networks and computers for a smarter industry. Powerful computers designed for your needs Secure and reliable networks – anywhere, anytime Vertical integration from SCADA to field device www.moxa.com 25_ME_AZ_IIOT_IEB_230x96+3mm_E_DU15032019.indd 1 15.03.19 11:28
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