THE IMPORTANCE OF VAPOR MANAGEMENT IN TILED STEAM ROOM INSTALLATIONS - Bastian Lohmann, wedi Corporation
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THE IMPORTANCE OF VAPOR MANAGEMENT IN TILED STEAM ROOM INSTALLATIONS Bastian Lohmann, wedi Corporation
Credit(s) earned on completion of This course is registered with AIA this course (1 LU) will be reported to CES for continuing professional AIA CES for AIA members. education. As such, it does not Certificates of Completion for both include content that may be deemed AIA members and non-AIA members or construed to be an approval or are available upon request. endorsement by the AIA of any material of construction or any method or manner of handling, using, distributing, or dealing in any material or product. ___________________________________________ Questions related to specific materials, methods, and services will be addressed at the conclusion of this presentation.
SESSION DESCRIPTION Steam room applications are a niche that is growing and the physics and mechanics required when designing and building these applications safely cannot go overlooked. This session will address the different environments, usage levels and technical equipment a contractor needs to consider before installation of a tiled steam room begins. Other areas to be discussed include stone and tile selection, command safe installation techniques, and proper products employed in the process.
Learning Objectives • The tiled Steam Room as a wellness application • Structural design of the tiled steam room • Functional design of the tiled steam room • Protecting the installation : safe water and water vapor management • Surface finish design of the tiled steam room • Maintenance: Preventive and corrective
Steam Rooms & Steam Showers : Well-Being Movement • Sat. humidity • 100-120* F • Produced by steam generator • Addition of Shower, Chroma or Music therapy/ functions • Tile & Stone as a traditional finish: well being for the eyes
Structural design of the tiled steam room- General • Loadbearing structure(s) • Water & vapor tight envelope • Ceiling sloped at 2”/ft. min. • Benches sloped at 1% min. • Floor sloped ¼”/ft. / Drainage • Insulation in wall/ceiling • No obstacles in path ways • Sealed door opens to outside; no lock • All moisture ,temperature and substance exposed construction materials properly fitted • Area in front of steam room is a wet area and must be protected • Consider Local, State and National Building codes
Structural design of the tiled steam room Commercial / Residential environments –possible substrates: • Framework wood/metal
Structural design of the steam room Commercial / Residential environments –possible substrates: • Masonry, concrete, solid walls
Structural design of the steam room Commercial / Residential environments- possible substrates: • Self supporting walls made of foam based building panels
Structural design of the steam room Commercial / Residential environments - possible substrates: • Wood floors
Structural design of the steam room Commercial / Residential environments- possible substrates: • Concrete Floors
Structural design of the steam room • Special applications- special challenges added
Structural design of the steam room • Seating areas are a must but may present challenges
Structural design of the steam room No matter the substrates: The key to success is to place working products in working combination and at their right place using the right workmanship
Interior & functional design of the steam room Design that: • Provides relaxation • Speaks to your senses • Allows steam to open skin pores and cleanse • Allows steam to help respiratory system • And optionally adds color or aroma therapy
Interior & functional design of the steam room • The Steam Generator • Creates water vapor/ saturation of 98% RH • Heats the room to 100-120*F • Water vapor shall be visible – regulate temperature !
Interior & functional design of the steam room • The Steam Generator • Position generator within 25 ft • Use only brass/ copper piping • Piping with 212*F rated insulation • Install generator on even, protected surface • Run pipes straight with ¼” /ft. pitch • Must have control unit inside the room, temperature regulated • Position steam inlet 1 ft. above floor • Position steam inlet away from user • Equip steam inlet with shield • Inlet must be water/vapor proofed • Generator must be decalcified • Generator may need higher power connections
Interior & functional design of the steam room • Lighting/ Chroma Therapy • Available as LED, regular lighting, fiber optics • Safe illumination of room must be installed • Only low voltage units should be considered with rating for underwater / heavy water and vapor exposure areas • Installation must be vapor tight
Interior & functional design of the steam room • Aroma Therapy ( optional) • Aromas mixed into steam flow • Keep unit cable away from (hot) steam generator parts • Certain substances may be aggressive towards tile/ stone / glass
Interior & functional design of the steam room • Plumbing and shower technology • More elaborate in residential steam showers • Should include handheld shower to clean • Material must be safe in vapor environment • Fixtures must be safely sealed in / vapor tight
Protecting the installation : safe water and water vapor management Hot Air, High Humidity Cool Air, Low Humidity
Safe water and water vapor management • Goal: Protect substrate(s) and assembly against corrosion and decay thus allowing the entire installation to function and survive • Strategy: Water and Water Vapor sealing and protection of the entire envelope, doors and all installation fixtures • Tools & Applications: a. Waterproofing installation b. Water &vapor proofing/retarding as needed and correctly placed
a. Waterproofing installation • Over all inside surfaces wall, ceiling, benches, objects tiled • Over or within shower floor ( bonding flange or liner method) • All fixtures and installations must be waterproofed • Waterproofing is needed due to use of unit as shower or in order to manage condensation and aggressive cleaning • Waterproofing is needed in all residential and commercial steam room applications. • Topically applied waterproofing membranes are available in liquid, sheet or backer board form. All products should meet ANSI 118.10 • Waterproofing applied within floors should meet ANSI 118.10/ ASTM D4068 or ASTM D4551 • The safest methods describe a water –out approach and locate the waterproofing layer directly beneath the surface finish installation thus avoiding water migration into structures which may form possible petri dishes for mold & mildew. • Ideally, in a steam room a waterproofing will function as a sufficient vapor retarding membrane all in one.
b. Vapor proofing installation • Over all inside surfaces wall, ceiling, benches, objects tiled • All fixtures and installations must be vapor proof and proofed • Vapor proofing/retarding must be correctly placed to manage migration of vapor and condensation • If topical waterproofing membrane is not capable of retarding vapor, an additional vapor retarder must be installed behind the tile backing surface and overlap into the floor waterproofing membrane ( i.e. polyethylene sheeting with permeability rating of 0.1 or less as per TCNA Handbook) • The Tile Council of North America also recommends that topical waterproofing membranes (sheet/liquid/backer board based) in “continuous use” steam rooms must have a permeability rating of 0.5 when measured using ASTM E96 Method E ( saturated humidity/100*F, desiccant or water method) . The Tile Council does not differentiate between residential and commercial use in its details. The rating is not based on testing but on cautionary industry consensus. Will it be enough?
b. Water & Vapor proofing installation- Practical issues and questions to ask • How strong will a vapor retarding membrane have to be in “non- continuous” (residential or commercial) applications? • What to do in commercial steam rooms where an additional vapor retarder is needed but cannot overlap into a floor liner ? • Is it safe to use additional vapor retarders that are stapled or anchored to framework or solid substrates? Safe behind benches/multiple sheets? • If a sheet, liquid or backer board applied membrane is used for waterproofing and it can provide a sufficient vapor retarding as well: Is the installation technique safe ( i.e. overlapping thinset bonded sheet membranes ) • Please ensure proper thickness of liquid membrane installations: A permeability rating is the arithmetic result of a materials permeance and thickness. Please ask the manufacturer for the needed application thickness , number of coating applications needed • Please make sure the product was tested under ASTME96 Method E ( 90% RH) -There are five methods
b. Water & Vapor proofing installation- Need for new and clear definitions: • Waterproof Membrane: Permeability rating possibly high • Vapor Retarder: “Traditionally” 1 going against zero • Vapor Barrier : zero to acceptable low permeability fitting a certain steam room environment/design ( size/usage) Three categories but two actively refer to vapor protection. Is it not time to uncouple the “waterproofing membrane” term from this application and stop possible confusion?
b. Vapor proofing installation- Additional helpful design components • Insulation Strength/ R-Value: Lower Vapor Lower Pressure High R Value Temperature Differential ( + added efficiency) • Setting Materials/ added vapor resistance : Solid Epoxy thinset/grout combination ( 100% coverage) Impervious tile
Surface finish design of the steam room • Ceramics, Glass, Stone ! Considerations: Porcelain/ Suitable with varying • Slip resistance on floors • Potential for color Ceramic degrees changes/ physical reactions? Partially suitable, • Oily surface possible? Glass except translucent • Porosity supporting tile efflorescence? • Expansion/contraction Natural Partially suitable, except Stone moisture sensitive stone
Surface finish design of the steam room • Appropriate Setting/ Grout materials Epoxy based Suitable and ANSI 118.3 perfect choice Fortified Mortars/Grout Suitable with ANSI 118.4; 118.7 limitations Unfortified Suitable except Portland Cement with most mortars/Grout steam room ANSI 118.1 ; 118.6 appropriate tile
Surface finish design of the steam room • Protecting the tile work Proper material, where planes Expansion& change, every 8-12 ft Slip Joints See TCNA Detail EJ 171 Tile & Stone With caution where Sealers applicable
YOUR PARTNER IN STEAM ROOM PROJECTS: www.wedicorp.com info@wedicorp.com Tel. 877.933.WEDI WE LIKE TO THANK THE FOLLOWING FOR THEIR SUPPORT :
THANK YOU Any Questions? Bastian Lohmann; wedi Corporation Tel. 877-933-WEDI; info@wedicorp.com
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