THANK YOU TO OUR 2018 RPET ROUND TABLE PARTNER: Textile ...
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THANK YOU TO OUR 2018 RPET ROUND TABLE PARTNER:
#TextileExchange18
rPET Meeting Goals
• Provide a market update
• Identify mechanical rPET intervention points
• Updates on chemical rPET innovations
• New goals for 2030
#TextileExchange18
rPET Meeting Agenda
• 2 minute Introduction by our Sponsor - NSF
• 13 minute opening
• Goals
• rPET Commitment status
• Market updates
• rPET mechanical supply chain intervention points
• future of rPET chemical developments
• New goals for 2030
• 50 minute presentations
• 20 minute market update ICIS
• 20 minute rPET Outside of Textiles
• 10 minute microfiber report out EOG – Katy remote
• 10 minute break
• 125 minute working session
• 75 minutes Mechanical – Bill - Where can we intervene and make progress
• 15 minutes Chemical – Karla update on the chemical recycling landscape
• 15 minutes new goals 2030 based on today’s work
• 10 minutes Wrap-up
#TextileExchange18
rPET Commitment Status
• Collective usage of rPET among the
signatories grew by 36% and did so two
years before the challenge’s projected end-
date.
• Textile Exchange’s 2018 Preferred Fiber &
Materials Market Report also showed that,
among participating companies, the top
three rPET users are all signatories of the
challenge.
• Overall, companies that participated in the
Preferred Fiber & Materials Benchmark
program, reported a 28% increase in rPET
usage.
#TextileExchange18
A review of rPET market
Matt Tudball
Head of European Markets, ICIS
Susan Mair
Analytics & Consulting, ICIS
#TextileExchange18
Virgin Polyester Chain PET resin
• Global production MEG
(mono ethylene
glycol)
24 million tonnes
para- PTA polyester fibre
(purified terephthalic PET melt
xylene acid)
41 million tonnes 61 million tonnes 70 million tonnes
polyester film
Source: ICIS Supply & Demand Database www.icis.com
#TextileExchange18
Recycle Polyester Chain PET resin
• Global production MEG 23 million tonnes
(mono ethylene
glycol)
24 million tonnes
para- PTA polyester fibre
(purified terephthalic PET melt
xylene acid)
61 million tonnes 57 million tonnes
41 million tonnes 70 million tonnes
15 million tonnes
polyester film
PET
PET bottles flake /
4 million tonnes
pellet
Source: ICIS Supply & Demand Database www.icis.com
#TextileExchange18
PET Melt Phase Capacity
Global PET Melt Capacity
140
• PET melt phase CAGR 6.5% from
2000-2017
120
100
• Growth is set to slow going forward
Million Tonnes
80
60
• By 2030 recycled PET melt from
40 mechanical recycling is forecast to
20
account for 20% of global capacity
-
2000 2003 2006 2009 2012 2015 2018 2021 2024 2027 2030
Virgin Capacity Recycle Capacity
• Chemical recycling becoming a
more feasible option
Source: ICIS Supply & Demand Database www.icis.com
#TextileExchange18
Recycled capacity – China dominates
• rPET Melt Phase Capacity 2017 • rPET Melt Phase Capacity 2030
OTHER NORTH OTHER
NORTH
4% AMERICA 6%
AMERICA
8% 6%
EUROPE
EUROPE 8%
8%
ASIA EXC
CHINA ASIA EXC
11% CHINA
15%
CHINA
CHINA 65%
69%
20 million tonnes 32 million tonnes
Source: ICIS Supply & Demand Database
www.icis.com
#TextileExchange18
China R-PET Import Ban
China PET Waste Imports
250 • 2018 ban on plastics imported into
China
200
150
Thousand Tonnes
Waste PET
• Already seeing production shifting to
100
other countries in Asia
50
• Virgin operating rates increasing as a
0 result
Source: China customs
www.icis.com#TextileExchange18
European feedstock price drivers
• Crude oil movements drive
feedstocks
• Drops in crude, naphtha drove
down prices in March
• September PX/PTA spikes
result of tightness in Europe and
rise in Asia PX
Source: ICIS
www.icis.com#TextileExchange18
European PET price drivers
• Crude oil drops narrowed gap
between PET and rPET in 2015
• Preference for virgin impacted
recycling capacity
• 2018 – market tightness
impacted prices
• US ADD could increase imports
Source: ICIS
www.icis.com#TextileExchange18
PET Availability and Production
• Sustainability is rapidly becoming top focus for petrochemical industry
• European petchem producers buying up recycling companies
• Lack of recycling capacity could impact sustainability goal implementation
• Opaque market in terms of rPET availability and quality
Source: ICIS
www.icis.com#TextileExchange18
Questions and contact
Susan Mair
Analytics and Consulting
Susan.mair@icis.com
Matt Tudball
Head of European Markets
Matt.tudball@icis.com
Source: ICIS
www.icis.com#TextileExchange18
Cross Industry Collaboration
Maurizio Crippa
CEO at gr3n SAGL#TextileExchange18
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Outdoor Microfiber Consortium:
Progress and next steps
Dr. Katy Stevens, European Outdoor Group#TextileExchange18
Outdoor Microfibre Consortium
• An industry response to actively understand the
problem of microfibre shedding and develop
industry based solutions.
• This collaborative, brand driven approach
encourages more in depth research projects,
and facilitates greater levels of understanding
and solution building than would be achievable
alone.#TextileExchange18
Microfibre Consortium – why?
• Lack of consistent and in some cases
contradictory data – including variations in
methodology
• Uncertainty over scale and severity of the
problem based on data
• Need for industrial alignment to reduce
replication and encourage alignment
Roos, Arturin, Hanning, Microplastic Shedding from Polyester
Fabrics. Mistra Future Fashion Report. 2017#TextileExchange18
Outdoor Industry Microfibre Consortium - Outputs
Strategy • Roadmap – complete
• Infographic - complete
Integrity • Test method development – draft method
available Oct 2018 for validation process
Research • Don’t feed the fish – complete
• Virgin v’s recycled – in progress
• Understanding colour – in progress
Product
development • Tools for product development teams
• Product based solutions#TextileExchange18
Microfibre Infographic: Why?Outdoor Industry Microfibre Consortium - Microfibre Management Infographic 1.0
#TextileExchange18
Microfibre release from garments, is a cross industry challenge affecting all fabric types, through in-process manufacturing and consumer use
(through fibre pull out and fragmentation). Solutions to this challenge will be found in cross-industry process modifications and fabric reengineering.
fibre release
c tu r ing micro
fa
manu
ocess
Pr Solution
Finite dye
Renewable
2.Fibre Yarn
dye
Content Creation:
Recycled Ra
w M ter ial
s Sophie Mather
1.Raw Materials a 3.Yarn
www.biov8tion.com
http:/ www.biov8tion.com
Fib re
Yar n
F a b ric
C olo ur
F in is h
G ar m e nt
Design Realisation:
C o nsu m er Esther Inwood Young
12.End of Use Launder 4.Fabric
Waste Water
Social
& Environmental
End of Use
11. Social & Environmental 10.Waste Water 9.Launder 8.Consumer 5. Colour
Garment
Dye
7.Garment 6.Finish
www.europeanoutdoorgroup.com#TextileExchange18
The Outdoor Industry Microfibre Consortium: Work-Streams
The Microfibre Infographic will be used as a
framework to guide the work of the consortium.#TextileExchange18 Test method development • Method due for public release Q4 2018 • Extensive in house repeatability and validity testing complete • Multi lab reproducibility testing to carried out over coming weeks • Inclusion in global discussion to develop single harmonised test method
#TextileExchange18
Manufacturer projects
Virgin v’s recycled Understanding colour
This work will answer the questions This work will answer the questions
1. Does recycled raw material effect 1. What effects do different colouration
microfibre loss at the product level? methods?
2. Which recycling processes are less 2. Which processes / routes to product are
impactful than others, and what less impactful than others and what
understanding can we apply to understanding can we apply to
engineering new solutions? engineering new solutions?
Project progress
• Samples prepared and ready for testing (dependent on release of test method)
• Expected completion – Q4 2018#TextileExchange18
Microfibre Consortium: Roadmap 2.0
1. Structure & Strategy Earlier 2018 2019 2020 2021 • Facilities measurement
Ensuring the consortium is positioned
to deliver product development
support to its consortium members.
Consortium Forms Consortium Evolves
• Process measurement
2. Integrity
• Filament v’s spun
Embedding Microfibre management,
within global and national policy.
Leeds University mRES (‘18) Leeds University mRES (‘19)
• Understanding manufactured
EURATEX_AISE_EOG_CIRFS_FESI
One standard apparel & textile
certification to asses fibre loss.
AATCC cellulosics
3. Research
Cotton Inc
• Fabric structure and fabric
Patagonia_Bren
Environmental research to identify
the scale of the issue and industry
Mistra_Sandra Roos Facilities Measurement
Process Measurement
finishing
research at the polymer, fibre, yarn, biov8tion_Leeds University
fabric, garment and laundering level. Consortium: rPET/PA and Colour Filament vs Spun
P&G
SINTEF
Mermaids Understanding Manufactured Cellulosic
Used for the creation of
understanding, development,
Fibre Clean (Antex Spain)
EMPA
• Entry level product development
Design
industry & Brand
guidance and product
Hohenstein Fabric Structure and Fabric Finishing
solutions.
Swerea tool
BSI Germany_Textile Mission
• Facilities best practice document
4. Tools & Communication
Development of tools for the Mermaids
The Women’s Institute • Textile measurement / process
acceleration of best practice. OIA Consumer Communication
The Story of Stuff
A singular consumer facing
Entry Level Product Development Tool measurement tool update
communication to be used globally to Facilities Best Practice Document (ITMA)
Design & Brand
align on understanding and best
Textile Measurement / Process Measurement Tool Update
practice.
Updated : September 2018
5. Product Solutions • Tool supports product
www.biov8tion.com
The creation of product solutions at Tierra
the polymer, fibre, yarn, fabric and
garment level that can demonstrate
Design & beBrand
Cora Ball & Guppy Friend development at brand, retail, and
improvements and communicated Pontetorto BioPile Tool supports product development at brand, retail and supplier level
at the consumer level. supplier level
Key
DISCLAIMER: Completed In Development Proposed
This roadmap is intended to be used in conjunction to the infographic and represents of the depth of work currently being undertaken as well as opportunities
for new work-streams. Inclusion in this roadmap does not indicate the endorsement of the quality of the work included within it, which varies greatly.#TextileExchange18
Thank you
katy.stevens@europeanoutdoorgroup.com#TextileExchange18
Recycled Polyester Working Group
Bill Jasper
Two Eleven Associated#TextileExchange18
Recycled Polyester Working Group
How do we increase polyester recycling into yarn and fiber?#TextileExchange18
Recycled Polyester Working Group
• Is polyester bottle and waste recycling to fiber really green?
• Status today
• Less than 15% of polyester fiber and yarn is produced from recycled
materials
• Both mechanical and chemical recycling available, but mechanical
dominates
• Economics are a challenge for either
• Let’s focus on mechanical
• Mechanical economics
• Some observations based on a project I prepared for a green field
installation.#TextileExchange18
Recycled Polyester Working Group
• What are the factors inhibiting growth in polyester mechanical
recycling?
• Economic model does not work if competing with virgin commodity
yarns
• Local availability of clear waste bottles
• Consumer demand?
• Many producers recycled products have consistency issues
• Others?#TextileExchange18
Recycled Polyester Working Group
• Lets break into groups, each focused on one factor
• Develop a plan:
• Brainstorm ways to overcome the factor
• Identify the most feasible and promising
• Develop a plan to overcome that factor
• Plan should include:
• What has to be done?
• Who has the ability to do it?
• Government
• Brands and retailers
• Suppliers
• Associations
• How would you execute it?#TextileExchange18
Recycled Polyester Working Group
• A few groups report out
• We will collect and communicate all results to all in the groups
• We will distill the results into a potential plan#TextileExchange18
Chemical Innovators
• Carbio
• Gr3n
• HKRITA
• Jeplan
• PerPETual
• Worn Again#TextileExchange18
#TextileExchange18
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MAKING PLASTIC CIRCULAR#TextileExchange18
#TextileExchange18
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Goals 2030
• TBD#TextileExchange18
Wrap Up
• 2018
• 2019 projects#TextileExchange18
Next Steps for 2019You can also read
