Technical file Oskar -10 - Smart energy systems by ratiotherm
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TABLE OF CONTENTS Notes on stratified storage technology 4 General principles of design 4 Advantages and benefits 5 Notes on the documentation 6 General notes 6 Intended use 7 Guidelines, standards and laws 9 Qualification of the staff 10 Notes on safety 11 UVV, installation, changes 11 Technical data 12 Oskar-10/1,5/... 12 Technical data 14 Oskar-WPS-10/1,5/... 14 Technical data 16 Oskar-10/5,0/... 16 Technical data 18 Oskar-WPS-10/5,0/... 18 Storage tank insulation 20 2-piece 750/1000/1300 20 4-piece 2000/3000/4000 22 Assembly 24 Components 27 Ball valve set (KS2) 27 Insulating capsules - cut to length on site 28 Ball valve set on add-on manifold 1 or 2 29 Add-on distributor Terminal assignment 30 Mounting reduction set / special mounting set 31 Drinking water compaction 32 Hydraulic connection 32 Ultra fast sensor 33 Plate heat exchanger 34 Dimensions, performance data TWK-S 70 / 90 35 Dimensions, performance data TWK-S 100 36 Characteristics TWK-S 70 / 90 / 100 37 Sensor pocket 38 Positioning of sensors S3 and S11 38 Positioning of sensors S1 and S2 (hot water) 39 Turbine flow sensor - Data 40 VTY20 - Installation 41 TU_D_Oskar°-10-2021-04-wi - Irrtümer und Änderungen aller Angaben, Bilder und Zeichnungen bleiben vorbehalten. Die Einhaltung der allgemein gültigen und anerkannten Regeln der Technik und evtl. örtlicher Vorschriften sind unbedingt einzuhalten! 2 ACHTUNG! Installation, Verdrahtung nur durch autorisiertes Fachpersonal.
TABLE OF CONTENTS PWM control 42 TWK-S 70 / 90 / 100 42 Circulation station 43 Drinking water cascades 44 TWKK 200 (2-stage) 44 TWKK 300 (3-stage) 45 TWKK 400 (4-stage) 46 Calculation of the hot water output 47 Simultaneity table 48 Heat meter 49 Optional retrofit TWK-S 70 / 90 50 Optional retrofit TWK-S 100 + cascades 51 Heating circuits 52 Single-line pump, uncontrolled heating circuit 52 Fixed value controlled, electronically controlled 53 Retrieval station 54 ALST-25, ALST-32 54 System separation 55 System separation station 55 District heating handover 56 District heating transfer station 56 Solarthermie 58 Solar compact station 58 Hydraulic balancing 60 Durchflussmengen 61 Guarantee statement 62 EC Declaration of Conformity 63 TU_D_Oskar°-10-2021-04-wi - Irrtümer und Änderungen aller Angaben, Bilder und Zeichnungen bleiben vorbehalten. Die Einhaltung der allgemein gültigen und anerkannten Regeln der Technik und evtl. örtlicher Vorschriften sind unbedingt einzuhalten! ACHTUNG! Installation, Verdrahtung nur durch autorisiertes Fachpersonal. 3
NOTES ON STRATIFIED STORAGE TECHNOLOGY GENERAL PRINCIPLES OF DESIGN • Stratified storage technology thrives on temperature differences, i.e. the heat generators and heat consumers should be designed with a high temperature spread. • In general, a „pre-sorting“ of the different temperature levels is necessary by means of the corresponding height positioning of the supply and return connections in the stratified tank‘s stratified insert is necessary. • The stratified storage tank will always contain the temperatures that are supplied by the heat generators and heat consumers. This means that at the lowest point of the storage tank, the temperature of the coolest return flow of a heat con- sumer will be found and at the highest point, the temperature of the warmest flow of a heat generator. • The maximum design volume flows per connection of the respective stratified storage tank or stratified insert must be observed. This value is also a parameter/type when selecting the storage tank and stratification insert size. • Constantly running circulation pumps at low temperature differences should be avoided, as they destroy the strati- fication of the storage water. the stratification of the storage water. When selecting condensing boilers, particular attention must be paid to this. pay particular attention to this. • When using controlled heating circuits, 3-way mixing valves must always be provided (no 4-way mixing valves, no injection circuit). • The design of the storage volume and stratification when using solar energy is primarily based on the collector area or collector output. Example: Oskar°-750 Litres 8 bis 12 m² Oskar°-1.000 Litres 10 bis 14 m² Oskar°-1.000 Litres 12 bis 14m² Oskar°-1.300 Litres 14 bis 18m² Oskar°-2.000 Litres 18 bis 26m² Oskar°-3.000 Litres 24 bis 32m² Oskar°-4.000 Litres 30 bis 40m² • Since stratified storage technology is intended to make efficient use of the solar system for central heating back- up and domestic hot water preparation, a south-facing collector system with an angle of inclination of 45° to 60° should be installed. • In the case of lump wood firing, the storage tank and stratification insert are usually dimensioned according to the boiler output or the „combustion chamber volume“ (combustion output, i.e. heat quantity in kWh) as well as according to the statutory provisions and recognised rules of technology. • The effectiveness of heat generators and storage systems as well as the solar coverage rates increase with minimisation of the maximum flow temperatures for heat consumers. TU_D_Oskar°-10-2021-04-wi - Irrtümer und Änderungen aller Angaben, Bilder und Zeichnungen bleiben vorbehalten. Die Einhaltung der allgemein gültigen und anerkannten Regeln der Technik und evtl. örtlicher Vorschriften sind unbedingt einzuhalten! 4 ACHTUNG! Installation, Verdrahtung nur durch autorisiertes Fachpersonal.
NOTES ON STRATIFIED STORAGE TECHNOLOGY ADVANTAGES AND BENEFITS • The patented, thermo-hydraulic layer system is based exclusively on physical principles/natural laws and does not require any control technology, neither electrical nor electronic nor mechanical, to function. • The operation of the shift system takes place without any (external) energy demand, only due to the natural law of gravity (hot water is lighter than cold water). • OSKAR has no wearing parts and is therefore fail-safe, maintenance-free and durable. • OSKAR stores heat (thermal energy) in the form of neutral, unproblematic heating water, which means that there is no risk of corrosion, calcification and germs, i.e. OSKAR has a practically unlimited service life. • Via the stratification system, not only heat flows from the most diverse heat generators are supplied in layers to the storage volume, but also all return flows from the heating circuits/heat consumers, which usually have very different temperatures. • The patented, thermohydraulic stratification and connection system ensures stable and fast-acting stratification of storage water of different temperatures. • Universal use, as it is not bound to any system and is basically compatible with all heat generators, heat consumption systems and associated control systems. Ideal combination of different heat generators, e.g. oil/gas boiler + solid fuel boiler/tiled stove + solar. When using OSKAR, complicated hydraulic and electrical/electronic circuits, pipe systems, as well as switching valves or other actuators/control valves are no longer necessary. The system design is simple, the control technology is minimised and operation is safer and more efficient. • Best possible utilisation of solar energy, e.g. almost 40 % total energy saving when using solar energy for heating and domestic hot water with only 10 m² collector area (result of a diploma thesis of the Munich University of Applied Sciences, Department of Supply Engineering, based on a single-family house in the Bavarian foothills of the Alps). • Maximum utilisation of condensation heat with condensing technology through a return temperature that is always cool; i.e. always the highest efficiency of the condensing heat generator. • Optimisation of burner running times and thus reduction of burner starts up to 70 % and pollutant emissions up to 50 %. • Lowest heat losses, even when connected, as all connections are located at the bottom, in the coolest storage tank area. • Hygienic drinking water heating (domestic hot water preparation) according to the continuous flow principle. TU_D_Oskar°-10-2021-04-wi - Irrtümer und Änderungen aller Angaben, Bilder und Zeichnungen bleiben vorbehalten. Die Einhaltung der allgemein gültigen und anerkannten Regeln der Technik und evtl. örtlicher Vorschriften sind unbedingt einzuhalten! ACHTUNG! Installation, Verdrahtung nur durch autorisiertes Fachpersonal. 5
NOTES ON THE DOCUMENTATION GENERAL NOTES The following notes are a guide through the entire documentation. Other documents are valid in conjunction with these operating and installation instructions. The ratiotherm Oskar-10 must not be operated without these instructions. The instructions must be made available to the operator and the specialist tradesman at all times for information purposes. The instructions must be supplied with the Oskar-10 when it is sold. The technical documentation can also be downloaded in PDF format from our homepage. We accept no liability for damage caused by non-observance of these instructions. TARGET GROUP: These operating instructions are intended for • the operator (user) and • the specialist tradesman for the system. STORAGE OF DOCUMENTS: Keep these instructions and all applicable documents so that they are available when needed. Hand over the documents to the successor when moving out or selling. SYMBOLS USED: Danger due to Warning against hot surfaces Danger zone STOP Electric current and liquids Mandatory signs for the wearing Switch off before working Note before damage Read operating instructions of pers. Protective equipment TU_D_Oskar°-10-2021-04-wi - Irrtümer und Änderungen aller Angaben, Bilder und Zeichnungen bleiben vorbehalten. Die Einhaltung der allgemein gültigen und anerkannten Regeln der Technik und evtl. örtlicher Vorschriften sind unbedingt einzuhalten! 6 ACHTUNG! Installation, Verdrahtung nur durch autorisiertes Fachpersonal.
NOTES ON THE DOCUMENTATION INTENDED USE The ratiotherm Oskar-10 is built according to the state of the art and the recognised technical safety regulations. In the event of improper use or use for other than the intended purpose, hazards to life and limb of the user or third parties may arise. Oskar-10 is not intended to be used by persons (including children) with reduced physical, sensory or mental capabilities. It is also not to be operated by persons with a lack of experience and/or knowledge. • unless they are supervised by a person responsible for their safety or have received instructions from that person on how to use the product. The storage tank is intended exclusively for domestic and / or commercial use for the preparation of hot water (domestic hot water) and for heat collection and distribu- tion. Any other use or use that goes beyond this is considered improper use. The manufacturer/ supplier is not liable for any damage resulting from this. The risk is borne solely by the user (operator). Intended use also includes observance of the operating and installation instructions as well as all other applicable documents and compliance with the inspection and maintenance conditions. TU_D_Oskar°-10-2021-04-wi - Irrtümer und Änderungen aller Angaben, Bilder und Zeichnungen bleiben vorbehalten. Die Einhaltung der allgemein gültigen und anerkannten Regeln der Technik und evtl. örtlicher Vorschriften sind unbedingt einzuhalten! ACHTUNG! Installation, Verdrahtung nur durch autorisiertes Fachpersonal. 7
NOTES ON THE DOCUMENTATION INTENDED USE The installation, commissioning or dismantling of the unit may only be carried out by a skilled person with specific knowledge required for the activities with this unit. The existing regulations, rules and guidelines as well as the local installation specifications must be observed. CAUTION - DANGER OF SCALDING Safety valve and blow-out pipe The water volume increases during the heating process. Therefore, never close the blow-out pipe of the safety valve. Hot water can escape from the outlet pipe. Special care is required here with the solar station! NOTE - CORROSION DAMAGE To avoid corrosion, do not use sprays, solvents, cleaning agents containing chlorine, paints, adhesives, etc. in the vicinity of the unit. of the unit. These substances can lead to corrosion under unfavourable circumstances. WARNING - SPARE AND WEAR PARTS Components that have not been tested with the unit may cause damage to the unit or impair its functions. Only use original spare parts and original wear parts. TU_D_Oskar°-10-2021-04-wi - Irrtümer und Änderungen aller Angaben, Bilder und Zeichnungen bleiben vorbehalten. Die Einhaltung der allgemein gültigen und anerkannten Regeln der Technik und evtl. örtlicher Vorschriften sind unbedingt einzuhalten! 8 ACHTUNG! Installation, Verdrahtung nur durch autorisiertes Fachpersonal.
NOTES ON THE DOCUMENTATION GUIDELINES, STANDARDS AND LAWS Bei der Aufstellung und Installation des Produktes sind insbesondere nachfolgende Vorschriften, Regeln und Richtlinien zu beachten: IN DEUTSCHLAND: • VDE- sowie EVU-Vorschriften und Bestimmungen (insbesondere VDE 0100); • Vorschriften und Bestimmungen der örtlichen Versorgungsunternehmen; • DVGW-Arbeitsblatt W 382 „Einbau und Betrieb von Druckminderern in Trinkwasserverbrauchsanlagen“; • DIN 1988 – TRWI Technische Regeln für Trinkwasserinstallation; • DIN 4753 – Wassererwärmungsanlagen für Trink- und Betriebswasser; • Unfallverhütungsvorschriften VGB 20 Unfallverhütungsvorschriften • Energieeinsparverordnung EnEV – Verordnung über energiesparenden Wärmeschutz und energiesparende Anlagentechnik bei Gebäuden von 2009 Darüber hinaus können lokal weitere Vorschriften und Richtlinien z. B. örtliche Bauordnungen zu beachten sein. Grundsätzlich sind die im jeweiligen Land geltenden gesetzlichen Vorschriften einzuhalten! Nach DIN 1988 und EnEV § 10 müssen Kugelhähne in regelmäßigen Abständen gewartet und inspiziert werden. Bei extremer Beanspruchung ist die Überprüfung in kürzeren Zeitabständen durchzuführen. Kugelhähne sollten in 3 monatigen Abständen regelmäßig betätigt werden, um eine leichtgängige Betätigung zu gewährleisten und eventuell entstehende Ablagerungen auf der Kugel zu vermeiden und somit eine dauerhaft sichere Funktion zu sichern! TU_D_Oskar°-10-2021-04-wi - Irrtümer und Änderungen aller Angaben, Bilder und Zeichnungen bleiben vorbehalten. Die Einhaltung der allgemein gültigen und anerkannten Regeln der Technik und evtl. örtlicher Vorschriften sind unbedingt einzuhalten! ACHTUNG! Installation, Verdrahtung nur durch autorisiertes Fachpersonal. 9
NOTES ON THE DOCUMENTATION QUALIFICATION OF THE STAFF Dhe installation, commissioning or dismantling of the system may only be carried out by a specialist with specific knowledge required for the activities at this system. By personnel we mean all persons who work on the ratiotherm system. Trainees are not qualified personnel in this sense! • We assume that the operating personnel have been trained. the maintenance personnel adjust, check and repair the ratiotherm system in such a way that there is no danger to people or property. TU_D_Oskar°-10-2021-04-wi - Irrtümer und Änderungen aller Angaben, Bilder und Zeichnungen bleiben vorbehalten. Die Einhaltung der allgemein gültigen und anerkannten Regeln der Technik und evtl. örtlicher Vorschriften sind unbedingt einzuhalten! 10 ACHTUNG! Installation, Verdrahtung nur durch autorisiertes Fachpersonal.
NOTES ON SAFETY UVV, INSTALLATION, CHANGES To avoid injuries of any kind, the general accident prevention regulations must be observed under all circumstances and personal protective equipment must be used accordingly. Safe installation • To ensure safe installation, the responsible installer must ensure that: the personnel have the necessary qualifications and receive the necessary training; the personnel have read and understood the operating instructions; the personnel have access to the operating instructions at all times; the local accident prevention and environmental regulations are implemented and complied with; the personnel are instructed by the responsible supervisor and unauthorised persons are kept away from the ratiotherm system; TECHNICAL CHANGES Safety devices must not be put out of operation. Only original spare parts and original accessories from the manufacturer are to be used. TU_D_Oskar°-10-2021-04-wi - Irrtümer und Änderungen aller Angaben, Bilder und Zeichnungen bleiben vorbehalten. Die Einhaltung der allgemein gültigen und anerkannten Regeln der Technik und evtl. örtlicher Vorschriften sind unbedingt einzuhalten! ACHTUNG! Installation, Verdrahtung nur durch autorisiertes Fachpersonal. 11
TECHNICAL DATA OSKAR-10/1,5/... Type: Oskar°-10/1,5/... 750 1.000 1.300 2.000 3.000 4.000 Liter actual volume approx: 720 920 1.340 2.010 3.000 4.000 l Volume flow: 1.500 1.500 1.500 1.500 1.500 1.500 l/h Total height without insulation: 1.730-1.770 2.110-2.150 1.990-2.030 2.100 1.940 2.440 mm Total height with insulation: 1.890 2.270 2.150 2.220 2.080 2.560 mm Diameter without insulation: 790 790 1.000 1.200 1.600 1.600 mm Diameter with insulation: 990 990 1.200 1.440 1.840 1.840 mm Length with connections front and rear 1.040 1.040 1.240 1.500 1.900 1.900 mm Length with add-on manifold 1 1.387 1.387 1.587 1.847 2.247 2.247 mm Length with add-on manifold 2 1.420 1.420 1.620 1.880 2.280 2.280 mm Loading connections on the left/right side Wide 1.015 1.015 1.220 1.470 1.870 1.870 mm Length with add-on manifold 1 (347mm) 1.362 1.362 1.567 1.817 2.217 2.217 mm Length with add-on manifold 2 (380mm) 1.395 1.395 1.600 1.850 2.250 2.250 mm Weight without insulation approx: 140 155 220 285 470 550 kg Tilting dimension max: 1.850 2.220 2.080 2.260 2.200 2.650 mm Dimensional tolerances ± 10 ± 10 ± 10 ± 10 ± 10 ± 10 mm Operating overpressure max: 3 3 3 3 3 3 bar Operating temperature max: 95 95 95 95 95 95 °C Pressure loss Oskar°: 20 20 20 20 20 20 mbar Pressure loss Oskar°: 0,2 0,2 0,2 0,2 0,2 0,2 mWS Standby heat loss DIN: 1,92 2,27 2,71 3,13 3,88 4,77 kWh/d Air vent on top: ½“ ½“ ½“ ¾“ ¾“ ¾“ RIG Material container: St 37-2 / S235JR / P265GH Paintwork: black rust protection paint on the outside / raw on the inside Position heights of the standard SE connections from the lower edge of the storage feet: Nr. 1 Heat generator (HT) flow 1.598 1.911 1.767 1.920 1.727 2.106 mm Nr. 2 Heat generator(LT) return 328 361 497 370 457 556 mm Nr. 3 WHeat generator (LT) return 1.058 1.371 1.227 1.380 1.187 1.566 mm Nr. 4 Consumer (LT) return 473 506 642 515 602 701 mm Nr. 5 Consumer (HT) flow 1.668 2.016 1.387 2.025 1.798 2.211 mm Nr. 6 Consumer (LT) return 738 771 907 780 867 966 mm Nr. 7 Consumer (HT/LT) flow 1.313 1.626 1.482 1.635 1.442 1.821 mm Nr. 8 Solar return 160 160 180 200 180 180 mm Nr. 9 Solar flow 1.218 1.531 1.387 1.540 1.347 1.726 mm Nr. 10 Heat generator (LT) flow 1.058 1.317 1.227 1.380 1.187 1.566 mm Positioning of sensors S3 and S11 in the vertical immersion sleeve: S3 Heating system HT / LT 500 500 500 500 500 600 mm S11 Reference sensor solar + HG2 1.500 1.880 1.700 1.700 1.500 2.010 mm TU_D_Oskar°-10-2021-04-wi - Irrtümer und Änderungen aller Angaben, Bilder und Zeichnungen bleiben vorbehalten. Die Einhaltung der allgemein gültigen und anerkannten Regeln der Technik und evtl. örtlicher Vorschriften sind unbedingt einzuhalten! 12 ACHTUNG! Installation, Verdrahtung nur durch autorisiertes Fachpersonal.
LOADING AND UNLOADING CONNECTIONS Connections 1;2;3;10 = DN 25 RAG 1“ Loading connections standard Connections 4;5;6;7;8;9 = DN 25 flat sealing flange and union nut 1½“ 3 2 1 10 125 mm 125 mm 125 mm Oskar° 10/1,5 S1 S2 125 mm 125 mm 125 mm 125 mm 125 mm 4 5 6 7 8 9 S3 Loading connections LEFT 1 125 mm 125 mm 125 mm 2 10 3 125 mm 125 mm 125 mm 125 mm 125 mm 4 5 6 7 8 9 Loading connections RIGHT S11 2 125 mm 125 mm 125 mm 1 3 10 125 mm 125 mm 125 mm 125 mm 125 mm 4 5 6 7 8 9 TU_D_Oskar°-10-2021-04-wi - Irrtümer und Änderungen aller Angaben, Bilder und Zeichnungen bleiben vorbehalten. Die Einhaltung der allgemein gültigen und anerkannten Regeln der Technik und evtl. örtlicher Vorschriften sind unbedingt einzuhalten! ACHTUNG! Installation, Verdrahtung nur durch autorisiertes Fachpersonal. 13
TECHNICAL DATA OSKAR-WPS-10/1,5/... Type: Oskar-WPS--10/1,5/... 750 1.000 1.300 2.000 3.000 4.000 Liter actual volume approx: 720 920 1.340 2.010 3.000 4.000 l Volume flow: 1.500 1.500 1.500 1.500 1.500 1.500 l/h Total height without insulation: 1.730-1.770 2.110-2.150 1.990-2.030 2.100 1.940 2.440 mm Total height with insulation: 1.890 2.270 2.150 2.220 2.080 2.560 mm Diameter without insulation: 790 790 1.000 1.200 1.600 1.600 mm Diameter with insulation: 990 990 1.200 1.440 1.840 1.840 mm Length with connections front and rear 1.040 1.040 1.240 1.500 1.900 1.900 mm Length with add-on manifold 1 1.387 1.387 1.587 1.847 2.247 2.247 mm Length with add-on manifold 2 1.420 1.420 1.620 1.880 2.280 2.280 mm Loading connections on the left/right side Wide 1.015 1.015 1.220 1.470 1.870 1.870 mm Length with add-on manifold 1 (347mm) 1.362 1.362 1.567 1.817 2.217 2.217 mm Length with add-on manifold 2 (380mm) 1.395 1.395 1.600 1.850 2.250 2.250 mm Weight without insulation approx: 140 155 220 285 470 550 kg Tilting dimension max: 1.850 2.220 2.080 2.260 2.200 2.650 mm Dimensional tolerances ± 10 ± 10 ± 10 ± 10 ± 10 ± 10 mm Operating overpressure max: 3 3 3 3 3 3 bar Operating temperature max: 95 95 95 95 95 95 °C Pressure loss Oskar°: 20 20 20 20 20 20 mbar Pressure loss Oskar°: 0,2 0,2 0,2 0,2 0,2 0,2 mWS Standby heat loss DIN: 1,92 2,27 2,71 3,13 3,88 4,77 kWh/d Air vent on top: ½“ ½“ ½“ ¾“ ¾“ ¾“ RIG Material container: St 37-2 / S235JR / P265GH Paintwork: black rust protection paint on the outside / raw on the inside Position heights of the standard SE connections from the lower edge of the storage feet: Nr. 1 Heat generator (HT) flow 1.598 1.911 1.767 1.920 1.727 2.106 mm Nr. 2 Heat generator(LT) return 328 361 497 370 452 556 mm Nr. 3 WHeat generator (LT) return 1.138 1.461 1.307 1.470 1.267 1.656 mm Nr. 4 Consumer (LT) return 473 506 642 515 602 701 mm Nr. 5 Consumer (HT) flow 1.668 2.016 1.837 2.025 1.798 2.211 mm Nr. 6 Consumer (LT) return 738 771 907 780 867 966 mm Nr. 7 Consumer (HT/LT) flow 1.138 1.461 1.307 1.470 1.267 1.646 mm Nr. 8 Solar return 160 160 180 200 180 200 mm Nr. 9 Solar flow 1.218 1.531 1.387 1.540 1.347 1.726 mm Nr. 10 Heat generator (LT) flow 1.288 1.611 1.457 1.620 1.417 1.806 mm Positioning of sensors S3 and S11 in the vertical immersion sleeve: S3 Heating system HT / LT 800 800 800 800 800 900 mm S11 Reference sensor solar + HG2 1.500 1.880 1.700 1.700 1.500 2.010 mm TU_D_Oskar°-10-2021-04-wi - Irrtümer und Änderungen aller Angaben, Bilder und Zeichnungen bleiben vorbehalten. Die Einhaltung der allgemein gültigen und anerkannten Regeln der Technik und evtl. örtlicher Vorschriften sind unbedingt einzuhalten! 14 ACHTUNG! Installation, Verdrahtung nur durch autorisiertes Fachpersonal.
LOADING AND UNLOADING CONNECTIONS Connections 1;2;3;10 = DN 25 RAG 1“ Loading connections standard Connections 4;5;6;7;8;9 = DN 25 flat sealing flange and union nut 1½“ 3 2 1 10 125 mm 125 mm 125 mm Oskar° 10/1,5 S1 S2 125 mm 125 mm 125 mm 125 mm 125 mm 4 5 6 7 8 9 S3 Loading connections LEFT 1 125 mm 125 mm 125 mm 2 10 3 125 mm 125 mm 125 mm 125 mm 125 mm 4 5 6 7 8 9 Loading connections RIGHT S11 2 125 mm 125 mm 125 mm 1 3 10 125 mm 125 mm 125 mm 125 mm 125 mm 4 5 6 7 8 9 TU_D_Oskar°-10-2021-04-wi - Irrtümer und Änderungen aller Angaben, Bilder und Zeichnungen bleiben vorbehalten. Die Einhaltung der allgemein gültigen und anerkannten Regeln der Technik und evtl. örtlicher Vorschriften sind unbedingt einzuhalten! ACHTUNG! Installation, Verdrahtung nur durch autorisiertes Fachpersonal. 15
TECHNICAL DATA OSKAR-10/5,0/... Type: Oskar°-10/5,0/... 2.000 3.000 4.000 Liter actual volume approx: 2.010 3.000 4.000 l Volume flow: 5.000 5.000 5.000 l/h Total height without insulation: 2.100 1.940 2.440 mm Total height with insulation: 2.220 2.080 2.560 mm Diameter without insulation: 1.200 1.600 1.600 mm Diameter with insulation: 1.440 1.840 1.840 mm Length with connections front and rear 1.500 1.900 1.900 mm Loading connections on the left/right side Width with side connections incl. Iso. 1.470 1.870 1.870 Length with side connections incl. Iso. 1.470 1.870 1.870 Weight without insulation approx: 315 470 550 kg Tilting dimension max: 2.260 2.200 2.650 mm Dimensional tolerances ± 10 ± 10 ± 10 mm Operating overpressure max: 3 3 3 bar Operating temperature max: 95 95 95 °C Pressure loss Oskar°: 45 45 45 mbar Pressure loss Oskar°: 0,45 0,45 0,45 mWS Standby heat loss DIN: 3,13 3,88 4,77 kWh/d Air vent on top: ¾“ ¾“ ¾“ RIG Material Behälter: St 37-2 / S235JR / P265GH Paintwork: black rust protection paint on the outside / raw on the inside Position heights of the standard SE connections from the lower edge of the storage feet: Nr. 1 Heat generator (HT) flow 1.904 1.752 2.193 mm Nr. 2 Heat generator(LT) return 474 377 673 mm Nr. 3 WHeat generator (LT) return 1.224 1.057 1.503 mm Nr. 4 Consumer (LT) return 534 537 843 mm Nr. 5 Consumer (HT) flow 2.014 1.847 2.303 mm Nr. 6 Consumer (LT) return 894 757 1.213 mm Nr. 7 Consumer (HT/LT) flow 1.554 1.437 1.853 mm Nr. 8 Solar return 200 180 200 mm Nr. 9 Solar flow 1.554 1.497 1.853 mm Nr. 10 Heat generator (LT) flow 1.324 1.162 1.603 mm Positioning of sensors S3 and S11 in the vertical immersion sleeve: S3 Heating system HT / LT 600 600 700 mm S11 Reference sensor solar + HG2 1.700 1.500 2.010 mm TU_D_Oskar°-10-2021-04-wi - Irrtümer und Änderungen aller Angaben, Bilder und Zeichnungen bleiben vorbehalten. Die Einhaltung der allgemein gültigen und anerkannten Regeln der Technik und evtl. örtlicher Vorschriften sind unbedingt einzuhalten! 16 ACHTUNG! Installation, Verdrahtung nur durch autorisiertes Fachpersonal.
LOADING AND UNLOADING CONNECTIONS Connections 1;2;3;4;5;6;7;10 = DN 40 RAG 1½“ Loading connections standard Connections 8;9 = DN 25 RAG 1“ 3 2 1 10 125 mm 125 mm 125 mm OSKAR° Oskar° 10/1,5 RL VL S1 S2 125 mm 125 mm 125 mm 125 mm 125 mm 4 5 6 7 8 9 S3 Loading connections LEFT 10 150 mm 150 mm 1 RL VL 2 150 mm 3 150 mm 150 mm 150 mm 150 mm 125 mm 4 5 6 7 8 9 Loading connections RIGHT S11 1 10 3 2 8 4 6 9 7 5 3 150 mm 150 mm 2 RL VL 1 150 mm 10 150 mm 150 mm 150 mm 150 mm 125 mm 4 5 6 7 8 9 TU_D_Oskar°-10-2021-04-wi - Irrtümer und Änderungen aller Angaben, Bilder und Zeichnungen bleiben vorbehalten. Die Einhaltung der allgemein gültigen und anerkannten Regeln der Technik und evtl. örtlicher Vorschriften sind unbedingt einzuhalten! ACHTUNG! Installation, Verdrahtung nur durch autorisiertes Fachpersonal. 17
TECHNICAL DATA OSKAR-WPS-10/5,0/... Type: Oskar-WPS-10/5,0/... 2.000 3.000 4.000 Liter actual volume approx: 2.010 3.000 4.000 l Volume flow: 5.000 5.000 5.000 l/h Total height without insulation: 2.100 1.940 2.440 mm Total height with insulation: 2.220 2.080 2.560 mm Diameter without insulation: 1.200 1.600 1.600 mm Diameter with insulation: 1.440 1.840 1.840 mm Length with connections front and rear 1.500 1.900 1.900 mm Loading connections on the left/right side Width with side connections incl. Iso. 1.470 1.870 1.870 Length with side connections incl. Iso. 1.470 1.870 1.870 Weight without insulation approx: 315 470 550 kg Tilting dimension max: 2.260 2.200 2.650 mm Dimensional tolerances ± 10 ± 10 ± 10 mm Operating overpressure max: 3 3 3 bar Operating temperature max: 95 95 95 °C Pressure loss Oskar°: 45 45 45 mbar Pressure loss Oskar°: 0,45 0,45 0,45 mWS Standby heat loss DIN: 3,13 3,88 4,77 kWh/d Air vent on top: ¾“ ¾“ ¾“ RIG Material Behälter: St 37-2 / S235JR / P265GH Paintwork: black rust protection paint on the outside / raw on the inside Position heights of the standard SE connections from the lower edge of the storage feet: Nr. 1 Heat generator (HT) flow 1.904 1.752 2.192 mm Nr. 2 Heat generator(LT) return 474 377 682 mm Nr. 3 WHeat generator (LT) return 1.334 1.312 1.602 mm Nr. 4 Consumer (LT) return 539 537 822 mm Nr. 5 Consumer (HT) flow 2.014 1.807 2.262 mm Nr. 6 Consumer (LT) return 794 757 1.212 mm Nr. 7 Consumer (HT/LT) flow 1.244 1.252 1.542 mm Nr. 8 Solar return 200 180 200 mm Nr. 9 Solar flow 1.569 1.497 1.852 mm Nr. 10 Heat generator (LT) flow 1.424 1.372 1.662 mm Positioning of sensors S3 and S11 in the vertical immersion sleeve: S3 Heating system HT / LT 500 500 600 mm S11 Reference sensor solar + HG2 1.700 1.500 2.010 mm TU_D_Oskar°-10-2021-04-wi - Irrtümer und Änderungen aller Angaben, Bilder und Zeichnungen bleiben vorbehalten. Die Einhaltung der allgemein gültigen und anerkannten Regeln der Technik und evtl. örtlicher Vorschriften sind unbedingt einzuhalten! 18 ACHTUNG! Installation, Verdrahtung nur durch autorisiertes Fachpersonal.
LOADING AND UNLOADING CONNECTIONS Connections 1;2;3;4;5;6;7;10 = DN 40 RAG 1½“ Loading connections standard Connections 8;9 = DN 25 RAG 1“ 3 2 1 10 125 mm 125 mm 125 mm OSKAR° Oskar° 10/1,5 S1 RL VL S2 125 mm 125 mm 125 mm 125 mm 125 mm 4 5 6 7 8 9 Loading connections LEFT S3 10 150 mm 150 mm 1 RL VL 2 150 mm 3 150 mm 150 mm 150 mm 150 mm 125 mm 4 5 6 7 8 9 Loading connections RIGHT S11 1 10 3 2 8 4 6 9 7 5 3 150 mm 150 mm 2 RL VL 1 150 mm 10 150 mm 150 mm 150 mm 150 mm 125 mm 4 5 6 7 8 9 TU_D_Oskar°-10-2021-04-wi - Irrtümer und Änderungen aller Angaben, Bilder und Zeichnungen bleiben vorbehalten. Die Einhaltung der allgemein gültigen und anerkannten Regeln der Technik und evtl. örtlicher Vorschriften sind unbedingt einzuhalten! ACHTUNG! Installation, Verdrahtung nur durch autorisiertes Fachpersonal. 19
STORAGE TANK INSULATION 2-PIECE 750/1000/1300 Lid insulation fleece Floor insulation fleece Cover plate with cut-out Kabeldurchführung Kabeldurchführung zum Aufklappen Insulating jacket front Insulating jacket rear Kleberosette Profile covers Front foot edge Foot edge back Front foot panel Rear foot panel TU_D_Oskar°-10-2021-04-wi - Irrtümer und Änderungen aller Angaben, Bilder und Zeichnungen bleiben vorbehalten. Die Einhaltung der allgemein gültigen und anerkannten Regeln der Technik und evtl. örtlicher Vorschriften sind unbedingt einzuhalten! 20 ACHTUNG! Installation, Verdrahtung nur durch autorisiertes Fachpersonal.
STORAGE TANK INSULATION 2-PIECE 750/1000/1300 Parts list thermal insulation Oskar° 750 litres Parts list thermal insulation Oskar° 1000 litres Fleece insulation thickness 100mm Fleece insulation thickness 100 mm 2x PS panels basalt grey glossy with cover foil 2x PS panels basalt grey glossy with cover foil 1870 x 1560 mm 2240 x 1560 mm 1x PS lid basalt grey with cover foil 1x PS lid basalt grey with cover foil Ø 992 x 30 mm Ø 796 x 30 mm 2x Fleece insulation cover 2x Fleece insulation cover Ø 796 x 65 mm Ø 806 x 65 mm 1x Fleece insulation floor with 4 x breakout 1x Fleece insulation floor with 4 x breakout Ø 796 x 65 mm Ø 806 x 65 mm 2x Profile cover with type plate 2x Profile cover with type plate 1846 x 250 mm 2216 x 250 mm 1x Front foot edge with velour band 1x Front foot edge with velour band 880 x 85 mm 880 x 85 mm 1x Rear foot edge with velour band 1x Rear foot edge with velour band 580 x 85 mm 580 x 85 mm 1x Front foot panel with mushroom band 1x Front foot panel with mushroom band 170 x 1516 mm 170 x 1516 mm 1x Rear foot panel with mushroom band 1x Rear foot panel with mushroom band 170x1516 mm 170 x 1516 mm 1x Adhesive rosette 1x Adhesive rosette d 28 x Ø 110 mm d 28 x Ø 110 mm 1x Cardboard 1x Cardboard 2000 x 250 x 1650 mm 2380 x 290 x 1650 mm Parts list thermal insulation Oskar° 1300 litres PROPERTIES: Fleece insulation thickness 100mm The thermal insulation of the „PV“ storage tank insulation consists of 100 or 120 mm in the jacket area, 120 mm in 2x PS panels basalt grey glossy with cover foil the cover area and 50 mm thick polyester fleece in the base 2105 x 1890 mm area. 1x PS lid basalt grey with cover foil Ø 1204 x 30 mm The jacket insulation is designed as composite insulation (polyester fleece with 1.3 mm thick polystyrene) and, de- 2x Fleece insulation cover pending on the storage tank size, in 2 to 4 segments. Ø 1006 x 65 mm 1x Fleece insulation floor with 4 x breakout The cover insulation made of 120 mm thick polyester fleece Ø 1006 x 65 mm has a polystyrene cover (disc) as the upper end. 2x Profile cover with type plate • Building material approval number Z-23.1.3-278 2081 x 250 mm Application temperature up to 160° C good thermal properties up to WLG 0, 035 (035) DIN 52612 1x Front foot edge with velour band hygroscopically harmless, moisture-inactive 880 x 85 mm skin-friendly, allergy-friendly, breathable resistant to vermin infestation, house dust mites 1x Rear foot edge with velour band Stand-by heat loss according to DIN 4753-8 580 x 85 mm at 45 K temperature difference 1.75 kWh/d 1x Front foot panel with mushroom band Fleece flame retardant, B1 according to DIN 4102 part 1 170 x 1845.6 mm Component flame retardant, B2 according to DIN 4102 Part 1 toxicologically harmless, textile tested for harmful substances 1x Rear foot panel with mushroom band according to Oeko-TexStandard 100 test no. 94.0.0541 170 x 1845.6 mm UV-stable and rot-proof 100 % unmixed, recyclable, flexible, keeps its shape 1x Adhesive rosette safe against mould DIN IEC 68, parts 2 - 10 d 28 x Ø 110mm Monitored by manufacturer 1x Cardboard 2200 x 310 x 2100 mm TU_D_Oskar°-10-2021-04-wi - Irrtümer und Änderungen aller Angaben, Bilder und Zeichnungen bleiben vorbehalten. Die Einhaltung der allgemein gültigen und anerkannten Regeln der Technik und evtl. örtlicher Vorschriften sind unbedingt einzuhalten! ACHTUNG! Installation, Verdrahtung nur durch autorisiertes Fachpersonal. 21
STORAGE TANK INSULATION 4-PIECE 2000/3000/4000 Profile covers Insulating shell right Foot rim right Cover plate with cut-out Insulating jacket rear Rear foot panel Foot edge back Floor insulation fleece Insulating jacket left Left foot rim Deckel-Isolier-Vlies Isoliermantel vorne Front foot panel Front foot edge Kleberosette TU_D_Oskar°-10-2021-04-wi - Irrtümer und Änderungen aller Angaben, Bilder und Zeichnungen bleiben vorbehalten. Die Einhaltung der allgemein gültigen und anerkannten Regeln der Technik und evtl. örtlicher Vorschriften sind unbedingt einzuhalten! 22 ACHTUNG! Installation, Verdrahtung nur durch autorisiertes Fachpersonal.
STORAGE TANK INSULATION 4-PIECE 2000/3000/4000 Parts list thermal insulation Oskar° 2000 litres Parts list thermal insulation Oskar° 3000 litres Fleece insulation thickness 120 mm Fleece insulation thickness 120 mm 4x PS panels basalt grey gloss with cover foil 4x PS panels basalt grey glossy with cover foil 2230 x 1133 mm 2050 x 1448 mm 1x PS lid basalt grey with cover foil 1x PS split lid, basalt grey with cover foil Ø 1444 x 30 mm Ø 1844 x 30 mm (incl. 3 screws) 2x Fleece insulation cover Ø 1206 x 65 mm 2x Fleece insulation cover Ø 1606 x 65 mm 1x Fleece insulation floor with 4 x breakout 1x Fleece insulation floor with 4 x breakout Ø 1206 x 65 mm Ø 1606 x 65 mm 1x Fleece strip 65 x 100 x 2850 mm 2x Fleece strip 65 x 100 x 2850 mm 1x Fleece stripes 65 x 100 x 880 mm 2x Non-woven fabrics 65 x 100 x 2100 mm 4x Profile cover 2 x with type plate 4x Profile cover 2 x with type plate 2206 x 250 mm 2026 x 250 mm 1x Front foot edge with velour tape 880 x 85 mm 1x Front foot edge with velour tape 880 x 85 mm 1x Rear foot edge with velour tape 580 x 85 mm 1x Rear foot edge with velour tape 580 x 85 mm 1x Front foot panel with mushroom band 170 x 1089.2 mm 1x Front foot panel with mushroom strip 180 x 1403.4 mm 1x Rear foot panel with mushroom strip 170 x 1089.2 mm 1x Rear foot panel with mushroom strip 180 x 1403.4 mm 2x Foot panel left + right 170 x 1089.2 mm 2x Left + right footboard 180 x 1403,4 mm 1x Adhesive rosette d 28 x Ø 110 mm 1x Adhesive rosette d 28 x Ø 110 mm 2x Cardboard 2350 x 300 x 1340 mm 2x Carton 2100 x 380 x 1340 mm Parts list thermal insulation Oskar° 4000 litres PROPERTIES: Fleece insulation thickness 120 mm The thermal insulation of the „PV“ storage tank insulation 4x PS panels basalt grey glossy with cover foil consists of 100 or 120 mm in the jacket area, 120 mm in 2550 x 1448 mm the cover area and 50 mm thick polyester fleece in the base area. 1x PS split lid, basalt grey with cover foil Ø 1844 x 30 mm (incl. 3 screws) The jacket insulation is designed as composite insulation 2x Fleece insulation cover Ø 1606 x 65 mm (polyester fleece with 1.3 mm thick polystyrene) and, de- pending on the storage tank size, in 2 to 4 segments. 1x Fleece insulation floor with 4 x cut-out Ø 1606 x 65 mm 2x Fleece strip 65 x 80 x 2850 mm The cover insulation made of 120 mm thick polyester fleece has a polystyrene cover (disc) as the upper end. 2x Fleece strip 65 x 80 x 2100 mm • Building material approval number Z-23.1.3-278 4x Profile cover 2 x with type plate Application temperature up to 160° C 2026 x 250 mm good thermal properties up to WLG 0, 035 (035) DIN 52612 1x Front foot edge with velour tape 880 x 85 mm hygroscopically harmless, moisture-inactive skin-friendly, allergy-friendly, breathable 1x Rear foot edge with velour tape 580 x 85 mm resistant to vermin infestation, house dust mites Stand-by heat loss according to DIN 4753-8 1x Front foot panel with mushroom strip 180 x 1403.4 mm at 45 K temperature difference 1.75 kWh/d 1x Rear foot panel with mushroom strip 180 x 1403.4 mm Fleece flame retardant, B1 according to DIN 4102 part 1 Component flame retardant, B2 according to DIN 4102 Part 1 2x Left + right footboard 180 x 1403,4 mm toxicologically harmless, textile tested for harmful substances 1x Adhesive rosette d 28 x Ø 110 mm according to Oeko-TexStandard 100 test no. 94.0.0541 UV-stable and rot-proof 2x Cardboard 2640 x 380 x 1620 mm 100 % unmixed, recyclable, flexible, keeps its shape safe against mould DIN IEC 68, parts 2 - 10 Monitored by manufacturer TU_D_Oskar°-10-2021-04-wi - Irrtümer und Änderungen aller Angaben, Bilder und Zeichnungen bleiben vorbehalten. Die Einhaltung der allgemein gültigen und anerkannten Regeln der Technik und evtl. örtlicher Vorschriften sind unbedingt einzuhalten! ACHTUNG! Installation, Verdrahtung nur durch autorisiertes Fachpersonal. 23
STORAGE TANK INSULATION ASSEMBLY The insulation should be left in a warmer room for a longer period of time before it is in a warmer room for a longer period of time before installation to make it easier to fit. Unpack the insulation and check for damage and completeness as per the according to the enclosed parts list. Align the storage tank with a spirit level. The following insulation steps can also be carried out after installa- tion. However, it may be somewhat more difficult due to the pipework and possibly narrow space conditions in the boiler room. Insert the floor segments at the bottom. Remove the foot rim panels from the insulation segment. (Velcro fastener). Set up the front and rear insulation segments. Carefully guide the storage tank connections at the bottom through the through the fleece openings. At least 2 people are needed for this. TU_D_Oskar°-10-2021-04-wi - Irrtümer und Änderungen aller Angaben, Bilder und Zeichnungen bleiben vorbehalten. Die Einhaltung der allgemein gültigen und anerkannten Regeln der Technik und evtl. örtlicher Vorschriften sind unbedingt einzuhalten! 24 ACHTUNG! Installation, Verdrahtung nur durch autorisiertes Fachpersonal.
STORAGE TANK INSULATION ASSEMBLY Connect the insulating segments by means of a toothed lock. The insulating segments are secured by the spring and can no longer come apart. Insert additional fleece strips in the edge area of the storage tank. Only for storage tank sizes 2000, 3000 and 4000 litres. Insert both insulating fleece covers, paying attention to the ope- ning for the Make sure that the immersion sleeve is in place. Place the top cover with surrounding rubber profile on the insula- tion. For 3000 and 4000 litre storage tanks, the cover profile is divided and connected with 3 screws. TU_D_Oskar°-10-2021-04-wi - Irrtümer und Änderungen aller Angaben, Bilder und Zeichnungen bleiben vorbehalten. Die Einhaltung der allgemein gültigen und anerkannten Regeln der Technik und evtl. örtlicher Vorschriften sind unbedingt einzuhalten! ACHTUNG! Installation, Verdrahtung nur durch autorisiertes Fachpersonal. 25
STORAGE TANK INSULATION ASSEMBLY The foot edges at the front and back with the decorative strips by means of Velcro fasteners. Protective film can now be removed - at the latest when the installation work has been completed. Stick on the rosette for the ventilation connection and attach the Attach the profile cover to the two side strips. Pre-insulated storage tanks. TU_D_Oskar°-10-2021-04-wi - Irrtümer und Änderungen aller Angaben, Bilder und Zeichnungen bleiben vorbehalten. Die Einhaltung der allgemein gültigen und anerkannten Regeln der Technik und evtl. örtlicher Vorschriften sind unbedingt einzuhalten! 26 ACHTUNG! Installation, Verdrahtung nur durch autorisiertes Fachpersonal.
COMPONENTS BALL VALVE SET (KS2) Ball valve set (KS2) DN 25 / RAG 1½“ Procedure for re-sealing the ball valve using a stuffing box: Ball valve Ball valve Inner nut Open position Notch (I) Closed position Notch (-) Loosen with socket spanner Retaining nut Adjusting head Stuffing box remove pull off re-seal with open-end spanner According to DIN 1988 and EnEV § 10, ball valves must be maintained and inspected at regular intervals. In case of extreme stress, the inspection must be carried out at shorter intervals. Ball valves should be operated regularly at 3-monthly intervals to ensure smooth operation and to avoid any operation and to avoid possible deposits on the ball and thus to ensure a permanently safe secure function in the long term! TU_D_Oskar°-10-2021-04-wi - Irrtümer und Änderungen aller Angaben, Bilder und Zeichnungen bleiben vorbehalten. Die Einhaltung der allgemein gültigen und anerkannten Regeln der Technik und evtl. örtlicher Vorschriften sind unbedingt einzuhalten! ACHTUNG! Installation, Verdrahtung nur durch autorisiertes Fachpersonal. 27
COMPONENTS INSULATING CAPSULES - CUT TO LENGTH ON SITE Längen für die Isolierung Kugelhanset Oskar° 400l Oskar° 2000l/1,5 111 119 128 151 102 117 133 180 209 169 151 128 119 111 336 219 180 133 117 102 Oskar° 3000l/1,5 Oskar° 4000l/1,5 Oskar° 750l Oskar° 1000l 111 124 106 119 132 167 186 155 142 124 111 266 195 167 132 119 106 Oskar° 1300l 101 111 122 150 224 172 150 111 122 101 Planbezeichnung: Name Datum Achtung: Dieses Schema ist nur Isolierstücke abschneid Gezeichnet W.Brandt 08.04.2014 eine Empfehlung und erhebt in maße Geprüft A.Weiding. 08.04.2014 jeglicher hinsicht keinen Anspruch auf Vollständigkeit TU_D_Oskar°-10-2021-04-wi - Irrtümer und Änderungen aller Angaben, Bilder und Zeichnungen bleiben vorbehalten. Die Einhaltung der allgemein gültigen und anerkannten Regeln der Technik und evtl. örtlicher Vorschriften sind unbedingt einzuhalten! 28 ACHTUNG! Installation, Verdrahtung nur durch autorisiertes Fachpersonal.
COMPONENTS BALL VALVE SET ON ADD-ON MANIFOLD 1 OR 2 Mount the ball valve set incl. enclosed Mount the support feet on the add-on Fit the add-on manifold to the ball valve set seals on the storage tank. manifold Mount from the centre to the outside Always mount the assemblies completely from left to right. It is particularly important with the TWK that the capillary tube sensor is also mounted in front of the heating circuit, as otherwise you will not be able to reach it later. Add-on distributor 1 Add-on distributor 2 for max. 3 assemblies for max. 4 assemblies DHW station - Heating circuit - Solar station DHW station - Heating circuit LT + HT - Solar station 60 60 40 80 40 80 20 100 20 100 0 120 0 120 60 60 40 80 40 80 °C °C °C 20 100 20 100 0 120 0 120 °C °C °C flow direction flow direction 60 60 60 60 40 80 40 80 60 60 60 60 60 60 80 80 40 80 40 80 40 80 40 80 40 80 40 80 60 60 40 40 60 60 80 80 20 100 20 100 40 40 80 80 20 20 20 100 20 100 20 100 20 100 40 40 20 20 100 100 100 100 20 100 20 100 0 120 0 120 0 120 00 120 0 120 00 120 20 100 20 100 0 120 0 120 °C °C 0 120 0 120 °C °C 0 120 00 120 °C °C °C °C °C °C °C °C °C °C °C °C °C 0 120 0 120 °C °C °C °C °C I I OV OV 5 III III II II II I OV III OV 4 III 5 II I II 3 OV III 4 I 3 TU_D_Oskar°-10-2021-04-wi - Irrtümer und Änderungen aller Angaben, Bilder und Zeichnungen bleiben vorbehalten. Die Einhaltung der allgemein gültigen und anerkannten Regeln der Technik und evtl. örtlicher Vorschriften sind unbedingt einzuhalten! ACHTUNG! Installation, Verdrahtung nur durch autorisiertes Fachpersonal. 29
COMPONENTS ADD-ON DISTRIBUTOR TERMINAL ASSIGNMENT Add-on distributor (ABV-1) for Oskar°-10/1.5/... for mounting 3 assemblies - TWK - HK1 (LT/HT) - SOK - 125mm Speicheranschlüsse Oskar°-10/1,5 6 x Überwurfmu�er R 1½“ 4 5 6 7 8 9 125mm TWK HK-NT oder HT SOK 4 5 6 7 8 4 x 1“ RAG 1 x ¾“ RIG Add-on distributor (ABV-2) for Oskar°-10/1.5/... for mounting 4 assemblies - TWK - HK1 (LT) - HK2 (HT) - SOK - 125mm Speicheranschlüsse Oskar°-10/1,5 6 x Überwurfmu�er R 1½“ 4 5 6 7 8 9 125mm TWK HK-NT HK-HT SOK 4 5 6 7 4 x 1“ RAG 1 x ¾“ RIG 8 TU_D_Oskar°-10-2021-04-wi - Irrtümer und Änderungen aller Angaben, Bilder und Zeichnungen bleiben vorbehalten. Die Einhaltung der allgemein gültigen und anerkannten Regeln der Technik und evtl. örtlicher Vorschriften sind unbedingt einzuhalten! 30 ACHTUNG! Installation, Verdrahtung nur durch autorisiertes Fachpersonal.
COMPONENTS MOUNTING REDUCTION SET / SPECIAL MOUNTING SET Mounting reducer sets for assemblies TWK or heating circuit DN 25 and DN 32 ARS 2 ARS 3 DN 40 > DN 25 DN 40 > DN 32 65 mm 90 mm 65 mm 95 mm 180 mm Special attachment set (ABSS2) for solar station assembly DN 40 > DN 25 Special mounting set with drainage Mounted on the memory connections 8 and 9 Components supplied loose for on-site installation Insulating shells TU_D_Oskar°-10-2021-04-wi - Irrtümer und Änderungen aller Angaben, Bilder und Zeichnungen bleiben vorbehalten. Die Einhaltung der allgemein gültigen und anerkannten Regeln der Technik und evtl. örtlicher Vorschriften sind unbedingt einzuhalten! ACHTUNG! Installation, Verdrahtung nur durch autorisiertes Fachpersonal. 31
DRINKING WATER COMPACTION HYDRAULIC CONNECTION A A = Turbine flow sensor flow direction Cold water connection B = Hot water connection C C = Circulation connection B D = Forward E = Return (1) Assembly TWK auf ABV1 / ABV2 / ARS Always mount assemblies completely from left to right! 1160 mm • (3) Mounting capillary tube sensor (2) Assembly of actuator for heating water mixing for HW mixing valve (do not bend) valve • before installing the heating circuit! Heating water mixing valve Setting values 1 2 3 4 5 6 7 40°C 45°C 50°C 55°C 60°C 65°C 70°C 50°C 55°C 60°C 65°C 70°C 75°C 80°C You can read which settings apply from a label on the capillary tube sensor Advantages of premixing: 60 60 • Temperature pre-regulation 40 80 40 80 20 100 20 100 Reduction of energy consumption possible 0 °C 120 0 °C 120 Reduction of limescale Active scald protection Wilo Tiefe: 280 mm 5 II OV III 4 I 3 125 mm E D TU_D_Oskar°-10-2021-04-wi - Irrtümer und Änderungen aller Angaben, Bilder und Zeichnungen bleiben vorbehalten. Die Einhaltung der allgemein gültigen und anerkannten Regeln der Technik und evtl. örtlicher Vorschriften sind unbedingt einzuhalten! 32 ACHTUNG! Installation, Verdrahtung nur durch autorisiertes Fachpersonal.
COMPACT DRINKING WATER STATION ULTRA FAST SENSOR View from „behind Probe must be immersed in the medium! Measurement only takes place at the tip of the probe! !!! Attention !!! The lock nut for the O-ring seal of the sensing element must be ê be professionally tightened so that the sensor cannot be pushed out by the internal water pressure! Seal via the metal part of the sensor - not via the cable! h II TU_D_Oskar°-10-2021-04-wi - Irrtümer und Änderungen aller Angaben, Bilder und Zeichnungen bleiben vorbehalten. Die Einhaltung der allgemein gültigen und anerkannten Regeln der Technik und evtl. örtlicher Vorschriften sind unbedingt einzuhalten! ACHTUNG! Installation, Verdrahtung nur durch autorisiertes Fachpersonal. 33
COMPACT DRINKING WATER STATION PLATE HEAT EXCHANGER Plate heat exchanger - Cleaning - Water values Due to the strong turbulence in the brazed plate heat exchanger, there is a high self-cleaning effect in the channels. Nevertheless, in some applications the formation of deposits can be very high; this is the case, for example, with extremely hard water and high temperatures. We recommend installing a suitable softening system and checking the condition of the heat exchanger max. 1 year after commissioning and setting a cleaning/maintenance cycle - earlier in the case of very high water hardness. Then it is possible to clean the heat exchanger by circulating a cleaning liquid (CIP - Cleaning In Place). Carry out cleaning at regular intervals. Use a container with a weak acid, either 5% phosphoric acid or, if the heat exchanger is cleaned more frequently, 5% oxalic acid. Pump the cleaning liquid alternately through the heat exchanger. For high-maintenance applications, we recommend on-site installed CIP connections/valves to simplify maintenance. For best cleaning results, the flow rate of the cleaning solution should be 1.5 times that in operation and All acids and bases are dangerous preferably in backwash mode. substances and should be used with After cleaning, do not forget to rinse the heat exchanger thoroughly with clear great care! water. A solution of 1-2% sodium hydroxide (NaOH) or sodium bicarbonate (NaHCO ) before the final rinse ensures that all 3 acids are neutralised. Copper-brazed stainless steel plate heat exchanger - resistance recommendation Electrical conductivity 10-500 µS/cm pH value 7,5-9,0 Carbon dioxide
COMPACT DRINKING WATER STATION DIMENSIONS, PERFORMANCE DATA TWK-S 70 / 90 1 1 1 Connection cold water ¾“ RAG 2 2 flow direction 2 Flow turbine 6 6 3 7 3 Connection hot water RIG 1“ 5 4 Plate heat exchanger (PHE) 5 PHE manual ventilation (heating water side) 4 1160 6 Circulation connection ¾“ RAG 7 Insulation box WT unit 13 8 Connection heating water RL/VL 1½“ RAG 60 11 60 9a 40 80 40 80 20 100 20 100 9 Heating water mixing valve 0 120 0 120 °C 10 9a Capillary tube immersion sensor sleeve 12 10 Circulating pump BL 180 (PWM) 5 II OV III 4 I 3 9 8 125 230 11 Ball valve with thermometer 250 260 12 Gravity brake with manual setting 13 Hot water outlet sensor (drinking water side) TWK-S 70 90 70 90 70 90 70 90 Heat- 80 108 98 131 70 93 78 105 Power (kW) Heating water- 70 70 60 60 Inlet (°C) Heating water- 24 23 14 13 21 20 15 14 Outlet (°C) Cold water- 10 10 10 10 Inlet (°C) Hot water- 60 40 50 40 Outlet (°C) Hot water- 23 31 47 63 25 33 37 51 Capacity (l/min) TU_D_Oskar°-10-2021-04-wi - Irrtümer und Änderungen aller Angaben, Bilder und Zeichnungen bleiben vorbehalten. Die Einhaltung der allgemein gültigen und anerkannten Regeln der Technik und evtl. örtlicher Vorschriften sind unbedingt einzuhalten! ACHTUNG! Installation, Verdrahtung nur durch autorisiertes Fachpersonal. 35
COMPACT DRINKING WATER STATION DIMENSIONS, PERFORMANCE DATA TWK-S 100 1 Connection cold water ¾“ RAG 1 1 2 2 2 Flow switch flow direction 6 3 6 7 3 Connection hot water RIG 1“ 5 4 Plate heat exchanger (PHE) 5 PHE manual ventilation (heating water side) 6 Zirkulationsanschluss ¾“ RAG 4 1160 7 Insulation box WT unit 8 Connection heating water RL/VL 1½“ RAG 13 40 60 80 11 40 60 80 20 100 20 100 0 120 0 120 °C 10 10 Circulating pump BL 180 (PWM) 11 Ball valve with thermometer 8 125 230 12 Gravity brake with manual setting 250 260 13 Hot water outlet sensor (drinking water side) TWK-S 100 Performance data Heat- 120 146 103 118 Power (kW) Heating water- 70 70 60 60 Inlet (°C) Heating water- 24 13 20 15 Outlet (°C) Cold water- 10 10 10 10 Inlet (°C) Hot water- 60 40 50 40 Outlet (°C) Hot water- 35 70 37 57 Capacity (l/min) TU_D_Oskar°-10-2021-04-wi - Irrtümer und Änderungen aller Angaben, Bilder und Zeichnungen bleiben vorbehalten. Die Einhaltung der allgemein gültigen und anerkannten Regeln der Technik und evtl. örtlicher Vorschriften sind unbedingt einzuhalten! 36 ACHTUNG! Installation, Verdrahtung nur durch autorisiertes Fachpersonal.
COMPACT DRINKING WATER STATION CHARACTERISTICS TWK-S 70 / 90 / 100 Primary pumps: 70 kW 90 kW 100 kW Sekundär (KW-Eintritt / WW-Austritt) Systemanschluss 1 und 3 Druckverlust-Brauchwarmwasser-Wärmetauscher Druckverlust-Brauchwarmwasser-Wärmetauscher 75 kW Druckverlust-Sekundärseite (bar) Druckverlust-Sekundärseite (bar) 70 kW 10 0 kW 90/ 90/100 kW Druckverlust-Sekundärseite (l/min) Druckverlust-Sekundärseite (l/min) Example 70 kW station: Primary charging temperature 60°C Cold water inlet 10°C Hot water outlet 49,5°C Flow rate 25l/min Diagram boundary conditions Cold water inlet temperature 10°C Volume flow primary 0,414 l/s Attention! maximal erreichbare Warmwassertemperatur (°C) The values in the diagram are calculated. The actual values may deviate due to the flow conditions in the heat exchan- ger and possible contamination. Reference values for flow rates from standpipes Shower fitting 9,6 l/min Washbasin fitting 10,5 l/min Bath mixer 15,0 l/min TU_D_Oskar°-10-2021-04-wi - Irrtümer und Änderungen aller Angaben, Bilder und Zeichnungen bleiben vorbehalten. Die Einhaltung der allgemein gültigen und anerkannten Regeln der Technik und evtl. örtlicher Vorschriften sind unbedingt einzuhalten! ACHTUNG! Installation, Verdrahtung nur durch autorisiertes Fachpersonal. 37
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