SULFOSUCCINIC ACID: AN EFFICIENT CROSSLINKING INTERMEDIATE FOR COSMETIC HYDROGELS - Chemspec Europe
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SULFOSUCCINIC ACID: AN EFFICIENT CROSSLINKING INTERMEDIATE FOR COSMETIC HYDROGELS Martin Häubl (ESIM Chemicals GmbH) C. Pretschuh, M. Steiner. M. Mihalic (Wood K Plus, Linz, Austria) Chemspec 2018
ESIM CHEMICALS AT A GLANCE ESIM Chemicals is a global leader in custom development and production of fine chemicals for various industries and a flexible supplier of maleic anhydride, fumaric acid, maleates, 520 75+ succinates and fumarates. Employees Years of Expertise 200 2 MEUR Net Sales Business Clusters ESIM Chemicals 2
CHEMISTRY PARK LINZ AT A GLANCE Linz is the home of a well established and globally active chemical industry. >40 3,500 Companies Employees 1.2 km2 31 km Area Railway net 2,500 300 MEUR MEUR Replacement Value Infrastructure ESIM Chemicals 3
MARKETS WE FOCUS ON Crop Protection Polymers Pharma Food Feed Electronics Cosmetics Personal Care ESIM Chemicals 4
EXCLUSIVE SYNTHESIS CORE TECHNOLOGIES OF ESIM INCLUDE: Continuous Hydrogenation Processing Melt Advanced Esterification and Liquid Catalysis Handling Distillation Solid Material Handling ESIM Chemicals 6
WHEN HAVE YOU USED A HYDROGEL FOR THE LAST TIME? Ref. to: https://www.ratgeber-hautgesundheit.de/pflege/kosmetik/ Ref. to: http://wienerin.at/home/leben/gesundheit/5217921/ ESIM Chemicals 9
WHAT IS A HYDROGEL? Dry solid (collapsed) Hydrogel (swollen network) Water Polymer Chain Crosslinker ESIM Chemicals 10
MAJOR APPLICATIONS FOR HYDROGELS / MARKET PERSPECTIVE Cosmetic products Soft contact lenses Hygiene products (Superabsorbent fillers in diapers) Ref. to: https://www.theeyegalleryok.com/ Wound dressings Tissue engineering scaffolds Drug delivery Agriculture (water conservation) Ref. to: https://www.alibaba.com/ Food products Strong future market growth (CAGR 8%) in all applications Ref. to: http://www.marineagar.net/ ESIM Chemicals 11
WHY ARE HYDROGELS WIDELY USED IN COSMETICS? To improve sensory properties of a lotion or cream Thickening agent Control release of active ingredients Ref. to: https://receptranaturals.com/ Bio-compatibility High water content Elasticity and softness Naturally sources (protein chains, polysaccharides) Ref. to: https://www.dreamstime.com/ Ref. to: https://www.nationalgeographic.org/ ESIM Chemicals 12
HOW TO IMPROVE HYDROGELS? Polymer Make use of naturally derived and sustainable materials (Polysaccharides, etc.) to substitute crude oil based polyacrylates Crosslinker Use a highly efficient crosslinker which leads to high performance hydrogels (swelling, rheological behavior) Substitute crosslinkers like epichlorohydrin, divinylsulfone, and various anhydrides by harmless materials, which are not cancerogenic to reduce toxic residues within the hydrogel Use of crosslinkers, which are readily biodegradable ESIM Chemicals 13
NATURALLY DERIVED POLYMERS: CELLULOSIC DERIVATIVES Carboxymethylcellulose Sodium (CMCNa) Low cost naturally derived polysaccharide Biocompatible and biodegradable High molecular weights and low degree of substitution increases crosslinking ratio [1],[2] Hydroxyethylcellulose (HEC) Biocompatible and biodegradable Spacer material to improve swelling of crosslinked hydrogels As it is less sterically hindered than CMCNa crosslinking is promoted using this material [2] [1] Ref. to: J. Appl. Polym. Sci. 110, 2453-2460, 2008 [2] Ref. to: Carbohydrate Polymers 137, 2016, 59-64 ESIM Chemicals 14
SULFOSUCCINIC ACID AS CROSSLINKER: BIODEGRADABLE AND NON-TOXIC Sulfosuccinic esters are already well-known in the O O cosmetic ingredient sector (e.g. DOSS) HO S OH O Excellent biodegradability OH Excellent thermal crosslinker for hydrophilic naturally O derived polymers (e.g. polysaccharides) Multifunctional: Crosslinking agent as well as esterification catalyst The insertion of a sulfonic acid group to the polymer network improves its hydrophilicity which leads to better swelling performance Non-cancerogenic (in contrast to epichlorohydrin etc.) ESIM Chemicals 15
RAW MATERIALS FOR GEL PREPARATION Polymers: Carboxymethylcellulose Sodium (CMCNa) Degree of substitution: 0.9 Mw: ~ 250.000 Na+: 8 wt% Hydroxyethylcellulose (HEC) Degree of substitution: 0.4 Mw: ~ 90.000 Crosslinker: Sulfosuccinic Acid 99 % Diluted to a 7 wt% aqueous solution ESIM Chemicals 16
PRINCIPLE OF CHEMICAL CROSSLINKING Ref. to: N. Reddy, R. Reddy, Qiuran Jiang, Trends in Biotechnology 33,6, p 362 – 369, 2015 ESIM Chemicals 17
CROSSLINKING REACTION USING SULFOSUCCINIC ACID Crosslinking of HEC and CMCNa with Sulfosuccinic Acid OR OR O O RO O O O R RO RO RO n O ∆ O O O S O O OH HO O O S OR' OH O O OH O R'O O O R'O O R' R'O R'O R'O m x H2 O ESIM Chemicals 18
SWELLING RATIOS OF CMCNa-HEC HYDROGELS CMCNa/HEC 3:1 gels crosslinked with 10 wt% Sulfosuccinic Acid (SSA) at different reaction times Reaction: 60°C, Curing: 2 hours at 80°C 140 120 Swelling Ratio SR [%] 128 100 117 80 60 67 40 20 0 2 4 6 Reaction time [hours] ESIM Chemicals 19
VISCOSITY INCREASE DUE TO HIGHER CROSSLINKING RATIO CMCNa/HEC gels crosslinked with different amounts of Sulfosuccinic Acid (SSA), Reaction: 4 hours at 60°C, Curing: 2 hour at 80°C CMCNa/HEC 3:1 with 3 % solid content, parallel-plate-rheometer, 30°C, 1 – 10 % deformation 10000 Viscosity |η*| [Pa s] 1000 100 10 1 0,01 0,1 1 10 100 Angular Frequency w [rad/s] 0 % SSA 0.5% SSA 4% SSA 10% SSA ESIM Chemicals 20
PREPARATION OF CELLULOSE BASED HYDROGEL USING SULFOSUCCINIC ACID OPTIMIZED REACTION PARAMETERS 3:1 mixture of CMCNa/HEC in water (1.5 wt% total solid content) Addition of Sulfosuccinic Acid as 7 wt% aqueous solution at 60°C (10 wt% based on total amount of cellulosic derivatives) Stirring of the reaction mixture at 60°C or 4 hours Final curing and drying at 80°C for 2 hours Swelling of the dried hydrogel in water to obtain a hydrogel with 5 wt% solid content ESIM Chemicals 21
VISCOSITY OF THE HYDROGEL AT OPTIMIZED REACTION CONDITIONS CMCNa/HEC 3:1 gel crosslinked with 10 wt% Sulfosuccinic Acid (SSA), Reaction: 4 hours at 60 °C; Curing: 2 hours at 80°C CMCNa/HEC 3:1 with 5 % solid content, parallel-plate-rheometer, 30°C, 1 – 10 % deformation 10000 Viscosity |η∗| [Pa s] 1000 100 10 1 0,01 0,1 1 10 100 Angular Frequency ω [rad/s] ESIM Chemicals 22
COMPARISON WITH CARBOPOLS: VISCOSITY Parallel-plate-rheometer, 30°C, 1 – 10 % deformation 100.000 10.000 Viscosity |η∗| [Pa s] 1.000 100 10 1 0 0,01 0,1 1 10 100 Angular Frequency ω [rad/s] Carbopol 980 3 wt% Carbopol 981 3 wt% CMCNa - HEC opt 5 wt% ESIM Chemicals 23
COMPARISON WITH CARBOPOLS: REVERSIBLE ELASTIC LIMIT Parallel-plate-rheometer, 30°C 100.000 10.000 Deformation γ [%] 1.000 100 10 1 0 1 10 100 Shear Stress τ [Pa] Carbopol 980 3 wt% Carbopol 981 3 wt% CMCNa - HEC opt 5 wt% ESIM Chemicals 24
REM PICTURES OR FREEZE DRIED HYDROGELS CMCNa – HEC Gel opt (5 wt%) Carbopol 980 (3 wt%) ESIM Chemicals 25
CONCLUSIONS Successful crosslinking of a biodegradable hydrogel without toxic residues based on cellulose derivatives (CMCNa and HEC) using Sulfosuccinic Acid. Optimal crosslinking parameters were reached at a Sulfosuccinic Acid level of 10 wt%, and crosslinking temperatures of 60°C for 4 hours followed be a further curing step at 80°C for 2 hours. The obtained hydrogel showed similar properties to commercially available Carbopol (Polyacrylic Acid) gels. A 5 wt% aqueous crosslinked cellulosic CMCNa-HEC Hydrogel showed a rheological behavior similar to a 3 wt% aqueous Carbopol gel. If the amount of Sulfosuccinic Acid exceeds 10 wt% the increased crosslinking ratio results in a poor swelling behavior of the gel (limited water accessibility to the polymer network). ESIM Chemicals 26
ACKNOWLEDGEMENT This study was performed together with the Competence Centre for Wood and Wood-related renewable resources (Wood K plus) and co- financed by the Austrian Research Agency FFG. ESIM Chemicals 27
CONNECT WITH US @ BOOTH F10 Dr. Martin Häubl ESIM Chemicals GmbH St.-Peter-Strasse 25 4020 Linz Austria Tel: +43 732 6982-2483 Mobile: +43 664 88236163 martin.haeubl@esim-chemicals.com www.esim-chemicals.com 28
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