SP 7 - Hybrid solutions - Panel session: Hybrid solutions - The key technology to reduce emissions? - CleanER-D

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SP 7 - Hybrid solutions - Panel session: Hybrid solutions - The key technology to reduce emissions? - CleanER-D
SP 7 – Hybrid solutions

    Panel session:
    Hybrid solutions – The key
    technology to reduce emissions?
    Dr. Michael Meinert / Siemens AG
    Pierre Prenleloup / Saft

    CleanER-D Final Conference -
    Delivering Clean Diesel Rail Solutions

    Wednesday, 20th November 2013 - Brussels

                                             Grant Agreement number: 234338
SP 7 - Hybrid solutions - Panel session: Hybrid solutions - The key technology to reduce emissions? - CleanER-D
Agenda

 Overview and partners

 Objectives of SP and WP

 Hybrid solutions for diesel-driven rail vehicles

 Energy Storage Technologies

 Key messages for hybrid solutions

 Future scenarios and recommendations

                                 2                    20/11/2013
SP 7 - Hybrid solutions - Panel session: Hybrid solutions - The key technology to reduce emissions? - CleanER-D
SP7 structure
                                     SP0
                                     Management

                                                   SP7- Hybrid Solutions
               WP 7.1
               State-of-the-art
               Hybrid Technologies             WP 7.2
               for Railway                     Duty Cycles for Diesel
               Applications                    Powered Rail Vehicles
                                                                           SP5
                                                                           Sustainability
SP1                                            WP 7.3
System                                         Influences on Fuel
Requirements                                   Consumption and
                                               Emissions due to Duty
                                                                           SP6
                   WP 7.4                      Cycles and Drive System
                                                                           Emerging
                   Innovative Energy           Architectures
                                                                           Technologies
                   Storage System
                   Technologies

                 WP7.5
                 Benefit of Hybrid Solutions

                                               3                                 20/11/2013
SP7 partners
                             SP0
                             UNIFE

                                         SP7- Hybrid
             WP 7.1                       Solutions
             University of
                                     WP 7.2Siemens
             Newcastle
                                     UIC

                                                          SP5
                                                          UIC
SP1                                  WP 7.3
Bombardier                           Siemens

                                                          SP6
                 WP 7.4                                   University of
                 Saft                                     Newcastle

               WP7.5
               Siemens

                                       4                            20/11/2013
SP General Objectives

 Hybrid solutions are one possibility to
  achieve environmental-friendly system
  architectures
 Energy storage units/systems (ESS)
  became a common used technology in
  LRV and bus applications
 European-funded projects (e.g. Modurban,
  Railenergy) elaborated some useful
  results worth to be considered

                      5               20/11/2013
WP7.1 State of the art
                                                      Note: Braking resistor linked to the

 high potential for energy storage                 intermediate DC-link is not displayed

  systems (ESS) in diesel-driven
  rolling stock
 multiple frequent stops for
  suburban and regional duty cycles
 other transport modes are also
  investing in hybrid solutions
 hybridisation using battery
  systems are advanced in the
  automotive sector                                   Note: Braking resistor linked to the
                                                    intermediate DC-link is not displayed

       • Battery technology,
       • Double layer capacitors (DLC) or
       • Combination of both seem to be
         the preferred solution
                                      6                       20/11/2013
WP7.2 Duty cycles

 duty cycles for typical rail applications were defined
  considering the Railenergy-results
 simulation parameters were defined for synthetic diesel
  hybrid rail vehicles
   ● in order to prove the assumptions for duty cycles for comparison
   ● to allow comparison of different system architectures and energy
     storage technologies
 fuel and emission mapping charts from existing UIC II and
  IIIA compliant engines were used
        • Confirmed is that the TS 50591 (former TecRec 100 from
          Railenergy) is usable and can be extended
        • Shunter duty cycle was newly defined, based on real
          measurements from service
                                     7                         20/11/2013
WP7.2 Duty cycles
                                                                       High hybridization potential
Example:                      defined duty cycle for regional train with new
                              alternative gradient
                                      Speed limit

       160
       140
       120
       100
km/h

        80
        60
        40
        20                                                                               alt. gradient
         0
             0   10.000   20.000   30.000   40.000
                                               160        50.000   60.000       70.000    80.000
                                                m
                                                140
                                                120
                                                100
                                            m

                                                 80
                                                 60
                                                 40
                                                 20
                                                  0
                                                      0       10.000   20.000       30.000     40.000    50.000   60.000   70.000   80.000
                                                                                                   m

                                                                            8                                               20/11/2013
WP 7.3 System architectures
Diesel-hydromechanic multiple unit
(e.g. suburban) with hydrostatic
accumulators as ESS & all auxiliaries
at internal combustion engine
        electr.
         aux.
        mech.      G
         aux.                             hydromechanic
         hydro.              DM
                             DE            transmission
          aux.

              hydrostatic
                accu.

                            ESS

                                  car 2

                      Diesel-electric shunter with
                  Double-layer Capacitors as ESS
                             and auxiliary battery
                                                          9          20/11/2013
WP7.4 Energy storage
                                   SP7 ESS final perimeter

                Traction ESS : included         Auxiliary ESS : included   Starting ESS : excluded

 auxiliary ESS has an average mass of 422 kg & capacity of 12 kWh
 energy balance for the ESS has to be ensured for the complete duty
  cycle (round-trip including 20 min stop time at returning point)
 estimation for ESS-efficiency is 80 %

     • Not only traction ESS are in focus because ESS for starter &
       auxiliaries are needed
     • “Pure battery” solution: NiMH-technology does not fully comply
       and therefore will not be considered
                                                          10                                         20/11/2013
Variety for combinations
                           Supplier                  Manufacturer/OEM                    Operator
               flywheel       DLC        BAT                 DH         DH   regional       suburban
                                                DE
                                                                                                    shunter
Hardware

                                                              D         M

                Energy Storage Technology            System Architecture                Duty Cycle
                                                                                                     intercity
               hydrostatic                                                   freight       highspeed
Intelligence

               voltage                                                                         driving style
                                                     Energy Management
               temperature                                                                      dwell time
                lifetime                                                                         signalling
                                                                   driving
                  SoC                 current   start-stop        strategy    speed                  stops

                         • Number of ESS:                              4 n = 126 !!!
                         • Nmber of system architectures:              3  52 are            n = 364 !!!
                         • Number of duty cycles:                      6 meaningful           12 most
                                                                                             promising
                         • Number of energy management
                                                    11
                                                       strategies: 7                                 20/11/2013
ESS-technology – DLC & battery
                                                                            Pros & cons for both electric ESS
                                                                                                 1h      30 min         10 min
                                  1000
Specific Energy Density (Wh/kg)

                                                                                   EV
                                               LiIon (High Energy)                                                           1 min
                                                                                                LiIon (High Power)
                                   100
                                                                                                                             30 s

                                                                                   NiMH
                                                                                                                             10 s
                                                                                 hybrid
                                                                                  bus
                                    10

                                                                                                                  DLC

                                                                                                                             1s

                                     1
                                         10                          100                     1000                        10000
                                                                     Specific Power Density (W/kg)

                                              Hybrid-ESS combines benefits
                                                                     12    of battery and DLC
                                                                                            20/11/2013
WP 7.4 Energy storage
                                                        Battery example on duty cycle
                                  2000                                                                      100
“Regional 360 kW                  1800
                                                    Wheel      ICE    ESS      SOC
                                                                                                            80
DE with altitude”:

                                                                                                                   SOC (%)
                                  1600                                                                      60
 6 branches in                   1400                                                                      40
  parallel                        1200                                                                      20
 Start – Stop                    1000                                                                      0
  strategy for                    800                                                                       -20
  60 kW                           600                                                                       -40
  auxiliaries                     400                                                                       -60
 dwell time is
                     Power (kW)

                                  200                                                                       -80
  1 min and                         0                                                                       -100
  up to 20 min                    -200                                                                      -120
                                  -400                                                                      -140
                                  -600                                                                      -160
                                  -800                                                                      -180
                              -1000                                                                         -200
                                         0   1500       3000         4500      6000   7500   9000   10500
                                                                        time (s)

        • ESS has to be balanced over the complete duty cycle
        • Operator‘s duty cycle are a predominant boundary condition
        • Some strategies are only possible
                                         13 by ESS (e.g. Start – Stop)
                                                                   20/11/2013
fuel consumption in l

                                0
                                    25
                                         50
                                              75
                                                   100
                                                         125
                                                               150
                                                                     175
                                                                           200
                                                                                 225
                         STD                                                           250
                          Bat
                         DLC
                          FW

             DHM
                         Hyd
                   Bat/DLC V1
                   Bat/DLC V2
                   Bat/DLC V3
                         STD
                          Bat
                         DLC
                          FW

             DHD
                         Hyd

14
                   Bat/DLC V1
                   Bat/DLC V2
                   Bat/DLC V3
                         STD
                          Bat
                         DLC
                          FW
             DE

                         Hyd
                   Bat/DLC V1
                   Bat/DLC V2
                   Bat/DLC V3
20/11/2013
                                                                                             Fuel consumption will be reduced by ESS
                                                                                                                     Regional 360 kW
Regional 360 kW, Hybrid-ESS
                                                Emmisions will be reduced as well

            3,5                                                           0,18

                                                                          0,16
            3,0

                                                                          0,14
            2,5
                                                                          0,12

                                                               PM in kg
NOx in kg

            2,0
                                                                          0,10

            1,5                                                           0,08

                                                                          0,06
            1,0
                                                                          0,04
            0,5
                                                                          0,02

            0,0                                                           0,00
                  DHM     DHD     DE V1       DE V2    DE V3
                                                                                 DHM   DHD     DE V1       DE V2      DE V3
                                without ESS      with ESS                                    without ESS           with ESS

                        reduction of both together can be contradictory                                    20/11/2013
                                                                                                                   15
LCC-reduction due to hybridization
                                                                     within 20 years is obvious
13.940
    150 %
13.011
    140 %

12.081
    130 %

11.152
    120 %

10.223
    110 %

 9.293
    100 %

 8.364
     90 %

 7.435
    80 %

 6.505
    70 %
 5.576
    60 %

 4.647
    50 %

 3.717
    40 %

 2.788
    30 %

 1.859
    20 %

  929
   10 %

    00 %
             DMU        DMU     DMU        DMU       DMU       DMU       DMU       DMU       DMU       DMU      DMU      DMU      DMU      DMU     DMU
            560kW      560kW   560kW      560kW     560kW     560kW     560kW     560kW     560kW     560kW    560kW    560kW    560kW    560kW   560kW
            DE, low   DE, med. DE, high   DE BAT,   DE BAT,   DE BAT,   DE DLC,   DE DLC,   DE DLC,   DE FW,   DE FW,   DE FW,     DE       DE      DE
                                           low       med.      high      low       med.      high      low      med.     high    Bat/DLC Bat/DLC Bat/DLC
                                                                                                                                 V1, low V1, med. V1, high

       LC Fuel Cost                                            LC Lubricating Oil Cost                              LC Coolant Cost
       LC engine & ESS maintenance cost                        First cost ESS system                                Replacement cost ESS module at EoL

                 • For each system architecture an ESS can be found in order to
                   reach customer’s ROI
                 • Example here: Hybrid-ESS can
                                              16 give the most benefits 20/11/2013
Anual LCC-reduction is reached by
                                    every ESS even if invest is considered
                                                                                                  DMU      DMU      DMU
             DMU       DMU       DMU      DMU       DMU       DMU      DMU      DMU     DMU     560kW DE 560kW DE 560kW DE
           560kW DE 560kW DE 560kW DE 560kW DE 560kW DE 560kW DE 560kW DE 560kW DE 560kW DE Bat/DLC       Bat/DLC  Bat/DLC
            BAT, low BAT, med. BAT, high DLC, low DLC, med. DLC, high FW, low FW, med. FW, high  V1, low V1, med. V1, high
  10 %
 46195

   5%
 23098

    0%
     0

   -5%
 -23098

  - 10 %
 -46195

  - 15 %
 -69293

  - 20 %
 -92390

  - 25 %
-115488

  - 30 %
-138585

  - 35 %
-161683

  - 40 %
-184780
            LC Fuel Cost                          LC Lubrictaing Oil Cost               LC Coolant Cost
            LC engine maintenance Cost            First cost ESS system                 Replacement cost ESS module at EoL

               High savings are not linked to17fast ROI                                                          20/11/2013
Results regarding standardization

 Former TecRec 100_001 was derived from Railenergy
  and became already a TS 50591
   ● The alternative gradient of the regional cycle can be added
   ● The shunter cycle can be added

 New standardization work is launched
   ● IEC TC 9 PT 62864-1 (as ESS-integration standard started 2013)
     Railway applications – Rolling stock – Power supply with onboard
     energy storage system,
     Part 1: Series hybrid system
   ● AHG 10 (as ESS-component standard will start June 2013)
     Lithium-Ion Traction Batteries for Railway Applications
        • Continuous investigation will improve the definition
          of duty cycles for the evolution of TS 50591
        • Already launched standardization work will benefit
                                     18                            20/11/2013
Standardization structure for electric
                                                              ESS-technology
                                             Overview on the technical framework
                                        PT 62864-1 defines the basis for other depending standards

                                                             PT 62864-1

                                                  Railway applications – Rolling stock –
                                            Power supply with onboard energy storage system

                                                       Part 1: Series hybrid system

     -> Level 1: Architectures

                 IEC 61287-1                                IEC 61377(series)                              IEC 61133
  Railway applications - Power convertors                                                 Railway applications - Rolling stock -
       installed on board rolling stock               Railway applications - Rolling     Testing of rolling stock on completion
  Part 1: Characteristics and test methods              stock - Combined testing         of construction and before entry into
                                                                                                          service
      -> Level 2: Systems, Interfaces

                                                        IEC 60349(series)                               IEC 61881-3
                          prIEC xxx
                                                     Electric traction - Rotating      Railway applications - Rolling stock              finalized
Railway applications - Rolling stock equipment                                         equipment – Capacitors for power electronics
                                                     electrical machines for rail                                                          in 2012
– Lithium-Ion Traction Batteries
                                                         and road vehicles                    Part 3: Electric double-layer capacitors
        -> Level 3: Components

• ESS-standardization is nowadays structured
• Completion will last 5 years at least
• Results from EC-funded projects feed the standardization work
                                                                       19                                                         20/11/2013
Key messages
 Potential of hybridization is given
   ● Easy reduction of fuel consumption & CO2 up to 20 %
     vs. eco-driving
   ● Energy management strategies can allow higher
     savings up to 25 %
   ● Reduction of NOx and/or PM but:
     reduction of both together is contradictory in some
     cases
   ● Reduction of both emissions can be solved by energy
     management strategies

    Hybridization of diesel-driven Rolling Stock is promising
                               20                     20/11/2013
Key messages
 Energy management strategies can improve the benefits
    electrification of auxiliaries is necessary
     if Start-Stop strategy and emission-free tunnel
     operation are used
    downsizing and replacement respectively of ICE is
     possible (e.g. use 1 instead of 3)
    example: shunter (ICE power: 1000 kW  560 kW,
     battery: 235 kWh ):
        PM-emissions can be reduced up to 73 %
        NOx can be decreased up to 57 %
        fuel consumption is lowered by 34 %

     optimization of ESS with energy management and
     operation strategies can be
                               21 done right now 20/11/2013
Key messages
 If the overall vehicle is taken into consideration:
    The reduction of PM-emissions by hybridization
       (overall system view) is not as high as the legislative
       requests by 90 % for the step from IIIa to IIIb (only
       engine view)
    replacement of aftertreatment systems for stage IIIb
       due to use of ESS is unlikely (PM-emissions needs to
       be decreased by 90 % vs. stage IIIa)

     There are improvements necessary to consider the
     overall system including the engine and the reduction
     of emissions by ESS (legislative, tax, market benefits)
                                 22                     20/11/2013
Key messages
 LCC were elaborated comprising the ESS‘s and engine‘s
  invest cost for 1st time
 Validation of the simulation tool was done successfully by
  real measurements
   Tool is COOL 

      Every application or use case can be assessed
      and shall be investigated for
                                23 hybridization‘s benefits
                                                      20/11/2013
                                                              23
Future scenarios/recommendations

 1st time investigations for hybridization of diesel-driven
  Rolling Stock with energy management strategies were
  done in European-funded consortium
 But use and field experiences are still at the beginning
  (e.g. Plathee-prototype by SNCF, 5 shunter with NiCd
  ordered by MEG)

    • Demonstration in revenue operation is necessary to
      prove optimization / energy management strategies
    • Funding for improvement / application / approval of
      ESS-technologies
    • New train generation needs an optimization of the
      overall system architecture with energy management
      and customer’s operational strategies
    • Apply new functionalities by
                                24 ESS, e.g. Start-Stop
                                  24
                                                      20/11/2013
Many thanks
to all members and supporters
        for the done work
    and fruitful discussions

                                20/11/2013
SP5 Sustainability & Integration

What are the costs and benefits of rail diesel emission
reduction?

  Henning Schwarz, UIC (DB), Dr. Ahmed Al-Sened (TEC)
  Dr. Roland Nolte (IZT), Christian Kamburow (IZT)
  CleanER-D Final Conference
  Brussels, 20th November 2013

                                    Grant Agreement number: 234338
Presentation Outline

 Introduction

 Sustainability Study

 Cost Analysis

 Sustainability Impact Assessment

 Conclusions

                             27                 10/01/2014
General objectives

 Develop reliable rail diesel vehicle fleet and emissions scenarios
  (Sustainability Study)
 Integrate the results from System Requirements (SP1), Emerging
  Technologies (SP6) and Hybrid Solutions (SP7)
   ● perform impact assessment from a railway sector perspective using
     cost/ benefit methods
   ● Cost/ benefit Analysis and Sustainability Impact Assessment
 Develop recommendations on future emission reduction approaches
  and strategies of rail diesel traction in Europe
   ● Recommendation regarding future emission reduction approaches
     and strategies

                                       28                          10/01/2014
Total emissions from transport (NOx)

       Rail’s diesel traction share of total NOx emissions of transport is 2.5%
                                   Emissions from transport - NOx (kt) - EU27 & EFTA (source: eea)
        5000

        4500

        4000

        3500

        3000

        2500
        kt

        2000

        1500

        1000

         500

             0
              1990   1991   1992    1993   1994   1995   1996   1997   1998   1999   2000   2001   2002   2003   2004   2005   2006    2007   2008
                International aviation                          Road transport: Passenger cars               Road transport: Light duty vehicles
                Road transport: Heavy duty vehicles             Railways                                     National navigation (Shipping)
                Civil aviation (Domestic)                       International inland waterways
                                                                                     30                                                   10/01/2014
Source: eea - European Union emission inventory report 1990-2008
under the UNECE Convention on Long-range Transboundary Air Pollution (LRTAP)
Total emissions from transport (NOx)

       Rail’s diesel traction NOx emissions decreased by 35%
                                       Emissions NOx - Index (1990=100) - EU27 only (source: eea)
         180
         170
         160
         150
         140
         130
         120
         110
         100
          90
          80
          70
                                                                                                                                                           65
          60
          50
          40
          30
          20
          10
           0
            1990    1991     1992    1993    1994    1995   1996   1997   1998   1999    2000    2001     2002   2003    2004      2005   2006   2007    2008
                   Civil aviation (Domestic, LTO)                   International aviation (LTO)                        Road transport: Passenger cars
                   Road transport: Light duty vehicles              Road transport: Heavy duty vehicles                 Railways
                   International inland waterways                   National navigation (Shipping)
                                                                                          31                                                        10/01/2014
Source: eea - European Union emission inventory report 1990-2008
under the UNECE Convention on Long-range Transboundary Air Pollution (LRTAP)
Total emissions from transport (PM)

                 Same picture for PM: Rail’s diesel traction share is 4.5% only and
                  decreased by 35%

                           Emissions from transport - PM (kt) - EU27 & EFTA (source: eea)                                                                                     Emissions PM - Index (1990=100) - EU27 only (source: eea)
140                                                                                                                                            230
                                                                                                                                               220
                                                                                                                                               210
120                                                                                                                                            200
                                                                                                                                               190
                                                                                                                                               180
                                                                                                                                               170
100                                                                                                                                            160
                                                                                                                                               150
                                                                                                                                               140
 80                                                                                                                                            130
                                                                                                                                               120
kt

                                                                                                                                               110
 60                                                                                                                                            100
                                                                                                                                                90
                                                                                                                                                80
                                                                                                                                                70                                                                                                                                              64,5
 40
                                                                                                                                                60
                                                                                                                                                50
                                                                                                                                                40
 20                                                                                                                                             30
                                                                                                                                                20
                                                                                                                                                10
     0                                                                                                                                           0
      1990   1991   1992   1993   1994    1995   1996   1997   1998   1999    2000   2001     2002   2003   2004   2005   2006   2007   2008      1990    1991     1992    1993    1994    1995   1996   1997   1998   1999    2000    2001     2002   2003    2004      2005   2006   2007    2008
         Road transport: Passenger cars                 Road transport: Light duty vehicles             Road transport: Heavy duty vehicles              Civil aviation (Domestic, LTO)                   International aviation (LTO)                        Road transport: Passenger cars
         Railways                                       National navigation (Shipping)                  Civil aviation (Domestic)                        Road transport: Light duty vehicles              Road transport: Heavy duty vehicles                 Railways
         International aviation                         International inland waterways                                                                   International inland waterways                   National navigation (Shipping)

                                                                                                                                                   32                                                                                                    10/01/2014
 Source: eea - European Union emission inventory report 1990-2008
 under the UNECE Convention on Long-range Transboundary Air Pollution (LRTAP)
Environmental Rail Sector Strategy

 The railway sector in Europe is committed to further
  improve its emission performance
 European Railways have adopted in December 2010 the
  “European Rail Sector Strategy 2030 and beyond”
   ● Exhaust emission reduction target
      •   By 2030 the European railways will reduce their total exhaust
          emissions of NOx and PM10 by 40% in absolute terms even with
          projected traffic growth compared to base year 2005
   ● CO2 reduction target
      •   By 2030 the European railways will reduce their specific average
          CO2 emissions from train operation by 50% compared to base year
          1990
 Cleaner-D supports the sector to achieve its goals!
                                       33                          10/01/2014
Presentation Outline

 Introduction

 Sustainability Study

 Cost Analysis

 Sustainability Impact Assessment

 Conclusions

                             34                 10/01/2014
Sustainability Study – Content

 European rail diesel fleet – fleet composition and
  development
   ● Current status of diesel fleet – UIC and non-UIC railways
     (Sources: UIC official statistics, UIC & Cleaner-D SP5 surveys,
     Rail market studies (UNIFE, SCI Verkehr); 2010)
   ● CleanER-D SP5 fleet development scenarios until 2020
 Total exhaust emissions from European rail diesel traction
  until 2020

                                          35                           10/01/2014
Future development of European rail diesel
                                                           fleet until 2020
              Development of number of diesel locomotives & DMUs, EU27 & EFTA
                                CleanER-D SP5 scenario 2020
16000

14000

                  13645
12000

                                                                                              11100
10000

                   9100                                                                        9210
8000

6000

4000

2000

    0
    2008   2009   2010    2011   2012   2013   201436   2015     2016   2017   2018   10/01/2014
                                                                                       2019    2020
                                        DMUs       Locomotives
Future development of European rail diesel
                                                          fleet until 2020 - locomotives
16000
                         Diesel locomotives fleet development (European railway operators, EU27 & EFTA)
                 Status: Current fleet is UIC II and older as well as IIIA engines. Approx. 150 new locomotives p.a. Repowering and
        145                                             decommissioning of old vehicles included
14000

12000

10000
                                                                                                                                        600
                                                                                                                                       (6.5%)
8000
                • Declining total number of locos                                                                                      2142
   13963        • Late entry of stage IIIB engines and locos                                                                          (23.3%)
6000            • Significant number of new IIIA locos after 2012
                • In 2020 main part of fleet still UIC II and older

4000
                                                                                                                                       6468
                                                                                                                                      (70.2%)
2000

   0
    2008      2009     2010       2011        2012       2013       201437     2015       2016        2017        2018    10/01/2014
                                                                                                                           2019    2020
                              UIC II and older              IIIA (incl. remotorisation)                    IIIB
Future development of European rail diesel
                                                            fleet until 2020 – DMUs
12000
                           DMUs fleet development (European railway operators, EU27 & EFTA)
                 Status: Current fleet is UICII and older and IIIA engines. Approx. 250 new DMUs p.a. Repowering and
                                                 decommissioning of old vehicles included

10000                                                                                                                            2250
                                                                                                                                (20.3%)

        650
 8000
                                                                                                                                 2338
                                                                                                                                (21.1%)

 6000
                     • Increasing total number of DMUs
                     • Entry of IIIB DMUs as intended
    8163             • In 2020 significant part of fleet with IIIA & IIIB engines
 4000

                                                                                                                                 6513
                                                                                                                                (58.7%)
 2000

    0
     2008     2009      2010      2011       2012       2013       201438    2015       2016       2017          2018    2019    2020
                                                                                                                        10/01/2014
                               UIC II and older            IIIA (incl. remotorisation)                    IIIB
Total exhaust emissions from rail diesel traction
                                                                   until 2020 - NOx
                                Total NOx exhaust emissions from rail diesel traction
kt
                                           European railway operators, EU27 & EFTA
250

                                               • Total NOx reduction > 35% until 2020
                                                  • Decreasing loco numbers
                                                  • Introduction of IIIA & IIIB
200
                                               • Stable NOx emissions from DMUs despite growing fleet and mileage
     176,63   172,21
                       167,90
                                  163,18
                                           157,99
                                                    152,55
                                                             146,95
150                                                                       141,53
                                                                                   135,95
                                                                                            128,70
                                                                                                     121,89
                                                                                                              116,13
                       129,72                                                                                          110,25

100

                                                                                                                       71,78
 50

                       38,19                                                                                           38,47

  0
   2008       2009     2010        2011     2012     2013     2014        2015     2016     2017     2018      2019    2020
                                                                     40                                       10/01/2014
                  Total NOx emissions                        NOx locomotives                         NOx DMUs
Total exhaust emissions from rail diesel traction
                                                                 until 2020 - PM
                              Total PM Exhaust Emissions from rail diesel traction
 kt
                                       European railway operators, EU27 & EFTA
5,0

                                              • Total PM reduction > 45% until 2020
4,5
                                                 • Decreasing loco numbers
                                                 • Introduction of IIIA & IIIB
4,0                                           • Stable PM emissions from DMUs despite growing fleet and mileage
      3,66
             3,54
                       3,43
3,5                            3,31
                                       3,18
                                                   3,04
                                                           2,89
3,0                                                                  2,75
                                                                            2,61
                                                                                    2,43
2,5                                                                                          2,26
                       2,52                                                                          2,11
                                                                                                              1,96
2,0

1,5
                                                                                                             1,09
1,0
                       0,90                                                                                   0,87
0,5

0,0
   2008      2009      2010    2011    2012       2013     2014
                                                                  41 2015   2016    2017    2018     2019
                                                                                                    10/01/20142020

                    Total PM emissions                    PM locomotives                   PM DMUs
Total exhaust emissions from rail diesel traction
                                                                until 2030 (NOx)
200
                           Total NOx exhaust emissions from rail diesel traction
      176,634                                      Estimation until 2030
180
                              IIIB continues (high and low number of new vehicles/engines)
                             vs. new stage after 2020 (low numbers of new vehicles/engines)
160

140

120
                                                               110,245
kt

100                                                                                                             98,397

                                                                                                                89,848
80
         A fast commissioning of stage IIIB yields even                                                         75,634
         higher emission reduction than hypothetical „zero emission“ stage!
60

40

20

  0
   2008 2009 2010 2011 2012 2013 2014 2015 2016 2017 2018 2019 2020 2021 2022 2023 2024 2025 2026 2027 2028 2029 2030

                      Total NOx, scen. I (low numbers of new vehicles), new stage after 2020
                      Total NOx, scen. I (low numbers of new43vehicles), IIIB continues after 2020 10/01/2014
                      Total NOx, scen. II (high numbers of new vehicles), IIIB continues after 2020
Total exhaust emissions from rail diesel traction
                                                               until 2030 (PM)
4,0
                           Total PM exhaust emissions from rail diesel traction
      3,657                                       Estimation until 2030
3,5
                             IIIB continues (high and low number of new vehicles/engines)
                            vs. new stage after 2020 (low numbers of new vehicles/engines)

3,0

2,5

                                                               1,961
2,0
kt

                                                                                                                 1,477
1,5
       A fast commissioning of stage IIIB yields even                                                            1,408
       higher emission reduction than hypothetical „zero emission“ stage!
1,0
                                                                                                                 1,083

0,5

0,0
   2008 2009 2010 2011 2012 2013 2014 2015 2016 2017 2018 2019 2020 2021 2022 2023 2024 2025 2026 2027 2028 2029 2030
                         Total PM, scen. I (low numbers of new vehicles), new stage after 2020
                                                               44                                       10/01/2014
                         Total PM, scen. I (low numbers of new vehicles), IIIB continues after 2020
                         Total PM, scen. II (high numbers of new vehicles), IIIB continues after 2020
Presentation Outline

 Introduction

 Sustainability Study

 Cost Analysis

 Sustainability Impact Assessment

 Conclusions

                             45                 10/01/2014
Cost Analysis – Objectives

 Establish technical options for emission reduction
 Develop LCC model for engine and aftertreatment
  system only!
 Compare LCC for technical options IIIA and IIIB
   ●   Baseline: UIC II
   ●   IIIA
   ●   IIIB EGR + DPF
   ●   IIIB SCR
   ●   IIIB SCR + DPF
 Compare costs for technical options

                               46                      10/01/2014
LCC distribution locomotive engines

Life Cycle Cost of Locomotive engine with stage IIIB emission control by
EGR+DPF over time period 20 years

                                     47                           10/01/2014
Cumulated Engine Costs of IIIA and IIIB
                                                                             Introduction
900
                                        Cumulated life cycle technology costs
800
                                     from introduction of NRMM stages IIIA/IIIB                                    786
                                           European railway operators, EU27 & EFTA
                      (Without system integration and platform development costs for stage IIIB!)
700
                                                                                                                   687
600

500

400

300

200
                                                     163
                                                     157
100

                           45
  0   7
   2008        2009       2010     2011     2012    2013     2014     2015      2016    2017     2018     2019     2020

                            Total cumulated technology cost (IIIA48+ IIIB vs. UIC II) with high cost option
                                                                                                          10/01/2014
in million €
2008 prices                 Total cumulated technology cost (IIIA + IIIB vs. UIC II) with low cost option
Cost Analysis – Conclusions

 Fuel consumption is main influencing factor for LCC
 Engine first cost (replacement) represent a rather small
  percentage of LCC
 Aftertreatment and engine maintenance represent
  significant part of LCC
 Engine costs of introduction of IIIA and IIIB compared to
  UIC II cumulate to 680 – 780 million € by 2020 (system
  integration costs not included!)

                                49                      10/01/2014
Presentation Outline

 Introduction

 Sustainability Study

 Cost Analysis

 Sustainability Impact Assessment

 Conclusions

                             50                 10/01/2014
Impact of introduction of NRMM stages IIIA/IIIB
                                                                         – NOx

 kt                   Total NOx emissions with & without introduction of IIIA & IIIB
160
                                   European railway operators, EU27 & EFTA
140   138,80

120

100

          • Total NOx reduction ~ 20% until 2020                                                        86,57

 80         due to introduction of IIIA & IIIB
                                                                                                        71,78

 60
                                                                                                        48,28

 40   39,23                                                                                             38,47

 20

  0
   2008        2009     2010   2011   2012   2013   2014        2015      2016   2017    2018   2019    2020

               NOx locomotives                             51          NOx locos, continuation UIC II
                                                                                               10/01/2014
               NOx DMUs                                                NOx DMUs, continuation UIC II
Impact of introduction of NRMM stages IIIA/IIIB
                                                                         – PM
kt
                     Total PM emissions with & without introduction of IIIA & IIIB
3,0
                                  European railway operators, EU27 & EFTA
      2,728
2,5

2,0

          • Total PM reduction ~ 8% until 2020 (introduction IIIA/B)
1,5
          • Lower reduction than for NOx (equal PM performance of
                                                                                                    1,152
          UIC II & IIIA + good PM performance of UIC I)
                                                                                                    0,983
1,0 0,928                                                                                           1,095

                                                                                                    0,866

0,5

0,0
   2008       2009   2010    2011    2012   2013   2014        2015     2016   2017   2018   2019   2020

                PM locomotives                            52          PM DMUs              10/01/2014
                PM locos, continuation UIC II                         PM DMUs, continuation UIC II
External Costs

 External costs of exhaust emissions from rail diesel traction
    External costs per ton NOx and ton PM
    Weighted European average costs based on performed
     diesel train mileages per country

 Benefits of exhaust emissions reduction
    Avoided external costs
    Per year and cumulated benefits

                                   54                     10/01/2014
Cost/Benefit of IIIA/IIIB
1600
                      Cumulated avoided external costs (benefits) vs. cumulated life cycle
                                                                                                                         1416
                         technology costs from introduction of NRMM stages IIIA/IIIB
1400
                                            European railway operators, EU27 & EFTA

1200
           System integration and platform development costs could not be
           considered and would have to be included in any impact
           assessment (About 20 platforms for the European rail industry)
1000

 800
                                                                                                                         786

 600
                                                                                                                         687

 400
                                                      264

 200                                                  163
                        67                            157
       12
   0                    45
       7
   2008        2009     2010     2011       2012      2013      2014      2015      2016       2017      2018    2019    2020
                               Cumulated avoided external costs from introduction of IIIA/IIIB vs. UIC II
in million €
                               Total cumulated technology cost (IIIA56
                                                                     + IIIB vs. UIC II) with high cost option   10/01/2014
2008 prices                    Total cumulated technology cost (IIIA + IIIB vs. UIC II) with low cost option
Presentation Outline

 Introduction

 Sustainability Study

 Cost Analysis

 Sustainability Impact Assessment

 Conclusions

                                57              10/01/2014
Conclusions

 Current total emissions from rail diesel traction are very low
 The scenarios until 2020 estimate a further significant reduction of emissions
 A high commissioning rate of IIIB engines after 2020 can yield higher emission
  reduction than a hypothetical “zero emission” stage
 An additional reduction of emissions would be possible if the migration of
  current engine technologies into the fleet will be accelerated
 The migration of current technologies into the fleet can be accelerated if
  adequate market conditions will be provided (legislation framework (i.e. time
  between new legislation) and incentives as well as technologies with low LCC)
 The introduction of stages IIIA and IIIB will generate societal benefits from
  cumulated avoided external costs
 However system integration and platform development
  costs could not be considered and would have to be included in any impact
  assessment

                                             58                            10/01/2014
Thank you for your attention!

Henning Schwarz, henning.schwarz@deutschebahn.com
Dr. Ahmed Al-Sened, ahmed@theengineconsultancy.co.uk
Dr. Roland Nolte, r.nolte@izt.de
Christian Kamburow, c.kamburow@izt.de

                           59                  10/01/2014
SP5 Sustainability & Integration

CleanER-D Recommendations & Conclusions

  Henning Schwarz, UIC (DB), Judit Sandor, UNIFE
  CleanER-D Final Conference
  Brussels, 20th November 2013

                                   Grant Agreement number: 234338
Recommendations to further reduce emissions

 Based on the aforementioned results and conclusions the
  CleanER-D consortium derived recommendations towards
   ●   The European Commission
   ●   Member States and Public Procurement Authorities
   ●   Railway Operators
   ●   Engine Manufacturers and Vehicle Integrators and
   ●   Infrastructure Managers
 These recommendations could activate further potential and
  accelerate the emissions reduction of rail diesel traction in
  Europe in the future

                                         3                10/01/2014
Key Recommendations to further reduce emissions

Stakeholder                Key Recommendation

                           “Create framework conditions supporting an increase
European Commission
                           of fleet renewal rates”

Member States and          “Provide framework conditions and incentives
Public Procurement         supporting an increase of fleet renewal rates and the
Authorities                use of innovative technologies”

                           “Use every possible economic solution over the life of
Railway Operators          the vehicle to introduce energy efficiency and emission
                           reduction technologies in the rail diesel fleet”

Engine Manufacturers and   “Provide economically viable solutions, which reduce
Vehicle Integrators        emissions, fuel consumption and LCC”

                           “Support energy efficient operation by intelligent traffic
Infrastructure Managers
                           flow management on the network”

                                                   4                                    10/01/2014
Thank you for your attention!

Henning Schwarz, henning.schwarz@deutschebahn.com
Judit Sandor, judit.sandor@unife.org

                             5                10/01/2014
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