Seamless ceiling tile Installation guidelines OWAplan - OWAplan

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Seamless ceiling tile Installation guidelines OWAplan - OWAplan
OWAplan

Seamless ceiling tile
Installation guidelines OWAplan
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Seamless ceiling tile Installation guidelines OWAplan - OWAplan
Seamless ceiling tile Installation guidelines OWAplan - OWAplan
OWAplan                                                                                                                                                                                                                             3

Table of contents

1. General information on installation  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  . 4

2. Requirements for installation  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .                                              5
    2.1 Requirements prior to installation of the OWAplan ceiling .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .                                                                                      5
    2.2 Requirements during installation of the OWAplan ceiling  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .                                                                                       6
    2.3 Final inspection of the OWAplan ceiling  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .                                                             6

3. Grid, OWAplan70/OWAplan90 tiles and plaster systems .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .                                                                                                 7
    3.1 Grid  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .   7
    3.2 OWAplan70/OWAplan90 tiles  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .                                             7
		       3.2.1 Absorption properties  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .                                             8
    3.3 Plaster systems  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .                      8
		       3.3.1 OWAplan S plaster system  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .                                                      8
		       3.3.2 OWAplan XS plaster system  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .                                                        8
    3.4 System-compatible components and accessories  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .                                                                                   8
    3.5 Bevelled installation  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .                            8

4. Installation instructions  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  . 9
     4.1 Installation of the first layer (supporting grid)  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  . 9
     4.2 Installation of the second layer (tile grid)  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  . 9
     4.3 Installation of angle profile (no. 51/22)  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  . 10
     4.4 Installation of the OWAplan tiles  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  . 10
     4.5 Comfort access flap no. 8031/9 and no. 8031/10  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  . 11
     4.6 Mounting frame no. 8069/6 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
     4.7 Connection to frieze, partitions and folding tiles made of gypsum  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  . 14

5. Installing fire protection ceiling REI 60 under a raw ceiling type II/III  .  .  .  .  .  .  .  .  .                                                                                                                         16
     5.1 Grid and grid spacing for installing fire protection  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .                                                                      16
     5.2 Installation instructions for fire protection version  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .                                                                     17
		         5.2.1 Suspension depth  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .                                   17
		         5.2.2 Wall connection  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .                                 17
		5.2.3 Components  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .                                      17
		         5.2.4 Required materials  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .                                    17

6. Instructions for plaster coating  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .                                                19
     6.1 OWAplan S plaster system  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .                                         19
		        6.1.1 OWAplan S plaster system materials  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .                                                                  19
		        6.1.2 Instructions for coating  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .                                           19
		        6.1.3 Order quantity/weight OWAplan S  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .                                                               19
		        6.1.4 OWAplan S plastering machine  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .                                                         19
     6.2 OWAplan XS plaster system  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .                                           20
		        6.2.1 OWAplan XS plaster system materials  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .                                                                    20
		        6.2.2 Brief instructions for coating  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .                                                 20
		        6.2.3 Order quantity/weight OWAplan XS .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .                                                                  20
		        6.2.4 Airless pump for OWAplan XS .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .                                                        20
Seamless ceiling tile Installation guidelines OWAplan - OWAplan
4                                                                                                                       OWAplan

1. General information on installation
OWAplan is a special high-quality ceiling system whose appearance is largely determined by the installation of the grid and
plaster system. Installing and covering this ceiling system requires appropriate experience and knowledge in seamless plaster-
covered ceilings.

OWA therefore offers training in coating for this ceiling system. Training dates need to be arranged in good time with OWA.
Contact by telephoning: +49 93 73 . 2 01-131 or -304. Since this is a certified building product training can only be provided if all
system components being used are OWA products.

Classification of fire behaviour as a building product
OWAplan seamless acoustic plaster ceiling S 7 has been classified as A2-s1,d0 - non-combustible in compliance with
EN 13501-1 and is CE marked as a ceiling-KIT. The quantities to be applied as specified in the relevant test report and the
system components listed there must be adhered to and applied. If other non-tested system components are used, the system
characteristics of the OWAplan70/90 building product cannot be guaranteed.

Labelling in accordance with the Construction Products Regulation (EU-BauPV)
S 7 OWAplan has been tested and labelled in accordance with the Construction Products Regulation no. 305/2011. The
requirement for a Declaration of Performance (DoP) is therefore satisfied for the grid, the mineral tile and the plaster system. In
addition to the CE mark, the DoP number and the identification code of each product type are now printed on the packaging.

Plaster system
OWAplan S
OWAplan XS

Further information on the plaster systems and their applications is available on request.
Seamless ceiling tile Installation guidelines OWAplan - OWAplan
OWAplan                                                                                                                                     5

2. Requirements for installation
         1
                                                                      1   Nonius hanger lower part no. 2001, spacing ≤ 1000 mm
                                                                      2   Supporting grid CD profile 60/27 no. 2003, spacing ≤ 1000 mm
4                                                                     3   Profile connector no. 2005
                                                                      4   Cross connector no. 2004
6                                                                     5   Tile grid CD profile 60/27 no. 2003, spacing ≤ 400 mm
                                                                      6   Wall angle no. 51/22
                                                                      7   Tile screw no. 2019, spacing ≤ 300 mm and 400 mm
 8            2                                                       8   Metal screw no. 2008
     7                                                                9   Plaster coating
         5                                                           10   Tile width
                                         11                          11   Tile length
                  10               3
                               9                                     12   OWAplan ceiling tile
                          12

2.1 Requirements prior to installation of the OWAplan ceiling:
– The area for installation must be dry.
– Temperatures must not fall below 15 °C during installation.
– Relative humidity must not exceed 70 %.
– System-compatible original construction parts must be used.
– All layout plans including the required fittings must be available prior to commencing work.
– All wall connections are to be executed in a flexible joint design.
– Existing building expansion joints are to be incorporated into the OWAplan ceiling.
– All fittings that may be required must be provided prior to installing the OWAplan tiles. This requires coordination with drywall
   workers, electricians and other participating tradespersons.
– Plaster coating is to be carried out exclusively by certified coating companies. The certificate needs to be verified during the
   tender phase (refer to section 1).
– Higher quality standards regarding surface properties, e.g. using a suspended ceiling in poor daylight or artificial light
   conditions, must be agreed in advance.
– Artificial lighting directed at the ceiling surface from below or from the side (e.g. spotlights, indirect lighting) is to be avoided.
   If this is not possible, the ceiling is to be sanded, filled and coated under the lighting conditions prevailing in subsequent use.
   Such extra quality standards for the surface are to be agreed in advance.

In order to meet fire protection requirements compliance with the maximum grid spacings specified in the
test certificate for the supporting profiles and Nonius hangers, as well as the minimum suspension depth
must be ensured. Furthermore, the version with shadow gap not possible.
Seamless ceiling tile Installation guidelines OWAplan - OWAplan
6                                                                                                                          OWAplan

2.2 Requirements during installation of the OWAplan ceiling:
– The installed ceiling system (grid and OWAplan70/90 tiles) is to be approved by the coating company prior to coating. Any
  re-working requested by the coating company must be carried out.
– All drying times for the plaster system must be observed.
– All fittings are to be additionally suspended from the raw ceiling.
– The room temperature, humidity and the outdoor temperature should be recorded daily during installation.
– If installation work is hindered by external influences for which the contractor is not responsible, or if installation conditions,
   drying times etc. specified in these installation instructions are deviated from, concerns must be made in writing to the client.
  (German Construction Contract Procedures (VOB) /B §6)

2.3 Final inspection of the OWAplan ceiling

Final inspection for evenness and surface quality may only be carried out under diffuse light conditions and not under artificial
light conditions, e.g. from construction site lighting. It is not always possible to make joints invisible. Minor deviations (within the
tolerance limits) may become visible in light coming from the side.

Unusual lighting conditions within the building must be discussed beforehand with an OWAplan specialist.
Seamless ceiling tile Installation guidelines OWAplan - OWAplan
OWAplan                                                                                                                                   7

   3. Grid, OWAplan70/OWAplan90 tiles and plaster systems

   3.1 Grid
   Only the OWAconstruct® profile parts listed below are to be used. The specified grid spacings are to be observed. Any
   deviations can adversely affect and alter the end look of the OWAplan ceiling.

   – Nonius hanger no. 2001 – max. grid spacing = 1000 mm + 2 safety pins no. 76
   – CD profile no. 2003 (supporting grid), 60 x 27 x 0.6 mm – max. grid spacing = 1000 mm
   – CD profile no. 2003 (tile grid), 60 x 27 x 0.6 mm – max. grid spacing = 400 mm
   – cross connector no. 2004
   – profile connector no. 2005
   – tile screws no. 2019 – max. grid spacing = 400 mm
   – angle profile no. 51/22 wall connection in flexible joint design (attached to the grid)
   – metal screws no. 2008 for angle profile no. 51/52 – max. grid spacing = 400 mm
      in the joint area of the OWAplan tiles, the angle profile is additionally secured using 2 metal screws.
   – bevelled hanger, lower parts, no. 2012 – max. centre spacing = 1000 mm + each with 2 safety pins no. 76
   – bevelled hanger, upper part no. 2013

   3.2 OWAplan70/OWAplan90 tiles

   The OWAplan70/90 tiles are mineral tiles laminated with glass fibre fleece on the front side by the manufacturer. The approx.
   50 mm wide, fleece-free edge determines the width of the tile joint to be later filled using OWAplan Filler. The fleece-free edge is
   covered on-site beforehand with textile tape (OWAplan Tape). The tiles are attached to the CD profile construction using special
   tile screws and then butt-jointed and sealed tightly. Filling the tile joint gaps serves to create a homogeneous, airtight ceiling
   surface (for further information see section 4.4, page 10).

   Tile edges:                                   K3
   Building material class:                      A2-s1,d0 in accordance with EN 13501-1.
   Tile sizes:                                   2400 mm x 1200 mm
   Visible tile side:                            fleece-laminated, white, all-round approx. 50 mm-wide fleece-free edge

   3.2.1 Absorption properties
   OWAplan90 tiles, fleece-laminated, size 2400 x 1200 mm

   1.0
   								OWAplan70
                     		                                                                                                   OWAplan90
Practical sound absorption level

                                   0.8                                                           Freq.                      Freq.
                                                                                                             ap                        ap
                                                                                                 [Hz]                        [Hz]

                                                                                                  125        0.40            125      0.60
                                   0.6
                                                                                                  250        0.55            250      0.80
                                                                                                  500        0.55            500      0.85
                                   0.4                                                           1000        0.70            1000     0.85
                                                                                                 2000        0.90            2000     1.00
                                                                                                 4000       1.00             4000     1.00
                                   0.2
                                                                                                 NRC        0.70             NRC      0.90
                                                                                                  aw        0.65              aw      0.90
                                   0.0                                                           SRA        0.80             SRA      0.95
                                     125   250    500       1000     2000      4000
                                                  Frequency f [Hz]
Seamless ceiling tile Installation guidelines OWAplan - OWAplan
8                                                                                                                                                                  OWAplan

3.3 Plaster systems

3.3.1 OWAplan S plaster system
OWAplan Tape, textile tape
OWAplan Filler, spatula
OWAplan S, Acoustic Coating 60/2, white, wet material

3.3.2 OWAplan XS plaster system

OWAplan Tape, textile tape
OWAplan Filler, spatula
OWAplan XS, Finest Acoustic Coating 27/990H, white, dry material

3.4 System-compatible components and accessories

– Comfort access flap no. 8031/9, size 340 x 340 mm
– Comfort access flap no. 8031/10, size 540 x 540 mm
– Nonius hanger no. 17/81 + extension no. 16/... for comfort access flap, 2 pcs /4 pcs per access flap (refer to section 4.6).
– Mounting frame no. 8069/6, consisting of 2 parts for the installation of downlights. The frame is placed on the CD profile of the
   tile grid and can be moved or positioned during installation (refer to section 4.7).
– The OWAplan70/90 mineral plate must be cut and laid by the customer to the size of the access panel.

3.5 Bevelled installation
Bevelled installation longitudinal section:

          Nonius hanger no. 16/...                                    mm
                                                             1000
                 Safety pin no. 76                   Max.
                                                                                                 Tile screw no. 2019
                       m                                                                         secure profiles against slipping
                 250 m
          Max.

         Bevelled hanger
         upper part no. 2013
         + Nonius hanger no. 16/...
         + safety pin no. 76
                                                                                           03
                                                                                    no. 20
                                                                           rofile                                                       Tile screw no. 2019
                                                                      CD p
                  No. 2004                                                                                                              grid spacing max. 150 mm
                                                                                                                                    OWAplan90 ceiling tile
                                                                                                                                    Plaster system
                                                                                                                                                           m
                                                                                                                                                     400 m
                                                                                    Bevelled hanger, lower part                                 Max.
                                                                                    no. 2012 to be cut to size
                                                                                    on site and attached to the
                                                                                    CD profile

                       Metal screw                                               m
                                                                            350 m
                                                             ofile   max.
                                                 g   tile pr
                                            pacin
                                      Grid s

                   L angle no. 51/22 attached to CD profile
OWAplan                                                                                                                                                            9

4. Installation instructions

4.1 Installation of the first layer (supporting grid)
Installation with CD profiles (no. 2003) and Nonius hangers (no. 2001, no. 16/..., no. 76) with a max. grid spacing of 1000 mm
for the CD profiles. The first and last CD profiles are to be installed with a max. grid spacing of 150 mm from the wall. The entire
construction must be made level. The max. grid spacing of Nonius hangers from the wall is 250 mm. The max. grid spacing of the
Nonius hangers to each other is 1000 mm. The CD profiles are connected using profile connectors (no. 2005).

(To meet fire protection requirements, the max. grid spacing between CD profiles and hangers, as well as the minimum
suspension depths must comply with the valid test certificate – refer to section 5.0 of these installation guidelines.)

                     250                     1000                                               150       1000
             60                         1                                                                  1
                           3             2          3
         3 2                                                                                                                              1   Nonius lower part

       4                                                                                                                                  2   CD supporting grid
                                                                                                                                          3   Cross connector
             7                     4                                                                                                      4   CD tile grid
                                                                                                7                                         5   Angle no. 51/22
                                                                                                                                          6   Tile screw
             5 8                                                                              5       8   6                               7   Metal screw
                           Grid spacing ≤ 400                   6                             ≥ 10
              ≥ 10                                                                                                                        8   Plaster system

4.2 Installation of the second layer (tile grid)
Installation with CD profiles (no. 2003) at max. grid spacing of 400 mm. The first and last CD profiles are to be installed
with a max. grid spacing of 60 mm from the wall. Attachment to supporting grid using cross connector (no. 2004). The
cross connector is first hooked under one side of the CD profile so that both lugs engage in the curved edge of the CD
profile. The connector is only then clicked into the opposite bent edge of the CD profile. The CD profiles are connected
using profile connectors (no. 2005).

   150                           Max. 1000                                   Max. 1000                        Max. 1000                 150
                                                                                                                                                   10

                                                                                                                                                        60

                  10                                                                                                           10
 250

                                              Hanger
                                                                                                                                                        350

                                                                                                                      No. 51/22
                       1. CD profile supporting grid
 Max. 1000

                                                        Supporting

                                                                                                                           Supporting

                       No. 51/22
                                                           grid

                                                                                                                              grid

                                                                                                                                                        400

                                                                            Tile grid
                                                                                                                                                        400
 Max. 1000

                                                                                                                                                        400
                                                                                                                                                        350

                                              Hanger
                                                                      1. CD profile supporting grid
 250

Installation example (not to scale)
                                                                                                                                              10

                                                                                                                                                        60
10                                                                                                                              OWAplan

4.3 Installation of angle profile (no. 51/22)
Installation of the angle profile no. 51/22 as an all-round flexible walll connection joint to the CD profile of the tile grid. The angle
profile no. 51/22 is attached to the CD profiles with no. 2008 metal screws. Angle profile spacing ≥ 10 mm from the wall.

                  250                     1000                        150          1000
           60                        1                                              1
                        3             2          3
                                                                          3            2
                                                                      4                                     1   Nonius lower part
											                                                                                                 2   CD supporting grid
          7                    4                                                                            3   Cross connector
                                                                      7                                     4   CD tile grid
                                                                                                            5   Angle no. 51/22
          5 8                                                       5         8                             6   Tile screw
                        Grid spacing ≤ 400           6                             6
           ≥ 10                                                     ≥ 10                                    7   Metal screw
                                                                                                            8   Plaster system

For fire protection, shadow gaps are not permitted. See section 5 of this installation guide.

4.4 Installation of the OWAplan70/90 tiles
Installation with tile screws (no. 2007) with a max. grid spacing of 300 mm and/or 400 mm. Penetrations or openings that need
subsequent sealing are to be sealed using the relevant OWAplan tile parts. Attachment to the CD profiles is always from the
centre of the tile outwards. The screw heads must be recessed 8 - 10 mm behind the underside of the OWAplan tiles (see detail
on “Fitting the screws”).

Note: always install the longitudinal edges of the tiles in the direction of the incidence of daylight (main light
direction).

During installation, the flatness tables 1 - 3 according to DIN 18202 (tolerances in building construction) must be observed.

Install the panels as running bond (offset joint gaps), with at least 800 mm offset. Approx. 50 mm of fleece on the cut edge
of shims installed at a subsequent tile must be removed. This can be performed using a single-handed plane (e.g. the “David
combischaaf 647104” brand). shims of less than 800 mm are not to be used.

Any lines used for guidance during tile installation must be made using a laser device. Drawing lines on the fleece of the
OWAplan tile with a pencil or similar is not permitted. Such lines cannot be removed on finishing and may be visible through the
plaster coating.

Installing the screws
Use no. 2019 plate screws with a grid spacing of 300 mm and/or 400 mm. They must be screwed approx. 8 - 10 mm deep from
the grid.

     8-10 mm
OWAplan                                                                                                                   11

Note
When using a tile lifter, ensure that no pressure points are created in the base tile otherwise the
OWAplan tile will exert excessive pressure against the CD profile construction.

Using a helmet to support tiles during installation may produce indentations which will be visible
later. This is therefore to be avoided. The tiles need to be treated with great care.

4.5 Comfort access flaps no. 8031/9 and no. 8031/10
When installing a seamless OWAplan ceiling, access flaps are usually required.

No. 8031/9 (340 x 340 mm)
No. 8031/10 (540 x 540 mm)

Hangers required, see section 3.4

The following points need to be considered:
– The exact location of the access flap needs to be aligned to the grid of the suspended ceiling.
– The Nonius hangers must be installed according to the size and weight of the planned access flaps (see ceiling plan).
– The size of the ceiling opening must match the exterior dimension of the access flap to be installed.
– The access flaps need to be installed prior to tile installation.
– When using access flap no. 8031/10, the CD profile around the hatch needs to be removed. Two CD profiles (length =
   1000 mm) also need to be installed and suspended from the raw ceiling (see ceiling plan 540 x 540 mm).
– The OWAplan70/90 mineral plate must be cut and laid by the customer to the size of the access panel.

Ceiling plan, access flap 340 x 340 mm:

         400           400            400                 = 2 additional hangers no. 17/81
                                                             + extension no. 16/...
                                                             + safety pin no. 76 (x 2)

                      1000                                = Nonius hanger no. 2011
                                              1000

                      340
                                340
12                                                                                                                   OWAplan

Cross-section of access flap no. 8031/9:
                                                                    Nonius hanger no. 17/81

     Nonius hanger no. 2001                                                    Comfort access flap
                                                                               with an OWAplan tile (site)

                                              400

                                                    340 mm
                                                                                       Tile screw no. 2019
                           OWAplan tile                                                attachment spacing ≤ 150 mm

                           Fleece
                                                                           Tile grid no. 2003
                           Acoustic plaster                                spacing ≤ 400 mm

Ceiling plan, access flap 540 x 540 mm:
           400                 400             400

                                      540
                              540

                                                             1000

                               1000

Additional supporting grid no. 2003, length = 1000 mm,
attached to tile grid no. 2003 using cross connectors no. 2004

     = 4 additional hangers no. 17/81
        + extension no. 16/...
        + safety pin no. 76 (x 2)

     = Nonius hanger no. 2001
OWAplan                                                                                                                                                    13

Cross-section of access flap no. 8031/10:
                                                                                Nonius hanger no. 17/81

                                                                                                  Cross connector no. 2004

                                              Comfort access flap                                 Nonius hanger no. 2001             Supporting grid
                                              with an OWAplan tile (site)                                                            no. 2003

                                                     540 mm                                                        Plaster system
                                                                                                                                      Tile grid no. 2003
                                        Extra tile grid no. 2003, length = 1000 mm,                       Adhesive joint,             spacing ≤ 400 mm
                           attached to supporting grid no. 2003 using cross connectors no. 2004           gap filled
                                                                                                              Tile screw no. 2019
                                                                                                              spacing ≤ 300 mm and/or 400 mm

The access flap is inserted sideways into the opening and then aligned and fixed in place onto the CD profiles using six screws.
Fine adjustment can be made at the hinge fasteners and the locking mechanism by unscrewing the Phillips screws and vertically
sliding along the slot hole. The inspection flap must be assembled by the customer with the OWAplan plate and is supplied with
the plaster system coated according to manufacturer‘s instructions. After coating, the flap needs to be opened, cleaned, and
made accessible.

The flap is opened by pressing upwards on the side of the access part and immediately lowering it.

The flap is closed by lightly pressing it. An audible click triggers the closing mechanism.

We strongly recommend opening and closing the hatch only with clean installation gloves.

4.6 Mounting frame no. 8069/6

When installing downlights, mounting frame no. 8069/6 is to be used. Two mounting frames are required for each downlight. The
frames must be placed with their edges on the CD profiles. Spacing between the frames depends on the diameter of the chosen
downlight.

Ensure that the clamping device of the downlight later rests on the frame and that the mounting frame does not project beyond
the edge of the hole. The opening for the downlight can be created with radius cutter no. 99/16. The size is to be adapted to the
diameter of the downlight. Install before mounting the tile!
14                                                                                                                                                     OWAplan

Downlights each weighing 250 g - 2.5 kg require installation with a frame. Downlights weighing more than 2.5 kg each require
additional suspension from the raw ceiling.

Electrical wiring is to be carried out before sealing the ceiling. Cables are to be kept to the length required. Light functioning is to
be checked prior to installation because later modifications will not be possible.

If there are fire protection requirements, all components are to be equipped with fire boxes - please refer to section 5.0 of these
installation guidelines.

4.7 Connection to frieze, partitions and folding plasterboards tiles made of gypsum
Connecting S 7 OWAplan to gypsum friezes:

                 Max. 250 mm                Max. 1000 mm
                                                                                           Max. 250 mm

                                                                                          Nonius hanger
                                                                                          no. 2001
         60              350                                 400                          400
                                       Nonius
                                       hanger
                       No. 2004                                                                                        Weight supported by the
                                       no. 2001
                                                                                                                       CD profile hanger
                                                                                                                       Install gypsum frieze according to
                                                                                                                       manufacturer's instructions.

                        CD profile no. 2003

                         Tile screw no. 2019, grid spacing         OWAplan ceiling tile
                         max. 300 mm and/or 400 mm                 Fleece
                        Metal screw no. 2008                       Plaster system                               All wall connections of the gypsum frieze must have
                                                                                                                a flexible joint design.
                       L angle no. 51/22 attached to CD profile                                                 Joints between OWAplan tile and the gypsum board
             3                                                                                                  are to be filled and sanded.

Connecting S 7 OWAplan to gypsum partition board:

                 Max. 250 mm                                                                                                     Vertical gypsum board ceiling
                                                                                          Max. 250 mm                            protrusion as per manufacturer's
                                                                                           Nonius hanger                         specifications, suspension rigid
                                                                                           no. 2001                              with horizontal reinforcement,
                                                                                                                                 gypsum board tile painted white,
        60                            350                    400                        400                                      top connection of gypsum
                                                                                    CD profile                                   partition board as per
                                      Nonius
                                                                                    no. 2003                                     manufacturer's specifications.
                      No. 2004        hanger
                                      no. 2001                                                             50

                                                                                                                                 All wall connections of
                                                                                                                                 the gypsum partition board must
                                                                                                                                 have a flexible joint design.
                      Tile screw no. 2019                              OWAplan ceiling tile                                      Joints between OWAplan tile
                      grid spacing max. 300 mm and/or 400 mm           Fleece                                                    and gypsum tile are to be filled
                         Metal screw no. 2008                          Plaster system                                            and sanded.
                       L angle no. 51/22 attached to CD profile
          3
OWAplan                                                                                                                                                15

Connecting S 7 OWAplan to gypsum folding tiles:

            Max. 250 mm                  Max. 1000 mm                               Max. 250 mm       Weight supported by the
                                                                                                      CD profile hanger
                                                                                      Nonius hanger   Install gypsum frieze according
                                                                                      no. 2001        to manufacturer's instructions.
      60                           350                400                       400
                                  Nonius                                        CD profile
                 No. 2004         hanger                                        no. 2003
                                  no. 2001

                Tile screw no. 2019                          OWAplan ceiling tile
                grid spacing max. 300 mm and/or 400 mm       Fleece
                                                                                                      All wall connections of the gypsum frieze must
                    Metal screw no. 2008                     Plaster system
                                                                                                      have a flexible joint design.
                  L angle no. 51/22 attached to CD profile                                            Joints between OWAplan tile and plasterboard
        3                                                                                             are to be filled and sanded.
16                                                                                                                                       OWAplan

5. Installing fire protection ceiling REI 60 under a raw ceiling type II/III

Only OWAconstruct® profile parts listed below are to be used. Specifications and grid spacings in the test certificate are to be
observed.

5.1 Grid and grid spacings for installing fire protection

– minimum suspension depth ≥ 250 mm
– Nonius hanger no. 2001 – max. grid spacing = 1000 mm, maximum grid spacing from the outer boundary = 200 mm
– CD profile no. 2003 (supporting grid), 60 x 27 x 0.6 mm – max. grid spacing = 1000 mm, maximum grid spacing from the outer
   boundary = 150 mm
– CD profile no. 2003 (tile grid), 60 x 27 x 0.6 mm – max. grid spacing = 400 mm, maximum grid spacing from the outer boundary
   = 150 mm
– cross connector no. 2004
– profile connector no. 2005
– tile screws no. 2019 – max. grid spacing = 300 mm and/or 400 mm
– angle profile no. 51/22 as wall connection with flexible joint design (attached to the grid without shadow gap) with insulation
   expansion strip
– tile screws no. 2008 for angle profile no. 51/52

     150                  Max. 1000                             Max. 1000                Max. 1000                 150

                                                                                                                              10

                                                                                                                                   60
             10                                                                                           10
 250

                                       Hanger

                                                                                                                                   350
                                                                                                 No. 51/22
                  1. CD profile supporting grid
 Max. 1000

                                            Supporting

                                                                                                      Supporting

                  No. 51/22
                                               grid

                                                                                                         grid

                                                                                                                                   400

                                                               Tile grid
                                                                                                                                   400
 Max. 1000

                                                                                                                                   400
                                                                                                                                   350

                                       Hanger
                                                         1. CD profile supporting grid
 250

Installation example (not to scale)
                                                                                                                         10

                                                                                                                                   60
OWAplan                                                                                                                                    17

5.2 Installation instructions for fire protection version
Installation of the fire protection version needs to be carried out in the same way as the general installation described in sections
4.1 to 4.5 of these installation guidelines. However, the required grid spacing details for installation as a fire protection ceiling as
specified in section 5.1 are to be observed (see also fire protection layout sample) and the following additional specification must
also be noted:

5.2.1 Suspension depth
Minimum suspension depth ≥ 250 mm

5.2.2 Wall connection
To meet fire protection requirements, open shadow gaps are not permitted. The tiles must be butt-jointed to the angle profile
no. 51/22 at the outer boundary. An insulation expansion strip (no. 4437) is to be applied between the angle profile and the outer
boundary.

5.2.3 Components
All components – e.g. integrated light fixtures, downlights, inspection hatches, etc. – must be equipped on the rear with OWA fire
boxes. Installation in accordance with test certificate.

5.2.4 Required materials
Material requirements per m2 (recommended values):
tile dimensions in mm, grid weight approx. 2.5 kg/m2, approx. 5 kg/m2 for OWAplan70 tiles and approx. 4 kg/m2 for OWAplan90 tiles

 No.                   Description                                                              2400 x 1200 mm
 2001                  Nonius hanger lower part                                                         1 pce
 16/…                  Nonius hanger upper part                                                         1 pce
 76                    Safety pin                                                                        2 pcs
 2002                  Adjustable direct hanger                                                         1 pce
 2012                  Bevelled hanger lower part                                                       1 pce
 2013                  Bevelled hanger upper part                                                       1 pce
 2003                  CD profile                                                                       3.5 m
 2004                  Cross connector                                                                 2.5 pcs
 2005                  Profile connector                                                               0.9 pcs
 2019                  Tile screw                                                                       13 pcs
 2008                  Metal screw                                                                     8 pcs/m
 51/22                 Angle profile dependent on project                                       Dependent on project
 51/22-O               Curved angle profile in m                                                Dependent on project
 51/22-O               Angle profile column semi-circles up to Ø = 1500 mm, as a piece          Dependent on project
 8069/6                Mounting frame                                                           Dependent on project
 8031/9                Access flap 340 x 340 mm + no. 17/81                                     Dependent on project
 8031/10               Access flap 540 x 540 mm + no. 17/81                                     Dependent on project
 4437                  Insulation expansion strip                                        For fire protection installation only
18                                                                                                                        OWAplan

Material requirements per OWAplan S and OWAplan XS plaster system

OWAplan S plaster system, white
 No.         Description                                             Container sizes    Range per VPE          Material required per m2
 2015        OWAplan Filler*, spatula, dry goods                      7.5 kg bucket    Approx. 50 - 60 m²           Approx. 0.15 kg
 2016        OWAplan Tape, textile tape, wide 48 mm                      90 m roll       Approx. 70 m²               Approx. 1.3 m
 2017        OWAplan S, Acoustic Coating 60/2, white, wet material    15 kg bucket     Approx. 7 - 10 m² **         Approx. 2.0 kg

OWAplan XS plaster system, white
 No.         Description                                             Container sizes    Range per VPE          Material required per m2
 2015        OWAplan Filler*, spatula, dry goods                       7.5 kg bucket    Approx. 50 - 60 m²          Approx. 0.15 kg
 2016        OWAplan Tape, textile tape                                  90 m roll        Approx. 70 m²              Approx. 1.3 m
 2018        OWAplan XS°, Finest Acoustic Coating 27/990H, white,                      Approx. 10 - 13 m² **
                                                                       7.5 kg bucket                                 Approx. 1.1 kg
             dry material                                                                    (mixed)

* Mixing ratio for OWAplan Filler: 5 l water to 7.5 kg powder
° Mixing ratio for OWAplan XS: 4.7 l water to 7.5 kg powder
** Incl. Overspray
OWAplan                                                                                                                          19

6. Instructions for plaster coating

6.1 OWAplan S plaster system
OWAplan S, Acoustic Coating 60/2, white, for spraying with screw pump and fine plaster spray gun onto OWAplan ceiling tile.

6.1.1 OWAplan S plaster system materials

OWAplan Tape, textile tape for OWAplan S
OWAplan Filler, spatula for OWAplan S
OWAplan S, Acoustic Coating 60/2, grain size approx. 0.5 mm, wet material

6.1.2 Description for coating

Before applying, note the following:
– Construction site is not < 5 °C and > 70 % humidity.
– Excessive filled surfaces can reduce the absorption properties of the ceiling tiles.
– E xisting coarse unevenness in the ceiling surface is to be sanded with a sanding machine with long handle, fine unevenness
   with a hand sander.

On day one, fill the tile joint gaps with two layers of OWAplan Filler and allow to dry. Drying time between the two layers
at least 6 hours. The putty width of the plate joints may be a maximum of 120 mm, in the edge area a maximum of 60 mm. The
screw heads are also to be filled. The next day or after 24 hours grind the ceiling surface, vacuum and then spray the OWAplan S
plaster in a first layer using the airless method. Drying time is at least 12 hours.

On the final day, spray on two layers of OWAplan S plaster with a drying time of approx. 4 hours between the two plaster layers.

Spraying distance to the ceiling: approx. 70 cm. Shorter distances lead to a cloudy spray pattern and further distances to
material loss.

6.1.3 Application quantity / basis weight (wet application) OWAplan S on plaster base plate
Approx. 1,2 kg/m², depending on structure and design.

6.1.4 OWAplan S plastering machine
Required plastering machine: a Strobot or Hama screw pump with a fine plaster spray gun and nozzle diameter 4 mm - 5 mm.
20                                                                                                                   OWAplan

6.2 OWAplan XS plaster system

OWAplan XS, Finest Acoustic Coating 27/990H, white, for spraying onto OWAplan ceiling tiles using the airless method

6.2.1 OWAplan XS plaster system materials

OWAplan Tape, textile tape for OWAplan XS
OWAplan Filler, spatula for OWAplan XS
OWAplan XS, Finest Acoustic Coating 27/990H, grain size approx. 0.2 mm, dry material

6.2.2 Description for coating

Before applying, note the following:
– Construction site is not < 5 °C and > 70 % humidity.
– Excessive filled surfaces can reduce the absorption properties of the ceiling tiles.
– E xisting coarse unevenness in the ceiling surface is to be sanded with a sanding machine with long handle, fine unevenness
   with a hand sander.

On day one, fill the tile joint gaps with two layers of OWAplan Filler and allow to dry. Drying time between the two layers
at least 6 hours. The putty width of the plate joints may be a maximum of 120 mm, in the edge area a maximum of 60 mm. The
screw heads are also to be filled. The next day or after 24 hours grind the ceiling surface, vacuum and then spray the OWAplan
XS plaster in a first layer using the airless method. Drying time is at least 12 hours.

On the final day, spray on two layers of OWAplan XS plaster using the airless method. Allow a drying time of approx. 4 hours
between the two plaster layers.

Spraying distance to the ceiling: approx. 70 cm. A closer spraying distance leads to a cloudy spray pattern. A further distance
leads to material loss.

6.2.3 Application quantity / basis weight (wet application) OWAplan XS on plaster base plate
Approx. 1,0 kg/m², depending on structure and design.

6.2.4 Airless pump for OWAplan XS
Required airless pump – recommended make: Mark X or equivalent.
Notes   21
7. Certified coating companies

The following companies are authorised to apply OWAplan S and XS plastersystems on OWAplan ceiling tiles:
Product warranties

 The information provided in this leaflet is based on the standards and data available at the time of publication. Any performance, warranties
 or guarantees provided, expressed or implied, are subject to the exclusive use of OWA components and the installation of those components
 in accordance with our recommendations. Failure to adhere to these conditions will result in the invalidation of any performance claims,
 warranties or guarantees and rejection of any liability. OWA reserves the right to make any technical improvements to the products, systems
 or services without prior notice. All goods and services are supplied in accordance with our current Terms and Conditions of
 Sale. Errors excepted!
                                                                                                                                                 Brochure 1031 e

                              Odenwald Faserplattenwerk GmbH
                              Dr.-F.-A.-Freundt-Straße 3 | 63916 Amorbach | Germany
                                                                                                                                                 011900,2

                              tel +49 93 73 . 2 01-0 | info@owa.de
                              www.owa-ceilings.com
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