Scientific & technical highlights 1 - 2020 EDITION - IRT Nanoelec
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“ The technological research institute IRT Nanoelec is a consortium of 21 members from the private and public sectors dedicated to innovation in microelectronics. © CEA/Avanian
3 Table of contents 4 18 54 Delving into 3D Human capital the heart of Integration and education microelectronics of the future design IRT Nanoelec activities at a glance 28 Silicon 62 photonics 6 Large-scale Key figures of instruments the institute characterisation December 2019 36 Pulse 68 8 Easytech Digital as 48 an option for resilience PowerGaN Director’s Foreword 10 Highlights Scientific & technical highlights of the IRT Nanoelec • 2020 EDITION Director of publication: Hughes Métras Writing and editing: François Legrand & Eric Rouchouze, with Sandrine Maubert English Translation: Provence Traduction Layout: Supernova Grenoble, June 2020
4 > Delving into the heart of microelectronics of the future IRT Nanoelec at a glance IRT Nanoelec runs multi-partner technology dissemination and development programs to make the microelectronics sector more competitive. The aim of IRT Nanoelec members is to work IRT Nanolec also has a training program to pre- together to carry out research and development pare human capital for changes at its partner programs to help businesses create value and organizations, and a technology dissemination grow. program for SMEs and mid-caps. These two pro- grams receive support from the French State and Since 2012, 238 associated partners, including local authorities, among which the AURA region. 184 SMEs and 17 foreign companies have carried out projects with Nanoelec. Nanoelec has been operational since 2012 and is one of the eight technological research institutes At Nanoelec, information and communication (IRT) launched as part of the Investments for the technologies professionals work in the digital Future Program (PIA). These institutes are R&D transition, energy transition and secure connec- operators, bringing together an ecosystem of ted systems fields. public laboratories and private partners, each with a specific focus on a technological field. IRT NANOELEC / 2020 EDITION • Scientific & technical highlights Table of contents
5 “ Work together to carry out research and development programs to help businesses create value and grow. Anticipating future human, material and technological needs > Innovation in > Technology > Development Microelectronics Dissemination of Human Capital • Carry out world-class • Develop and transfer these • Attract more young people collaborative R&D in four main technologies to our partners, into jobs in electronics areas: 3D integration tech- to create the electronic circuits • Map out needs and assess nologies, silicon photonics, of the future employment opportunities GaN-on-Si power components • Help businesses in and digital trust for embedded • Design training courses the field of information systems and components to meet current needs and communication • Give industry players access technologies meet the • Anticipate future skills to development, prototyping challenges of IoT and required in the electronics and advanced characterisation digital trust and security industry resources • Promote cooperation between SMEs, mid-caps and large companies Table of contents IRT NANOELEC / 2020 EDITION • IRT Nanoelec at a glance
6 > Key figures of the institute December 2019 A consortium of €60M public annual budget & private members* * 22 partners in december 2019 238 394 associated partners, scientific or technical including 184 small publications & & medium size communications companies since 2015 IRT NANOELEC / 2020 EDITION • Scientific & technical highlights Table of contents
7 “ Anticipating future human and technical needs POWERGAN 3D INTEGRATION EASYTECH 15 46 29 173 patents and 36 31 software solutions PULSE 52 filed since 2012 PHOTONICS Human resources at the Institute (in Equivalent full-time) IRT DIR POWERGaN HUMAN 3D INTEGRATION 6 49 269 CAPITAL & TRAINING 65 ENGENEERING 13 full time jobs, EASYTECH 16 33% coming from 43 private companies 70 7 PHOTONICS PULSE CHARACTERISATION Table of contents IRT NANOELEC / 2020 EDITION • Key figures from the institute
8 > Digital as an option for resilience Director’s Foreword HUGHES METRAS From the start of confinement, while usual social activities were abruptly reduced and our offices, Director of the shops, factories, movie theaters and streets were Technological emptied, the digital world took over and helped Research Institute us to keep in touch with our loved ones, friends, IRT Nanoelec partners and coworkers. Digital technologies enabled many businesses and economic actors to continue their operations during this period of quarantine. These solutions helped maintain the ties that are the very fabric of our societies. The media hardly noticed it but many activities carried on thanks to digital tech- nology: virtual classes in education, TV programs, “ health instructions and solidarity on radio chan- nels, remote banking and contactless payments The media hardly and, last but not least, the now famous teleconfe- noticed it but many rences from our home offices are just examples of the “digital experiences” that each of us lived in activities carried the recent weeks. on thanks to digital The coming world will bring accelerated changes, most of which are based on digital tools. Connec- technology. tivity and image technologies have proven particu- larly essential in this context. Their use, at a scale never seen before, also underlines the need for continuous innovation in the field, towards more efficient components and software with more ad- vanced functionalities, endowed with artificial in- telligence and deep learning functions. Today, a few months after the outbreak of an unprecedented health and economic crisis, the electronics industry intends to meet the challen- ges of recovery and economic sovereignty. Pro- vided that the infrastructures on which they are based evolve, semiconductor technologies could be a solid pillar of the revival of the economy. IRT NANOELEC / 2020 EDITION • Scientific & technical highlights Table of contents
9 “ We confirmed our ability to contribute to the vitality of the We are a consortium at the interface between aca- microelectronic demic research, education and industry & services, supported by the French Government 1. Above all, sector in France and our impact and our results come from the excel- lence of the teams engaged by all of our partners, Europe by involving relying on a set of technological means that make Grenoble a unique ecosystem in our fields. more and more Browsing the last 18 months over the pages of this innovative SMEs report, you will see that Nanoelec is continuously evolving to keep up with the evolutions of the and mid-caps. microelectronics sector. As an example, our 3D and photonics programs, initially positioned on disruptive solutions for computation are now also adressing the field of sensors. Similarly, our Pulse program continues its transition to cybersecurity, placing us at the heart of the challenges of sove- reignty and digital trust. These considerations inspired us to choose a leaf We have also confirmed our ability to contribute of Gingko Biloba for the cover of this activity report. to the vitality of the microelectronics in France It is a perfect symbol of resilience. At Nanoelec, we and Europe by involving more and more innovative are convinced that innovation in electronics, car- SMEs and mid-caps. The entry into the consor- ried out in a multidisciplinary and multi-partner tium of Akeoplus, Prophesee, Aledia and Lynred framework, is one of the drivers of this resilience. illustrates this as much as the numerous projects Our mission is to implement new ideas. carried out within the framework of Easytech, the program also funded by the French region AURA Upgrading our programs to an increasingly com- and local institutions petitive and multi-application environment will require open innovation initiatives. This seems A little less than a year after taking office to pur- particularly urgent and essential in fast changing sue the task of my predecessor Michel Wolny, I am fields such as imaging technology which connects pleased to introduce this reflection of a very intense the physical and digital worlds. It is also critical activity. The excellence of the results, as well as in the field of energy conversion, so important for the extent and diversity of the subjects dealt with in the electrification of transportation systems, or in this report, are a witness of the quality of the work the domain of secure components and embedded carried out over the past eight years and I would systems necessary for resilient and sovereign therefore like to thank Michel and his team who infrastructures. accompanied me during these first months. 1 The French Government confirmed on Jun 4, 2020, its support to its 16 institutes dedicated to technological research and Energy transition, federated in the FIT Association. Table of contents IRT NANOELEC / 2020 EDITION • Director’s Foreword
10 Highlights NOVEMBER 2018 GaN workshop > 70 innovation professionals from the electronic sector take part in a national workshop on GaN-based power components, which was organized by Nanoelec in Paris. OCTOBER 2018 Digital transformation > Akeoplus, a company involved in the digital transformation of factories, specifically in the automotive and aeronautical fields, joins the Nanoelec consortium. JANUARY 2019 Semi 3D Summit > Developed under Nanoelec, IntAct, an active interposer demonstrator for High performance computing (HPC), and Harmony, the world’s first demonstrator of © Semi Europe a 3D integrated image sensor with a pitch of 1.44 micron, are presented to 200 partici- pants at the Semi 3D Summit in Germany. IRT NANOELEC / 2020 EDITION • Scientific & technical highlights Table of contents
11 JANUARY 2019 Characterisation platform > The PAC-G characterisation platform is presented to Jean-Eric Paquet, General Manager for research and innovation at the European Commission. FEBRUARY 2019 Lean Management > Official launch of RNDYNEO, a training in Lean Management applied to R&D. © GEM FEBRUARY 2019 Photonics West > Nanoelec presents a photonic fiber-chip coupling by nano-structurednetwork with only 1 dB of optical © Desmond Talkington losses, at the Photonics West conference (USA). MARCH 2019 General Assembly > 150 participants © Nanoelec attend IRT Nanoelec’s general assembly. Table of contents IRT NANOELEC / 2020 EDITION • Highlights
12 MAY 2019 Immersive learning space > First version of the “TIM Lab” (GEM), an immersive learning space dedicated to the management of innovation and technology that fosters collective intelligence and “phygital” tools. © CEA © GEM Labs MAY 2019 Award > “Best Paper Award” at the ECTC conference (May 2019, Las Vegas, USA) for his article entitled “Active Interposer JUNE 2019 Technology for Chiplet-Based Advanced 3D 3D System Architectures”. integration > Aledia, a start-up involved in 3D LED technology, and Prophesee, a neuromorphic imaging system start-up, join the Nanoelec JUNE 2019 consortium to participate in the 3D integration program. Digital Tech for care > Samba, a software and hardware solution for welcoming hearing-impaired students to university, offers fast and smooth speech transcription that staff at the front desk can correct or enhance in real time. © CEA IRT NANOELEC / 2020 EDITION • Scientific & technical highlights Table of contents
13 SEPTEMBER 2019 Semicon Taiwan > SET launches the new NEO HB hybrid bonding machine at Semicon Taiwan. © SET NeoHB was developed through the Nanoelec/3D integration program. SEPTEMBER 2019 Powergan consortium > G2ELab joins the Nanoelec/Powergan consortium, bringing its expertise on electromagnetic compatibility. © G2Elab SEPTEMBER 2019 SEPTEMBER 2019 Management Sport > Hugues Métras is trade fair appointed Director © Jayet / CEA of the institute, taking > Nanoelec/EasyTech over from Michel Wolny. and the SMEs, Ido Data and Microoled jointly participate to the Sport Unlimitech trade fair, in Lyon. SEPTEMBER 2019 Power electronics > STMicroelectronics invests e100 million in a pilot line for power electronics, based on a technology developed as part of Nanoelec. © STmicroelectronics Table of contents IRT NANOELEC / 2020 EDITION • Highlights
14 SEPTEMBER 2019 Starting-up Photonics > Scintil Photonics, a start-up that integrates photonic technologies developed as part of Nanoelec, raises e4 million during a first © CEA/D. Morel round of funding. OCTOBER 2019 3DVLSI workshop OCTOBER 2019 > Around 60 professionals RISC-V participate in the sixth 3DVLSI workshop forum (high-density 3D-IC and CoolCube technologies) > 120 participants attend organized by CEA-Leti, the RISC-V forum organized NanoElec and Qualcomm, by Nanoelec in Paris. RISC-V on the sidelines of the IEEE © Nanoelec is the international standard 2019 S3S conference. for open architecture in electronics industry. Table of co OCTOBER 2019 Forum for the institutes of technologies > 250 professionals from Institutes for energy transition and technological research (members of FIT association) meet in Lille for their annual forum. IRT NANOELEC / 2020 EDITION • Scientific & technical highlights Table of contents
15 NOVEMBER 2019 Carac conference > Carac 2019 is an international conference on the characterization of materials and components for industry. Organized under Nanoelec, it brings together more than 60 European experts. © ILL NOVEMBER 2019 European Cybersecurity Week > The book “Physical security of systems - Vulnerability of processors and operating techniques” receives a litterary award during the European Cybersecurity Week. Its authors take part in Nanoelec/Pulse program. NOVEMBER 2019 Genesis upgrade ontents > A gain, by a factor of 10, Table of contents in neutron flux is obtained from Genesis, a part of the Nanoelec PAC-G © CNRS characterisation platform. NOVEMBER 2019 International training > RNDYNEO spreads its wings in India: after being delivered to professsors of Amrita Vishwa Vidyapeetham University, the training is deployed in STMicroelectronics factories. Table of contents IRT NANOELEC / 2020 EDITION • Highlights
16 NOVEMBER 2019 SGPI visit > IRT is visited by Guillaume Boudy, Secretary General for Investment (SGPI) at French government. © CEA DECEMBER 2019 ANR forum > At the ANR forum in Paris, the Nanoelec booth is visited by Guillaume Boudy, Secretary General for investment (SGPI), Thierry Damerval, Director-General of the French National Agency for Scientific Research (ANR) and Olivier Ginez, Advisor to the French Ministry of Research and Higher Education. © IRT Nanoelec JANUARY 2020 Sustainable Electronics > First “Sustainable Electronics” module rolled out with experts from STMicroelectronics, CEA and UGA to 40 master’s students. FEBRUARY 2020 Photonics process flow > New developments of the CEA-Leti silicon photonic process flow developed as part of Nanoelec, presented at Photonics West (USA). It now includes integration of two layers of optical waveguides and automated design of advanced applications. IRT NANOELEC / 2020 EDITION • Scientific & technical highlights Table of contents
17 MARCH 2020 Lithium battery for aeronautics > Limatech, a start-up © phaisarnwong2517 - Fotolia.com that has benefited from the support of Nanoelec/Easy- Tech, raises e2 million for the development of its lithium CEA020276 batteries for aeronautics. MARCH 2020 From technology to design > International webinar “From Technology to Design” is organized by Nanoelec at the occa- sion of DATE 2020 international conference. 3D Integration, Powergan and Photonics at a glance are provided online. APRIL 2020 MIT Global Startup Workshop 2020 > Lancey Energy Storage, a start-up that has received Nanoelec/EasyTech support, ranks second in the “Sustainable Society Startup Challenge” of the MIT Global Startup Workshop 2020. MAY 2020 Lynred joins Nanoelec > Lynred IR detectors are key components of many top brands in commercial thermal imaging equipment sold across Europe, © Lancey Asia and North America. Lynred joins the Nanoelec consortium in May 2020. Table of contents IRT NANOELEC / 2020 EDITION • Highlights
18 3D Integration SÉVERINE CHERAMY Director of Nanoelec 3D Integration program Look & outlook With the advent of Industry 4.0 and the era of connectivity, electronic devices use an ever increasing number of components. At a time when Moore’s Law is running out of steam, 3D integration represents an alternative for further developing multifunction chips while reducing overall dimensions. These 3D tech- niques increase performance (for example, the bandwidth between a processor and the memory), reduce electrical consumption by replacing a long horizontal connection with a short vertical connection, lower production costs by using technology adapted to the de- sired functionality, and reduce the form factor. These advantages are of great interest to both academic research groups and the mi- croelectronics industry. In addition, the rapid emergence of this technology in the industry requires a global approach that takes into ac- count both the development of the technolo- gy and the design of new 3D circuit architec- tures, as well as the development of design, testing and reliability tools. For these reasons, 3D integration is a natural part of Nanoelec’s core programs. > IRT NANOELEC / 2020 EDITION • Scientific & technical highlights Table of contents
19 Through the use of 3D electronics, it has be- To mention only certain major advances: come possible to transfer processing func- since the start of the program in 2012, we have tions with high added value, such as object produced two world-class proofs of concept: recognition or motion capture. On a mobile a 3D-integrated image sensor with a connec- system, such as a cell phone, the challenge is tion pitch of 1.4 µm; and an active interpo- to relieve the central processor of computing ser incorporating power supply and power capacity, energy consumption and heat dissi- management functions. Both have received pation. This is how Nanoelec 3D Integration high-profile scientific recognition, with publi- program has gradually shifted towards deve- cations in IEEE IEDM and IEEE ISSCC. loping technologies for capturing and inter- preting images, with more autonomous and Another success story of the program is the smarter components in mind, while incorpo- introduction of a new equipment on the mar- rating ever more complex image processing ket by the equipment manufacturer SET. This functions. equipment, apart from being an important event for the company with less than 100 em- Another field of application addressed by the ployees, is also a major advance for microelec- partners of the 3D program is high-perfor- tronics. In fact, it is the first equipment of its mance computing, an area for which 3D inte- kind in the world. gration and advanced packaging technologies have gradually become the norm, due to the The success of a project is also measured by increasing need for performance. Silicon inter- its appeal. Started with three partners in 2012, posers, first passive and then active, i.e., smart, the 3D program had grown to six partners at are now widely deployed in high-performance the end of 2019. Prophesee, a French start-up systems. The 3D program has been a pioneer specializing in event-based image sensors, in this area with the development of smart in- and Aledia, specializing in displays, joined terposers. This was demonstrated in 2019 by the consortium in mid-2019. In 2020, Lynred, a number of significant advances reported in global leader in designing and manufactu- the scientific publications presented below. ring IR imaging technologies, also joined the consortium. On the one hand, they are proof These publications also open up vast scienti- of the relevance of the consortium’s choices fic and technological fields that will need to with respect to 3D technologies for image be explored to enable manufacturers to incor- capture and, on the other hand, of the generic porate 3D architectures into their processes nature of the technological building blocks to and products. Many questions arise especial- explore new applications that can create high ly with respect to interfaces, such as mastery added value for new French start-ups. of hybrid bonding, conductive channels (vias) or even interposers. Table of contents IRT NANOELEC / 2020 EDITION • 3D Integration
20 Zoom > New members at Nanoelec > Mobilizing a global ecosystem for reliable and Lynred, Aledia and Prophesee join the Nanoelec consortium. profitable 3D products Aledia is developing LED (Light- Emitting Diode) technologies for displays based on a unique 3D nanowire architecture. Nearly 60 people took part in members of Nanoelec’s 3D pro- The technology enables high the sixth 3DVLSI workshop, gram–as well as zGlue, LAM image quality and exceptional on October 15, 2019, on the Research and Applied Mate- brightness, for both indoor sidelines of the IEEE 2019 S3S rials. “Since the first 3DVLSI or outdoor use, with very low conference (in San José, USA). workshop held in San Diego in consumption. “Aledia joined the 2014, we have benefited from Nanoelec/3D Integration pro- Organized by CEA-Leti, IRT contributions from Qualcomm, gram in 2019, opening up a new Nanoelec and Qualcomm, the Applied Materials, ARM, Atren- field of application for 3D inte- workshop focused on high-den- ta, Cadence, CEA-Leti, Geor- gration by direct plate-to-plate sity 3D-IC and CoolCube tech- giaTech, Global Foundries, HPE, bonding. Linking LEDs to 3D nologies. “We have been wor- Intel, Mentor Graphics, TSMC nanowires, the heterogeneous king on building a complete and many others”, said Séverine integration offered by bonding ecosystem that goes from de- Cheramy. • will allow us to continue the de- sign technology to production“, velopment of our technology”, explained Séverine Cheramy explained Xavier Hugon, mana- (CEA-Leti), director of the 3D ging director of Aledia, which is program at IRT Nanoelec, who targeting the connected watch, opened the working session. telephone, television as well as “Over the course of six events, augmented and virtual reality this workshop has become a fo- markets. rum to foster the sharing of ex- perience and know-how within “The Prophesee sensors conti- this ecosystem. The goal is to nuously collect essential visual bring out technologies using 3D motion information in the sce- architectures that are truly in- ne, pixel by pixel, as do our re- dustrially viable for reliable and tinal photosensitive cells”, said profitable products”, she added. Prophesee president, Luca Verre. The startup, which raised e25 Scientists and engineers from million at the end of 2019, is deve- various key players in the loping a new category of bio-ins- field also gave presentations: pired artificial vision systems using patented artificial intelli- © CEA CEA-Leti, STMicroelectronics, EVG, SET, Mentor Graphics–all gence sensors and algorithms. IRT NANOELEC / 2020 EDITION • Scientific & technical highlights Table of contents
21 Prophesee imaging sensor for visual motion information collection. © Propheseee A Lynred sensor for IR imaging. © Lynred A Lynred sensor for IR imaging © Lynred Aledia’s nanowire-based LEDs for display. © Aledia © Aledia “Through Nanoelec, we’re going leader in designing and manu- vances in this area will enable to integrate hybrid plate-to- facturing high quality infrared Lynred to integrate new func- plate bonding with a low inter- technologies for aerospace, tions at the level of the pixel, connection pitch (‹5 µm) to deve- defense and commercial mar- while producing even smaller, lop future generations of vision kets. Lynred joined the Nanoelec lighter IR devices”, said David sensors”, explained Luca Verre. consortium in May 2020. Billon-Lanfrey, Chief Strategy Lynred infrared detectors are “3D stacking technology will Officer of Lynred. “We are in- key components of many top contribute to address the major terested making progress on brands in commercial thermal development trend in IR detec- the path of smart imagers and imaging equipment sold across tors: shrinking the pixel pitch, we think the multipartenarial Europe, Asia and North Ame- an important parameter for in- projects of Nanoelec is a fitted rica. The company is a global creased image resolution. Ad- frame to do it”. • Table of contents IRT NANOELEC / 2020 EDITION • 3D Integration
22 Industrializing rapid and precise chip-to-plate bonding in production streams In September 2019, SET chose the Semicon Taiwan trade fair to showcase its latest production equip- ment, NEO HB, developed in partnership with Nanoelec. The machine produces chip-to- plate assemblies by hybrid/di- rect bonding. The main technical features are high precision after assembly, high throughput, pro- cessing of several hundred chips per hour, and a very low level of added defects compatible with direct bonding. These features make it possible to accommo- date production markets where the interconnection pitches are inside the CEA-Leti cleanrooms world, it is a recognized leader very small, less than 10 μm. since 2017, and its gradual qua- in the market for high-precision Applications such as high-per- lification have led to several pu- flip-chip bonders. formance computing or even blications in major conferences in the field, which has led to “Nanoelec represents a very memory stacking can be carried increased visibility for SET. “In stimulating multicultural ope- out using NEO HB. fact, the opportunities to publish ning for us”, explained Pascal “Being in a consortium within scientific articles with academic Metzger, who also pointed out IRT Nanoelec enables us, right teams has strengthened our that the scheme of the IRTs from the R&D phase, to adapt credibility and our visibility in had greatly contributed to the the design if necessary and to the inherently very narrow and realization of the SET produc- qualify our machines by having demanding microelectronics tion machine project. “We are access to real components and equipment market”, he added. continuing our work within industrial production challen- Nanoelec to characterize poten- ges. The work and discussions The company, from the tial markets for NEO HB–in par- within the IRT provide us with Haute-Savoie region in France, ticular the production of electro- an end-user vision for our was set up in 1975 and has the nic components for memory and machines”, explained SET pre- specificity of being a worker coo- intensive computing - but also to sident, Pascal Metzger. perative since 2012, following a strengthen our positioning within takeover by its employees. With the more general market of pre- The installation of a SET pro- more than 350 machines ins- cision assembly”, added the SET totype direct bonding machine talled in cleanrooms around the president. • IRT NANOELEC / 2020 EDITION • Scientific & technical highlights Table of contents
23 Key publications INCREASING CHIP-TO-CHIP BANDWIDTH IN AN ACTIVE 3D INTERPOSER Perceval Coudrain (CEA-Leti) as advanced network-on-chip who works on 3D integration (NoC) interconnects, fast I/Os and advanced packaging as for off-chip communication, part of the 3D Integration embedded power management > COUDRAIN & AL., program, received the ”Best and system-on-chip (SoC) Active interposer Paper Award” at the ECTC infrastructure”, Coudrain said. technology for chiplet- conference (in May 2019, Las “Our paper reported on the basedadvanced 3D system Vegas, USA) for his article titled first successful technological architectures “Active interposer technology integration of chiplets on a fully 2019 IEEE 69th Electronic for chiplet-based advanced processed, packaged and tested Components and Technology 3D system architectures”. active silicon interposer”. Conference (ECTC) “An active interposer enables DOI:10.1109/ the addition of smart features The prize was officially ECTC.2019.00092 to the final 3D system, such announced in January 2020. Table of contents IRT NANOELEC / 2020 EDITION • 3D Integration
24 RELEASING HPC & BIG DATA APPLICATIONS FOR 3D TECHNOLOGY At the ISSCC 2020 conference, “This is a breakthrough in terms (February 2020, San Francisco, of system-and-architecture USA), CEA teams reported on integration, achieved all the way a high-performance processor from the architectural design breakthrough achieved as part down to a silicon prototype”, of the 3D Integration program. said Pascal Vivet (CEA-Leti), They implemented an active the lead author of the paper. interposer as a modular and “In addition, 3D technology and energy-efficient silicon platform associated design techniques are that enables efficient integra- now available for implementing tion of large-scale chiplet- large-scale computing systems, based computing systems for thus offering a chiplet-based high-performance computing 96-core computing architecture (HPC) and big-data applications. for the first time.” Pascal Vivet (CEA) presenting Nanoelec results at the ISSCC 2019. © DR > VIVET & AL., A 220GOPS 96-Core Processor with 6 Chiplets 3D-Stacked on an Active Interposer offering 0.6 ns/mm Latency, 3 Tb/s/mm2 Inter-Chiplet Interconnects and 156 mW/mm2 @ 82% Peak-Efficiency DC-DC Converters ISSCC (February 2020) APPLYING 3D TECHNOLOGY TO SMART IMAGE SENSORS At the Date 2019 conference, based on events and spiking teams from CEA-Leti gave an will reduce power consumption overview of recent 3D technolo- with new detection and learning gy solutions for image sensors processing capabilities. By developed as part of the displaying our recent 3D image > VIVET & AL., Advanced 3D Technologies and Nanoelec 3D Integration pro- sensors, we have demonstrated Architectures for 3D gram, including hybrid bonding the capability of 3D technology Smart Image Sensors technology and the Monolithic to implement fine grain pixel Design, Automation & Test 3D CoolCube™ technology, acquisition and processing in Europe Conference & which have 3D interconnect with ultra-high speed image Exhibition (DATE), pitches in the order of 1 μm acquisition and tile-based March 2019 and 100 nm, respectively. processing”, Pascal Vivet DOI:10.23919/ “Multi-layer 3D image sensors (CEA-Leti) explained. DATE.2019.8714886 IRT NANOELEC / 2020 EDITION • Scientific & technical highlights Table of contents
25 Result of the stacking trials using simple bonding pad wafers. © CEA SHAPING 3D TECHNOLOGY FOR 300 MM WAFER PROCESSES Die-To-Wafer (D2W) direct hy- connections for the assessment can be thinned down to 10 µm brid bonding is seen as a major of the electrical performance. without any damage. Electrical breakthrough for the future “In a dedicated 300 mm elec- yield measured on daisy-chains of 3D components; however, trical test vehicle and robust with more than 20,000 connec- its industrialization raises stacking system, stackings with tions showed a yield of more additional challenges compared a +/- 1.5 µm alignment accuracy than 75% and very limited drift to Wafer-To-Wafer processing. and excellent bonding interface following preliminary environ- As part of the 3D Integration were obtained (80% bonding mental reliability tests”. program, a complete 300 mm yield)”, explained Amandine wafer solution was developed Jouve, first author of a paper These results confirmed the by CEA-Leti and SET to improve presenting the study at the 3DIC significant industrial potential the bonding yield of D2W hybrid conference in Japan. “After of D2W hybrid bonding bonding using copper inter- stacking and annealing, the die technology. > JOUVE ET AL., Die to Wafer Direct Hybrid Bonding Demonstration with High Alignment Accuracy and Electrical Yields International 3D Systems Integration Conference (3DIC), October 2019 Table of contents IRT NANOELEC / 2020 EDITION • 3D Integration
26 CHARACTERIZING ELECTROMIGRATION-INDUCED DEGRADATION IN 3D COMPONENTS As part of Nanoelec, hybrid bon- ding-based test structures have been characterized for further development of backside-illu- minated CMOS image sensors. Scientists from CEA-Leti, ST- Microlectronics and ESRF used synchrotron radiation tomogra- phy to demonstrate proportio- nality between electromigration (EM) induced void volumes and time-to-failure related to vias View of the vacuum chamber of ESRF’s ID16A tomograph, on which characterisation of the hybrid bonding was carried out on test structures. © Cloetens/ESRF redundancy and the microstruc- ture. “We observed a conven- tional failure by voiding BEOL circuits, the EM phenomenon > MOREAU ET AL., had already been considered Correlation between metal levels, but not hybrid as critical for the future of the Electromigration-Related bonding metal levels. Process microelectronics market. void volumes and time-to- induced bonding voids have no failure by high resolution impact on the robustness of “More recently, hybrid bon- X-ray tomography and the analyzed samples. These ding processes have reached modeling results confirm that this type of a mass-production maturity, IEEE Electron Device Letters hybrid bonding stack is immune but the aggressive scaling of (Volume: 40, Issue: 11), to electromigration”, explained interconnect dimensions and November 2019 Stephane Moreau (CEA-Leti). ever increasing current den- DOI: 10.1109/ sities means that EM-induced LED.2019.2945089 In the 1960s, soon after the de- degradation remains a topic of velopment of the first integrated interest”, Moreau explained. APPLYING 3D TECHNOLOGY TO SMART IMAGE SENSORS Scientific and technological work are complementary for the com- undertaken as part of Nanoelec plex 3D architectures required has indicated the possibility of for the next generation of image producing more complex image sensors. “3D Sequential archi- systems with three levels of sta- tecture may save up to 40-60% cked images, for capturing light of the area on dies compared to > J. MICHAILOS, to deep processing (date proces- 2D”, explained Jean Michailos. Innovative Fine Pitch sing, AI, VR/AR and memory). Architectures dedicated At the Advanced SiP Technology “Sequential stacking and hybrid to Image Sensors: from conference (USA, June 25-27, bonding provide more scalable Hybrid Bonding to 3D 2019), Jean Michailos, senior solutions compared with direct Sequential integration program manager at STMicro- or hybrid bonding, which is invited paper, Advanced SiP electronics, demonstrated how currently used, but such a com- Technology conference in parallel hybrid bonding com- plex stack still requires further June 2019 bined with sequential stacking development”, he added. IRT NANOELEC / 2020 EDITION • Scientific & technical highlights Table of contents
27 Theses defended in 2019 Reducing Testing and characterizing interconnection high-density pitches 3D interconnections The creation of new 3D architectures requires a tho- The development of 3D technology brings about rough understanding of the effects linked to the densi- high interconnection densities (pitches in the range fication of interconnections and to technological pro- of µm), which is promising in terms of performance cesses, particularly plate-to-plate assembly processes. gains. While the prior art is between 5 and 10 µm, Among the existing techniques, direct hybrid bon- such architectures at densities in the order of micro- ding Cu-SiO2 offers excellent robustness and a den- meters require the characterisation of technologies sity in the order of 106 interconnections/cm2 for a pit- and the testing of application circuits that are usually ch of 10µm. Switching to an interconnection pitch of well separated. 1.44 µm would mean this density could be multi- Imed Jani has developed test vehicles to intricately plied by 50. As part of his thesis, Joris Jourdon stu- characterize hybrid bonding technologies, in particu- died direct Cu-SiO2 hybrid bonding, using electrical lar the alignment of wafers and/or dies. The structure measurements and aging tests on test vehicles with allows for characterisation of the alignment due to a various interconnection pitches. An advanced mor- certain number of defects, in order to optimize the phological characterisation of the bonding pads of technological process. This structure also enables different sizes has enabled a correlation between the measurements of the electrical characteristics (R, L, C) integration robustness and the interconnection pitch of the 3D interconnections. Lastly, this same structure to be established. is also used to characterize 3D interconnections in an For example, variants of bonding annealing and passi- application circuit connected with its test infrastruc- vation have been tested in order to lower the thermal ture. budget of bonding annealing and guaranteeing the The testing of application circuits uses standard tech- compatibility of the “hybrid bonding” technological niques based on BIST (Built-In-Self-Test), SCAN and brick with the entire integration. Joris Jourdon also JTAG structures, which enables dies to be sorted after demonstrated that direct bonding was insensitive to production. The work as a whole has led to numerous aging by electromigration up to a bonding pitch of publications and to a joint development between the 1.44 µm. CEA and STMicroelectronics. Bonding pitch of 1,44µm developped during Joris Jourdon’s PhD. © CEA After the thesis defense by Imed Jani. © DR JORIS JOURDON IMED JANI 3D integration by hybrid bonding: Challenges Testing and characterisation of high-density of interconnection pitch shrinkage 3D interconnections Thesis defended on November 19, 2019, Thesis defended on November 28, 2019, at The at the University of Bordeaux, in partnership Université Grenoble Alpes, as part of the electronic, with the Laboratoire de l’Intégration du Matériau electrotechnical, automatic, signal processing au Système (Talence, Gironde). doctoral school and in partnership with CEA-Leti. Table of contents IRT NANOELEC / 2020 EDITION • 3D Integration
28 Silicon photonics Beyond datacoms, new applications are emer- ging to exploit silicon photonics technology. This is particularly true in the field of optical sensors for automotive and transportation, industrial and medical applications, urban planning and environment and, of course, for general public activities. While the advan- tages of optical sensors are well known (selec- tivity, speed, precision etc.), silicon photonics enables them to be radically miniaturized to allow widespread deployment. Indeed, silicon CHRISTOPHE KOPP photonics makes it possible to integrate thou- sands of optical functions on the same chip, Director of the thus reducing the cost of the final system (sim- Nanoelec Silicon plified assembly, reduced electrical consump- Photonics program tion, and decreased size/weight of products). In this new context, light can be used for three very different functions, such as scanning a Look & outlook scene by an embedded Lidar, converting a detection signal with a miniature optical Silicon photonics is a key technology to sup- gyroscope, or analyzing data with a neuro- port the growth of the Internet network, by morphic processor. Thus, following requests ensuring increasingly dense and rapid digital by our industrial partners, we are supporting data transfers over optical fiber. The Internet the emergence of these applications by deve- now connects billions of users, but also tens loping our silicon photonics technology. Our of billions of connected and interactive sys- technology today benefits from major tech- tems and objects in real time. Today, the op- nological assets such as ultra low-loss silicon tical transceivers sector in the datacoms field guides, superimposed level of silicon nitride represents the largest share of the market for guides and laser integration. In addition, it this technology. Supply chains have been set also offers a whole library of mature compo- up from suppliers of substrates, design compa- nents and a design environment capable of nies, silicon foundries, equipment, to operators. managing these new complex circuits. IRT NANOELEC / 2020 EDITION • Scientific & technical highlights Table of contents
29 Zoom Scintil Photonique’s light-electronic connectors will be compact and deliver unprecedented data throughput performance across several wavelengths. © CEA/D. Morel > High speeds for data centers Launched in 2018, the start- tens of thousands of servers. con, the transfer of certain tech- up Scintil Photonics, which This growing market is increa- nological building blocks to a embeds technologies de- singly turning towards inte- production foundry and support veloped as part of the Na- grated photonics solutions due for design and testing. noelec Silicon Photonics to the increase in transported program, raised e4 million throughputs (near electro- The integration on silicon deve- during a first round of fun- nic-optical integration, multi- loped in the program is the core ding in September 2019. plexing of several wavelengths) of the startup’s technology. This and increased volumes asso- integration enables the creation Scintil Photonics develops si- ciated with more competitive of an externally modulated laser licon photonics circuits that price expectations (historical whose expected performance is incorporates all the elements technologies that required ma- state of art and uses a process necessary for the transmission nual assembly of parts are no with low production costs. 2019 and reception of data at very longer sufficient). saw the creation of the first de- high speeds. The first products monstrators, currently being will support up to 800 Gb/s and Nanoelec assisted the start-up tested, as well as the prepara- will target the market of fiber in the production of III-V/Si inte- tion of several building blocks communications networks for grated circuit prototypes based of the design and manufacturing storage or computing centers, on technological building blocks process. • which are large users of op- such as wafer bonding, the pro- tical transmitters to connect duction of the III-V part on sili- Table of contents IRT NANOELEC IRT NANOELEC 2019 • Silicon photonics / 2020 EDITION
30 A step forward for silicon photonics technology The latest developments of SiN– with active components the CEA-Leti silicon photo- (modulators, photodiodes and nics process flow (produc- III-V laser sources). tion & integration) under Nanoelec were presented at Furthermore, with the imple- > World the Photonic West (Februa- mentation of Mentor Graphic’s Lightsuite Photonics compiler, it first for ry 4-6, 2020, San Francisco, USA) and Optical Fiber Com- is now possible to automate the photonics at munication (March 10-12, placement and routing opera- 2020 San Francisco, USA) tions of thousands of individual an industrial conferences. components in order to design advanced applications such as scale Specifically, a process was de- veloped to integrate two layers high-speed interconnections, Lidar and neuromorphic com- of optical waveguides –Si and puting. • Thanks to mask characteri- sation campaigns, Daphne/ Pic50 technology was vali- dated in 2019 by the com- plete integration of active silicon components (mo- dulator and photodiodes), passive components (wave- guide, multiplexer, network couplers) with silicon ni- tride. This is a world first on 300 mm wafers. It position Nanoelec at the state of the art in the pho- tonics field. This platform is currently used for the manufac- ture of the Acturus mask which carries the contributions of Lot 3 (gyroscope and Lidar circuits). (Read bellow the summary of the paper: “Silicon photonics technology for 400 Gbits/s appli- SEM image of a Mach Zehnder modulator. © CEA cations”). • IRT NANOELEC / 2020 EDITION • Scientific & technical highlights Table of contents
31 Key publications UNPRECEDENTED RESULT ON LOSSES IN SILICON WAVEGUIDES Developments of low-loss We achieved record-low losses silicon guides, achieved in at 1310 nm with 0.1 dB/cm for recent years on an explora- single mode waveguides, with tory basis by the CNRS-LTM the performance of the other teams as part of the Nanoelec/ devices of the process being Photonics program, have been preserved”, explained Quen- successfully transferred to the tin Wilmart (CEA-Leti) who CEA-Leti photonics process presented this result with his flow. This enables to produce CNRS-LTM colleagues at IEEE waveguides that achieve Group IV Photonics (August > Q. WILMART ET AL. unprecedented loss. 2019, Singapore). “The annea- Ultra low-loss silicon ling step can be introduced into waveguides for 200 mm “We applied a smoothing the production process of the photonics platform annealing to the waveguide 200 mm photonics structures GFP, 2019 that results in practically no without any degradation in the DOI: 10.1109/ morphological deformation. complex devices”, he specified. GROUP4.2019.8925610 Table of contents IRT NANOELEC / 2020 EDITION • Silicon photonics
32 LOW-LOSS WAVEGUIDES FOR NONLINEAR AND QUANTUM APPLICATIONS At the Photonics West Confe- hired by Soitec. “In both cases, optical attenuation coefficient rence (January 2019, USA), ultra low-loss optical wave- of the lightwave propagation a team from CEA-Leti, Gre- guides are required to obtain ef- down to an unprecedented noble-Alpes University, CNRS- ficient nonlinear sources along record-low value for single- LTM (acting together under the with the photonics circuitry mode high-confinement strip Nanoelec Photonics program) needed for quantum applica- waveguides in the C-band at and the Ecole Centrale de tions”, he explained. 1,550 nm”. Lyon presented technological The collaboration reported on advances on the production of at Photonics West regarding the In terms of SiN photonics, N-H low-loss Si and SiN waveguides production and testing of both bond overtone absorption losses for nonlinear and quantum SiN and Si waveguides featuring in the film is the limiting factor optics applications. record-low loss values that can for achieving low losses. “We be used as technology building developed a tailored SiN depo- “Silicon-on-insulator (SOI) blocks for low power consump- sition method, which controls technology is an interesting tion optical frequency comb tensile strain and minimizes application for on-chip en- sources and more efficient en- the hydrogen content in the tangled photon pair sources tangled photon pairs generated deposited film. Such a film that can be used for quantum on a chip, respectively. provides the devices with the cryptography and computing, right specification to underpin while SiN-on-insulator (SiNOI) In sub-micrometric Si wave- Kerr frequency combs”, technology is promising for guides, scattering losses are Sciancalepore explained high-power photonics as well as the primary source of optical before adding that “more for generating Kerr frequency propagation losses. “We intro- recent results combining this combs with several target duced a high temperature H2 film deposition technology applications in sight, such as annealing treatment in the Si with cutting-edge etching and atomic clocks, on-chip spec- waveguide production process annealing treatments resulted troscopy, and terabit coherent to reduce the silicon waveguide in ultra low-loss lightwave pro- communications”, explained sidewall roughness down to the pagation in tightly confined SiN Corrado Sciancalepore, atomic scale”, Corrado Scian- waveguides, with record-low who directed two PhDs on calepore explained. ”In this way, attenuation coefficients down the collaboration before being we obtained a reduction of the to a few dB of loss per meter.” > C. BELLEGARDE ET AL. Technological advances on Si and Si3N4 low-losses waveguide platforms for nonlinear and quantum optics applications Proc. SPIE OPTO 10933, Advances in Photonics of Quantum Computing, Memory, and Communication XII, 1093309 (2019) Doi: 10.1117/12.2508617 a) Tilted SEM cross section images of the STRIP waveguide profiles after a) standard and b) optimized H2 annealing; c) Line edge roughness measured by AFM along the STRIP sidewalls after the standard and optimized H2 annealing treatment. © DR IRT NANOELEC / 2020 EDITION • Scientific & technical highlights Table of contents
33 GERMANIUM FOR PHOTODETECTORS AND LASERS Work on the establishment of GeSn contacts. In particular, CMOS ohmic contacts compa- the addition of Pt or Co to tible with Germanium-Tin alloys modify the properties of (under Nanoelec/Photonics Ni-based contacts and their program) received the “Best ar- thermal stability was discussed ticle” award at the International during the presentation. Workshop on Junction Techno- logy (IWJT, June 2019, Japan). “We have shown that the “This award is for the tremen- addition of an alloy element, dous work done by Andrea Pt in particular, can significantly Quintero (CEA Leti) in particular improve the thermal stability during his thesis”, said Philippe of the contacts. This is a Rodriguez (CEA Leti), project crucial technological barrier manager for Nanoelec. “Our for GeSn-based devices”, work identifies possible ways to explained Andrea Quintero, make contacts for future active first author of the paper silicon components such as ul- (Quintero2019, Quintero2020). tra-sensitive photo-detectors or even Germanium-based lasers”. Mr. Rodriguez’s team had already received an award (the The collaboration, made up best student article) at this of researchers from same conference, in 2015, for CEA-Leti, CNRS, Grenoble Alpes its results on CMOS compatible Best Paper Award of IWJT-2019 award ceremony: Philippe Rodriguez (CEA Leti) and Satoshi Shibata and Paris-Saclay universities, contacts on III-V materials, (Program Chair). © Frédéric Mazen (CEA Leti) gave a presentation in Japan on results that have been success- the physico-chemical properties fully implemented for hybrid of Ni-based alloys for making lasers (Szelag2017, Szelag2019). > B. SZELAG ET AL. Hybrid III-V/Si DFB laser integration on a 200 mm fully CMOS-compatible silicon photonics platform 2017 IEEE International Electron Devices Meeting (IEDM 2017), 24.1 > B. SZELAG ET AL. Hybrid III-V/Silicon technology for laser integration on a 200 mm fully CMOS-compatible silicon photonics platform IEEE J. Select. Topics Quantum Electron. 25, 8201210 (2019) > A. QUINTERO ET AL. Effects of alloying elements (Pt or Co) on nickel-based contact technology for GeSn layers 19th International Workshop on Junction Technology (IWJT-2019) > A. QUINTERO ET AL. Impact of alloying elements (Co, Pt) on nickel stanogermanide formation Mater. Sci. Semicond Process. 108, 104890 (2020) Table of contents IRT NANOELEC / 2020 EDITION • Silicon photonics
34 SILICON PHOTONICS TECHNOLOGY FOR 400 GBITS/S APPLICATIONS To cope with the increasing has been achieved due to the data traffic of large computing integration of a supplementary centers, silicon photonics tech- SiN waveguide layer that enables nology has provided a data rate wideband optical coupling. This up to 100 Gbit/s per connector technology also has a strong Experimental setup for on wafer O/E measurements: for a few years. As a next step, potential for new devices, not electrical probe and TIA card on the left, and optical a research team from STMi- only for actual Si-photonics fiber array and piezo positioner on the right. © DR croelectronics and University di applications but also for new Pavia demonstrated, during the contexts, such as automotive > F. BOEUF ET AL. IEEE International Electron De- sensors”, said Frédéric Boeuf A Silicon Photonics Technology for 400Gbits/s vices Meeting (IEDM, December (STMicroelectronics), first applications 2019, USA), a Si-photonics tech- author of the study carried out 2019 IEEE International nology suitable for 400 Gbit/s as part of Nanoelec. Electron Devices Meeting 400G-DR4 standard operations1. 1 FR4 and DR4 are standards for data transmission in (IEDM), paper # 33.1 “Moreover, the extension of our data centers: DR4 (Direct Reach) involves distances between 500 m and 2 km whereas FR4 (Far Reach) DOI: 10.1109/ technology towards 400G-FR4 involves distances up to 10 km and stipulates the use of four distinct wavelengths on the same fiber. IEDM19573.2019.8993627 LASER INTEGRATION ON A 200-MM FULLY CMOS-COMPATIBLE SILICON PHOTONICS PROCESS In the Journal of Selected for low-cost production devices. Collective III-V die Topics in Quantum Electronics, process in the future”. bonding is proposed for this Bertrand Szelag (CEA-Leti) et III-V material is incorporated on technology. al. presented a hybrid III-V/Si top of a mature silicon photo- “This new technology offers photonics process they de- nics front-end wafer through the opportunity to design veloped at CEA-Leti, as part direct molecular bonding, which photonics circuits with of the Nanoelec/Photonics enables the monolithic integra- monolithically integrated program. Szelag explained that tion of light sources. Distributed lasers on large size SOI wafers “the overall integration of the Feedback Laser Diode (DFB) and provides convergence of hybrid laser is completed in a and Distributed Bragg Reflector silicon-based and InP-based fully CMOS-compatible process, laser reference designs are technologies, which offers the and leverages the large scale used as test vehicles for the advantages of each material. integration capabilities of silicon process validation. A modular This convergence enables photonics. “It is compatible approach is used in order to various applications with with 200 mm technology and minimize the impact on the a unified technology”, scalable to 300mm wafers already qualified silicon-based said Szelag. > B. SZELAG ET AL. HYBRID III-V Silicon Technology for Laser Integration on a 200-mm Fully CMOS-Compatible Silicon Photonics Platform IEEE Journal of Selected Topics in Quantum Electronics IRT NANOELEC / 2020 EDITION • Scientific & technical highlights Table of contents
35 Thesis defended in 2019 Integrated photonics circuits in silicon nitride for non-linear optics Houssein El Dirani’s thesis deals with the exponential co-integration with other optoelectronic devices on rise in data traffic linked to developments in online the same chip. connections between objects and people. This growth “In particular, we developed a production process for in data transmission rates calls for new technologies Si3N4 films with a thickness of 740 nm, without the use such as optical frequency combs that have revolutio- of annealing and with good control of the constraints nized the telecommunications sector over the past typically associated with this type of material for decade. The concept of optical frequency combs also non-linear optics, explained Houssein El Dirani. This finds applications in optical detection, chemical detec- new approach has also allowed us to demonstrate tion and optical clocks. sources of frequency combs incorporated on a chip Houssein El Dirani focused on the design, manufac- using silicon nitride resonators coupled by abutment to ture and characterisation of non-linear silicon nitride a III-V DFB laser used as a pump. This proof of concept photonics circuits without annealing, compatible with validates our process for non-linear photonics circuits CMOS technology, and standard in the electronics in- in Si3N4 for ultra-compact and low-consumption opti- dustry thereby enabling low cost manufacturing and cal frequency combs”. HOUSSEIN EL DIRANI Development of high quality silicon nitride chips for integrated non-linear photonics Thesis defended on October 7, 2019, at the Ecole Centrale de Lyon in partnership with the Lyon Institute for Nanotechnologies. Table of contents IRT NANOELEC / 2020 EDITION • Silicon photonics
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