SANDVIK# 1-2021 - Sandvik Group
←
→
Page content transcription
If your browser does not render page correctly, please read the page content below
MEET # 1-2021 SANDVIK SANDVIK GROUP MAGAZINE DIVERSITY FOR BUSINESS EXCELLENCE “Diversity has a direct impact on company performance,” says Nidhi Gokhale, Sandvik. PAGE 26 A SUPERCRITICAL MOMENT • Strategy review AI-driven packaging • FOCUS: AUTOMATION IN MINES • Carbon-emission-free heating system
SUSTAINABILITY ARTIFICIAL INTELLIGENCE ENVIRONMENTAL PROTECTION NORWAY. Glasopor eliminated SWEDEN..New intelligent CHINA. The Langfang facility has its carbon footprint by packaging is inspired by Charles taken several initiatives to save switching to a Kanthal® electric Darwin’s evolution theory. energy and reduce emissions. PAGE 10 PAGE 22 heating system. PAGE 20 20 10 7 24 22 DIGITAL MACHINING USA. Sandvik engineers provided digitalization insights at a New York university. PAGE 7 RENEWABLE ENERGY NETHERLANDS. Dutch company SCW Systems uses the fourth natural phase of water to produce renewable gas. PAGE 24 CONTENT#1-2021 Follow us on social media and find more stories at: home.sandvik/meetsandvik MEET SANDVIK: A Sandvik Group magazine PUBLISHER RESPONSIBLE UNDER SWEDISH PRESS LAW: Jessica Alm EDITOR-IN-CHIEF: Marita Sander PRODUCTION: Spoon Publishing AB WRITERS: Danny Chapman, Mattias Karén, Isabel Klieger, Elina Li, Susanna Lindgren, Jonas Rehnberg, Nic Townsend PRINT: Falk Graphic DATE OF PRINT: May 2021 Published in Swedish and English, in printed form and at our website home.sandvik EMAIL: marita.sander@sandvik.com. Copyright © 2021 Sandvik Group. All Sandvik trademarks mentioned in the magazine are owned by the Sandvik Group. PHOTO: Anna Björkegren, Stéfan Estassy, Wang Jing, Sandvik Sandvik is processing personal data in accordance with the EU General Data Protection Regulation (GDPR). If you want to subscribe or unsubscribe to Meet Sandvik or change your address, please contact maria.back@sandvik.com. If you have questions with regard to how we handle personal data, please visit www.home.sandvik/privacy or contact us at: privacy@sandvik.com. 2 MEET SANDVIK #2–2019 #1–2021
CONTINUOUS DEVELOPMENT TO CONTINUE BEING a relevant and We have a tradition of world-class technical successful company, we constantly strive to know-how that we will build on, and we are be at the forefront of technological develop- doing this through our own expertise and ment, to find new solutions and navigate the acquisitions. The acquisition of the software right path in a changing world. External trends company CGTech and the agreement to such as digitization, automation, electrifica- acquire DSI Underground, a leading provider tion and an increased focus on sustainability of underground security solutions (page 8), affect how we act today and in the future. are good examples of this, and the ambition is for a continued active acquisition agenda. IN MARCH, we presented an updated strat- egy and a new common purpose (page 17). INNOVATIONS ARE crucial to our success. The outside world and a number of important Examples of this in the magazine include the shifts that we are facing are playing a greater electric loader (page 5), AI-inspired packag- role than before. We have also defined clear ing (page 10) and our automated concept goals for 2025. In recent years, Sandvik vehicle for the mining industry (page 14). has become a more customer-oriented, These technical solutions make our custom- decentralized and financially stable company, ers more productive, efficient and sustainable and we are now ready to focus on growth. and are central to us continuing to be our Although the Covid-19 pandemic caused a customer's first choice. sharp decline in demand in 2020, we have nevertheless managed to maintain profit- ability at a good level, and 2021 has all the Stefan Widing, prerequisites for a better year ahead. President and CEO MEET SANDVIK #1–2021 3
BATTERY INCLUDED MINING JUST GOT more muscles, as Sandvik unveiled the world’s first 18-ton battery loader LH518B. Using an electric battery solution reduces heat and emissions underground, thereby helping mines reach sustainability targets and create a better working environment. Thanks to AutoSwap™, a patented self-swapping system, changing batteries is fast and easy, with minimum manual handling, and it only takes about six minutes. The new loader comes with an exceptional capacity for its size – its design allows the loader to fit inside a 4.5 x 4.5-meter tunnel and carry 18-ton loads. MEET SANDVIK #1–2021 5
NEWS FOR THE TWELFTH consecu- tive year, Sandvik qualified for the renowned Sustainability Yearbook by S&P Global, indicating a sustainability performance within the top 15 percent of its industry. Kilotons of CO2 reduced in 2020, corresponding to a 17 percent reduction. The 2030 target is to reduce CO2 emissions by 50 percent, or to 166 ktons with the current structure. SUCCESSFUL WEBINAR ON MATERIALS LEADING EXPERTS from prospects and partners in times 4,000 tuned in live, and by early Sandvik and external partners of travel restrictions and social February the webinar had been teamed up for a live interactive distancing requires new downloaded about 15,000 webinar to present the very thinking,” says Paulina Kjellin at times. The most recent event in latest in additive manufacturing Sandvik Additive Manufacturing, the series covered super- titanium powder production as who hosted the event and was duplex materials. If you don’t well as life-changing applica- pleased with the turnout. know what those are, scan the tions in medical technology. Some 1,500 viewers signed QR code. “Reaching out to customers, up in advance, but more than 6 MEET SANDVIK #1–2021
NEWS | and short facts POLYTECH STUDENTS GO DIGITAL WITH SANDVIK A GROUP OF engineering students autonomously gathered from the design of the machining at Rennselaer Polytechnic machines and analyzed, supporting process with real-world results via University in Troy, in the U.S. state of the understanding of the manufac- the actual metrics and detailed New York, got a feel for Industry 4.0 turing process – and thus optimize information from Machining in an assignment created by Sales it to levels of efficiency not possible Insights. Engineer Dayne Mosconi and without the use of the technology,” “We help prepare students to Digital Machining Specialist Bijal explains Patel. work with technology they can be Patel at Sandvik. They were Students interpreted the raw expected to utilize and further supported by the machine monitor- data coming from the machines to promote once they enter the ing software CoroPlus® Machining determine such things as cycle workforce as engineers supporting Insights, developed by Sandvik. time and axis load measures. They manufacturing processes,” says “The purpose was to teach were then able to compare the Mosconi. students how data can be engineering goals that went into THE KNIFE THAT LIGHTS FIRES OFFERING TWO FUNCTIONS in one tool, the Swedish FireKnife comes with a handle made from bioplastics that hides a weatherproof fire starter that’s good for 3,000 strikes. The blade is made of Sandvik 12C27® stainless steel, which consists of 90 percent recycled material. INVESTMENT IN AI-POWERED SOFTWARE SANDVIK HAS acquired a minority stake in the American software company Oqton, a leading provider of AI-powered manufacturing solutions that allow manufacturers to manage, optimize and automate their manufacturing workflows. “This investment is in line with our strategic agenda to broaden our offering in digital manufacturing,” says Stefan Widing, CEO of Sandvik. Oqton provides a cloud-based manufacturing platform that links data across the complete manufacturing ecosystem, enabling manufacturers to operate agile factories and manage complex product mixes with lower inventory and a simplified supply chain. Learn more at oqton.com MEET SANDVIK #1–2021 7
NEWS | and short facts DSI is a market-leading underground safety solutions company. HISTORIC ACQUISITION IN LATE 2020, Sandvik signed global reach will further and safety to our customers,” an agreement to acquire DSI strengthen our world-leading says Henrik Ager, President of Underground, a market- market position within mining and Sandvik Mining and Rock leading underground safety rock solutions." Solutions. solutions company. It’s one DSI Underground is present in DSI Underground has of the biggest acquisitions in 70 countries, with 22 production approximately 2,000 employees, the history of Sandvik. units situated close to the end and its 2020 revenue is expected “This acquisition is an customers. to be about EUR 518 million. The important step in our growth “With the world’s most purchase price is approximately ambition," says Stefan Widing, extensive choice of ground EUR 943 million on a cash and President and CEO of Sandvik. support products and systems, debt-free basis. The impact on "DSI Underground’s track record the DSI Underground offering is earnings per share will be slightly of driving progress and safety in highly complementary and positive. The transaction is underground operations and its enables us to deliver greater value expected to close by mid-2021. 8 MEET SANDVIK #1–2021
NEWS | and short facts DIAMOND WINS GOLD JOHAN SUNDSTRÖM and Malin long-standing challenge of Mårtensson were awarded the producing complex shapes of the Sandvik Innovation Prize 2020 for world's hardest material," CEO their work in developing the Stefan Widing told those gathered world’s first 3D-printed diamond digitally for the award ceremony. composite. Possible commercial The Sandvik Innovation Prize is applications include products that awarded to employees who have INNOVATORS AWARDED demand extremely high wear developed the resistance, thermal stability and most low weight. innovative THE 2021 Wilhelm Haglund Medal “This is a unique product with product or for the product developer of the year many opportunities for top-line process during was awarded to the innovators of growth, since it solves the the year. Exera® medical wire and wire-based components for medical devices with demanding requirements, such ALLOY SANICRO® 35 AWARDED as pacemakers, devices for glucose monitoring and units for deep-brain THE SANDVIK ALLOY Sanicro® material, and it is gratifying to see stimulation. The winning team was 35 won the Materials Performance our peers in the industry recogniz- Gary Davies, Business Unit Manager Corrosion Innovation of the Year ing its benefits too,” says Ulf Medical, Tim Tacionis, Lead Engineer, Awards 2021, published by NACE Kivisäkk, Senior Expert Corrosion and Gene Kleinschmit, Senior International, the world’s largest- Resistant Alloys, Sandvik Materials Product Manager, at the Sandvik circulation magazine dedicated Technology. “Sanicro 35 is the result Palm Coast, Florida, site. exclusively to corrosion prevention of us identifying a market The Sandvik Sustainability Award and control. opportunity for customers, then in Memory of Sigrid “We are pleased with this unique innovating an effective solution." Göransson went to the team behind the EVA LINDH-ULMGREN production program for premium JOINS ROYAL ACADEMY crushing chambers in Svedala, Sweden: EVA LINDH-ULMGREN, Director Jörgen Petersson, Foundry Materials Design at Sandvik Specialist and Anders Åkesson, EHS Materials Technology, has been Manager. More than 90 percent elected a Fellow at the Royal recycled steel is used as raw material Swedish Academy of Engineering in a premium crushing chamber Sciences (IVA). recycling program, reducing both “I am very happy and honored," indirect and direct carbon emissions says Lindh-Ulmgren. "Enterprise in the supply chain. Sandvik has also and academia need to team up introduced the first certified and develop new interdisciplinary Environmental Product Declaration approaches. IVA is a very exciting in the industry for manganese platform and enabler in this crusher wear parts. respect." MEET SANDVIK #1–2021 9
DIGITALIZATION | Intelligent packaging HOW DARWIN INSPIRED AI-DRIVEN PACKAGING It all began with a revelation involving Charles Darwin’s evolution theory and ended with an AI-driven solution set to change machine tool packaging as we know it. When Sandvik Coromant launches its application next fall, every new tool created will be allocated the most suitable packaging available, leading to major cost-savings and vastly lower CO2 emissions. IN THE SUMMER of 2019, Maria Rajabzadeh Namaghi, a 33-year-old R&D engineer and system developer from Iran, was sitting in her office in Sandviken working on Sandvik Coromant’s next generation of product packaging selection solutions. She had a tall order: to ensure the packages selected would be as small and lean as possible, not only to cut material costs but also to help the Sandvik Group reduce its overall carbon footprint. Prototypes of AI-driven packaging. Although Rajabzadeh Namaghi had al- ready found a solution based on traditional computer programming, she couldn’t kick algorithm evolves through the generations, the nagging feeling that something was allowing for smarter and better solutions to missing. “The solution wasn’t flexible develop with every cycle. After spending enough,” she recalls. ”It was customized a few days putting her theory to the test, for a certain type of packages, and Rajabzadeh Namaghi knew she was on to it wouldn’t work for new types of something big. packages.” “I was really excited,” Rajabzadeh Namaghi recalls. ”I couldn’t wait to tell my THEN, AS SHE let her thoughts wander colleagues here at the department about through the deserted office landscape, it it when they were back from vacation.” suddenly hit her: “What if I applied genetic She notes that although genetic algorithm algorithms using artificial intelligence?” A isn’t something new in itself, it hasn’t to genetic algorithm is an AI-based problem her knowledge been applied to packaging search process based on Charles Darwin’s solutions in this manner before. evolution theory. Just as in nature, the “The way it works here is that whatever 10 MEET SANDVIK #1–2021
DIGITALIZATION | Intelligent packaging Maria Rajabzadeh Namaghi came up with the packaging solution. you might need to put in a package – “The smaller packages you use, the less whether something small like a tool or package material you waste,” Rajabzadeh something big like a bicycle – the appli- Namaghi says. ”And in terms of transport, cation will find you the smallest possible smaller packages take up less space, package to fit it into,” she says. ”The size or meaning you can fit more into a ship- geometrical shape of what’s being packed ment and therefore waste less fuel.” Her doesn’t matter.” department is responsible for specifying, She explains how the Package Selector developing, implementing and supporting Application (PSA) identifies the most a system platform for CAD/CAM/CMM/ critical points of an object by analyzing CAE automation. a CAD-based model of it in 3D. The AI algorithm then takes over to work out SAMIR BALIC, Product Manager Packa- the object’s rotation, and from there the ging and Labeling, says the application, application is able to recommend not only which is scheduled to go live in the second the smallest possible packaging for it, but half of 2021, will automate the packaging also how to fit the object into the selected selection process “from start to finish.” packaging. “The product designers will get a tool added to their CAD programs,” he says, ASIDE FROM contributing to lower costs ”and with the simple push of a button they when it comes to packaging materials, will be able to film the tool they have just transportation and storage, the ability to created and it will be matched with the always select the smallest possible pac- most suitable packaging – even before the kage will also help reduce CO2 emissions. tool has been physically created.” MEET SANDVIK #1–2021 11
FOCUS | Automation Waymo is Google’s self-driving car. SELF-DRIVING BACK TO THE FUTURE Many people, from engineers to filmmakers, have long predicted the arrival of the driverless car revolution, and now of course it’s very much on the horizon. But while driverless cars are getting the attention, other sorts of self-driving vehicles have been quietly changing industry, partic- ularly the mining industry. “WHERE WE’RE GOING, we don’t need roads,” that where they were going, they wouldn’t need exclaimed Doc Brown in the 1985 sci-fi block- drivers? buster Back to the Future. Doc was talking to In 2015, the year of the future that Doc and Marty McFly as their time machine, made from a Marty flew to, there was much hype about the sports car, flew off into the future of 2015. There dawn of the age of the self-driving passenger car. are few signs of flying cars today – the filmmakers In December 2015, for example, Tesla CEO Elon seem to have grossly misjudged the technolog- Musk predicted that a completely automated car ical developments of transportation in the early would be introduced by the end of 2018. 21st century – but what if Doc had told Marty The completely automated car has yet to hit 12 MEET SANDVIK #1–2021
FOCUS | Automation are much easier to manage in a self-contained mine compared with a city street, hence the much earlier adoption of the self-driving technology in mines. The mining industry is today probably the most advanced when it comes to the actual use of self-driving vehicles, but there are many other industries where the use of self-driving vehicles is ready to take off. Driverless tractors for the farming industry are, for example, already in existence and will soon surely revolutionize the agricultural industry, which already spends billions on robotics. The freight Local Motors’ shuttle Olli, made with additive manu- facturing technology and finished with Sandvik tools. industry is also developing driverless trucks to go from A to B. Governments are working with industry to the market, but it is clearly in advanced stages of develop driverless public transportation. A driv- development. erless bus was in fact unveiled back in 2015 in The pioneering companies in the field, includ- China. It drove 20 miles through the crowded city ing Waymo, the Google self-driving car project, of Zhengzhou without crashing into other motor- and Tesla, have built the cars and run numerous ists. And in the U.S., in Phoenix, Arizona, Waymo well-publicized trials over the past few years, and has been operating a driverless minivan taxi the technology clearly works. The main hurdle service since 2017, albeit in a limited geographic to mass market rollout is making the cars 100 space. percent safe. There are too many hazards in the real world, including changing weather conditions IN FACT THE technology for these vehicles is and the unpredictable actions of pedestrians and so advanced that they can now be produced on other drivers, to be able to ensure that self-driving 3D printers. One example of this, a shuttle bus cars will do exactly the right thing all of the time. named Olli, was unveiled at the 2018 International Manufacturing Technology Show in Chicago. It BUT WHILE WE will have to wait a bit longer was employed to shuttle visitors from building to to use driverless cars ourselves, other types of building. self-driving vehicles have been in use for years, But as in the case of driverless passenger cars, and that use is becoming ever more widespread. the main hurdle to rollout for all these applications A Sandvik concept vehicle with an automation is safety – specifically safety in the context of solution, for example, is the current technological putting the vehicles into the unpredictable real pinnacle of autonomous and remotely operated world of people. equipment that the company has been develop- Solutions will undoubtedly be found, and found ing for two decades. And automated loaders and soon. Some experts believe that self-driving cars trucks from Sandvik have been working in mines could be a feature of our highways within the com- around the world for more than 20 years, with zero ing five years. We’ll still need roads in that future, accidents involving people. Of course hazards though, even if we won’t need drivers. MEET SANDVIK #1–2021 13
FOCUS | Automation ROCKING THE MINING INDUSTRY This is what the future of mining looks like. A mining automation concept vehicle from Sandvik gives a unique and real hands-on preview of how the latest technologies can make the mining industry more safe, efficient and sustainable. CABINLESS, ELECTRIFIED and automated. Ruokojärvi. “The companies need to search for Without human interaction, a concept vehicle valuable minerals in locations that are more and from Sandvik with an Automine® mining auto- more challenging and remote.” mation solution can navigate through the rough and changing conditions of underground mining GENERALLY SPEAKING, the deeper into the tunnels. It can read the environment in 3D, create ground the more challenging the rock mechanical a model of the environment and plan its own conditions and the more challenging and costly missions – while the miners monitor the machine it becomes to establish a mining area. Safety operations from the comfort and safety of a hazards increase and building infrastructure can control room that can be located hundreds of become problematic. miles away. “Removing people from hazardous environ- “Automation, digitalization and electrification ments is really one of the main drivers for auto- will form the future of mining,” predicts Jarkko mation,” says Ruokojärvi. “Reducing the in-pit and Ruokojärvi, Director of Automation Global Busi- underground mining workforce by moving people ness Development and Marketing at Sandvik to control centers will increase health and safety Mining and Rock Solutions. “New technologies and create new types of job opportunities, which provide new opportunities to increase safety should benefit local communities and make the and productivity and make the operations more operations more sustainable.” sustainable.” Sandvik has been developing autonomous and The ongoing development toward more tech- remotely operated equipment for 20 years and its nically advanced mining is both necessary and Automine automation system has been delivered inevitable, Ruokojärvi says. The mining industry in hundreds of mining machines to customers has recovered from a tough period of market around the world. Many of the groundbreaking volatility and downturn in commodity prices. This mining innovations have come to life in its test has increased the focus on cost-cutting through mine and test lab in Tampere, Finland. To continue operational efficiency. this journey, it is here also that the concept vehicle “Add to that the fact that many easier deposit is being developed under great secrecy. locations have already been mined,” says “With this vehicle we wanted to take automation 14 MEET SANDVIK #1–2021
FOCUS | Industry 4.0 Automation, digitalization and electrification form the future of mining. a step further, disrupt the mindset of how things technologies across different types of equipment. are conventionally done and show what we think Developments in the automotive industry have the future will hold,” says Ruokojärvi. been valuable in this endeavor. The advances in sensor technology development for self-driving cars THE CURRENT CONCEPT LOADER operating have led to new components becoming available its way through the test mine in Tampere is not for sensing the environment, for route planning for sale. It is even doubtful that there ever will be and for avoiding obstacles. The electrification is a loader that looks exactly like it available on the greatly beneficial in mining too, as battery-driven market. This is a teaser, to show what to expect. equipment reduces CO2 emissions both above and The concept loader showcases the Sandvik vision underground. If powered with renewable energy for future robotic mining technologies, and the the value chain increases further. plan is to gradually commercialize and deploy the The new concept vehicle has been designed MEET SANDVIK #1–2021 15
FOCUS | Automation from the ground up for autonomous use. All factors “Our goal is to make the automation more necessary to accommodate people onboard generic so that more types of mining methods have been eliminated, such as the operator cabin. can get the same benefits of safety, production Optimizing the design for autonomous use allows efficiency and sustainability, regardless of how higher payloads in existing tunnels. It also enables complicated the mining process is,” Ruokojärvi the design of smaller machines that can work in says. narrow passages, a valuable aspect as smaller tunnels mean less mining waste. HE PREDICTS THAT in five to ten years mining “Focusing on machine design for only auto- operations in most parts of the world will be far nomous use allows for improved motion control more technically advanced than they are today. and higher reliability,” says Ruokojärvi. “The higher The concept vehicle has already shown what it intelligence provided by the new technologies can look like. allows for increased operational flexibility, higher “It’s very exciting that we can show that these adaptivity and higher productivity, due to the technologies work in the toughest conditions and machine’s self-awareness and self-planning, as what is possible to achieve,” says Ruokojärvi. “In well as simpler preparations required by people.” our next steps it is necessary to evaluate how to Mining operations are widely varied in terms incrementally commercialize these technologies of mine design, minerals and geology. Different to make sure they meet the needs of our levels of automation are already in use in mining customers.” operations. Removing people from hazardous environments is one of the main drivers for automation. 16 MEET SANDVIK #1–2021
STRATEGY | Stefan Widing STRONGER FOCUS ON GROWTH Sandvik has updated its strategy for an increased focus on growth. Six strategic objectives, well-defined measurables and a new purpose are the building blocks of the future. SANDVIK HAS reviewed its CEO, explains, “Our previous making close to our customers, vision, core values and strategy strategy has served Sandvik well. agility and quick adjustments to to ensure further progress, value We have built a strong foundation, changing market conditions are creation and engagement among and today we are a more stable, now ingrained in our culture.” stakeholders. profitable and decentralized The rationale behind the review Stefan Widing, President and company. For example, decision- was to simplify and bring clarity MEET SANDVIK #1–2021 17
STRATEGY | Stefan Widing “The new purpose expresses how our innovative solutions create value, not only for our customers and employees but also for society and the planet, ultimately creating shareholder value.” and focus to future Group We make the shift – advancing align and support the Group’s ambitions. “We wanted to clearly the world through engineering. future direction, culture and express why we exist, how we do “The new purpose expresses strategy.” things and what we should focus how our innovative solutions He explains that a central idea on to ensure further development create value, not only for our behind the strategy is enabling and long-term success,” Widing customers and employees but important shifts in the world, such explains. also for society and the planet, as digitalization and sustainability. In the updated strategy much ultimately creating shareholder To that end, six strategic objectives attention has been given to value,” Widing says. “It will further are being introduced: “shift to development areas, measurable growth, sustainability shift, the goals and concrete actions, such digital shift, customer’s first choice, as systematic follow-ups to SIX STRATEGIC the employer of choice and agile determine customer and through the business cycle.” OBJECTIVES employee satisfaction. • Shift to growth Sandvik’s core values – THE INCREASED focus on innovation, customer focus, fair • Digital shift growth (through acquisitions and play and passion to win – are well • Sustainability shift organically) is partly a result of embedded in the organization • Customer’s first choice Sandvik’s success in reaching and will stay the same. They • Agile through cycle and retaining the kind of stability define the required behaviors to and profitability that permit higher • Employer of choice contribute to the strategy and growth ambitions. The plans purpose. The strategic objectives will include a more proactive be followed up by systematic acquisition agenda and an THE PREVIOUS vision is now measurement for maximum increased focus on new products being replaced with a long-term transparency, accountability and solutions. “We have to grow common purpose and narrative and actionability. in areas that are necessary to statement: manage the shift to digitalization 18 MEET SANDVIK #1–2021
STRATEGY | Stefan Widing SHIFTING TO GROWTH Sandvik has updated its strategy for an increased focus on growth. The past years we have divested underperforming businesses, decentralized the organization and become a much more resilient company. From this stable platform we will further increase the focus on growth, digitalization, sustainability and agility. We have introduced five-year targets in each of the six strategic objectives (see chart at right) to ensure transparency and follow through. We are continuing with the financial targets set in 2019. and the shift to sustainability,” to lead the way and remain at the managed to weather the storm. says Widing, “and at the same forefront in developing technolo- “I believe we handled the time ensure that we maintain a gies and solutions that enable the difficulties very well, holding on to technology leadership in our core transition to more sustainable our margins and managing our areas.” businesses,” he says. “Sustainability cost base in an agile way,” he The digital objective is to be a excellence opens up many says. leader in digital solutions in the business opportunities.” “Attracting the right compe- industry and to grow the digital tences and a diverse workforce customer offering. “Internally we SANDVIK SHOULD have a cost are key requisites for future need to ensure efficiency through structure flexible enough to success,” he says. Customers a seamless flow, supported by manage economic downturns form another crucial stakeholder standardized business systems and allow for quick responses to group. “We want to advance the at our sites,” he says. changing market conditions, way we measure and improve Sustainability, continues Widing, Widing says. This flexibility was customer value and customer has grown in importance to tested to the extreme when the satisfaction,” Widing says. “We investors of all sizes, from Covid-19 pandemic dealt the need to continuously improve to institutions to private households. order intake a severe blow in the continue to be our customer’s “Our institutional owners expect us first half of 2020. But Sandvik first choice.” MEET SANDVIK #1–2021 19
SUSTAINABILITY | Electric heating Svein G. Lund at the Glassit facility in Skjåk, Norway. BREAKING GLASS Norwegian company Glasopor is one of the few manufacturers in the world that produce foam materials from recycled glass. The company has boosted its profitability and eliminated its carbon footprint by switching from gas to electricity based on a Kanthal® electric heating system. NESTLED IN THE rolling hills of the Skjåk por’s premium foam glass is 100 percent countryside just west of Oslo is the Glassit recyclable and consists of 80 percent air, factory, one of Europe’s most innovative which results in a bulk weight of 180 kg/m3. glass recycling works. This plant, owned by To improve its environmental performance Glasopor, recycles some 18 million wine and reduce costs, the company engaged bottles and other glass products per year Kanthal, a Sandvik division, for a complete and turns the waste into a granulated high- process conversion from gas to electric tech foam material. heating. This lightweight foam glass is used mainly as filler in the construction of roads SINCE THE COMPANY was founded in and railways, where it is especially effective 2002, Glasopor’s sales have gone from in poor ground. It is also widely used as strength to strength, but as a modern an insulation material in buildings. Glaso- recycler it was not entirely at ease with 20 MEET SANDVIK #1–2021
SUSTAINABILITY | Electric heating its own internal performance. Its gas consumption, and therefore its energy cost, was high and so too were its CO2 emissions – around 4,000 metric tons per year. After a thorough review of its operations, the company decided to take the radical step of switching its energy source from gas to electricity, based on Kanthal® electric heating technology, and it has never looked back. Although the switch itself from gas to electricity entailed a substantial cost saving, Glassit wanted a powerful heating system that it could rely on for its glass foaming process. In addition, the plan called for the upgrade of furnace zones The electric furnace at the Glassit facility requires as well as service and maintenance to 37 percent less energy and emits no CO2. keep the system working effectively and efficiently far into the future. The choice wanted it to be beneficial in terms of our was Tubothal® heating elements from future earnings. Kanthal, recognized worldwide for its “Our aim was to reduce our energy superior efficiency. consumption by 28 percent. Today our research shows that the real reduction THE COMPLETE CONVERSION from in energy is more like 37 percent – even gas to electric was managed on-site in higher than we expected, which is Norway. The team designed and simulated fantastic! And on top of that, we have the conversion, calculating the required reduced our CO2 emissions to zero.” power and element temperatures. In the Lund adds that the new system planning process, technicians from Kant- is in the spirit of innovation that has hal also provided a payback calculation to permeated the company’s development facilitate the upgrade of three zones in the since its inception. It also fits in with furnace. Glasopor’s policy to use local water power resources rather than pump gas from the THE DECISION TO switch from gas to North Sea. electricity turned out to be more success- “Innovation is the driving force in this ful than anyone had imagined. Glasopor company and the key to our success,” Development Manager Svein G. Lund he says. “We think this project and the explains: “In calculating this conversion we Kanthal system will help us to maintain saw it as something of a high-risk project our position as the leading manufacturer for us. Naturally we wanted to improve the of glass foam products, and that’s environmental side – because of course something we are looking forward to that’s very important for us – but we also telling the market about.” MEET SANDVIK #1–2021 21
SUSTAINABILITY | Green factory initiative BUILDING A GREENER FUTURE Sustainable business development is key to the way employees at the Langfang plant in China work. Lemon Jin, Site Manager, talks about the efforts the facility has made to reduce emissions and protect the environment. The Sandvik Coromant plant in Langfang. ”Our ’Top 10 actions’ focus on energy savings, China, is part of the global ”Green Factory and emission reductions and environmental Sustainable Facilities” initiative the company protection,” says Lemon Jin, Site Manager at has driven for several years. Located in China’s the Langfang plant. ”They cover almost every Bohai economic rim region, the plant has deve- aspect of the daily operations of the plant and loped a medium and long-term road map, as the way people work here, including clean pro- well as a five-year plan, based on the Sandvik duction, resource recycling, water and electri- Coromant Sustainable Development Strategy city savings, waste reduction and garbage 2030. Using professional assessment tools, classification and treatment.” the plant will undergo yearly assessments, and annual key performance indicator (KPI) goals AS ONE EXAMPLE of how to integrate and Top 10 actions will be scheduled to reflect sustainability into the daily work Jin mentions the results of these evaluations. the implementation of an “empty plate” 22 MEET SANDVIK #1–2021
SUSTAINABILITY | Green factory initiative campaign in the plant canteen, encouraging Sustainability is an people not to order more than they can eat to integrated part of reduce food waste. everyday work. Lemon Jin joined the Langfang plant in 2002, working his way up from a machine operator to a plant manager. The Langfang factory means a lot to him. “Sandvik is a global group, and environmental protection has always been a top priority for us,” Jin says. “As part of Sandvik Coromant, we always endeavor to live up to our commitment to being a responsible corporate citizen. In addition, Langfang is the city where I grew up and continue to live, so we have to do our best to protect the environment of our hometown ted. Whenever the outdoor temperature drops, and be responsible to the city.” the chillers can be shut down to save energy. In 2020, this made it possible for the plant to ONE OF THE initiatives that that has been save 325 megawatt hours and reduced CO2 performed at the plant is a new heat-recycling emissions by 239 tons. system to recycle heat generated from air The Langfang plant has also upgraded to a compressors. The recycled boiler with higher efficiency that reduces emis- heat was used to heat sions of nitrogen oxide from 90 milligrams per the water for showers for cubic meter to 30 milligrams per cubic meter, employees, reducing gas and cuts natural gas consumption by about consumption by 4,000 30,000 cubic meters. cubic meters and CO2 To increase the machine efficiency, the plant emissions by 9.6 tons. replaced the old return oil pump, which consu- “Because of the steadily med 2.2 kilowatts of power, with a new one that Lemon Jin is Site increasing costs of dealing consumes only 0.7 kilowatts. Manager at the with waste, liquid-waste Together, all these measures will contribute Langfang facility. treatment equipment has to reducing the Langfang plant’s environmental been installed. By using low-temperature va- footprint as much as possible. cuum distillation technology, 97 percent of the wastewater can be purified for reuse in produc- tion. The remaining 3 percent is disposed of by a qualified third party,” Jin says. In 2020, 69 tons of wastewater were recycled at the plant. THIS IS LANGFANG The city of Langfang is in China’s Bohai economic ANOTHER INITIATIVE is the installation of rim region, an important geographical position a tank to collect rainwater from the building close to Beijing and Tianjin that boasts a roof for irrigation of gardens, resulting in well-developed transportation network. The water-consumption savings of more than 200 Sandvik Coromant Langfang plant, which in 2021 tons annually. is celebrating its 28th year of business, is situated The plant has installed a cooling tower that here. The plant covers some 33,700 square reduces the need for the chiller being opera- meters and has about 300 employees. MEET SANDVIK #1–2021 23
SUSTAINABILITY | Clean energy SCW Systems uses supercritical water gasification to produce renewable gas. A SUPERCRITICAL MOMENT Sandvik delivers advanced, seamless stainless steel tubes to the world’s first industrial supercritical water gasifier that will help the Netherlands gearing up for a renewable future. AS COUNTRIES ACROSS the globe seek efficiently stored on a large scale, it can be cleaner energy, for those that currently rely transported over long distances and can on natural gas – such as the Netherlands be used in existing gas infrastructure. The where it accounts for 40 percent of the only problem is not enough renewable gas country’s energy consumption – simply can be produced to meet the Netherlands’ switching to renewable gas has many – let alone the world’s – needs. benefits. Like natural gas, it can be This is something that SCW Systems 24 MEET SANDVIK #1–2021
SUSTAINABILITY | Clean energy “The technology uses the fourth natural phase of water – the supercritical water phase.” aims to change. “We develop novel tech- strial supercritical water gasifiers has begun. nologies to convert organic waste streams To make its gasifiers, SCW Systems into carbon-neutral, or even carbon-ne- needed advanced materials that could gative, energy carriers,” explains Gerard withstand high temperatures and press- Essing, CEO of SCW Systems. “The tech- ures, and most steels wouldn’t make the nology uses the fourth natural phase of cut, according to Dyon Hermsen, Sales water – the supercritical water phase – to Manager at Sandvik. split molecules to almost an atomic level. This largely untapped phase occurs when AFTER SEVERAL years of collaborative temperatures reach 375°C and pressure is development and testing, the solution was higher than 221 bar.” Sanicro®, Sandvik grades of nickel alloys and high-alloy austenitic stainless steels. WHEN WATER IS in the supercritical The material used in this specific solution phase, organic substances such as sew- is characterized by its high structural age, become extremely soluble. The water stability, creep strength and oxidation becomes a solvent for organic components resistance and has been specifically and a catalyst for a rapid and almost developed for use at material temperatures complete conversion of the energy stored up to 700°C. in organic components into gas. From this, gas components such as green gas and AS SANDVIK CONTINUES to work with hydrogen can be stored and used in the SCW Systems to support the industrial same infrastructure as existing gas production of its gasifiers, the future for supplies. As the process uses waste supercritical water gasification looks to create hydrogen, it is completely promising. Recently, the Dutch renewable. government set itself the goal of Together with Gasunie New Energy, SCW producing 2 billion cubic meters of Systems has successfully renewable gas by 2030, 60 percent of developed, completed and tested the which is to be produced by supercritical first industrial reactor. Currently, the world’s water technology. If successful, many first full demonstration facility is under other countries that also have an extensive construction and the production of the indu- gas infrastructure could well follow suit. too. MEET SANDVIK #1–2021 25
INTERVIEW | Nidhi Gohkale Nidhi Gokhale strongly believes in a diverse and inclusive workforce. DIVERSITY FOR BUSINESS EXCELLENCE A diverse, inclusive workforce is good for business, says Nidhi Gokhale, Head of HR at Sandvik Manufacturing Solutions. But you need to walk the talk to make real change happen. DIVERSITY AND INCLUSION (D&I) has never I graduated with honors in physics, but in the been more important to businesses than right first year of my master’s I realized this was not the now. Around the world, companies are pledging career I wanted. My father once told me to make to create workplaces that include everyone, a career “out of your own strength and what you regardless of gender, race, age or orientation. love.” I decided to complete a master’s in HR. I moved to Pune, India, for my studies and it was You’ve been in HR and with Sandvik for ten here that I eventually started working for Sandvik. years. Why did you choose a career in HR and One day, during my master’s, a guest lecturer why at Sandvik? came to speak to us from the nearby Sandvik 26 MEET SANDVIK #1–2021
INTERVIEW | Nidhi Gokhale plant. He’d been with the company for 35 years, to cultural constraints. In India, we opened a day- and I remember wondering how a company had care center at Sandvik in Pune to attract female gotten someone to stay for so long. After my employees. When I first returned from maternity master’s, I applied for a one-year internship at leave, my son Hridaan used to spend his days Sandvik and here I am, ten years later! at the spacious, cheerful center. Meanwhile, in Sweden, the Female Leader Engineer initiative Why do companies need to take D&I seriously? encourages newly graduated women to meet and Research shows that more diversity in executive learn from their peers. Research shows that young teams and leadership roles has a direct impact women are more likely to consider working for an on a company performing better – when it comes organization when they have gender role models. to creating a more inclusive culture but also for productivity and profitability. We can see that What is your greatest challenge? younger generations actively seek out teams The greatest challenge in D&I is making it a of people from different backgrounds. Their central part of the business strategy, not just approach to innovation and problem-solving is to an afterthought. It isn’t enough to talk about bring diversity into the team because they know it diversity, it needs to be embedded in everything will lead to a better end result. we do, from how we attract people to how we develop, manage and retain them. At Sandvik, I Why is D&I important to Sandvik? can confidently say that D&I is an integral part of At Sandvik, we believe a diverse workforce who we are as a company. is better suited to serving our customer base around the world. In today’s globalized, digitized One of the sustainability goals of Sandvik is to world, a diverse, inclusive workplace is central to have 33 percent female managers. Why have a company’s ability to attract, develop and retain you set this goal and how will you achieve it? the talent it needs to compete in the future. When it comes to gender diversity, studies show It’s important to understand that true diversity that you need about one-third representation in means respecting all the differences that define a group before you stop feeling like a minority, so us as individuals – from gender to age, cultural our current levels are not enough. The proportion and national backgrounds, orientation and ethnic- of women in our global workforce is 19.6 percent ity, as well as differences in education, experience currently, while the women in managerial positions and skills. A truly diverse company is one that increased in the past five years from 16.5 percent encourages open thinking and creates a culture to 18.5 percent in 2020. We are also seeking to of inclusion in which all individuals feel respected, broaden the ethnic and cultural diversity on the are treated fairly and have the opportunity to executive teams. We currently have 19 percent excel. non-Europeans on the division management teams. So even though the numbers have been Having worked in both India and Sweden, how gradually improving every year, we need to speed do the two compare in terms of D&I? up the process. We’re working with greater intensity Both countries share a similar challenge: how and more targeted interventions globally, and to attract more women to traditionally male jobs. driving this as part of our business strategy. But there is more of an uphill battle in India due MEET SANDVIK #1–2021 27
INTERVIEW | Nidhi Gokhale The greatest challenge in diversity and inclusion is to make it a central part of the business strategy. What makes you feel the greatest sense of pride You started at Sandvik ten years ago. Where do in your work? you see Sandvik in 2031? Although we have a long way to go, I’m proud of At Sandvik, we offer a world of opportunities. Our the growing numbers of women in our organization. diverse business and global network enables us We have reworked our recruitment processes to all to take control of our career development and make sure the wording in job vacancies is modern thrive to the best of our potential. and inclusive. For instance, we avoid gender- I strongly believe that we will continue to grow specific pronouns as much as possible. I’m proud and deliver value to our customers, suppliers and of our 18-month Global Graduate Program, which shareholders while having a globally diverse work- helps attract young talent, as selected graduates force from a wide range of cultural, geographical develop an in-depth understanding of our busi- and professional backgrounds and with modern, nesses through various rotations in their home agile and sustainable ways of working driving the country and abroad. I’m proud of our other D&I shift in the industry in which we operate. initiatives such as the nano-learning we recently NIDHI’S TIPS FOR YOUNG WOMEN rolled out and our Global Leadership program Feed your passions: This enables you to be more “Bridge,” which focuses on leading across bound- focused and enjoy every aspect of your life. aries and increasing cultural diversity awareness. Ask for help: Regardless of whether you are On a personal level, I’m proud to work with so starting a new position or are a working mom with many amazing people from all over the world. It’s kids at home or are simply looking for inspiration so much more challenging, stimulating and fun to on what to do next, asking for help is a strength, be a part of a diverse and inclusive environment. not a weakness. 28 MEET SANDVIK #1–2021
ABOUT SANDVIK | CFO comment SOLID RESULTS AND POSITIVE MOMENTUM 3 QUESTIONS for the next downturn, whenever it Tomas Eliasson, Chief comes. Financial Officer (CFO) Our cost structure must be flexible enough to handle both at Sandvik. ups and downs, as much as How would you summarize the possible without incurring first quarter report for 2021? one-off costs. We saw very strong de- Acquisitions are an import- mand on the mining side and ant component in the growth a continued recovery in our strategy – what is important to short-cycle business, such as event of sudden changes in the consider? the automotive segment and market. We have a favorable starting the engineering segment. It was What are your expectations position thanks to strong cash also satisfying to see that we for 2021? flows, a solid balance sheet and are once again delivering strong During the current recovery leading market positions. Now profitability. The adjusted oper- we’re in there is strong focus on we need to implement what we ating margin of 19.2 percent for identifying and delivering on the have set out to do, and we got the quarter was one of our high- growth opportunities that exist off to a good start already in est ever – another sign that we – both through acquisitions and 2020 when we announced the have emerged from a turbulent organically. big acquisitions of CGTech and year as a stronger, more stable But while we shift towards DSI Underground, despite all the and more flexible company. growth, it is important that we uncertainty in the world. But while we are recovering do it in a smart and carefully An important part of this work in many of our operations, the thought-out way. We must be is to make acquisitions an even pandemic is still ongoing, and ready to deal with challenges on more integrated part of how demand continues to be low in the cost side and in the supply we run our businesses and areas such as the aerospace chain in a stronger economy, proactively maintain a large industry and oil/gas. This is a and at the same time ensure pipeline of interesting candi- reminder that we must not lose that we constantly update our dates. Sandvik should be seen focus and constantly be agile contingency plans so that we as a company you want to be and ready to act quickly in the are even better equipped for acquired by and be a part of. ACQUISITIONS COMPLETED SANDVIK HAS completed the optimization. In 2019, CGTech had Miranda Tools, a manufacturer of acquisition of U.S.-based CGTech, a revenues of about SEK 470 million high-speed steel and solid carbide global market leader in software for and around 180 employees. round tools. In 2019, Miranda Tools numerical control (NC/CNC) Sandvik has also completed the had revenues of about 200 million simulation, verification and acquisition of the Indian company SEK and around 580 employees. MEET SANDVIK #1–2021 29
ABOUT SANDVIK | The Group SANDVIK AT A GLANCE Sandvik is a high-tech, global engineering group offering products and services that enhance customer productivity, profitability and safety. In 2020, the Group had approximately 37,000 employees and sales of SEK 86 billion in more than 160 countries. BUSINESS AREAS THE GROUP SANDVIK MINING AND ROCK SOLUTIONS Revenues, MSEK A leading supplier of equipment and tools, 120,000 service and technical solutions for the mining 100,000 industry and rock excavation within the 80,000 construction industry. SHARE OF REVENUES 39% 60,000 SHARE OF ADJUSTED OPERATING PROFIT 46% 40,000 20,000 SANDVIK MANUFACTURING AND 0 2016 2017 2018 2019 2020 MACHINING SOLUTIONS A market-leading manufacturer of tools and tooling systems for advanced metal cutting, Adjusted operating profit, expanding into digital and additive manufac- MSEK and adjusted operating turing. margin, %1 SHARE OF REVENUES 38% % 20,000 20 SHARE OF ADJUSTED OPERATING PROFIT 41% 15,000 18 SANDVIK MATERIALS TECHNOLOGY 10,000 16 A leading developer and manufacturer of advanced stainless steels, powder-based 5,000 14 alloys and special alloys for the most demand- ing industries. 0 12 2016 2017 2018 2019 2020 SHARE OF REVENUES 16% Adjusted operating profit SHARE OF ADJUSTED OPERATING PROFIT 7% Adjusted operating margin SANDVIK ROCK PROCESSING SOLUTIONS Adjusted earnings A leading supplier of equipment, service per share, SEK1 and technical solutions for processing rock 12 and minerals in the mining and construction 10 industries. 8 SHARE OF REVENUES 7% SHARE OF ADJUSTED OPERATING PROFIT 7% 6 4 2 INDICES AND MEMBERSHIPS 0 2016 2017 2018 2019 2020 1) Adjusted for items affecting comparability 30 MEET SANDVIK #1–2021
ABOUT SANDVIK | The Group MAIN CUSTOMER SEGMENTS MINING We deliver drill rigs, rock-drilling tools and systems, mobile and stationary crushers, load and haul machines, tunneling equipment, continuous mining and mechanical cutting equipment, as well as service and various solutions for increasing automation, safety and customer productivity. SHARE OF REVENUES 40% ENGINEERING Our tools and tooling systems for metal cutting as well as advanced materials and components are used in engineering industries worldwide, improving productivity, profitability, quality and safety as well as reducing environmental impact. We are also a global leader in high-alloy metal powder. SHARE OF REVENUES 23% AUTOMOTIVE Our tools and tooling systems for turning, milling and drilling in metals increase productivity when manufacturing, for example, engines and transmissions. Our stainless and high-alloy products are found in air conditioning and air bags, among other things. SHARE OF REVENUES 11% ENERGY We offer solutions for all forms of energy production, including clean and re- newable energy. We supply high-alloy products, such as stainless steel tubes for selected niches in the most demanding industries as well as tools and tooling systems to satisfy the industry's metal-cutting needs. SHARE OF REVENUES 10% CONSTRUCTION We offer products and services that increase safety and customer productivity in breaking, drilling, crushing and screening within the construction industry. Application areas include tunneling, quarrying, civil engineering, demolition and recycling. SHARE OF REVENUES 8% AEROSPACE We work closely with the world’s aerospace companies. As they apply new materials to manufacture airplanes that are lighter, safer and more fuel effi- cient advanced tooling solutions and lightweight materials are critical. SHARE OF REVENUES 5% MEET SANDVIK #1 –2021 31
You can also read