SAFETY MANAGEMENT SYSTEMS
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TP 13881E (03/2002) SAFETY MANAGEMENT SYSTEMS FOR FLIGHT OPERATIONS AND AIRCRAFT MAINTENANCE ORGANIZATIONS A guide to implementation Prepared by the Commercial and Business Aviation Branch and the Aircraft Maintenance and Manufacturing Branch TC-1001871 *
©Minister of Public Works and Government Services, Canada, 2002 Permission is granted by the Department of Transport, Canada, to copy and/or reproduce the contents of this guide or in whole or in part provided that full acknowledgment is given to the Department of Transport, Canada, and that the material be accurately reproduced. While use of this material has been authorized, the Department of Transport, Canada, shall not be responsible for the manner in which the information is presented, nor for any interpretations thereof. The information in this copy of this guide may not be updated to reflect amend- ments made to original content. For up-to-date information contact the Department of Transport, Canada. The information in this guide or is to be considered solely as a guide and should not be quoted as or considered to be a legal authority. It may become obsolete in whole or in part at any time without notice. Please contact the Civil Aviation Communications Centre at 1-800-305-2059 (EST) for assistance.
Regulatory References This guide applies to proposed regulatory changes applicable to: CAR 573.09(11) CAR 700.xx CAR 720.xx CAR 705.07(2)(c) CAR 725.07(2)(a)(ii) CAR 725.07(3) CAR 725.124(5)(o) CAR 725.135(oo) CAR 706.07 CAR 726.07 1
Acknowledgement This guidance material was written by the staff of the Commercial and Business Aviation Branch and Maintenance and Manufacturing Branch of Transport Canada Civil Aviation. Transport Canada wishes to thank the following individuals, companies and regulatory authorities for their assistance in developing this material: * Professor James Reason, University of Manchester * Operating Standards Division, the United Kingdom Civil Aviation Authority * Clifford Edwards, The Royal Dutch/Shell Group of Companies * Air Canada * Boeing Commercial Airplane Group * Safety Services Branch, Transport Canada Civil Aviation This document is a living document and will be revised at intervals to take into account changes in regulations, feedback from industry and recognized best practice. Updates will be noted via the Transport Canada Civil Aviation website. 2
Contents REGULATORY REFERENCES ................................................................................................................................1 ACKNOWLEDGEMENTS ........................................................................................................................................2 INTRODUCTION ..........................................................................................................................................................5 Foreword ..................................................................................................................................................................5 What is a Safety Management System? ....................................................................................................6 Key Generic Features Of The SMS Approach ......................................................................................7 Key Features Specific To The Regulatory Requirements: ................................................................8 Why Bother? ..........................................................................................................................................................9 SAFETY MANAGEMENT SYSTEM COMPONENTS ............................................................................10 1. SAFETY MANAGEMENT PLAN ..........................................................................................................11 Safety Policy ..............................................................................................................................................11 Safety Objectives ................................................................................................................................12 Safety Performance Measurement..............................................................................................12 Non-Punitive Disciplinary Policies ..........................................................................................13 Roles And Responsibilities ..............................................................................................................14 Documentation Of Roles And Responsibilities ................................................................15 Individual Roles and Responsibilities ......................................................................................16 Delegation Of Tasks To Effectively Operate the Safety Management System ..18 Safety Office ........................................................................................................................................18 Safety Committee ..............................................................................................................................18 Employee Involvement In The Development And Implementation Of The System ............................................................................................................................................19 Description of System Components ..........................................................................................19 2. DOCUMENTATION ....................................................................................................................................21 Identification of Applicable Aviation Safety Regulations, Standards and Exemptions ......................................................................................................................................21 Documentation Describing System Components ............................................................22 Implementing Changes To Company Documentation ..................................................22 Maintenance Of Current, Applicable And Effective Documentation ................22 3. SAFETY OVERSIGHT ................................................................................................................................25 Reactive Processes..................................................................................................................................26 Occurrence and Hazard Reporting ..........................................................................................26 Systems for Reporting Hazards, Events and Safety Concerns ....................................27 Why report? ..........................................................................................................................................28 What should be reported? ............................................................................................................28 3
Contents Report Investigation and analysis ..............................................................................................28 Event Investigation ............................................................................................................................29 The MEDA Process ..........................................................................................................................30 The PEAT Process ............................................................................................................................31 Pro-Active: Safety Assessment ......................................................................................................32 Hazard Identification ......................................................................................................................32 Assessment frequency ......................................................................................................................33 Common Elements ................................................................................................................................34 Reporting Procedures ......................................................................................................................35 Data Collection ..................................................................................................................................35 Data Collection Systems ................................................................................................................35 Risk Management ..............................................................................................................................36 Corrective Action Plan ....................................................................................................................38 On-Going Monitoring ....................................................................................................................39 Information Dissemination ..........................................................................................................39 4. TRAINING ........................................................................................................................................................41 5. QUALITY ASSURANCE ............................................................................................................................43 6. EMERGENCY RESPONSE PLAN ..........................................................................................................47 CONCLUSION ............................................................................................................................................................48 4
Introduction [ Foreword ] In Canada we enjoy an enviable aviation safety record and our Civil Aviation safety program has been cited by the International Civil Aviation Organization as one of the best in the world. However, with the pre- dicted increase in air transportation and the operations.i This guidance material provides probability that this will bring with it an clarification regarding the intent and appli- attendant increase in the accident rate, we cation of the proposed regulatory require- clearly cannot afford to maintain the status ments. It is designed as a practical guide for quo. To remain successful we must constan- the development and implementation of a ly challenge ourselves to improve the safety safety management system within flight and standard and work towards achieving a posi- maintenance operations. tive shift in the accident rate. The following information is not intended In response to this challenge, the Commer- as a prescriptive formula for the develop- cial and Business Aviation Branch and the ment of a company’s safety management Aircraft Maintenance and Manufacturing system. The material contained herein is for Branch have promulgated amendments to explanatory purposes only. Where existing the Canadian Aviation Regulations (CAR) systems or components have been referen- requiring the establishment of safety mana- ced, the example is used for the purpose of gement systems (SMS) in certain types of clarity and to demonstrate that there are existing systems available. It is not the in- tention of the authors to advocate that any one particular system be used. In keeping with performance based regulations, this guide is intended to provide details of the various SMS regulatory requirements and to offer examples of possible ways these ele- ments can be enabled. 5
Introduction [ What is a safety Management System? ] A safety management system is a systematic, explicit and comprehensive process for the management of safety risks, that integrates operations and technical systems with finan- cial and human resource management, for all activities related to an air operator or an how it intends the management of air safety approved maintenance organization’s certificate. to be conducted as an integral part of the company’s business management activities. A safety management system is a business- A Safety Management System is woven like approach to safety. In common with into the fabric of an organization. It be- all management systems a safety manage- comes part of the culture; the way people ment system provides for goal setting, plan- do their jobs. ning, and measuring performance. It con- cerns itself with organizational safety rather The organizational structures and activities than the conventional health and safety at that make up a safety management system work concerns. A company’s SMS defines are found throughout an organization. Every employee in every department con- tributes to the safety health of the organiza- tion. In some departments safety manage- ment activity will be more visible than in others, but the system must be integrated into “the way things are done” throughout the establishment. This will be achieved by the implementation and continuing support of a safety program based on a coherent policy, that leads to well designed procedures. 6
Introduction [ Key Generic Features of the SMS Approach ] There is no definitive meaning attached to the term “safety management system”, every organization, and industry, for that matter, has its own interpretation of what it is. From the Civil Aviation perspective there are five features that characterise a safety • The use of active monitoring and management system. These are: audit processes to validate that the necessary controls identified through • A comprehensive systematic approach the hazard management process are to the management of aviation safety in place and to ensure continuing within the aircraft operating company, active commitment to safety. including the interfaces between the company and its suppliers, sub-contrac- • The use of Quality Assurance princi- tors and business partners. ples, including improvement and feed- back mechanisms. • A principal focus on the hazards of the business and their effects upon those In searching for ways to enable the afore- activities critical to safety. mentioned features, an organization may choose to utilize a commercial “off-the- • The full integration of safety considera- shelf ” system. Whilst this might be appro- tions into the business, via the applica- priate for some companies, the program tion of management controls to all aspects of the business processes critical should be tailored to meet the requirements to safety. of the individual organization rather than assuming that one size fits all. Attention should also be given to the linkages between the individual components; they should be linked in a systematic way, rather than appearing to be stand alone units.ii 7
Introduction [ K e y F e a t u r e s To T h e Regulatory Requirements ] • A safety management plan; • Clear authorities, responsibilities and accountabilities for safety at all levels within the organization. • Occurrence and Hazard reporting, • Data collection procedures • Incident analysis • Hazard identification and risk management • Documentation • Safety management training requirements • Emergency response plan 8
Introduction [ Why Bother? ] It’s often said that safety makes economic sense. Unless a company experiences a loss, or critically assesses both the direct and indirect costs of an occurrence, it is often difficult to relate to this statement. The direct costs are usually easy to quantify, they include damage to the aircraft, com- pensation for injuries and damage to pro- • Time lost by injured person(s) and perty and are usually settled through an cost of replacement workers; insurance claim. • Increased insurance premiums; The indirect costs are a little more difficult • Aircraft recovery and clean-up; to assess, these are often not covered or fully reimbursed by the company’s insurance and • Fines. the impact is often delayed. This includes items such as: The economic argument is even more salient when one considers the following figures • Loss of business and reputation; produced by the Boeing Aircraft Corpora- tion. In 1996, Boeing estimated the average • Legal fees and damage claims; cost in U.S. dollars of the following: • Medical cost not covered by work man’s compensation; • In-flight shutdown $500, 000 • Flight cancellation $ 50, 000 • Cost of lost use of equipment (loss • Flight delay per hour$ 10, 000 of income); The cost of implementing and maintain- ing a safety management system becomes less significant and well worth the invest- ment when contrasted with the cost of doing nothing. 9
SAFETY 1 MANAGEMENT SYSTEM COMPONENTS 1 safety management plan In order to implement an effective safety management system it is necessary to define what the organization’s safety objectives are, what form the system will take and who will assume responsibility for the system. Essentially, this involves defining the organization’s philosophical approach to integrating safety as a primary business function.
Safety Management System Components [ Safety Management Plan ] An operator's safety managment plan should contain three principle things: 1. A definition of the fundamental approach a company will adopt for managing safety within their organi- zation. This includes a safety policy that clearly defines what the company’s Safety Policy philosophical approach to safety and the performance goals it has established An operator’s safety policy should clearly for itself. state the company’s intentions, management principles and aspirations for continuous im- 2. Clearly defined roles and responsi- provements in the safety level. This can be bilities for all personnel involved achieved through documented policies des- in safety. cribing what organizational processes and structures it will use to achieve the safety 3. A description of the safety manage- management system. This should also con- ment system components. tain a statement outlining the company’s objectives and the outcomes it hopes to achieve through its safety management system. It is recommended that the safety policy include a description of each element of the system as required by the Canadian Avia- tion Regulations. This would resemble the description of other systems as detailed in a maintenance control manual (MCM), maintenance policy manual (MPM) or a company operations manual (COM). 11
Safety Management System Components Safety Objectives ways of setting and expressing goals. In some Mission Statement > The safety objectives organizations the goals are not stated very of the organization should provide a starting explicitly. Other organizations set goals for- point for the company’s safety policy. It mally and document the process. Regardless should be accompanied by top level statement of how management goals are set, few regarding the company’s commitment to organizations are good at developing safety achieving improvements in safety and should goals. The most common weakness in setting be widely publicized and distributed. For safety goals is focusing on outcomes. This example, Transport Canada’s mission is to usually means counting accidents, but we develop and administer policies, regulations know that safe companies can have accidents and services for the best possible transportation while less safe operations can be lucky and system for Canada and Canadians - one that avoid accidents. Although the ultimate goal is safe, efficient, affordable, integrated and is ‘no accidents’, there are more precise and environmentally friendly. useful ways of measuring safety, especially in a safe system, than counting accidents. A similar type of pronouncement should be made by the organization. A typical state- It is a never-ending struggle to identify ment outlining the objectives of a safety and eliminate or control hazards. We will management program could read: never run out of things to do to make the system safer. Sound man- The safety management program aims to continually improve agement requires that we identify them, decide the safety of ABC airline’s flight operations by identifying, how to achieve them, eliminating or mitigating any deficiencies in conditions, and hold ourselves policies and procedures, and by ensuring that staff consider at accountable for achie- ving them. Risk manage- all times the safety implications of their own actions, and ment procedures can those of their colleagues. help managers decide It is important to ensure that the stated where the greatest risks objectives are achievable and clearly define are and help set priorities. Sound safety goal the limits within which the company will setting concentrates on identifying systemic operate. They should be unambiguous, well weaknesses and accident precursors, and documented, readily accessible and should either eliminating or mitigating them. be reviewed on a regular basis. Safety Performance Measurement Safety Goals The safety performance of the operation needs to be monitored, proactively and Goal setting is vital to an organization’s per- reactively, to ensure that the key safety goals formance. All organizations have their own continue to be achieved. Monitoring by 12
Safety Management System Components audit forms a key element of this activity objectives. This requires two things: the and should include both a quantitative and development and implementation of a qualitative assessment. The results of all coherent set of safety performance measures; safety performance monitoring should be and, a clear linkage between the safety per- documented and used as feedback to formance measures and the organization’s improve the system. business performance measures. This shows a clear relationship between the company’s It is widely acknowledged that accident rates safety objectives and the achievement of its are not an effective measurement of safety.iii organizational and business goals.iv A sim- They are purely reactive and are only effec- ple example is given in the table below. Objective Safety Performance measuresv Business Objective: Reduce Costs Reduction in insurance rates Safety Objective: Decrease number and • Total number of event severity of hangar • Number of damage-only events incidents • Number of near-miss accidents • Lessons learned from event analyses • Number of corrective action plans developed and implemented tive when the accident rates are high Non-Punitive Disciplinary Policies enough. Furthermore, relying on accident The company should strive to develop a rates as a safety performance measure can non-punitive, disciplinary policy as part of create a false impression; an assumption its safety management system. Employees that nil accidents indicate the organization are more likely to report events and cooper- is safe. In reality, there will always be latent ate in an investigation when some level of conditions within the system that might, immunity from disciplinary action is if left unattended, lead to an accident. offered. When considering the application A more effective way to measure safety of a non-punitive disciplinary policy, the might be to address the individual areas of company might want to consider whether concern. For example, an assessment of the the event involved willful intent on the part improvements made to work procedures of the individual involved and the attendant might be far more effective than measuring circumstances. For example, has the indivi- accident rates. dual been involved in an event like this before and did the individual participate Performance measurement should be inte- fully in the investigation. grally linked to the companies stated overall 13
Safety Management System Components A typical disciplinary policy might include employee is involved in similar, recurrent the following statements: events. This might involve the following steps: • Safe flight operations are ABC airlines most important commitment. To ensure • First offense-Verbal warning that commitment, it is imperative that we have uninhibited reporting of all incidents • Second offense-Formal written warning and occurrences that compromise the safety of our operations. • Third offense-final written warning (may include suspension) • We ask that each employee accept the responsibility to communicate any infor- • Fourth offense-Termination. mation that may affect the integrity of flight safety. Employees must be assured Written warnings can remain active for one that this communication will never result year, after which a letter of recognition for in reprisal, thus allowing a timely, unin- positive change will be written and attached hibited flow of information to occur. to the formal written warning in the person- nel file by the individual’s direct supervisor. • All employees are advised that ABC Air- lines will not initiate disciplinary actions against an employee who discloses an inci Roles And Responsibilities dent or occurrence involving flight safety. This policy cannot apply to criminal, An organization should document and international or regulatory infractions. define the roles and responsibilities of all personnel in the safety management system. • ABC Airlines has developed Safety Reports Furthermore, a statement should be made to be used by all employees for reporting attesting that everyone has a responsibility information concerning flight safety. They for safety. This includes a commitment on are designed to protect the identity of the employee who provides information. These the part of top management to be accoun- forms are readily available in your table for safety within the company. The work area. dedication and involvement of top manage- ment towards safety and safety practices • We urge all employees to use this program should be clearly visible. It is important that to help ABC Airlines continue its leader senior management is seen to provide a ship in providing our customers and strong and active leadership role in the safe- employees with the highest level of ty management system. This includes a flight safety.vi commitment to provide the resources neces- sary to attain the strategic safety objectives A non-punitive approach to discipline does established by the organization. The follow- not preclude the use of a general progressive ing is a list of activities that demonstrate approach to discipline in cases where an top management’s active commitment to 14
Safety Management System Components SMS, these include: Documentation Of Roles And Responsibilities The following guidelines highlight some of • Putting safety matters on the agenda the key areas that should be documented: of meetings, from the Board level downwards • The safety responsibilities for each position and task • Being actively involved in safety activi- ties and reviews at both local and • The competencies required for each remote sites position • Allocating the necessary resources, such • The line of responsibility for ensuring as time and money, to safety matters all staff are competent and trained for their duties and for ensuring that train • Setting personal examples in day-to-day ing takes place, and work • The responsibilities of the manager • Receiving and acting on safety reports responsible for externally supplied submitted by employees services. All unapproved contracting companies should meet the company’s • Promoting safety topics in company own SMS standards or an equivalent publications.vii to them. The ideal safety culture embodies a spirit of openess and should also demonstrate sup- port for staff and the systems of work. Senior management should be accessible and dedicated to making the changes neces- sary to enhance safety. They should be avail- able to discuss emerging trends and safety issues identified through the System. A posi- tive safety culture reinforces the entire safety achievement of the company and is critical to its success. 15
Safety Management System Components Figure I demonstrates one possible organizational scenario that would meet the organiza- tional requirements and reporting relationships, as detailed in the approved notice of pro- posed amendments to the Canadian Aviation Regulations. The solid lines represent reporting relationships, whilst the broken line represents lines of communication. Figure I: Sample SMS Organogram Certificate Holder (Accountable Executive) Director of Maintenance Director of Flight Operations (PRM) Maintenance Quality Flight Safety Officer Assurance Manager Safety Office Formal reporting Informal Administrative/Communications This diagram shows where existing organi- should safety management considerations. sational bodies, such as the safety office, fit In SMS, safety is considered to be every- into the safety management system. To put one’s responsibility and is not unique to the this in today’s context, in many organiza- safety office. tions the safety office is considered to be a stand-alone entity equal to any other opera- Individual Roles and Responsibilities tional body. The functions specific to the The effective management of safety requires safety management system are concentrated a clear delineation of all lines of authority within this silo and are not distributed within the organization. There should be a throughout the organization. Safety man- clear understanding of the accountability, agement is a business function comparable responsibility and authority of all individu- to any other function in the operation. In als involved in the system. An effort should the same way that financial considerations be made to document and distribute the are integrated into the organization, so organogram throughout the company, 16
Safety Management System Components thereby promoting a common understan- reasonably precludes the application of ding of everyone’s role in the safety manage- dedicated resources to this activity; ment system. Figure I offers an example of how the lines of responsibility might be • The person responsible for the affected established. In this diagram the safety mana- functional area, the Director of Opera- tions or Maintenance for example, is gement system functions are performed by accountable for determining and imple the quality assurance manager and the flight menting appropriate comprehensive safety officer. In other organisations, these corrective actions. The reason for this functions might be dispersed throughout is threefold: the technical or operational area, thereby providing a safety management system that > The functional director, that is the is fully integrated into all line activities. person with direct line responsibility for the affected area, is directly involved in Management’s role, responsibilities and the decision making process. In most accountabilities for the SMS and organiza- cases, he/she has the knowledge and tional deficiencies identified through the expertise to recommend effective cor- system should be well defined and the lines rective and preventative actions and has of authority clearly understood. As stated in the authority to assign the appropriate the proposed regulatory requirements, these resources where required. requirements include: > The functional director must assume • The accountable executive is responsible responsibility for safety within his/her for establishing and maintaining the own area of responsibility. In this way safety management system; he/she is involved in the “safety” process and is accountable for issues that arise • The functional area, that is the area of in his/her functional area. direct responsibility, maintenance or flight operations for example, is respon- > A quality assurance function is pro- sible for the safety program; vided because event investigations and • Everyone is responsible for safety in the corrective actions, are separate activities. organization. This includes operations This eliminates the potential for con- and maintenance personnel as well as flict of interest because the person who individuals in other non-technical areas identifies the problem is not the person such as marketing and customer service; who determines what the corrective action is. This does not preclude discus- • SMS specific functions must be exerci- sion of safety findings within a safety sed by an individual employed within committee environment; however, the the operational area in which he/she final say on any remedial action resides works. The exception to this rule is in cases where the size of the operation, with the responsible functional director. 17
Safety Management System Components The development of a positive safety culture Safety Office is predicated on the involvement of all facets There is no regulatory requirement to have of the organization in the safety process. a safety office. It is recognized, however, The objective of this requirement, therefore, that larger organizations may choose to is to involve all parties in the safety manage- employ a safety office as a consultative or ment system, thereby fostering a company administrative body. In these cases, the safe- wide commitment to safety management. ty office may act as a repository for safety related reports and information, occupa- Delegation Of Tasks To Effectively Operate tional health and safety issues, as well as the Safety Management System provide risk assessment and data analysis To ensure that the SMS operates effectively expertise to the functional managers. The it is essential that the following tasks be dele- safety office may provide data directly to the gated to company personnel as appropriate. accountable executive regarding major safety The roles, responsibilities and accountabili- issues identified by the system. It should be ties of each individual/position should be noted that the responsibility for informing well defined and the lines of responsibility the accountable executive of major safety clearly understood. As stated in the pro- deficiencies identified within their responsi- posed regulatory requirements, he/she is ble area remains with the appropriate func- responsible for: tional director. Furthermore, whilst the safe- ty office may be involved in discussions • Establishing and maintaining a report regarding possible corrective action, it is the ing system to collect safety related data responsibility of the functional director to determine what the corrective action will be • Conducting hazard identification and and to ensure the outcome is monitored risk management analysis and evaluated. The safety office does not • Conducting periodic reviews to deter have the authority to overturn operational mine the effectiveness of the program decisions related to safety issues identified by the system or the safety management • Developing and evaluating the results of system itself. safety initiatives Safety Committee • Monitoring industry safety concerns that could affect the organization The use of a safety committee in larger, more complex organizations can provide • Determining the adequacy of training benefits to the organization. Safety commit- programs, and tees provide a forum for discussing safety related issues from a cross-functional per- • Advising reporters of the results of event spective and may lead to the inclusion of analyses. issues that look at safety from a broader viewpoint. Conventional health and safety 18
Safety Management System Components at work concerns are a good example of making process not only fosters ownership this. Frequently, safety issues are not limited of the system, it also promotes a positive to one specific area and require inputs and safety culture. expertise from a variety of different fields. Safety committees provide a forum for this In effect, the organization is striving to cre- dialogue and can be utilized to assess the effec- ate a shared vision. As such, it is not suffi- tiveness of the system from a “big picture” cient for the accountable executive to make perspective. They also provide a means by a safety policy statement outlining what the which safety achievements can be reviewed organization is committing to, without first and safety information broadcast. acquiring feedback from all employees. The problem with top down vision statements is The safety office may coordinate and pro- that they reflect management’s vision and vide administrative assistance to the safety do not always build on the individual’s per- committee. It can also be a stand-alone sonal vision. The result can be an authori- entity; meaning, one can exist without the tarian statement that does not inspire the other. The accountable executive could be achievement of a common goal - in this the chair of this committee and all parts of case safety. When people truly share a com- the organization must be represented. This mon vision they are united in a common does not preclude the existence of sub-com- aspiration, they have a common identity mittees with specific areas of responsibility. and they have ownership in the system.viii Employee Involvement In The Development Description of System Components And Implementation Of The System A successful safety management system The safety management system plan must requires a focused sense of ownership include a description of each component throughout the system. Whilst it is essential of the system and should clearly describe that top management commit to doing the interrelationships between each of whatever it takes to improve safety, it is these components. This is essential if com- equally important that all employees feel pany personnel, and the regulator, are to they have a system that values their input understand how the whole system is inte- and is responsive to their contributions and grated. The documentary requirements for ideas. In order to achieve this, all employees this element are discussed under the docu- should have the opportunity to contribute mentation section. to the development and implementation of the safety management system. Employees are ideally placed to understand the most efficient and appropriate safety manage- ment mechanisms for their work environ- ment. Their involvement in the decision- 19
2 2 documentation
Safety Management System Components [d o c u m e n t a t i o n] Up to date documentation is essential if the company is to operate in a safe and efficient manner in accordance with current aviation safety regulations, standards and exemp- tions. For this reason an operator’s Safety Management System must address the four following documentary requirements. Identification of Applicable • The identification of applicable aviation Aviation Safety Regulations, safety regulations Standards and Exemptions • Consolidated documentation describing The company must have a process for docu- the systems for each component of the menting the regulations, standards and safety management system. exemptions by which it is regulated for the various activities it conducts. This docu- • The implementation of changes to com- pany documentation required by changes mentation may reside in the company oper- to aviation safety regulations, standards ations, maintenance policy manual, main- and exemptions. tenance control manual or the company safety management program documentation • The maintenance of current, applicable as appropriate, but must be available to and effective documentation. employees. The statement could be as simple as: The following paragraphs provide detail as to how this might be accomplished. This company is governed by the following aviation safety regulations, standards and exemptions…(list as appropriate). The company must provide employees with access to all pertinent technical and regulato- ry information. This can be accomplished by having appropriate documentation on site, or by having access to the information through other appropriate means that provides the same accessibility as on site documentation. 21
Safety Management System Components Documentation Describing knowledge as responsible for receiving any System Components incoming correspondence of a regulatory nature i.e. CBAACs, AIP amendments, The requirement for a description of each Airworthiness Notices, etc. These would be component of the safety management sys- reviewed to identify any changes pertinent tem was discussed as an element of the safe- to the company operation. If changes were ty management plan. Consolidated docu- necessary the process would allow for a trig- mentation describing each component of ger to commence the amendment process to the system is essential if company person- company documentation as necessary. nel, and the regulator, are to understand how the whole system is integrated. Maintenance Of Current, Applicable And Effective For air operators, this documentation must Documentation reside in the company operations manual. Current regulation requires that air opera- It is the company’s responsibility to main- tors have a description of their operational tain current regulatory and company docu- control systems. The requirement for safety mentation. This includes regulations, stan- management system components could be dards and exemptions as well as the COM, addressed in the same fashion. the MPM and the MCM. Any changes in SMS documentation, if this is contained Implementing Changes To in a stand-alone manual, should also Company Documentation be included. When changes to company documentation Activities that cause company documenta- are required the company must have a pro- tion to become outdated are mainly due to cess in place to ensure these changes changes within the company itself or are implemented. changes to regulatory information. To address these occurrences the company It is recommended that the process used must have processes in place to: identify the individual responsible for the activity and the procedure to be followed. • Identify any changes within the organi- The process should provide for early identi- zation that could affect company docu- fication of amendments. This will allow the mentation. company to be proactive in addressing any • Periodically review regulatory informa- required changes to company documents tion to ensure the most current infor- and procedures. mation is available. This process could be as simple as designa- • Periodically review documentation such ting an individual with the appropriate as the Maintenance Policy Manual, Company Operations Manual or Safety 22
Safety Management System Components Management Program documentation to ensure compliance with current regulations. A process to address changes within the organization could consist of a trigger to review company documentation at any time a change to the company operations or structure occurs or is planned to occur. Specific events or dates could trigger processes for periodic reviews of regulatory information and company documentation. These dates could be selected to augment other company activities. 23
3 3 safety oversight
Safety Management System Components [ Safety Oversight ] Safety oversight is fundamental to the safety management process. A principal tenet of safety management policies, principles and procedures requires an organization to criti- cally review its existing operations, proposed operational changes and additions or replace- ments, for their safety significance. This is achieved through two principal means: • Reactive - Occurrence/hazard reporting, and • Proactive - Safety assessments. For the most part these are two distinct ele- have already occurred, whilst the proactive ments in the safety management system: method actively seeks to identify potential one is reactive, the other proactive. The hazards through an analysis of the everyday basic difference is the method of discovery: activities of the company. The exception to the reactive process responds to events that this rule occurs when a potential hazard has been reported through the company’s safety reporting program. Once an occurrence has been reported, or a hazard identified, the procedures for dealing with these issues follow the same process, as shown in figure 2. This section will review the specifics involved with the reactive and pro-active processes and will discuss the commonalities involved. 25
Safety Management System Components Figure 2 shows the process flow involved with the collection of data within a safety manage- ment system. Figure 2: Safety Management System Process Flow (Reactive) Initial Risk Assessment No Action Reports • Hazards • Incidents Further Investigation Information • Accidents Dissemination • Data base • Risk Analyses Second Risk Assessment No Action • Trend analysis Data Determine Root Cause Base • Safety (Pro-active) bulletins Safety Assessment Determine and Implement • Accidents Corrective Action • Audits • Report • Policy and distribution Monitor Corrective Action Correct Procedures Assessment • Hazard Confirmation of Corrective Identification Action – Quality Assurance System Evaluation Reactive Processes organizational and human factors within the organization, that played a role in the event. Occurrence and Hazard Reporting Every event is an opportunity to learn valu- To achieve this, the company should main- able safety lessons. The lessons will only be tain procedures for the internal reporting understood, however, if the occurrence is and recording of occurrences, hazards and analyzed so that all employees, including other safety related issues. The collection of management, understand not only what timely, appropriate and accurate data will happened, but also why it happened. This allow the company to react to information involves looking beyond the event and received, and apply the necessary corrective investigating the contributing factors, the action to prevent a recurrence of the event. 26
Safety Management System Components The key to accomplishing this is to have a The reporting system should be simple, reporting system that meets the needs of the confidential and convenient to use and people who will be using it - the employees. should be complemented with a non-puni- As such, employee input into the develop- tive disciplinary policy. These attributes, ment of the system is vital. A safety report- accompanied by efficient follow-up mecha- ing system is worthless if no one uses it; the nisms acknowledging to the reporter that a importance of the employee in the whole report has been received, investigated and process, therefore, should not be minimized. acted upon, will encourage the development An attendant non-punitive discipline policy, of a reporting culture. The results should be and a real and demonstrated commitment by distributed to the individual involved and management to achieve the company’s safe- the population at large. ty goals, will help to foster the development of a reporting culture within the company. There are many reporting programs in place for all types of operations. It is important to An operator’s safety reporting system should establish a system that suits the size and encompass the following fundamental technology level of the operational environ- elements: ment. In smaller operations, reporting might be achieved through a simple written 1. Systems for reporting hazards, events or form deposited in a conveniently situated, safety concerns; secure box. Larger organizations may employ 2. Systems for analyzing data, safety a more sophisticated, on-line safety report- reports and any other safety related ing system. Under certain conditions it may information; be more expedient to submit a verbal 3. Methods for the collection, storage and report; without exception, however, this distribution of data; should be augmented with a written report. 4. Corrective action and risk reduction At a minimum, report forms should allow strategies; for a full description of the event and pro- 5. On-going monitoring, and vide space for the reporter to offer sugges- tions as to possible solutions to the problem 6. Confirmation of the effectiveness of being reported. Reports should employ a corrective action. common and clearly understood taxonomy for error classification. Simply put, this is Systems for Reporting Hazards, Events and the division of error types into ordered Safety Concerns groups or categories. It is important that Employees must have a means of reporting reporters and investigators share a familiar all events and emerging hazards to an language to explain and understand the appropriate manager, as identified in the types of errors that are contributing to company manual. The manager will then events. This will facilitate more accurate forward it to the data bank for processing. data inputs and trend analysis. 27
Safety Management System Components No matter what reporting system is utilized, • Inadequate tool or equipment control its effectiveness will depend on four things: • Unruly passengers • Employees clearly understand what they • Emergency exit paths blocked should report; • Incorrect or inadequate procedures, • All reports are confidential; and a failure to adhere to standard procedures • Individuals are provided feedback on their reports in a timely fashion; • Poor communication between opera- tional areas • The company as a non-punitive disci- plinary policy in place. • Lack of up to date technical manuals • Poor shift changeovers Why report? • Runway incursions All events require appropriate investigation • Lack of adequate training and recurrent in order to: training. • Establish their root cause, that is the Report Investigation and analysis underlying initial contributing factor(s) that caused the event, and identify Every event should be investigated. The actions to minimize the chance of extent of the investigation will depend on recurrence; the actual and potential consequences of the occurrence or hazard. This can be determined • Satisfy any regulatory requirements for through a risk assessment (see figure 2). reporting and investigation as per the Reports that demonstrate a high potential Canadian Aviation Regulations; should be investigated in greater depth than • Provide a factual record of the circum- those with low potential. stances of the event or hazard to allow others to learn from the situation; and The investigative process should be compre- hensive and should attempt to address the • Categorize the underlying causes and factors that contributed to the event, rather establish the appropriate remedial and continuous improvement action.ix than simply focusing on the event itself - the active failure. Active failures are the What should be reported? actions that took place immediately prior to the event and have a direct impact on the Knowing what to report plays a key role in safety of the system because of the immedi- an active reporting program. As a general acy of their adverse effects. They are not, rule, any event or hazard with the potential however, the root cause of the event; as to cause damage or injury should be report- such, applying corrective actions to these ed. Examples of these issues are: issues may not address the real cause of the • Excessive duty times problem. A more detailed analysis is required to establish the organizational factors that • Crews rushing through checks contributed to the error. 28
Safety Management System Components The investigator, or team of investigators tion that is conducted, or a company may must be technically competent and either employ a predetermined event investigation possess or have access to background infor- format regardless of the event. It is up to mation, so the facts and events are inter- the individual company to determine which preted accurately. The investigator should is the most appropriate method for their have the confidence of the staff and the organization. investigation process should be a search to understand how the mishap happened, not The Maintenance Error Decision Aid a hunt for someone to blame. (MEDA) and the Procedural Event Analysis Tool (PEAT) developed by Boeing are Event Investigation examples of tools designed to investigate There are many tools that can be utilized to maintenance and operational events. Both investigate events. An initial risk assessment MEDA and PEAT apply the following may help determine the type of investiga- process flow: Figure 3: MEDA/PEAT Process Flow Event Occurs Decision • Investigation reveals event caused by maintenance/operations error Investigation Prevention Strategies • Determine who made the error • Make process improvements based on contributing factors • Interview responsible personnel - Based on this event - Find contributing factors - Based on analysis of data for - Get ideas for process multiple events improvement • Follow up to obtain additional contributing factors and information • Add to maintenance error or PEAT database Feedback • Provide feedback to all employees/organizations affected by process improvement 29
Safety Management System Components Boeing developed MEDA and PEAT to The MEDA Process address the human performance factors that Both MEDA and PEAT employ a basic must be considered during an event investi- five-step process for operators to follow gation. There are slight differences with the (see figure 3 for the process flow). As pre- investigative process employed in MEDA viously stated, there are slight differences and PEAT. For example, PEAT focuses on in the investigative focus between PEAT the key event elements and identifies key and MEDA, the process flow, however, is underlying cognitive factors that contribu- the same. In the MEDA process there are ted to the procedural deviation. The objec- five steps: tive of the process is to help the investigator to arrive at valid, effective recommendations • Event - An event occurs, such as a gate aimed at preventing the occurrence of simi- return or air turn back. It is the respon- lar types of procedural deviation. In con- sibility of the maintenance organisation trast, MEDA looks at the organizational to select the error-caused events that factors that can contribute to human error will be investigated. such as poor communication, inadequate • Decision - After fixing the problem information and poor lighting. and returning the airplane to service, the operator makes a decision: Was Both MEDA and PEAT are based on the the event maintenance-related? If yes, philosophy that traditional efforts to investi- the operator performs a MEDA gate errors are often aimed at identifying investigation. the employee who made the error. The usual • Investigation - Using the MEDA result is that the employee is defensive and results form, the operator carries out an is subjected to a combination of disciplinary investigation. The trained investigator action and recurrent training. Because uses the form to record general informa- retraining often adds little or no value to tion about the airplane, when the main- what the employee already knows, it may be tenance and the event occurred, the ineffective in preventing future errors. event that began the investigation, the error that caused the event, the factors In addition, by the time the employee is that contributed to the error, and a list identified, information about the factors of possible prevention strategies. that contributed to the event has been lost. • Prevention Strategies - The operator Because the factors that contributed to the reviews, prioritizes, implements, and error remain unchanged, the error is likely then tracks prevention strategies to recur, setting what is called the “blame (process improvements) in order to and train” cycle in motion again. To break avoid or reduce the likelihood of similar this cycle, both MEDA and PEAT employ errors in the future. investigative techniques that look for the factors that contributed to the error, rather • Feedback - The operator provides feed- than looking for someone to blame. back to the maintenance workforce so 30
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