SAFETY MANAGEMENT SYSTEMS

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SAFETY MANAGEMENT SYSTEMS
TP 13881E
                                                                (03/2002)

SAFETY         MANAGEMENT                   SYSTEMS
FOR FLIGHT OPERATIONS AND AIRCRAFT MAINTENANCE ORGANIZATIONS

                                                    A guide to
                                               implementation
                                                        Prepared by the

                                                         Commercial and
                                           Business Aviation Branch and
                                           the Aircraft Maintenance and
                                                  Manufacturing Branch

TC-1001871
*         
©Minister of Public Works and Government Services, Canada, 2002

Permission is granted by the Department of Transport, Canada, to copy and/or
reproduce the contents of this guide or in whole or in part provided that full
acknowledgment is given to the Department of Transport, Canada, and that the
material be accurately reproduced. While use of this material has been authorized,
the Department of Transport, Canada, shall not be responsible for the manner in
which the information is presented, nor for any interpretations thereof.

The information in this copy of this guide may not be updated to reflect amend-
ments made to original content. For up-to-date information contact the Department
of Transport, Canada.

The information in this guide or is to be considered solely as a guide and should not
be quoted as or considered to be a legal authority. It may become obsolete in whole
or in part at any time without notice. Please contact the Civil Aviation
Communications Centre at 1-800-305-2059 (EST) for assistance.
Regulatory
       References

 This guide applies to proposed
regulatory changes applicable to:

      CAR 573.09(11)
        CAR 700.xx
        CAR 720.xx
      CAR 705.07(2)(c)
     CAR 725.07(2)(a)(ii)
       CAR 725.07(3)
     CAR 725.124(5)(o)
      CAR 725.135(oo)
        CAR 706.07
        CAR 726.07

                1
Acknowledgement

                This guidance material was written by the staff
             of the Commercial and Business Aviation Branch and
                   Maintenance and Manufacturing Branch
                      of Transport Canada Civil Aviation.

         Transport Canada wishes to thank the following individuals,
                  companies and regulatory authorities for
                 their assistance in developing this material:

             * Professor James Reason, University of Manchester
* Operating Standards Division, the United Kingdom Civil Aviation Authority
      * Clifford Edwards, The Royal Dutch/Shell Group of Companies
                                * Air Canada
                    * Boeing Commercial Airplane Group
          * Safety Services Branch, Transport Canada Civil Aviation

      This document is a living document and will be revised at intervals
   to take into account changes in regulations, feedback from industry and
   recognized best practice. Updates will be noted via the Transport Canada
                             Civil Aviation website.

                                      2
Contents
REGULATORY REFERENCES ................................................................................................................................1

ACKNOWLEDGEMENTS ........................................................................................................................................2
INTRODUCTION ..........................................................................................................................................................5
   Foreword ..................................................................................................................................................................5
   What is a Safety Management System? ....................................................................................................6
   Key Generic Features Of The SMS Approach ......................................................................................7
   Key Features Specific To The Regulatory Requirements: ................................................................8
   Why Bother? ..........................................................................................................................................................9
SAFETY MANAGEMENT SYSTEM COMPONENTS ............................................................................10

      1. SAFETY MANAGEMENT PLAN ..........................................................................................................11
          Safety Policy ..............................................................................................................................................11
             Safety Objectives ................................................................................................................................12
             Safety Performance Measurement..............................................................................................12
             Non-Punitive Disciplinary Policies ..........................................................................................13
          Roles And Responsibilities ..............................................................................................................14
             Documentation Of Roles And Responsibilities ................................................................15
             Individual Roles and Responsibilities ......................................................................................16
             Delegation Of Tasks To Effectively Operate the Safety Management System ..18
             Safety Office ........................................................................................................................................18
             Safety Committee ..............................................................................................................................18
                     Employee Involvement In The Development And Implementation Of
                     The System ............................................................................................................................................19
             Description of System Components ..........................................................................................19

      2. DOCUMENTATION ....................................................................................................................................21
          Identification of Applicable Aviation Safety Regulations, Standards
          and Exemptions ......................................................................................................................................21
          Documentation Describing System Components ............................................................22
          Implementing Changes To Company Documentation ..................................................22
          Maintenance Of Current, Applicable And Effective Documentation ................22

      3. SAFETY OVERSIGHT ................................................................................................................................25
          Reactive Processes..................................................................................................................................26
             Occurrence and Hazard Reporting ..........................................................................................26
             Systems for Reporting Hazards, Events and Safety Concerns ....................................27
             Why report? ..........................................................................................................................................28
             What should be reported? ............................................................................................................28

                                                                                       3
Contents
                    Report Investigation and analysis ..............................................................................................28
                    Event Investigation ............................................................................................................................29
                    The MEDA Process ..........................................................................................................................30
                    The PEAT Process ............................................................................................................................31
             Pro-Active: Safety Assessment ......................................................................................................32
                Hazard Identification ......................................................................................................................32
                Assessment frequency ......................................................................................................................33
             Common Elements ................................................................................................................................34
                Reporting Procedures ......................................................................................................................35
                Data Collection ..................................................................................................................................35
                Data Collection Systems ................................................................................................................35
                Risk Management ..............................................................................................................................36
                Corrective Action Plan ....................................................................................................................38
                On-Going Monitoring ....................................................................................................................39
                Information Dissemination ..........................................................................................................39
      4. TRAINING ........................................................................................................................................................41

      5. QUALITY ASSURANCE ............................................................................................................................43

      6. EMERGENCY RESPONSE PLAN ..........................................................................................................47

CONCLUSION ............................................................................................................................................................48

                                                                                      4
Introduction

            [   Foreword       ]
In Canada we enjoy an enviable aviation
safety record and our Civil Aviation safety
program has been cited by the International
Civil Aviation Organization as one of the
best in the world. However, with the pre-
dicted increase in air transportation and the       operations.i This guidance material provides
probability that this will bring with it an         clarification regarding the intent and appli-
attendant increase in the accident rate, we         cation of the proposed regulatory require-
clearly cannot afford to maintain the status        ments. It is designed as a practical guide for
quo. To remain successful we must constan-          the development and implementation of a
ly challenge ourselves to improve the safety        safety management system within flight and
standard and work towards achieving a posi-         maintenance operations.
tive shift in the accident rate.
                                                    The following information is not intended
In response to this challenge, the Commer-          as a prescriptive formula for the develop-
cial and Business Aviation Branch and the           ment of a company’s safety management
Aircraft Maintenance and Manufacturing              system. The material contained herein is for
Branch have promulgated amendments to               explanatory purposes only. Where existing
the Canadian Aviation Regulations (CAR)             systems or components have been referen-
requiring the establishment of safety mana-         ced, the example is used for the purpose of
gement systems (SMS) in certain types of            clarity and to demonstrate that there are
                                                    existing systems available. It is not the in-
                                                    tention of the authors to advocate that any
                                                    one particular system be used. In keeping
                                                    with performance based regulations, this
                                                    guide is intended to provide details of the
                                                    various SMS regulatory requirements and
                                                    to offer examples of possible ways these ele-
                                                    ments can be enabled.

                                                5
Introduction

  [     What is a safety
      Management System?                    ]
A safety management system is a systematic,
explicit and comprehensive process for the
management of safety risks, that integrates
operations and technical systems with finan-
cial and human resource management, for
all activities related to an air operator or an        how it intends the management of air safety
approved maintenance organization’s certificate.       to be conducted as an integral part of the
                                                       company’s business management activities.
A safety management system is a business-              A Safety Management System is woven
like approach to safety. In common with                into the fabric of an organization. It be-
all management systems a safety manage-                comes part of the culture; the way people
ment system provides for goal setting, plan-           do their jobs.
ning, and measuring performance. It con-
cerns itself with organizational safety rather         The organizational structures and activities
than the conventional health and safety at             that make up a safety management system
work concerns. A company’s SMS defines                 are found throughout an organization.
                                                       Every employee in every department con-
                                                       tributes to the safety health of the organiza-
                                                       tion. In some departments safety manage-
                                                       ment activity will be more visible than in
                                                       others, but the system must be integrated
                                                       into “the way things are done” throughout
                                                       the establishment. This will be achieved by
                                                       the implementation and continuing support
                                                       of a safety program based on a coherent
                                                       policy, that leads to well designed procedures.

                                                   6
Introduction

    [   Key Generic Features
        of the SMS Approach               ]
There is no definitive meaning attached to
the term “safety management system”, every
organization, and industry, for that matter,
has its own interpretation of what it is.
From the Civil Aviation perspective there
are five features that characterise a safety         •   The use of active monitoring and
management system. These are:                            audit processes to validate that the
                                                         necessary controls identified through
•   A comprehensive systematic approach                  the hazard management process are
    to the management of aviation safety                 in place and to ensure continuing
    within the aircraft operating company,               active commitment to safety.
    including the interfaces between the
    company and its suppliers, sub-contrac-          •   The use of Quality Assurance princi-
    tors and business partners.                          ples, including improvement and feed-
                                                         back mechanisms.
•   A principal focus on the hazards of the
    business and their effects upon those            In searching for ways to enable the afore-
    activities critical to safety.                   mentioned features, an organization may
                                                     choose to utilize a commercial “off-the-
•   The full integration of safety considera-        shelf ” system. Whilst this might be appro-
    tions into the business, via the applica-
                                                     priate for some companies, the program
    tion of management controls to all
    aspects of the business processes critical       should be tailored to meet the requirements
    to safety.                                       of the individual organization rather than
                                                     assuming that one size fits all. Attention
                                                     should also be given to the linkages between
                                                     the individual components; they should be
                                                     linked in a systematic way, rather than
                                                     appearing to be stand alone units.ii

                                                 7
Introduction

[     K e y F e a t u r e s To T h e
    Regulatory Requirements                      ]
•    A safety management plan;

•    Clear authorities, responsibilities and
     accountabilities for safety at all levels
     within the organization.

•    Occurrence and Hazard reporting,

•    Data collection procedures                          •   Incident analysis

                                                         •   Hazard identification and risk
                                                             management

                                                         •   Documentation

                                                         •   Safety management training
                                                             requirements

                                                         •   Emergency response plan

                                                     8
Introduction

          [   Why Bother?          ]
It’s often said that safety makes economic
sense. Unless a company experiences a loss,
or critically assesses both the direct and
indirect costs of an occurrence, it is often
difficult to relate to this statement. The
direct costs are usually easy to quantify,
they include damage to the aircraft, com-
pensation for injuries and damage to pro-             •   Time lost by injured person(s) and
perty and are usually settled through an                  cost of replacement workers;
insurance claim.
                                                      •   Increased insurance premiums;
The indirect costs are a little more difficult
                                                      •   Aircraft recovery and clean-up;
to assess, these are often not covered or fully
reimbursed by the company’s insurance and             •   Fines.
the impact is often delayed. This includes
items such as:                                        The economic argument is even more salient
                                                      when one considers the following figures
•   Loss of business and reputation;                  produced by the Boeing Aircraft Corpora-
                                                      tion. In 1996, Boeing estimated the average
•   Legal fees and damage claims;
                                                      cost in U.S. dollars of the following:
•   Medical cost not covered by work
    man’s compensation;                               •   In-flight shutdown $500, 000
                                                      •   Flight cancellation $ 50, 000
•   Cost of lost use of equipment (loss               •   Flight delay per hour$ 10, 000
    of income);
                                                      The cost of implementing and maintain-
                                                      ing a safety management system becomes
                                                      less significant and well worth the invest-
                                                      ment when contrasted with the cost of
                                                      doing nothing.

                                                  9
SAFETY
1       MANAGEMENT
        SYSTEM
        COMPONENTS

    1   safety
         management plan

        In order to implement an effective safety management
        system it is necessary to define what the organization’s
        safety objectives are, what form the system will take and
        who will assume responsibility for the system.
        Essentially, this involves defining the organization’s
        philosophical approach to integrating safety as a
        primary business function.
Safety Management
                            System Components

       [     Safety
           Management
              Plan                 ]
An operator's safety managment plan should
contain three principle things:

1. A definition of the fundamental
   approach a company will adopt for
   managing safety within their organi-
   zation. This includes a safety policy
   that clearly defines what the company’s         Safety Policy
   philosophical approach to safety and
   the performance goals it has established        An operator’s safety policy should clearly
   for itself.                                     state the company’s intentions, management
                                                   principles and aspirations for continuous im-
2. Clearly defined roles and responsi-             provements in the safety level. This can be
   bilities for all personnel involved             achieved through documented policies des-
   in safety.                                      cribing what organizational processes and
                                                   structures it will use to achieve the safety
3. A description of the safety manage-             management system. This should also con-
   ment system components.                         tain a statement outlining the company’s
                                                   objectives and the outcomes it hopes to
                                                   achieve through its safety management system.

                                                   It is recommended that the safety policy
                                                   include a description of each element of the
                                                   system as required by the Canadian Avia-
                                                   tion Regulations. This would resemble the
                                                   description of other systems as detailed in a
                                                   maintenance control manual (MCM),
                                                   maintenance policy manual (MPM) or a
                                                   company operations manual (COM).

                                              11
Safety Management
                              System Components
Safety Objectives                                        ways of setting and expressing goals. In some
Mission Statement > The safety objectives                organizations the goals are not stated very
of the organization should provide a starting            explicitly. Other organizations set goals for-
point for the company’s safety policy. It                mally and document the process. Regardless
should be accompanied by top level statement             of how management goals are set, few
regarding the company’s commitment to                    organizations are good at developing safety
achieving improvements in safety and should              goals. The most common weakness in setting
be widely publicized and distributed. For                safety goals is focusing on outcomes. This
example, Transport Canada’s mission is to                usually means counting accidents, but we
develop and administer policies, regulations             know that safe companies can have accidents
and services for the best possible transportation        while less safe operations can be lucky and
system for Canada and Canadians - one that               avoid accidents. Although the ultimate goal
is safe, efficient, affordable, integrated and           is ‘no accidents’, there are more precise and
environmentally friendly.                                useful ways of measuring safety, especially in
                                                         a safe system, than counting accidents.
A similar type of pronouncement should be
made by the organization. A typical state-       It is a never-ending struggle to identify
ment outlining the objectives of a safety        and eliminate or control hazards. We will
management program could read:                   never run out of things to do to make the
                                                                     system safer. Sound man-
The safety management program aims to continually improve agement requires that we
                                                                     identify them, decide
the safety of ABC airline’s flight operations by identifying,        how to achieve them,
eliminating or mitigating any deficiencies in conditions,            and hold ourselves
policies and procedures, and by ensuring that staff consider at accountable for achie-
                                                                     ving them. Risk manage-
all times the safety implications of their own actions, and
                                                                     ment procedures can
those of their colleagues.                                           help managers decide
It is important to ensure that the stated                            where the greatest risks
objectives are achievable and clearly define     are and help set priorities. Sound safety goal
the limits within which the company will         setting concentrates on identifying systemic
operate. They should be unambiguous, well        weaknesses and accident precursors, and
documented, readily accessible and should        either eliminating or mitigating them.
be reviewed on a regular basis.                          Safety Performance Measurement

Safety Goals                                             The safety performance of the operation
                                                         needs to be monitored, proactively and
Goal setting is vital to an organization’s per-          reactively, to ensure that the key safety goals
formance. All organizations have their own               continue to be achieved. Monitoring by

                                                    12
Safety Management
                             System Components
audit forms a key element of this activity              objectives. This requires two things: the
and should include both a quantitative and              development and implementation of a
qualitative assessment. The results of all              coherent set of safety performance measures;
safety performance monitoring should be                 and, a clear linkage between the safety per-
documented and used as feedback to                      formance measures and the organization’s
improve the system.                                     business performance measures. This shows
                                                        a clear relationship between the company’s
It is widely acknowledged that accident rates           safety objectives and the achievement of its
are not an effective measurement of safety.iii          organizational and business goals.iv A sim-
They are purely reactive and are only effec-            ple example is given in the table below.

Objective                                               Safety Performance measuresv

Business Objective: Reduce Costs                        Reduction in insurance rates

Safety Objective:    Decrease number and                •   Total number of event
                     severity of hangar                 •   Number of damage-only events
                     incidents                          •   Number of near-miss accidents
                                                        •   Lessons learned from event analyses
                                                        •   Number of corrective action plans
                                                            developed and implemented

tive when the accident rates are high                   Non-Punitive Disciplinary Policies
enough. Furthermore, relying on accident                The company should strive to develop a
rates as a safety performance measure can               non-punitive, disciplinary policy as part of
create a false impression; an assumption                its safety management system. Employees
that nil accidents indicate the organization            are more likely to report events and cooper-
is safe. In reality, there will always be latent        ate in an investigation when some level of
conditions within the system that might,                immunity from disciplinary action is
if left unattended, lead to an accident.                offered. When considering the application
A more effective way to measure safety                  of a non-punitive disciplinary policy, the
might be to address the individual areas of             company might want to consider whether
concern. For example, an assessment of the              the event involved willful intent on the part
improvements made to work procedures                    of the individual involved and the attendant
might be far more effective than measuring              circumstances. For example, has the indivi-
accident rates.                                         dual been involved in an event like this
                                                        before and did the individual participate
Performance measurement should be inte-                 fully in the investigation.
grally linked to the companies stated overall

                                                   13
Safety Management
                              System Components
A typical disciplinary policy might include             employee is involved in similar, recurrent
the following statements:                               events. This might involve the following
                                                        steps:
•   Safe flight operations are ABC airlines
    most important commitment. To ensure                •   First offense-Verbal warning
    that commitment, it is imperative that we
    have uninhibited reporting of all incidents         •   Second offense-Formal written warning
    and occurrences that compromise the
    safety of our operations.                           •   Third offense-final written warning
                                                            (may include suspension)
•   We ask that each employee accept the
    responsibility to communicate any infor-            •   Fourth offense-Termination.
    mation that may affect the integrity of
    flight safety. Employees must be assured            Written warnings can remain active for one
    that this communication will never result           year, after which a letter of recognition for
    in reprisal, thus allowing a timely, unin-          positive change will be written and attached
    hibited flow of information to occur.               to the formal written warning in the person-
                                                        nel file by the individual’s direct supervisor.
•   All employees are advised that ABC Air-
    lines will not initiate disciplinary actions
    against an employee who discloses an inci           Roles And Responsibilities
    dent or occurrence involving flight safety.
    This policy cannot apply to criminal,               An organization should document and
    international or regulatory infractions.            define the roles and responsibilities of all
                                                        personnel in the safety management system.
•   ABC Airlines has developed Safety Reports           Furthermore, a statement should be made
    to be used by all employees for reporting           attesting that everyone has a responsibility
    information concerning flight safety. They
                                                        for safety. This includes a commitment on
    are designed to protect the identity of the
    employee who provides information. These            the part of top management to be accoun-
    forms are readily available in your                 table for safety within the company. The
    work area.                                          dedication and involvement of top manage-
                                                        ment towards safety and safety practices
•   We urge all employees to use this program           should be clearly visible. It is important that
    to help ABC Airlines continue its leader            senior management is seen to provide a
    ship in providing our customers and                 strong and active leadership role in the safe-
    employees with the highest level of                 ty management system. This includes a
    flight safety.vi                                    commitment to provide the resources neces-
                                                        sary to attain the strategic safety objectives
A non-punitive approach to discipline does
                                                        established by the organization. The follow-
not preclude the use of a general progressive
                                                        ing is a list of activities that demonstrate
approach to discipline in cases where an
                                                        top management’s active commitment to

                                                   14
Safety Management
                             System Components
SMS, these include:                                     Documentation Of Roles And Responsibilities
                                                        The following guidelines highlight some of
•   Putting safety matters on the agenda                the key areas that should be documented:
    of meetings, from the Board level
    downwards                                           •   The safety responsibilities for each
                                                            position and task
•   Being actively involved in safety activi-
    ties and reviews at both local and                  •   The competencies required for each
    remote sites                                            position
•   Allocating the necessary resources, such            •   The line of responsibility for ensuring
    as time and money, to safety matters                    all staff are competent and trained for
                                                            their duties and for ensuring that train
•   Setting personal examples in day-to-day                 ing takes place, and
    work
                                                        •   The responsibilities of the manager
•   Receiving and acting on safety reports                  responsible for externally supplied
    submitted by employees                                  services. All unapproved contracting
                                                            companies should meet the company’s
•   Promoting safety topics in company                      own SMS standards or an equivalent
    publications.vii                                        to them.
The ideal safety culture embodies a spirit of
openess and should also demonstrate sup-
port for staff and the systems of work.
Senior management should be accessible
and dedicated to making the changes neces-
sary to enhance safety. They should be avail-
able to discuss emerging trends and safety
issues identified through the System. A posi-
tive safety culture reinforces the entire safety
achievement of the company and is critical
to its success.

                                                   15
Safety Management
                             System Components
Figure I demonstrates one possible organizational scenario that would meet the organiza-
tional requirements and reporting relationships, as detailed in the approved notice of pro-
posed amendments to the Canadian Aviation Regulations. The solid lines represent reporting
relationships, whilst the broken line represents lines of communication.

                        Figure I: Sample SMS Organogram

                                      Certificate Holder
                                    (Accountable Executive)

                                                             Director of Maintenance
         Director of Flight Operations
                                                                       (PRM)

                                                               Maintenance Quality
              Flight Safety Officer
                                                               Assurance Manager

                                         Safety Office

                                      Formal reporting
                                      Informal Administrative/Communications

This diagram shows where existing organi-              should safety management considerations.
sational bodies, such as the safety office, fit        In SMS, safety is considered to be every-
into the safety management system. To put              one’s responsibility and is not unique to the
this in today’s context, in many organiza-             safety office.
tions the safety office is considered to be a
stand-alone entity equal to any other opera-           Individual Roles and Responsibilities
tional body. The functions specific to the             The effective management of safety requires
safety management system are concentrated              a clear delineation of all lines of authority
within this silo and are not distributed               within the organization. There should be a
throughout the organization. Safety man-               clear understanding of the accountability,
agement is a business function comparable              responsibility and authority of all individu-
to any other function in the operation. In             als involved in the system. An effort should
the same way that financial considerations             be made to document and distribute the
are integrated into the organization, so               organogram throughout the company,

                                                  16
Safety Management
                            System Components
thereby promoting a common understan-                    reasonably precludes the application of
ding of everyone’s role in the safety manage-            dedicated resources to this activity;
ment system. Figure I offers an example of
how the lines of responsibility might be             •   The person responsible for the affected
established. In this diagram the safety mana-            functional area, the Director of Opera-
                                                         tions or Maintenance for example, is
gement system functions are performed by
                                                         accountable for determining and imple
the quality assurance manager and the flight             menting appropriate comprehensive
safety officer. In other organisations, these            corrective actions. The reason for this
functions might be dispersed throughout                  is threefold:
the technical or operational area, thereby
providing a safety management system that                > The functional director, that is the
is fully integrated into all line activities.            person with direct line responsibility for
                                                         the affected area, is directly involved in
Management’s role, responsibilities and                  the decision making process. In most
accountabilities for the SMS and organiza-               cases, he/she has the knowledge and
tional deficiencies identified through the               expertise to recommend effective cor-
system should be well defined and the lines              rective and preventative actions and has
of authority clearly understood. As stated in            the authority to assign the appropriate
the proposed regulatory requirements, these              resources where required.
requirements include:
                                                         > The functional director must assume
•   The accountable executive is responsible             responsibility for safety within his/her
    for establishing and maintaining the                 own area of responsibility. In this way
    safety management system;                            he/she is involved in the “safety” process
                                                         and is accountable for issues that arise
•   The functional area, that is the area of             in his/her functional area.
    direct responsibility, maintenance or
    flight operations for example, is respon-            > A quality assurance function is pro-
    sible for the safety program;                        vided because event investigations and
•   Everyone is responsible for safety in the            corrective actions, are separate activities.
    organization. This includes operations               This eliminates the potential for con-
    and maintenance personnel as well as                 flict of interest because the person who
    individuals in other non-technical areas             identifies the problem is not the person
    such as marketing and customer service;              who determines what the corrective
                                                         action is. This does not preclude discus-
•   SMS specific functions must be exerci-               sion of safety findings within a safety
    sed by an individual employed within                 committee environment; however, the
    the operational area in which he/she                 final say on any remedial action resides
    works. The exception to this rule is in
    cases where the size of the operation,               with the responsible functional director.

                                                17
Safety Management
                              System Components
The development of a positive safety culture             Safety Office
is predicated on the involvement of all facets           There is no regulatory requirement to have
of the organization in the safety process.               a safety office. It is recognized, however,
The objective of this requirement, therefore,            that larger organizations may choose to
is to involve all parties in the safety manage-          employ a safety office as a consultative or
ment system, thereby fostering a company                 administrative body. In these cases, the safe-
wide commitment to safety management.                    ty office may act as a repository for safety
                                                         related reports and information, occupa-
Delegation Of Tasks To Effectively Operate               tional health and safety issues, as well as
the Safety Management System                             provide risk assessment and data analysis
To ensure that the SMS operates effectively              expertise to the functional managers. The
it is essential that the following tasks be dele-        safety office may provide data directly to the
gated to company personnel as appropriate.               accountable executive regarding major safety
The roles, responsibilities and accountabili-            issues identified by the system. It should be
ties of each individual/position should be               noted that the responsibility for informing
well defined and the lines of responsibility             the accountable executive of major safety
clearly understood. As stated in the pro-                deficiencies identified within their responsi-
posed regulatory requirements, he/she is                 ble area remains with the appropriate func-
responsible for:                                         tional director. Furthermore, whilst the safe-
                                                         ty office may be involved in discussions
•   Establishing and maintaining a report                regarding possible corrective action, it is the
    ing system to collect safety related data            responsibility of the functional director to
                                                         determine what the corrective action will be
•   Conducting hazard identification and
                                                         and to ensure the outcome is monitored
    risk management analysis
                                                         and evaluated. The safety office does not
•   Conducting periodic reviews to deter                 have the authority to overturn operational
    mine the effectiveness of the program                decisions related to safety issues identified
                                                         by the system or the safety management
•   Developing and evaluating the results of             system itself.
    safety initiatives
                                                         Safety Committee
•   Monitoring industry safety concerns
    that could affect the organization                   The use of a safety committee in larger,
                                                         more complex organizations can provide
•   Determining the adequacy of training                 benefits to the organization. Safety commit-
    programs, and                                        tees provide a forum for discussing safety
                                                         related issues from a cross-functional per-
•   Advising reporters of the results of event           spective and may lead to the inclusion of
    analyses.                                            issues that look at safety from a broader
                                                         viewpoint. Conventional health and safety

                                                    18
Safety Management
                              System Components
at work concerns are a good example of                   making process not only fosters ownership
this. Frequently, safety issues are not limited          of the system, it also promotes a positive
to one specific area and require inputs and              safety culture.
expertise from a variety of different fields.
Safety committees provide a forum for this               In effect, the organization is striving to cre-
dialogue and can be utilized to assess the effec-        ate a shared vision. As such, it is not suffi-
tiveness of the system from a “big picture”              cient for the accountable executive to make
perspective. They also provide a means by                a safety policy statement outlining what the
which safety achievements can be reviewed                organization is committing to, without first
and safety information broadcast.                        acquiring feedback from all employees. The
                                                         problem with top down vision statements is
The safety office may coordinate and pro-                that they reflect management’s vision and
vide administrative assistance to the safety             do not always build on the individual’s per-
committee. It can also be a stand-alone                  sonal vision. The result can be an authori-
entity; meaning, one can exist without the               tarian statement that does not inspire the
other. The accountable executive could be                achievement of a common goal - in this
the chair of this committee and all parts of             case safety. When people truly share a com-
the organization must be represented. This               mon vision they are united in a common
does not preclude the existence of sub-com-              aspiration, they have a common identity
mittees with specific areas of responsibility.           and they have ownership in the system.viii

Employee Involvement In The Development                  Description of System Components
And Implementation Of The System
A successful safety management system                    The safety management system plan must
requires a focused sense of ownership                    include a description of each component
throughout the system. Whilst it is essential            of the system and should clearly describe
that top management commit to doing                      the interrelationships between each of
whatever it takes to improve safety, it is               these components. This is essential if com-
equally important that all employees feel                pany personnel, and the regulator, are to
they have a system that values their input               understand how the whole system is inte-
and is responsive to their contributions and             grated. The documentary requirements for
ideas. In order to achieve this, all employees           this element are discussed under the docu-
should have the opportunity to contribute                mentation section.
to the development and implementation of
the safety management system. Employees
are ideally placed to understand the most
efficient and appropriate safety manage-
ment mechanisms for their work environ-
ment. Their involvement in the decision-

                                                    19
2

    2   documentation
Safety Management
                             System Components

      [d o c u m e n t a t i o n]
Up to date documentation is essential if the
company is to operate in a safe and efficient
manner in accordance with current aviation
safety regulations, standards and exemp-
tions. For this reason an operator’s Safety
Management System must address the four
following documentary requirements.
                                                     Identification of Applicable
•   The identification of applicable aviation        Aviation Safety Regulations,
    safety regulations
                                                     Standards and Exemptions
•   Consolidated documentation describing            The company must have a process for docu-
    the systems for each component of the            menting the regulations, standards and
    safety management system.                        exemptions by which it is regulated for the
                                                     various activities it conducts. This docu-
•   The implementation of changes to com-
    pany documentation required by changes           mentation may reside in the company oper-
    to aviation safety regulations, standards        ations, maintenance policy manual, main-
    and exemptions.                                  tenance control manual or the company
                                                     safety management program documentation
•   The maintenance of current, applicable           as appropriate, but must be available to
    and effective documentation.                     employees. The statement could be as
                                                     simple as:
The following paragraphs provide detail as
to how this might be accomplished.                   This company is governed by the following
                                                     aviation safety regulations, standards and
                                                     exemptions…(list as appropriate).

                                                     The company must provide employees with
                                                     access to all pertinent technical and regulato-
                                                     ry information. This can be accomplished by
                                                     having appropriate documentation on site, or
                                                     by having access to the information through
                                                     other appropriate means that provides the
                                                     same accessibility as on site documentation.

                                                21
Safety Management
                            System Components
Documentation Describing                            knowledge as responsible for receiving any
System Components                                   incoming correspondence of a regulatory
                                                    nature i.e. CBAACs, AIP amendments,
The requirement for a description of each           Airworthiness Notices, etc. These would be
component of the safety management sys-             reviewed to identify any changes pertinent
tem was discussed as an element of the safe-        to the company operation. If changes were
ty management plan. Consolidated docu-              necessary the process would allow for a trig-
mentation describing each component of              ger to commence the amendment process to
the system is essential if company person-          company documentation as necessary.
nel, and the regulator, are to understand
how the whole system is integrated.                 Maintenance Of Current,
                                                    Applicable And Effective
For air operators, this documentation must
                                                    Documentation
reside in the company operations manual.
Current regulation requires that air opera-         It is the company’s responsibility to main-
tors have a description of their operational        tain current regulatory and company docu-
control systems. The requirement for safety         mentation. This includes regulations, stan-
management system components could be               dards and exemptions as well as the COM,
addressed in the same fashion.                      the MPM and the MCM. Any changes in
                                                    SMS documentation, if this is contained
Implementing Changes To                             in a stand-alone manual, should also
Company Documentation                               be included.
When changes to company documentation               Activities that cause company documenta-
are required the company must have a pro-           tion to become outdated are mainly due to
cess in place to ensure these changes               changes within the company itself or
are implemented.                                    changes to regulatory information. To
                                                    address these occurrences the company
It is recommended that the process used             must have processes in place to:
identify the individual responsible for the
activity and the procedure to be followed.          •   Identify any changes within the organi-
The process should provide for early identi-            zation that could affect company docu-
fication of amendments. This will allow the             mentation.
company to be proactive in addressing any
                                                    •   Periodically review regulatory informa-
required changes to company documents                   tion to ensure the most current infor-
and procedures.                                         mation is available.

This process could be as simple as designa-         •   Periodically review documentation such
ting an individual with the appropriate                 as the Maintenance Policy Manual,
                                                        Company Operations Manual or Safety

                                               22
Safety Management
                            System Components
    Management Program documentation
    to ensure compliance with current
    regulations.

A process to address changes within the
organization could consist of a trigger to
review company documentation at any time
a change to the company operations or
structure occurs or is planned to occur.

Specific events or dates could trigger
processes for periodic reviews of regulatory
information and company documentation.
These dates could be selected to augment
other company activities.

                                               23
3

3   safety
     oversight
Safety Management
                             System Components

      [        Safety
              Oversight               ]
Safety oversight is fundamental to the safety
management process. A principal tenet of
safety management policies, principles and
procedures requires an organization to criti-
cally review its existing operations, proposed
operational changes and additions or replace-
ments, for their safety significance. This is
achieved through two principal means:

•   Reactive - Occurrence/hazard reporting, and

•   Proactive - Safety assessments.

For the most part these are two distinct ele-          have already occurred, whilst the proactive
ments in the safety management system:                 method actively seeks to identify potential
one is reactive, the other proactive. The              hazards through an analysis of the everyday
basic difference is the method of discovery:           activities of the company. The exception to
the reactive process responds to events that           this rule occurs when a potential hazard has
                                                       been reported through the company’s safety
                                                       reporting program.

                                                       Once an occurrence has been reported, or a
                                                       hazard identified, the procedures for dealing
                                                       with these issues follow the same process, as
                                                       shown in figure 2. This section will review
                                                       the specifics involved with the reactive and
                                                       pro-active processes and will discuss the
                                                       commonalities involved.

                                                  25
Safety Management
                                System Components
Figure 2 shows the process flow involved with the collection of data within a safety manage-
ment system.

               Figure 2: Safety Management System Process Flow

      (Reactive)
                              Initial Risk Assessment         No Action
      Reports
      •   Hazards
      •   Incidents           Further Investigation                                     Information
      •   Accidents                                                                     Dissemination
      •   Data base
      •   Risk Analyses
                             Second Risk Assessment           No Action                 • Trend
                                                                                          analysis
                                                                            Data
                              Determine Root Cause                          Base        • Safety
      (Pro-active)                                                                        bulletins
      Safety
      Assessment            Determine and Implement                                     • Accidents
                                Corrective Action
      • Audits                                                                          • Report
      • Policy and                                                                        distribution
                            Monitor Corrective Action          Correct
        Procedures
        Assessment
      • Hazard              Confirmation of Corrective
        Identification      Action – Quality Assurance

                                           System Evaluation

Reactive Processes                                           organizational and human factors within the
                                                             organization, that played a role in the event.
Occurrence and Hazard Reporting
Every event is an opportunity to learn valu-                 To achieve this, the company should main-
able safety lessons. The lessons will only be                tain procedures for the internal reporting
understood, however, if the occurrence is                    and recording of occurrences, hazards and
analyzed so that all employees, including                    other safety related issues. The collection of
management, understand not only what                         timely, appropriate and accurate data will
happened, but also why it happened. This                     allow the company to react to information
involves looking beyond the event and                        received, and apply the necessary corrective
investigating the contributing factors, the                  action to prevent a recurrence of the event.

                                                        26
Safety Management
                            System Components
The key to accomplishing this is to have a            The reporting system should be simple,
reporting system that meets the needs of the          confidential and convenient to use and
people who will be using it - the employees.          should be complemented with a non-puni-
As such, employee input into the develop-             tive disciplinary policy. These attributes,
ment of the system is vital. A safety report-         accompanied by efficient follow-up mecha-
ing system is worthless if no one uses it; the        nisms acknowledging to the reporter that a
importance of the employee in the whole               report has been received, investigated and
process, therefore, should not be minimized.          acted upon, will encourage the development
An attendant non-punitive discipline policy,          of a reporting culture. The results should be
and a real and demonstrated commitment by             distributed to the individual involved and
management to achieve the company’s safe-             the population at large.
ty goals, will help to foster the development
of a reporting culture within the company.            There are many reporting programs in place
                                                      for all types of operations. It is important to
An operator’s safety reporting system should          establish a system that suits the size and
encompass the following fundamental                   technology level of the operational environ-
elements:                                             ment. In smaller operations, reporting
                                                      might be achieved through a simple written
1. Systems for reporting hazards, events or           form deposited in a conveniently situated,
   safety concerns;
                                                      secure box. Larger organizations may employ
2. Systems for analyzing data, safety                 a more sophisticated, on-line safety report-
   reports and any other safety related               ing system. Under certain conditions it may
   information;                                       be more expedient to submit a verbal
3. Methods for the collection, storage and            report; without exception, however, this
   distribution of data;                              should be augmented with a written report.
4. Corrective action and risk reduction               At a minimum, report forms should allow
   strategies;                                        for a full description of the event and pro-
5. On-going monitoring, and                           vide space for the reporter to offer sugges-
                                                      tions as to possible solutions to the problem
6. Confirmation of the effectiveness of               being reported. Reports should employ a
   corrective action.                                 common and clearly understood taxonomy
                                                      for error classification. Simply put, this is
Systems for Reporting Hazards, Events and             the division of error types into ordered
Safety Concerns                                       groups or categories. It is important that
Employees must have a means of reporting              reporters and investigators share a familiar
all events and emerging hazards to an                 language to explain and understand the
appropriate manager, as identified in the             types of errors that are contributing to
company manual. The manager will then                 events. This will facilitate more accurate
forward it to the data bank for processing.           data inputs and trend analysis.

                                                 27
Safety Management
                            System Components
No matter what reporting system is utilized,         •   Inadequate tool or equipment control
its effectiveness will depend on four things:        •   Unruly passengers
•   Employees clearly understand what they           •   Emergency exit paths blocked
    should report;                                   •   Incorrect or inadequate procedures,
•   All reports are confidential;                        and a failure to adhere to standard
                                                         procedures
•   Individuals are provided feedback on
    their reports in a timely fashion;               •   Poor communication between opera-
                                                         tional areas
•   The company as a non-punitive disci-
    plinary policy in place.                         •   Lack of up to date technical manuals
                                                     •   Poor shift changeovers
Why report?                                          •   Runway incursions
All events require appropriate investigation
                                                     •   Lack of adequate training and recurrent
in order to:                                             training.
•   Establish their root cause, that is the          Report Investigation and analysis
    underlying initial contributing factor(s)
    that caused the event, and identify              Every event should be investigated. The
    actions to minimize the chance of                extent of the investigation will depend on
    recurrence;                                      the actual and potential consequences of the
                                                     occurrence or hazard. This can be determined
•   Satisfy any regulatory requirements for          through a risk assessment (see figure 2).
    reporting and investigation as per the           Reports that demonstrate a high potential
    Canadian Aviation Regulations;                   should be investigated in greater depth than
•   Provide a factual record of the circum-          those with low potential.
    stances of the event or hazard to allow
    others to learn from the situation; and          The investigative process should be compre-
                                                     hensive and should attempt to address the
•   Categorize the underlying causes and             factors that contributed to the event, rather
    establish the appropriate remedial and
    continuous improvement action.ix                 than simply focusing on the event itself -
                                                     the active failure. Active failures are the
What should be reported?                             actions that took place immediately prior to
                                                     the event and have a direct impact on the
Knowing what to report plays a key role in           safety of the system because of the immedi-
an active reporting program. As a general            acy of their adverse effects. They are not,
rule, any event or hazard with the potential         however, the root cause of the event; as
to cause damage or injury should be report-          such, applying corrective actions to these
ed. Examples of these issues are:                    issues may not address the real cause of the
•   Excessive duty times                             problem. A more detailed analysis is required
                                                     to establish the organizational factors that
•   Crews rushing through checks                     contributed to the error.

                                                28
Safety Management
                            System Components
The investigator, or team of investigators            tion that is conducted, or a company may
must be technically competent and either              employ a predetermined event investigation
possess or have access to background infor-           format regardless of the event. It is up to
mation, so the facts and events are inter-            the individual company to determine which
preted accurately. The investigator should            is the most appropriate method for their
have the confidence of the staff and the              organization.
investigation process should be a search to
understand how the mishap happened, not               The Maintenance Error Decision Aid
a hunt for someone to blame.                          (MEDA) and the Procedural Event Analysis
                                                      Tool (PEAT) developed by Boeing are
Event Investigation                                   examples of tools designed to investigate
There are many tools that can be utilized to          maintenance and operational events. Both
investigate events. An initial risk assessment        MEDA and PEAT apply the following
may help determine the type of investiga-             process flow:

                        Figure 3: MEDA/PEAT Process Flow

                                         Event Occurs

                                           Decision
          • Investigation reveals event caused by maintenance/operations error

      Investigation                                    Prevention Strategies
     • Determine who made the error                   • Make process improvements based on
                                                        contributing factors
     • Interview responsible personnel                    - Based on this event
         - Find contributing factors                      - Based on analysis of data for
         - Get ideas for process                            multiple events
           improvement
     • Follow up to obtain additional
       contributing factors and information
     • Add to maintenance error or PEAT
       database

                                          Feedback
                      • Provide feedback to all employees/organizations
                        affected by process improvement

                                                 29
Safety Management
                             System Components
Boeing developed MEDA and PEAT to                      The MEDA Process
address the human performance factors that             Both MEDA and PEAT employ a basic
must be considered during an event investi-            five-step process for operators to follow
gation. There are slight differences with the          (see figure 3 for the process flow). As pre-
investigative process employed in MEDA                 viously stated, there are slight differences
and PEAT. For example, PEAT focuses on                 in the investigative focus between PEAT
the key event elements and identifies key              and MEDA, the process flow, however, is
underlying cognitive factors that contribu-            the same. In the MEDA process there are
ted to the procedural deviation. The objec-            five steps:
tive of the process is to help the investigator
to arrive at valid, effective recommendations          •   Event - An event occurs, such as a gate
aimed at preventing the occurrence of simi-                return or air turn back. It is the respon-
lar types of procedural deviation. In con-                 sibility of the maintenance organisation
trast, MEDA looks at the organizational                    to select the error-caused events that
factors that can contribute to human error                 will be investigated.
such as poor communication, inadequate                 •   Decision - After fixing the problem
information and poor lighting.                             and returning the airplane to service,
                                                           the operator makes a decision: Was
Both MEDA and PEAT are based on the                        the event maintenance-related? If yes,
philosophy that traditional efforts to investi-            the operator performs a MEDA
gate errors are often aimed at identifying                 investigation.
the employee who made the error. The usual
                                                       •   Investigation - Using the MEDA
result is that the employee is defensive and
                                                           results form, the operator carries out an
is subjected to a combination of disciplinary              investigation. The trained investigator
action and recurrent training. Because                     uses the form to record general informa-
retraining often adds little or no value to                tion about the airplane, when the main-
what the employee already knows, it may be                 tenance and the event occurred, the
ineffective in preventing future errors.                   event that began the investigation, the
                                                           error that caused the event, the factors
In addition, by the time the employee is                   that contributed to the error, and a list
identified, information about the factors                  of possible prevention strategies.
that contributed to the event has been lost.
                                                       •   Prevention Strategies - The operator
Because the factors that contributed to the
                                                           reviews, prioritizes, implements, and
error remain unchanged, the error is likely                then tracks prevention strategies
to recur, setting what is called the “blame                (process improvements) in order to
and train” cycle in motion again. To break                 avoid or reduce the likelihood of similar
this cycle, both MEDA and PEAT employ                      errors in the future.
investigative techniques that look for the
factors that contributed to the error, rather          •   Feedback - The operator provides feed-
than looking for someone to blame.                         back to the maintenance workforce so

                                                  30
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