RUUKKI DESIGN PALETTE - ENERGY
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A rchitecturally impressive glass facade for converting sun rays into energy. The most cost-effective choice for a fully- glazed facade that generates energy from the sun. Investment that reflects responsibility and environmental aspects. Spearhead product with most advanced and efficient photovoltaic technology. We deliver a pre-designed solution, ready to be connected to the grid. Installation is fast and reliable, just plug-and-play. To complete your vision - create a glass facade, or combine metal with glass and solar energy in an innovative way for your entire building with Ruukki® Design Palette architectural claddings. 2
CONTENT ARCHITECTURE & ENERGY page 4 Liberta™ Solar Facade page 4 Liberta™ Glass Facade page 6 Combinations page 8 INVESTMENT page 10 TECHNICAL SOLUTION page 12 DELIVERY & INSTALLATION page 14 REFERENCE page 16 TOOLS FOR THE WORK page 18 3
ARCHITECTURE & ENERGY Liberta™ Solar • Height: 630 mm • Width: 1190 mm • Depth: 39 mm • Horizontal and vertical joints: 8 mm • Fasteners: concealed • Appearance: Nearly black glass surface • Please always verify the specifications at www.ruukki.com 4
• Liberta™ Solar Facade enables solutions of a high architectural standard • Functionally and visually completely integrated to façade with no visible add-ons • Building integrated photovoltaic system: Glass element including photovoltaic film (PV Glass module) is integrated to Liberta™ Rainscreen panel steel frame • Sustainable and renewable energy production to meet the near future even tighter regulations • Module power: 90 Wp, power per m2: 120 Wp/m2, • Example: ~230 m2 produces annually 18 000 kWh. In Finland this covers one year energy need for heating a small/private house. • Suitable for new buildings and renovation as well for office, commercial, industrial and residential construction 5
ARCHITECTURE & ENERGY Liberta™ Glass • Width and height: project-specific • Depth: 39 mm • Horizontal and vertical joints: 8 mm • Fasteners: concealed • Please always verify the specifications at www.ruukki.com 6
• Liberta™ Glass Facade provides architecturally high standard, cost efficient and fully integrated solution for glass facade • Glass element is attached to Liberta™ Rainscreen panel steel frame • Available in five standard colours (left 1. Papyrus White RAL 9018, 2. Agate Grey RAL 7038, 3. Telegrey RAL 7046, 4. Granite Grey RAL 7026, 5. Traffic Black RAL 9017, as well as in variety of project specific colours. • Liberta™ Glass panels provide also visually consistent, free-sized complementary solution for Liberta™ Solar facade corners and openings. (See picture below 1. Liberta™ Glass panel 2. Liberta™ Solar panel - unified glass facade combining Liberta™ Solar and Glass) • Liberta™ Glass panels enable stylish and precis corner details (See picture 3) 1. 2. 3. 7
• Liberta™ Solar is part of Ruukki® Design Palette product family - providing an extra dimension to the palette in form of ENERGY generation • Liberta™ Solar is easy to combine with other Design Palette products, allowing for greater flexibility in design options and complete facade solutions in creative combinations of shapes, materials and colours for your entire building: SHAPES - Liberta™ Rainscreen panels, Cladding lamellas and Design profiles MATERIALS - like steel, aluminium and Cor-Ten COLOURS - in PVDF and powder coating with quality and wide variety • Create a glass facade, or combine metal with glass and solar energy in an innovative way. Unified surfaces, rich in nuances. www.ruukki.com/designpalette 9
ARCHITECTURE & ENERGY INVESTMENT Green energy and image Solar facade is ecologically sustainable and meets the global need for renewable energy. The photovoltaic solar facade complies with the latest requirements for higher energy efficiency and helps in obtaining LEED and BREEAM credits. It also decreases real estate maintenance costs and reduces carbon emissions. Liberta™ Solar facade is a value adding solution for both the real estate owner and the end user. 10
Payback time Payback time is dependent on a number of factors, including tariffs, the sun and weather conditions, geographical location and local energy pricing. If tariffs are used in your country, the produced energy will be fed into general grid and compensated with certain input price, after which electricity needed for the building is obtained at standard price. In countries where no tariffs are used, the produced energy will be utilized by the building itself. Smaller garbon footprint - case example Finland • Annual electricity production ~ 84 kWh/m2 • Annually avoided CO2 emissions 74 kg/m2. Cost efficient solar facade system As a fully integrated solution: 1. 1. Simple fastening system 2. 2. Fully integrated energy production 3. 3. Ready glass surface Solar facade is the most cost-effective choice for a fully-glazed facade that generates energy from the sun. 11
ARCHITECTURE INVESTMENT TECHNICAL & ENERGY SOLUTION Power generation & technology Liberta™ Solar panels’ PV-modules are based on photovoltaic CIGS thin-film technology (copper-indium-gallium-selenide) which is fast becoming the dominant technology in solar cells. The system is not dependent on solar heat, only on radiation, making energy collection possible even when the weather is overcast and/or during light summer nights in North. To maximize the energy generation it is recommended to design the Liberta™ Solar panel area as unified as possible and to be oriented southwards. 12
Technical solution Ruukki Solar Facade is fully integrated facade system which converts solar radiation directly to electricity utilizing the most advanced and efficient PV-film technology. 1. No visible cables, no penetrations to wall, all cables are in space behind the panels 2. Behind the wall electricity is collected via cables 3. The electricity is transmitted to the inverter via cables 4. Inverter converts the electricity into alternating current (AC) which is the most used power type of electrical devices 2. 1. 3. AC 4. DC 13
& INSTALLATION & ENERGY Delivery content 1. Liberta™ Solar panels & support studs / accessories 2. Array box (optional) 3. AC and DC (optional) switches for safety and maintenance 4. Inverter which converts the electricity into AC format 5. Required cables for the Solar panel area & energy kwh counter (counter optional) ARCHITECTURE 1. 4. INVESTMENT 3. 3. AC BC DELIVERY 2. Delivery package Solar facade is pre-designed solution, ready to be connected to grid - delivery includes all the components and accessories required on the site. The system will require individual project- specific local approval. In countries where a feed-in-tariff system is used, all produced energy is fed into the grid and bought back what needed. Contract with a local power network distributor is required. In areas where there is no feed-in-tariff, the electricity is utilized directly for the real-estates own purposes. 14
Installation Electrical system installation - foolproof and reliable • All cabling behind modules, ready wiring harness • Factory-made connectors, fast to use • Wiring system easy to follow for electrician • Inverter fully automatic with all safety aspects • Wiring and connecting as everyday work for electrician Liberta™ Solar panel installation - fast and easy 1. Attach support studs to backing wall 2. Solar panels are attached to frame with screws 3. Start from lower left corner (pictures: Liberta™ Glass corner example) 4. Principle as normal Liberta™ Rainscreen panels, tested over 20 y 1. 3. AC 4. DC 15
REFERENCES Ruukki R&D Centre • Liberta™ Solar Facade with 1 kWp system on the wall to south, Hämeenlinna, Finland. • Module power: 90 Wp • System nominal power ~120 Watts (peak) per m2 • Net area for 1 kWp: 8,3 m2/kWp • Annual production: 680 kWh/a, CO2 emissions avoided: 600 kg/a • Calculated energy production ~ 84 kWh/year/m2 • Calculated avoided CO2 ~ 74 kg/year/m2 16
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Tools for the work Ideas and visions into a project For inspiration - experience the shape and its details on the finished facade surface. Energise your facade with Liberta™ Solar panels. Visualize the material and colours in different lightings and from various perspectives with the Ruukki® Design Palette visualizer: www.ruukki.com/designpalette For facilitating your work - CAD-tools, design guides and product infomation available when developing ideas and visions into a design project. Fast and easy installation - carefully considered details, clear guides and perfectly fitting products. Information and tools can easily be found from our web pages: www.ruukki.com - building solutions - facade claddings: • Dimensioning, Materials, Colours & coatings and availability • Accessories: flashings to complete the facade with carefully finished details • Design tools: Autocad 2D dwg -details and ready modelled 3D ocjects with accurate product information - are being frequently added and updated. • Installation and maintenance guides • Order forms & delivery instructions • Contact information When developing your ideas and visions into a design project, we would like to give our best contribution to you. 18
User experiences and feedback from architects and contractors that Elmer Larsen, Manager at Ruukki Construction, expressed after presenting the Visualizer for the first time in United Kindom: "...Every single person which I presented the visualizer to have given very positive feedback to the Visualizer tool and generally have all been impressed with what it can do. Architects in particular are impressed and see this as a new idea and a way to get an initial idea to how various types of profiles and colours would work and help them to get a better understanding of the finished product. Contractors do also feel that this will be useful to present ideas to a clients but also making it possible to get an instant message across during a meeting to establish potential alternatives..." Ruukki® Design Palette Visualizer www.ruukki.com/designpalette 19
Positive challenge The journey how the Liberta™ Solar Facade has evolved is fascinating. In a big company like Ruukki, different functions and organisations in co-operation with customers as well, can create together a crossfunctional system - an ecosystem where different parties are sparring and feeding each other. And when able to conclude the development paths with combined effort, we are on the way for introducing innovative and successful end products like Solar Facade for you. Liberta™ Solar Facade will complete the Ruukki® Design Palette - architectural claddings offering with new dimension, active energy generation. The facade cladding is no longer just a passive raincoat. This is one step on the mission for building architecturally high standard and sustainable environment for all of us. However, without you it is not possible to succeed in the mission towards better architecture and environment. We contribute by doing our best - and would like to challenge you to join our journey with all of your energy when implementing the built environment for all of us. Laura Paunila M. Sc. Architecture Manager for architectural claddings at Ruukki Construction 20
The research and development work started with special interest for solar energy and photovoltaic technology with business potential. Pretty soon we identified possibilities for building integrated solutions. The most promising integrated solution seemed to be the novel thin film CIGS-technology combined with glass. At the same time we identified a product - Liberta™ Glass panels - innovated recently within Ruukki, that would provide a perfect platform when developing the building integrated photovoltaic solution further. The Liberta™ Glass panels were developed for architecturally high standard and cost efficient new type of solution for a glass facade, utilizing Ruukki´s well known Liberta™ Rainscreen panel system in an innovative way. Then we simply combined the Liberta™ Glass panel with photovoltaic thin film modules. This simple, yet clever combination sealed the successful outcome - spearhead product to be introduced to the markets. Harri Eerola Application expert Rautaruukki Corporation 21
Energy-efficient steel solutions for better living, working and moving Contact us: www.ruukki.com/designpalette Copyright © 2011 Rautaruukki Corporation. All right reserved. Ruukki, More With Metals are trademarks of Rautaruukki Corporation.
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