Root Causes of Quartz Sensor Drift - Paroscientific

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Root Causes of Quartz Sensor Drift - Paroscientific
Paroscientific, Inc.                                                 Technical Note
  Precision Pressure Instrumentation                                   Doc. No. G8101 Rev. A

                                Root Causes of Quartz Sensor Drift

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“The standard by which other standards are measured”

  Paroscientific, Inc.                                             1
Paroscientific, Inc.                                                                                                                        Technical Note
Precision Pressure Instrumentation                                                                                                          Doc. No. G8101 Rev. A

                                                                        Root Causes of Quartz Sensor Drift

                                                                        Jerome M. Paros and Taro Kobayashi

Abstract:

The root causes of Quartz Sensor drift are analyzed. Models are developed for drift mechanisms that
occur when the Quartz Sensors are unloaded (“outgassing”) and loaded (“viscoelastic creep”).

Background:

Quartz Nano-Resolution Pressure Sensors, Accelerometers, and Tiltmeters are used in disaster
warning systems to detect earthquakes, tsunamis, and severe weather. Reference 1 describes in-situ
calibration methods that can provide the measurements needed for geodesy and long-term forecasting.

Drift is similar on all of the Quartz Sensors despite completely different mechanisms that apply loads to
the quartz crystals. For example, the pressure sensors use bellows, Bourdon tubes, or diaphragms as
pressure-to-force converters whereas the accelerometers generate forces due to accelerations acting
on inertially suspended masses. The common elements are the crystals and their attachments to the
force-producing structures.

Call the drift at zero load "outgassing" and the drift at load (e.g. full-scale) "creep". Both effects diminish
exponentially with time but drift in opposite directions. Outgassing (aging) of quartz crystals can
produce increasing frequencies with apparently higher force outputs. These frequency changes must
be converted to equivalent error forces through the conformance (linearization) equation. Creep is in
the direction of lower outputs and is due to attachment or mechanism “creep” deflections that work
against the spring rate of the mechanism to generate viscoelastic error forces. The combined drift
effects are dependent on the deployment history as illustrated in Figure 1.

The fits to 7 years of typical drift data at 0 were extrapolated and subtracted from 4 months of drift data
held mostly at pressure A = 100 MPa. The resulting curves illustrate Drift @ 0 (outgassing), Drift @ A
(creep), and Drift @ A combined. Data were provided by Dr. Hiroaki Kajikawa of the National Metrology
Institute of Japan--(AIST).

                                                                                Drift @ 0, Drift @ A-Creep, Drift @ A-Combined
                                                260
                                                240
                                                220
            Drift relative to July 2007 [ppm]

                                                200
                                                180
                                                160
                                                140
                                                120
                                                100
                                                 80
                                                 60
                                                 40
                                                 20
                                                  0
                                                7/13/2007   5/18/2009   3/24/2011   1/27/2013     12/3/2014    10/8/2016   8/14/2018   6/19/2020   4/25/2022
                                                                                                 Time (Date)

                                                                                                Figure 1

Paroscientific, Inc.                                                                               2
Paroscientific, Inc.                                                                                                       Technical Note
Precision Pressure Instrumentation                                                                                         Doc. No. G8101 Rev. A

As shown in Figure 2, the combined drift can look quite different depending on the pressure profile.

                                                     Drift due to Outgassing, Creep, and Combined
                                                       for Different Start Times of Pressurization
                              250

                              200
    R elative D rift [ppm ]

                              150

                              100

                               50

                                0
                                     0   1                 2       3                4          5             6         7       8         9
                               -50

                              -100
                                                                            Sensor Age (years)

                                                                                Figure 2
Outgassing:

The Quartz Crystal Resonator Force Sensors have a 10% change in frequency with applied full-scale
load. A 1 part-per-million (ppm) drift in frequency represents 10 ppm drift of full-scale output. Figure 3 is
a slide from Dr. John Vig’s presentation at: http://tf.nist.gov/sim/2010_Seminar/vig3.ppt. The aging
curves of standard (unloaded) quartz crystal resonators due to outgassing are in the direction of higher
frequencies and look very similar to the pressure sensor drift curves at zero load.

                                                          Aging and Short-Term Stability
                                                                                              Short-term instability
                                                                                                     (Noise)

                                                          30
                                                          25
                                             Δf/f (ppm)

                                                          20

                                                          15

                                                          10

                                                               5       10      15        20   25   Time (days)

                                                                                        4-5

                                                                                Figure 3

Paroscientific, Inc.                                                                    3
Paroscientific, Inc.                                                                                                             Technical Note
Precision Pressure Instrumentation                                                                                                    Doc. No. G8101 Rev. A

In Reference 2, Quartz Sensor stability was mathematically modeled using data from Paroscientific
pressure sensors and Quartz Seismic Sensors accelerometers. Qualitatively, we looked for models that
related to physical reality and quantitatively we looked for the best fits with the fewest free parameters
and the best predictive behavior. Stability data were fit with various models and the residuals between
the data and each fit were compared. As shown in Figure 4, the drift curves for the unloaded Quartz
Sensors are similar in shape to the aging curve shown above for standard crystals used in counter-
timer applications and the mathematical fits are quite good. In the quartz sensors, the frequency
changes due to crystal outgassing must be converted to equivalent error forces through the
conformance (linearization) equation.

                                                                          SN123148
                                                       Comparison of Full Fits (Fit over entire 200 Days)

                                3                                                                                 120

                                2
                                                                                                                  100
                                1

                                0                                                                                 80
             Residuals (ppm)

                                                                                                                                           Power+Log

                                                                                                                        Drift (ppm)
                                -1
                                                                                                                                           Log
                                                                                                                  60
                                                                                                                                           Exp+Linear
                                -2                                                                                                         Drift

                                -3                                                                                40

                                -4
                                                                                                                  20
                                -5

                                -6                                                                                0
                               03-Nov-11   23-Dec-11       11-Feb-12        01-Apr-12        21-May-12      10-Jul-12

                                                                         Figure 4

Creep:
Loads applied to the attachment joints produce viscoelastic creep (deflections) that act against the
spring rates of the mechanisms to generate error forces. The quartz resonator cannot distinguish the
error forces due to creep from the sensed input forces.
The Kelvin-Voigt viscoelastic model (Appendix I) predicts that drift due to creep is proportional to the
reactive spring rate of the mechanism and the applied load. Creep is inversely proportional to the
modulus. The time dependence is an exponential function with a time constant equal to the modulus
divided by the viscosity. When the load is removed, a viscoelastic “recovery” occurs.

Dr. Hiroaki Kajikawa and his colleagues at the National Metrology Institute of Japan--(AIST) followed
seven years of testing with quartz pressure sensors mostly at zero pressure with four months at full-
scale pressure at 100 MPa and then returned to zero pressure to monitor the viscoelastic recovery as
illustrated below. The fit to the creep model was reversed in sign to model the recovery and the
outgassing was added to predict the combined recovery curve. As shown in Figure 5, the predicted
recovery compares well to the data plots excerpted from Reference 3.

Paroscientific, Inc.                                                          4
Paroscientific, Inc.                                                                                                                                      Technical Note
Precision Pressure Instrumentation                                                                                                                        Doc. No. G8101 Rev. A

                                                                Drift @ 0, Drift @ A-Combined, and Recovery
                                   370
                                   350
                                   330
                                   310
                                   290
                                   270
   Deviation from standard [ppm]

                                   250
                                   230
                                   210
                                   190
                                   170
                                   150
                                   130
                                   110
                                   90
                                   70
                                   50
                                   30
                                   10
                                   7/13/2007    11/24/2008      4/8/2010       8/21/2011                   1/2/2013                      5/17/2014              9/29/2015
                                                                              Time [Date]

                                                                                                                   Predicted Recovery Based on Kelvin-Voigt M odel +
                                                                                                                                     Outgassing
                                                                                                          60

                                                                                                          58

                                                                                                          56

                                                                                                          54
                                                                                            DI100 [kPa]

                                                                                                          52

                                                                                                          50

                                                                                                          48

                                                                                                          46

                                                                                                          44
                                                                                                               0     20   40   60   80    100 120   140   160 180   200 220   240 260   280
                                                                                                                                               Tim e [day]

                                          Actual Creep & Recovery                                                      Predicted Creep & Recovery

                                                                           Figure 5

Paroscientific, Inc.                                                                  5
Paroscientific, Inc.                                                             Technical Note
Precision Pressure Instrumentation                                               Doc. No. G8101 Rev. A

Conclusions:

There are two independent root causes for drift--"outgassing" and "creep". Both effects diminish
exponentially with time. At zero load, outgassing generates increasing frequencies with apparently
higher outputs. When the crystals are loaded, creep is in the opposite direction to outgassing and
generates lower outputs. The combined drift effects are dependent on the deployment history.

References:

(1) J.M. Paros and T. Kobayashi, “Calibration Methods to Eliminate Sensor Drift”, G8097,
    Paroscientific, Inc., Technical Note
(2) J.M. Paros and T. Kobayashi, “Mathematical Models of Quartz Sensor Stability”, G8095
    Paroscientific, Inc., Technical Note.

(3) H. Kajikawa and T. Kobata. “Long-term drift of hydraulic pressure transducers constantly subjected
    to high pressure.” Proceedings of the 32nd Sensing Forum, Osaka, Japan, 10-11 September 2015.
    pp.261-266.

Paroscientific, Inc.                              6
Paroscientific, Inc.                                                                        Technical Note
Precision Pressure Instrumentation                                                          Doc. No. G8101 Rev. A

                               Appendix I Kelvin–Voigt Model of Creep Drift

The Kelvin–Voigt model represents loads applied to a purely viscous damper, D, and purely elastic
spring, S, connected in parallel as shown in Figure 1.

                                 Load                                              Load

                                                Figure 1 Kelvin–Voigt Model

Since the spring and damper are arranged in parallel, the strains in each component are equal:

Strain = εTotal        = εD = ε S
The total stress will be the sum of the stress in each component:

Stress =      σTotal = σD + σS
The stress in the spring equals the modulus of elasticity, E, times the strain in the spring. The stress in
the damper equals the viscosity, η, times the rate of change of strain in the damper. Thus in a Kelvin–
Voigt material, stress σ, strain ε, and their rates of change with respect to time t are given by:

                           dε (t )
σ (t ) = Eε (t ) + η
                            dt
The above equation may be used for both shear stress and/or normal stress load applications.

Response to a Stress Step Function

If a constant stress,          σ0, is suddenly applied to a Kelvin–Voigt material, then the strain approaches the
                                            σ0
strain of the pure elastic material,                , as a decaying exponential:
                                                E

                       σ
Strain ( t )     =         0
                               (1 − e − λ t )   , where t is time and λ is the relaxation rate, λ =
                                                                                                      E
                       E                                                                              η

Paroscientific, Inc.                                             7
Paroscientific, Inc.                                                                       Technical Note
Precision Pressure Instrumentation                                                         Doc. No. G8101 Rev. A

If the stress is suddenly removed at time, t1, then the deformation is retarded in the return to zero
deformation:

Strain (t    > t1 ) = ε (t1 )(1 − e − λ (t −t1 ) )

Figure 2 shows the deformation versus time when constant stress on the material is applied suddenly
at time, t = 0, and suddenly released at the later time, t1.

                                                                       t > t1

                                     Strain

                                                                t1    Time

          Figure 2: Deformation versus time for sudden application and release of constant stress

The deformation, ∆L, over the length of the attachment, L, is:

     ⎛ Lσ 0 ⎞      − λt
ΔL = ⎜      ⎟(1 − e )
     ⎝ E ⎠

The reactive spring rate of the mechanism, K, acts against the deformation, ∆L, to generate a creep
force, ∆F.
     ⎛ KLσ 0 ⎞     −λt
ΔF = ⎜       ⎟(1− e )
     ⎝ E ⎠

Drift due to the creep force,        ∆F, can be expressed as a fraction of the full-scale force, FFS:
 ΔF ⎛ KLσ 0 ⎞
    = ⎜⎜     ⎟⎟(1 − e −λt )
 FFS ⎝ FFS E ⎠

The drift due to creep is proportional to the reactive spring rate of the mechanism and the
applied load. Creep is inversely proportional to the modulus. The time dependence is an
exponential function with a time constant equal to the modulus divided by the viscosity.

References:
          Meyers, Marc A., and Krishan Kumar Chawla. "Creep and Superplasticity." Mechanical
          Behavior of Materials. 2nd ed. Cambridge: Cambridge UP, 2009. 653-688. Print.

Paroscientific, Inc.                                       8
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