JANUARY 2020 - marca group
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MARCA ITALIA Technical Molding & Products Engineering ROMANIA MARCA ROMANIA Technical Molding & Assembly ITALIA STAMPI SETTE Design & Mold construction
MARCA ITALIA HISTORY PRODUCT 1971 – Marca was founded Design and mould maker for plastic materials and 2002 – opening of a Romanian Plant precision moulding of technical part 2004 – obtaining the ISO TS 16949:2000 certification 2011 – opening pad-painting and laser marking dpt. 2012 – obtaining the certification as UL moulder 2015 – add MuCell® process by Trexel SERVICES 2016 – the production starts in the NEW ITALIAN plant (6.500 m2 covered + 15.000 m2 uncovered) The MARCA R&D is able to solve all the technical 2018 – Certification IATF 16949:2016 request about the products: – Implementation FACTORY 4.0 in all process part engineering, the choice of the materials and 2019 – installation of Tomography center solve problems of moulding, also using the simulation software VISI-FLOW. SOFTWARE CAD 2D: AutoCAD CAD 3D: VISI-Solid + MICROSYSTEM CAD-CAM 3D: MICROSYSTEM Simulation POM: CAMDO (Du Pont) Mould simulation: VISI-FLOW
MARCA ITALIA TOMOGRAPHY CENTER Maker: WERTH Model: TOMOSCOPER-XS - Measure Completely and Accurately - Implementation on production process - Implementation on new product process - Technology: X-Ray - Max Part Dimension: Dmax 205 mm Lmax = 98 mm - Maximum permissible length INSTALLATION measurement error: ON JUNE 2019 Down to 6.5 µm
MARCA ITALIA CERTIFICATE UL Marca in 2012 acquired the UL certification as a producer of articles (category QMMY2) and is therefore qualified partner for all customers who have products with UL mark INSTALLATION ON JUNE 2019
MARCA ITALIA PRODUCTION UNIT QUALITY Thermoplastic Dept. Quality Device for dimensional control: Presses: from 10 to 250 ton. Our High Quality is guaranteed by - Tridimensional contact control Part weight: from 0.1 to 300 gr. severe controls - Tridimensional optical control Raw material: Automatic feeding and drying process Control device on finished part - Gears control device Handling: Cartesian robot on all presses & plastic material - Blocks with SIT certificate Special: MuCell® process by Trexel on 150 ton - Caliber e micrometer Special: Automatic rework or packaging - Melt index for amorphous, PBT,PET Factory 4.0: all presses and devices are linked to - Viscosimeter for PA Special dimensional control: infomratic system manager - Humidity check by Karl Fischer method - Internal Tomography Center (Rx Ray) - Ash control device (hoven) Thermoset Dept. - Balance to obtain the specific weight - Balance to determinate the raw material humidity Press injection, transfer e compression from - Roughness control device 50 to 300 ton. Roughness control device Gears control device
MARCA ITALIA MAINTENANCE HUMAN RESOURCE FINAL PROCESSING Maintenance equipements Our team: 54 units We also provide different kinds of final processing. - n° 2 milling machines - R&D, 5 - Assembly - n° 2 erosion (wire and die sinking) - Mantenance, 5 - Laser Marking - n° 3 grindings - Moulding, 26 - Pad printing - n° 2 ultrasonic washing machines - Logistic, 5 - Painting - n° 1 cold welding machines - Quality, 6 - Ultrasonic Welding With our advanced equipment we can - Commercial, 5 provide all maintenance needs. - Administration, 2 Laser Marking Ultrasonic Welding Maintenance Automatic rework Roughness control device Pad Printing Painting
TURNOVER FOR COMMERCES FIELDS GROUP TURNOVER 28,97 27,88 Different Electronic Home appliance Electric Automotive 27,9 26,5 22,4 Different 19% Automotive Electronic 2014 2015 2016 2017 2018 45% 13% TURNOVER [mln €] Home appliance 14% Electric Marca Italia* 18,219 17.849 16,900 17,350 9% Marca Romania 7,394 9.180 11,180 9,460 Stampi Sette 0,900 0,910 0,890 1,070 *Project Cube from 2017 is included in Marca ITALIA
OUR PRODUCTS ELECTRICAL DIFFERENT
OUR PRODUCTS
STAMPI SETTE Tooling dept HISTORY Stampisette s.r.l. born in 2006 by the division Tooling of Marca s.r.l. leader in the design and construction of molds for plastics engineers. Product unit specialized as mould maker of high precision tools. OUR MISSION Our organization has the objective constant customer satisfaction through quality products and service.
STAMPI SETTE OUR TEAM MACHINERIES Our team: 7 units Our team has the most modern CNC tools: - CAM, 2 - N°2 Wire electroerosion CNC (Robofil) - N°2 Die-sinking electroerosion CNC Copper and Graphite (Roboform & Makino) - Tooling operator, 5 - N°4 high speed milling for Cupper and Graphite (Makino & Mikron) - Control device for copper electrodes TOOLING - Control device and pre-setting tools - Sharpening The most representative machines are: - Round grinding - wire electroerosion cnc, - Planar grinding - die-sinking electroerosion, - high speed 3 axes milling, - turning cnc, vertical drill, - high speed drill, - planar and round grinding with diaform. AND MORE OTHER TOOL - Turning - Pantograph - High deep drilling - Different traditional tools
MARCA ROMANIA MARCA ROMANIA HISTORY COMPANY PROFILE 2003 – opening of a production site in Romania for the Design and manufacture of plastic material molds thermoplastic and thermosetting MOLDING and molding of Thermoplastic and Thermosetting high precision technical articles 2004 – opening of ASSEMBLY dept. 2005 – opening of TOOLING dept. 2006 – certification ISO TS 16949:2002 MISSION 2009 – started the construction of new factory Provide quality products, moulds and assemblies at 2012 – NEW FACTORY ready to go… low price 2014 – expansion of 2.000 m2 2018 – certification IATF 16949 2016
MARCA ROMANIA INSTALLATION ON JUNE 2019 IATF 16949:2016 UNI ISO 9001:2015
NEW FACTORY THERMOPLASTIC DEPT. More than 6.500 m2 N°58 Press from 10 to 370 ton (Part weight from 0,1 gr to 1.000 gr) N°2 Bi-injection press 120 Ton N°4 Vertical press 80 Ton with rotative plate N°2 Vertical press 60 Ton with linear table N°1 Babypress MARCA ROMANIA HUMAN RESOURCE Our team: 250 units - Mould making & Mantenance, 14 Moulding dpt - Moulding dpt., 66 - Asembly dpt., 143 - Logistic, 7 - Quality, 10 - Office / Administration, 10 SERVICES MOULDS MAKING PAD PRINTING FINISHING MOULDING WELDING Assembly dpt. ASSEMBLY OVERMOLDING
MARCA ROMANIA TOOL SHOP METROLOGY - 2 Wire Electroerosion CNC - 1 Milling SUPERMAX - 3 Die Sinking Electroerosion - 2 Planar grinding - 1 High Speed Mill -1 Rotatory grinding - 2 Milling CNC KELLENBERGER - 1 Drilling horizontal - 3 Lathes - 2 Welding devices 3D Optical 3D contact Tool shop Electroerosion Automotive PRODUCTS Different
MARCA ROMANIA LOCATION MARCA ROMANIA BUCHAREST Sat Ciresu, Comuna Cateasca - A1 Km 94; Iesire PITESTI Ciresu 100 Km
CONTACTS MARCA srl MARCA Via Ticino 74, 20014 Nerviano (MI) Italia ITALIA Tel. +39 0331.406311 E-mail: info@marcagroup.it www.marcagroup.it SC MARCA ROMANIA srl MARCA Cateasca, Coseri 144D Arges 117220, Pitesti-ROMANIA ROMANIA Tel. +40 248.661099 Fax: +40 248.661199 E-mail: : info@marcagroup.it www.marcagroup.it STAMPI SETTE s.r.l. STAMPI Via 1° Maggio 25, 20014 Nerviano (MI) Italia Tel. +39 0331.588864 E-mail: stampisette@stampisette.it SETTE www.stampisette.it
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