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Preparation of Battery-Grade Lithium Carbonate with Lithium-Containing Desorption Solution - MDPI
metals
Article
Preparation of Battery-Grade Lithium Carbonate with
Lithium-Containing Desorption Solution
Zheng-Guo Xu 1 and Shu-Ying Sun 1,2, *

                                          1   National Engineering Research Center for Integrated Utilization of Salt Lake Resource, School of Resources
                                              and Environmental Engineering, East China University of Science and Technology, Shanghai 200237, China;
                                              xzgetl@163.com
                                          2   Joint International Laboratory for Potassium and Lithium Strategic Resources, School of Resources and
                                              Environmental Engineering, East China University of Science and Technology, Shanghai 200237, China
                                          *   Correspondence: shysun@ecust.edu.cn

                                          Abstract: In this study, a process for preparing battery-grade lithium carbonate with lithium-rich
                                          solution obtained from the low lithium leaching solution of fly ash by adsorption method was
                                          proposed. A carbonization-decomposition process was carried out to remove impurities such as iron
                                          and aluminum. First, primary Li2 CO3 was treated by CO2 to get the more soluble bicarbonates. The
                                          decomposition of LiHCO3 produced insoluble Li2 CO3 at 90 ◦ C And Li2 CO3 was smashed by air
                                          stream pulverization. The final precipitation yielded a high purity (99.6%) and homogeneous Li2 CO3 .
                                          Some factors affecting production efficiency were investigated. The results showed that a liquid-solid
                                          ratio of 25:1, a carbonization temperature of 25 ◦ C, an air velocity of 2 L/min, and a stirring speed
                                          of 400 rpm; a decomposition temperature of 90 ◦ C and a stirring speed of 400 rpm, a molar ratio of
         
                                          EDTA to Ca 2:1; an air pressure of 0.3 MPa and hot water washing precipitate (L/S mass ratio 2:1)
                                   promoted ions removal.
Citation: Xu, Z.-G.; Sun, S.-Y.
Preparation of Battery-Grade Lithium      Keywords: lithium carbonate; carbonation; decomposition; battery-grade; air stream pulverization
Carbonate with Lithium-Containing
Desorption Solution. Metals 2021, 11,
1490. https://doi.org/10.3390/
met11091490                               1. Introduction
                                                Lithium has become one of the most significant resources around the world due to the
Academic Editors: Rahul Ram and
                                          fast-growing lithium-ion battery demand nowadays. Lithium carbonate is used in many
Mark I. Pownceby
                                          industries as the initial raw material. Especially in the field of new energy, battery-grade
                                          lithium carbonate is required, which has higher requirements for the lithium carbonate
Received: 4 August 2021
                                          process.
Accepted: 17 September 2021
                                                At present, the preparation of lithium carbonate from salt lake brine is usually by
Published: 19 September 2021
                                          the evaporation-crystallization-precipitation method. Among that the development of
                                          carbonate precipitation is relatively mature and is suitable for brines with a low Mg/Li
Publisher’s Note: MDPI stays neutral
                                          ratio. Various additives (such as sodium bicarbonate and oxalic acid [1,2]), ultrasonic
with regard to jurisdictional claims in
published maps and institutional affil-
                                          waves [3], and reaction systems [4,5] were studied to discuss the influence on crystal
iations.
                                          size and morphology. Sun [6] made a systematic study on the crystallization process of
                                          lithium carbonate and prepared lithium carbonate products with various purity, granularity,
                                          and morphology. Three industrial routes of Li2 CO3 recrystallization, LiHCO3 thermal
                                          decomposition reaction crystallization, and LiOH + CO2 gas-liquid crystallization were
                                          used to prepare high-purity lithium carbonate products with purity higher than 99.9%.
Copyright: © 2021 by the authors.
                                                The industrial production of battery-grade lithium carbonate generally does not
Licensee MDPI, Basel, Switzerland.
                                          directly carry out from ore and brine, because these principles contain high impurities thus
This article is an open access article
distributed under the terms and
                                          it is difficult to guaranteed purity [7–10]. Therefore, industrial-grade lithium carbonate is
conditions of the Creative Commons
                                          obtained from different lithium resources through different separation processes and then
Attribution (CC BY) license (https://
                                          purified to obtain battery-grade lithium carbonate [11–13]. Carbonization is one of the more
creativecommons.org/licenses/by/          commonly used methods which mainly reacts lithium carbonate with carbon dioxide and
4.0/).                                    water to generate lithium bicarbonate with greater solubility [14]. Generally, ion-exchanged

Metals 2021, 11, 1490. https://doi.org/10.3390/met11091490                                                    https://www.mdpi.com/journal/metals
Preparation of Battery-Grade Lithium Carbonate with Lithium-Containing Desorption Solution - MDPI
Metals 2021, 11, 1490                                                                                              2 of 10

                        resin is used to remove calcium and magnesium impurities with the inevitable loss of
                        lithium [15].
                              In recent years, with the development of high-value added utilization of solid waste,
                        the recovery of lithium, gallium, and other elements in fly ash has been on the agenda. In
                        previous studies, we proposed a method of extracting lithium from fly ash with a lithium
                        content of 0.25 mg/g and obtained a lithium-containing desorption solution [16]. This
                        research was based on the solution to design a battery-grade lithium carbonate process. It
                        was realized that fly-ash was another high-value source for lithium extraction. Compared
                        with traditional technologies, iron, aluminum, and silicon can be removed effectively from
                        lithium carbonate using this method. Meanwhile, the resin adsorption process of impurity
                        ions can be eliminated. The strategy is effective to control product granularity to meet the
                        requirements of battery-grade lithium carbonate. The effects of various factors on the yield
                        and purity of the final lithium carbonate product were investigated, and a set of feasible
                        process schemes were provided.

                        2. Methods
                        2.1. Materials and Chemicals
                             Lithium-containing desorption solution was obtained from the low lithium leaching
                        solution of fly ash by the adsorption method [16] with a concentration shown in Table 1.
                        The main impurity ions in the desorption solution are sodium, iron, aluminum, and silicon.
                        The concentration of lithium is about 13.59 g/L. All chemicals in the study were analytical
                        grade.

                        Table 1. Main compositions of the lithium-containing desorption solution.

                                           Li            Na            Al            K               Ca       Fe
                             g/L          13.59         70.04        0.0328         1.006           0.3172   0.0366

                        2.2. Experimental Equipment and Analytical Instruments
                             A constant temperature water bath, a DZF-6090 vacuum drying oven, an AR2140
                        OHAUS precision analytical balance, an S10-3 constant temperature magnetic stirrer, a
                        PHSJ-3F laboratory pH meter, an ARCOS FHS12 inductively coupled plasma emission
                        spectrometer, a MASTERSIZER 2000 laser particle size instrument (Malvern Instruments
                        Ltd, Malvern, UK), and an S-3400N Scanning Electron Microscope (Hitachi Corporation of
                        Japan, Tokyo, Japan) were used in this study.

                        2.3. Methods
                              Figure 1 outlined the major steps involved in the production of battery-grade Li2 CO3 .
                        The lithium-containing desorption solution was concentrated first, and the saturated
                        sodium carbonate solution was added to obtain a primary lithium carbonate product
                        with purity as shown in Table 2. The optimal reaction conditions were reported by recent
                        research [17]: a reaction temperature of 90 ◦ C, the dosage of sodium carbonate was 1.1 times
                        the theoretical reaction dosage, a feed rate of 17 mL/min, and a stirring rate of 200 rpm.
                        Hot water (90 ◦ C) and ethanol were used to remove sodium ions.
                              Second, at different temperatures (25, 30, 35, 40, 45 ◦ C), the primary lithium carbonate
                        product was soaked in water with a liquid-solid ratio (10, 20, 30, 40, 50), then CO2 (99%)
                        was bubbled into the slurry with different flow rate (1.0, 1.5, 2.0, 2.5, 3.0 L/min). And the
                        Li2 CO3 was converted to soluble LiHCO3 . The lithium bicarbonate solution was obtained
                        by filtration.
                              Finally, the lithium bicarbonate solution was added to the reactor and heated at a
                        constant temperature (60, 70, 80, 90 ◦ C) in a water bath. After the reaction, the solids were
                        washed twice with hot water and dried in an oven. Then the air stream pulverization was
                        used to treat the high purity lithium carbonate.
Preparation of Battery-Grade Lithium Carbonate with Lithium-Containing Desorption Solution - MDPI
Metals 2021,
Metals       11, x1490
       2021, 11,   FOR PEER REVIEW                                                                                                 3 3ofof 11
                                                                                                                                           10

                                 Figure
                                 Figure1.1.Flowsheet
                                            Flowsheetdeveloped
                                                       developedfor
                                                                 forthe
                                                                     therecovery
                                                                         recoveryof
                                                                                 ofbattery-grade
                                                                                    battery-grade Li
                                                                                                  Li22CO
                                                                                                      CO33from
                                                                                                           fromthe
                                                                                                                thelithium-containing
                                                                                                                    lithium-containing
                                 desorption  solution.
                                 desorption solution.

                                 Table
                                 Table 2.
                                       2. Impurity
                                           Impurity content
                                                    content of
                                                            of primary
                                                               primary lithium
                                                                       lithium carbonate
                                                                               carbonate products.
                                                                                         products.
                                     Li 2CO3
                                      Li2 CO3
                                                         Na
                                                          Na
                                                                          Al
                                                                           Al
                                                                                             K
                                                                                             K
                                                                                                              Ca
                                                                                                               Ca
                                                                                                                                Fe
                                                                                                                                Fe
                                     92.21%            4.213%           0.019%            0.049%            0.411%           0.042%
                                      92.21%            4.213%           0.019%            0.049%           0.411%            0.042%

                                        Second, at different temperatures (25, 30, 35, 40, 45 °C), the primary lithium carbonate
                                  3. Results
                                 product     wasand  Discussion
                                                  soaked   in water with a liquid-solid ratio (10, 20, 30, 40, 50), then CO2 (99%)
                                  3.1.  Washing   Process of
                                 was bubbled into the slurry Products
                                                                    with different flow rate (1.0, 1.5, 2.0, 2.5, 3.0 L/min). And the
                                 Li2COSpecial     attention to
                                         3 was converted     was   paid LiHCO
                                                                soluble   to the effect
                                                                                  3. Theof  the washing
                                                                                         lithium           process,
                                                                                                  bicarbonate         and the
                                                                                                                  solution  wasresults  are
                                                                                                                                 obtained
                                  shown
                                 by        in Figure 2. The washing process mainly removes sodium from the product. Water
                                     filtration.
                                  has aFinally,
                                         higher impurity    removal
                                                  the lithium          efficiency
                                                                bicarbonate       than ethanol,
                                                                               solution          but attothe
                                                                                         was added           same
                                                                                                           the      time,and
                                                                                                                reactor   the heated
                                                                                                                              lithium at
                                                                                                                                       loss
                                                                                                                                          a
                                  is higher.  It can be due  to the lithium   carbonate  is more soluble   in water   than ethanol.
                                 constant temperature (60, 70, 80, 90 °C) in a water bath. After the reaction, the solids were      When
                                  using water
                                 washed     twiceaswith
                                                     a detergent,
                                                         hot watertheandcontent
                                                                           dried of
                                                                                 in impurities  did the
                                                                                     an oven. Then  not air
                                                                                                          change   significantly
                                                                                                              stream              withwas
                                                                                                                       pulverization    the
                                  increase in washing times. But at the same time, the lithium loss increased continuously. It
                                 used to treat the high purity lithium carbonate.
                                  can be seen that there was a sudden increase in sodium after the fourth washing. It might
                                  beResults
                                 3.   due to the
                                               andimpurities
                                                    Discussion  that have been removed completely while lithium carbonate was
                                  still being lost.
                                 3.1. Washing Process of Products
                                       Special attention was paid to the effect of the washing process, and the results are
                                 shown in Figure 2. The washing process mainly removes sodium from the product. Water
                                 has a higher impurity removal efficiency than ethanol, but at the same time, the lithium
                                 loss is higher. It can be due to the lithium carbonate is more soluble in water than ethanol.
Preparation of Battery-Grade Lithium Carbonate with Lithium-Containing Desorption Solution - MDPI
When using water as a detergent, the content of impurities did not change significantly
                                    with the increase in washing times. But at the same time, the lithium loss increased con-
                                    tinuously. It can be seen that there was a sudden increase in sodium after the fourth wash-
Metals 2021, 11, 1490               ing. It might be due to the impurities that have been removed completely while lithium4 of 10

                                    carbonate was still being lost.

                          Figure 2. Washing process of water and ethanol: (a) lithium loss; (b) sodium content.
                          Figure 2. Washing process of water and ethanol: (a) lithium loss; (b) sodium content.

                                      3.2. Conversion of
                                      3.2. Conversion   of Impurities
                                                           Impurities during
                                                                       during Carbonization
                                                                               Carbonization Process
                                                                                               Process
                                            The
                                            The concentration of impurities in the solution after
                                                  concentration    of impurities  in  the solution   after carbonization
                                                                                                            carbonization was
                                                                                                                            was measured
                                                                                                                                 measured as as
                                      shown
                                      shown in Figure 3. It can be seen that the concentration of impurities in the solutiongener-
                                               in Figure  3. It can be  seen that the  concentration    of impurities   in the solution   gen-
                                      ally increased
                                      erally  increasedfirst and
                                                          first   then
                                                                and     decreased
                                                                     then  decreasedwith  time.
                                                                                       with     TheThe
                                                                                             time.    change
                                                                                                         changeof calcium   ionion
                                                                                                                   of calcium   concentration
                                                                                                                                    concentra-
                                      was  particularly    obvious,   which  may   be  due  to calcium   carbonate
                                      tion was particularly obvious, which may be due to calcium carbonate and lithiumand  lithium  carbonate
                                                                                                                                           car-
                                      have   the   same  properties    and  react with    carbon  dioxide.     And   calcium
                                      bonate have the same properties and react with carbon dioxide. And calcium bicarbonate   bicarbonate   is
                                      easy  to  decompose     at room    temperature,   resulting   in a precipitation    reaction.
                                      is easy to decompose at room temperature, resulting in a precipitation reaction. However,      However,
                                      Fe  CO33 and
                                      Fe22CO    and Al
                                                     Al22CO
                                                          CO33did
                                                                didnot
                                                                    notreact
                                                                         react with
                                                                               with carbon
                                                                                     carbon dioxide
                                                                                             dioxide atat experimental
                                                                                                           experimental temperatures.
                                                                                                                           temperatures. The
                                                                                                                                           The
                                      impurities dissolve slightly during the process of slurring. But the precipitation reaction
                                      impurities
                  Metals 2021, 11, x FOR  PEER      dissolve
                                                REVIEW        slightly  during  the  process   of slurring.   But the  precipitation
                                            3+ and Al3+ occurs with the decrease of pH from 12 to 7 during the carbonization          reaction
                                      of Fe3+
                                      of Fe and Al3+ occurs with the decrease of pH from 12 to 7 during the carbonization pro-
                                      process [5].
                                      cess [5].

                        Figure 3. Effect of L/S
                                    Figure      (a) temperature
                                            3. Effect              (b) flow rate(b)
                                                      of L/S (a) temperature     (c) flow
                                                                                     time rate
                                                                                          (d) on
                                                                                               (c)the concentration
                                                                                                   time              of impuritiesof[liquid-solid
                                                                                                        (d) on the concentration      impurities ratio = 20
                        temperature[liquid-solid
                                     = 25 °C, flow   rate of CO   = 3 L/min].     ◦
                                                  ratio = 20, temperature = 25 C, flow rate of CO2 = 3 L/min].
                                                                2

                                                     3.3. Optimization of Carbonization Process
                                                          In this study, the liquid-solid ratio (mL/g) refers to the ratio of the volume of d
                                                     ized water and the mass of solid lithium carbonate. The effects of different liquid
                                                     ratios on carbonization reaction rates were studied. The conversion rate could be
Preparation of Battery-Grade Lithium Carbonate with Lithium-Containing Desorption Solution - MDPI
Metals 2021, 11, 1490                                                                                                                  5 of 10

                                 3.3. Optimization of Carbonization Process
                                        In this study, the liquid-solid ratio (mL/g) refers to the ratio of the volume of deionized
                                  water and the mass of solid lithium carbonate. The effects of different liquid-solid ratios
                                  on carbonization reaction rates were studied. The conversion rate could be calculated as
                                  follows:
                                                                         CV/13.88 × 73.89
                                                                   ϕ=                        × 100%                               (1)
                                                                                 W
                                  where C is the concentration of Li+ in the solution (mg/L), V is the volume of the solution
                                  (L), W is the Initial mass of lithium carbonate (mg).
                                        As can be seen from Figure 4, the conversion rate of lithium carbonate increased as
                                  the liquid-solid ratio increased. It can be explained that with an increase in the liquid-solid
                                  ratio, the bulk concentration of the slurry mixture decreased, which reduces the diffusion
                                  resistance in the liquid phase and at the liquid-solid boundary. On the other hand, as the
                                  solid concentration decreased, the slurry density and the friction between phases decreased,
                                  so that the total interface area of the reaction and the mass transfer rate increased [11].
                                  The more fully lithium carbonate is in contact with carbon dioxide, the faster the reaction
Metals 2021, 11, x FOR PEER REVIEWrate will be. As can be seen, the conversion rate was only 40% at a liquid-solid ratio      6 of of
                                                                                                                                   11
                                  10 mL/g. It might be that the solubility limit of lithium bicarbonate in an aqueous solution
                                  was reached, and the reaction could not proceed anymore.

                                 Figure 4. Effect
                                            Effectof
                                                   ofliquid-solid
                                                       liquid-solidratio
                                                                    ratioonon
                                                                            carbonization reaction
                                                                              carbonization        [temperature
                                                                                            reaction                   25 ◦flow
                                                                                                                = 25= °C,
                                                                                                      [temperature               rate rate
                                                                                                                            C, flow   of COof2
                                 = 3 2L/min].
                                 CO    = 3 L/min].

                                     The conversion
                                          conversion raterateof
                                                              oflithium
                                                                 lithiumcarbonate
                                                                             carbonateatatdifferent
                                                                                           differenttemperatures
                                                                                                      temperatures  is is
                                                                                                                       shown
                                                                                                                          showninin
                                                                                                                                  Figure
                                                                                                                                     Figure5.
                                The  carbonization
                                5. The carbonization    process
                                                          process is iscontrolled
                                                                         controlledbybymass
                                                                                         masstransfer
                                                                                                transferand
                                                                                                          andreaction,
                                                                                                               reaction, inin which
                                                                                                                              which mass
                                                                                                                                      mass
                                transfer is the main control
                                                         control process
                                                                   process [18].
                                                                              [18]. The dissolution
                                                                                         dissolution rates ofof lithium
                                                                                                                 lithium carbonate
                                                                                                                            carbonate and
                                                                                                                                        and
                                carbon dioxide decreased with the increase in temperature, resulting in the decrease           decrease of of
                                mass transfer
                                      transfer efficiency
                                                efficiency and and the
                                                                     theincrease
                                                                           increaseininreaction
                                                                                        reactionrate.
                                                                                                   rate.OnOn  the   other   hand,
                                                                                                           the other hand, lithium lithiumbi-
                                bicarbonate
                                carbonate willwillbebedecomposed
                                                        decomposedatathigh  hightemperatures.
                                                                                 temperatures.Thus,Thus,as
                                                                                                         asthe
                                                                                                            thetemperature
                                                                                                                 temperature increased,
                                                                                                                                increased,
                                the
                                the concentration
                                    concentration of   of lithium
                                                          lithium at at the
                                                                         the reaction
                                                                              reaction endpoint
                                                                                        endpoint decreased,
                                                                                                    decreased, which
                                                                                                                 which means
                                                                                                                           means that
                                                                                                                                  that the
                                                                                                                                         the
                                conversion   rate  gradually    decreases.
                                conversion rate gradually decreases.
Preparation of Battery-Grade Lithium Carbonate with Lithium-Containing Desorption Solution - MDPI
5. The carbonization process is controlled by mass transfer and reaction, in which mass
                                    transfer is the main control process [18]. The dissolution rates of lithium carbonate and
                                    carbon dioxide decreased with the increase in temperature, resulting in the decrease of
                                    mass transfer efficiency and the increase in reaction rate. On the other hand, lithium bi-
                                    carbonate will be decomposed at high temperatures. Thus, as the temperature increased,
Metals 2021, 11, 1490                                                                                                    6 of 10
                                    the concentration of lithium at the reaction endpoint decreased, which means that the
                                    conversion rate gradually decreases.

                                                 Effect
                                     Figure5.5.Effect
                                    Figure               of temperature
                                                      of temperature    on carbonization
                                                                     on carbonization     reaction
                                                                                      reaction      [liquid-solid
                                                                                               [liquid-solid ratio ratio  = 20,rate
                                                                                                                   = 20, flow   flowof rate
                                                                                                                                       CO2 of
                                                                                                                                            =
                                     CO   = 3
                                    3 L/min].
                                        2      L/min].

                                        Ascan
                                       As   canbebeseen
                                                    seenfrom
                                                           fromFigure
                                                                  Figure6,6,with
                                                                               withincreasing
                                                                                     increasingthe theflow
                                                                                                         flowrate
                                                                                                                rate of
                                                                                                                      of CO
                                                                                                                          CO22, ,the
                                                                                                                                  thecarbonation
                                                                                                                                       carbonation
                                   reaction  rate  was  accelerated.      It  might   be due   to  the   volume     mass
                                 reaction rate was accelerated. It might be due to the volume mass transfer coefficient     transfer     coefficient
                                                                                                                                                  in-
                                   increased  with  the  increase    in
                                 creased with the increase in CO2 flow
Metals 2021, 11, x FOR PEER REVIEW
                                                                        CO   2 flow  rate. Similarly,    these   results  were     consistent
                                                                                  rate. Similarly, these results were consistent7 with          with
                                                                                                                                                of 11
                                   moststudies
                                 most    studiesininthat
                                                     thatusing
                                                           usingaahighhighflow
                                                                            flow rate
                                                                                  rate can
                                                                                        can enhance
                                                                                            enhance Li   Li22CO
                                                                                                             CO33dissolution
                                                                                                                    dissolutionin    inCO
                                                                                                                                        CO22–water
                                                                                                                                             –water
                                   solution [19]. However,     it is not difficult  to find that,   with   the  increase
                                 solution [19]. However, it is not difficult to find that, with the increase in CO         in  CO     flow  rate,
                                                                                                                                    2 2 flow rate, the
                                   ventilation
                                 the            volume
                                      ventilation  volume increased
                                                              increasedsignificantly   within
                                                                           significantly   withinthe the
                                                                                                      same    period,
                                                                                                           same          but but
                                                                                                                   period,   the theutilization  rate
                                                                                                                                        utilization
                                  rate of2CO
                                   of CO      2 decreased
                                           decreased         relative
                                                       relative         to volume.
                                                                   to the   the volume.
                                                                                      Thus,Thus,    it is appropriate
                                                                                              it is not   not appropriate to use toanuseexcessively
                                                                                                                                          an exces-
                                  sively highrate
                                   high flow   flowinrate  in industrial
                                                      industrial           applications,
                                                                     applications,   and a and    a previous
                                                                                            previous     studystudy      reported
                                                                                                                  reported            that increas-
                                                                                                                              that increasing      the
                                  ing the  pressure   may   improve     the  effective  utilization
                                   pressure may improve the effective utilization rate of CO2 .        rate  of  CO  2 .

                                     Figure
                                     Figure6.6.Effect
                                                Effectof
                                                       offlow
                                                          flowrate
                                                               rateon
                                                                   oncarbonization
                                                                      carbonization reaction
                                                                                    reaction [liquid-solid
                                                                                             [liquid-solid ratio
                                                                                                           ratio == 20,
                                                                                                                    20, temperature
                                                                                                                         temperature ==25  ◦ C].
                                                                                                                                        25°C].

                                            The pH
                                           The  pH of the
                                                       the reaction
                                                            reactionsystem
                                                                      systematatdifferent
                                                                                   different time
                                                                                               timeintervals
                                                                                                     intervals was  shown
                                                                                                                  was       in Figure
                                                                                                                        shown            7. It 7.
                                                                                                                                  in Figure    wasIt
                                      noticed
                                     was       that that
                                           noticed  during   the carbonation
                                                         during                 process
                                                                  the carbonation          the pH
                                                                                       process   theofpHtheofsolution   started
                                                                                                               the solution       at about
                                                                                                                              started        11.85
                                                                                                                                        at about
                                      and reached
                                     11.85           aboutabout
                                            and reached     7.5 in7.5
                                                                   theinend,
                                                                          theitend,
                                                                                can itbecan
                                                                                          seen
                                                                                             bethat
                                                                                                 seenthe  acidity
                                                                                                       that         of the of
                                                                                                              the acidity  solution    increased
                                                                                                                               the solution     in-
                                      during carbonation.
                                     creased                  Finally, Finally,
                                              during carbonation.      all Li2 CO    was
                                                                                all3 Li 2COconverted    to soluble
                                                                                            3 was converted          LiHCO3LiHCO
                                                                                                                  to soluble    . Therefore,    the
                                                                                                                                        3. There-
                                      progress
                                     fore,      of the reaction
                                           the progress          can be accounted
                                                         of the reaction               for by thefor
                                                                            can be accounted        variation    of pH. of pH.
                                                                                                      by the variation
Preparation of Battery-Grade Lithium Carbonate with Lithium-Containing Desorption Solution - MDPI
The pH of the reaction system at different time intervals was shown in Figure 7. It
                                 was noticed that during the carbonation process the pH of the solution started at about
                                 11.85 and reached about 7.5 in the end, it can be seen that the acidity of the solution in-
Metals 2021, 11, 1490                                                                                                  7 of 10
                                 creased during carbonation. Finally, all Li2CO3 was converted to soluble LiHCO3. There-
                                 fore, the progress of the reaction can be accounted for by the variation of pH.

                                 Figure
                                  Figure7.7.Variation
                                             Variationof
                                                       ofpH
                                                          pHas
                                                             asaafunction
                                                                  functionof
                                                                           oftime.
                                                                              time.

                                  3.4.The
                                 3.4.   TheEffect
                                            EffectofofDecomposition
                                                       DecompositionConditions
                                                                      ConditionsononProducts
                                                                                      Products
                                         Asisisshown
                                                 showninin   Figures  8 and   9, 9,
                                                                                 when    the                                      ◦ C to
                                       As                 Figure  8 and  Figure     when   thetemperature
                                                                                                temperatureincreased
                                                                                                              increasedfrom
                                                                                                                         from 60
                                                                                                                              60 °C   to
                                  90  ◦ C, the    reaction rate and  conversion     rate of LiHCO      increased  significantly [19,20].
                                 90 °C, the reaction rate and conversion rate of LiHCO3 increased significantly [19,20]. The
Metals 2021, 11, x FOR PEER REVIEW                                                                   3                          8  of  11
                                  The   decomposition       process  of the  LiHCO      solution  is an  endothermic   reaction,
                                 decomposition process of the LiHCO3 solution is an endothermic reaction, so its equilib-
                                                                                      3                                           so  its
                                  equilibrium
                                 rium   is shiftedistoshifted to the side
                                                        the product   product
                                                                           with side  with increasing
                                                                                increasing               temperatures
                                                                                              temperatures              andthe
                                                                                                             and promotes    promotes
                                                                                                                                solute
                                  the solute diffusion and crystal growth rate. In conclusion, it is beneficial for both the
                                  diffusion   and crystal
                                  decomposition             growth and
                                                       of LiHCO     rate.the
                                                                          In conclusion,  it is beneficial
                                                                              crystallization   of Li2 CO3for
                                                                                                            toboth the decomposition
                                                                                                               increase  the operating
                                                                  3
                                  of LiHCO
                                  temperature. 3 and the crystallization of Li2CO3 to increase the operating temperature.

                                 Figure
                                  Figure 8. Effect of
                                         8. Effect oftemperature
                                                      temperatureonon thermal
                                                                    thermal   decomposition
                                                                            decomposition    crystallization
                                                                                          crystallization      [agitation
                                                                                                          [agitation speedspeed
                                                                                                                           = 300 =rpm].
                                                                                                                                    300
                                 rpm].

                                  Figure 9. Sem-analysis of products under different temperatures.

                                      Agitation speed is also one of the factors that affect thermal decomposition reaction.
                                 The particle size distribution of the products under different agitation speeds was inves-
                                 tigated as shown in Figure 10. It can be seen that with the increase in agitation speed, the
Preparation of Battery-Grade Lithium Carbonate with Lithium-Containing Desorption Solution - MDPI
Metals 2021, 11, 1490                                                                                                                    8 of 10
                                    Figure 8. Effect of temperature on thermal decomposition crystallization [agitation speed = 300
                                    rpm].

                                    Figure 9.
                                    Figure 9. Sem-analysis
                                              Sem-analysis of
                                                           of products
                                                              products under
                                                                       under different
                                                                             different temperatures.
                                                                                       temperatures.

                                        Agitation speed is also one of the factors that affect thermal decomposition reaction.
                                  The particle size distribution of the products under different agitation speeds was inves-
                                  tigated as
                                           as shown
                                              shown in  inFigure
                                                           Figure10.10.It Itcan
                                                                              canbebeseen  that
                                                                                        seen    with
                                                                                              that    thethe
                                                                                                   with    increase in agitation
                                                                                                              increase            speed,
                                                                                                                        in agitation       the
                                                                                                                                       speed,
                                  single
                                  the     crystal
                                       single      peak
                                              crystal     shifts
                                                       peak      to the
                                                              shifts      left,left,
                                                                      to the     andandthethe
                                                                                            height  of of
                                                                                               height  thethe
                                                                                                            coalescence
                                                                                                              coalescencepeak
                                                                                                                            peakincreased.
                                                                                                                                  increased.  It
                                  can
                                  It   bebe
                                     can  explained
                                             explained that with
                                                          that     thethe
                                                                with    increase
                                                                             increasein in
                                                                                         agitation speed,
                                                                                            agitation       both
                                                                                                       speed,     thethe
                                                                                                               both   liquid turbulence
                                                                                                                         liquid  turbulence in-
Metals 2021, 11, x FOR PEER REVIEWintensity
                                  tensity andandthethe interface
                                                    interface      updating
                                                               updating           speed
                                                                              speed   werewere   increased.
                                                                                             increased.       It conducive
                                                                                                         It was  was conducive
                                                                                                                            to thetodiffusion
                                                                                                                                      the
                                                                                                                                       9 ofdif-
                                                                                                                                             11
                                  fusion  of lithium
                                  of lithium           carbonate
                                               carbonate   solute andsolute
                                                                          theand     the growth
                                                                                growth             of surface
                                                                                          of crystal  crystal surface   and improving
                                                                                                               and improving               the
                                                                                                                                 the crystal-
                                  crystal-crushing
                                  crushing effect ateffect   at thetime.
                                                       the same      same time.

                                              Effect of
                                                     of agitation
                                                        agitation speed
                                                                  speed on
                                                                        on thermal
                                                                           thermal decomposition                                   ◦
                                   Figure 10.
                                   Figure 10. Effect                               decomposition crystallization
                                                                                                 crystallization [temperature
                                                                                                                 [temperature== 90
                                                                                                                                90 C].
                                   °C].
                                         It is difficult to make the product directly meet the particle size requirement of battery-
                                   gradeItlithium    carbonate
                                            is difficult  to makeby the
                                                                    stirring and seed
                                                                         product       addition.
                                                                                  directly       In this
                                                                                           meet the      paper,size
                                                                                                      particle   airstream   pulverization
                                                                                                                     requirement     of bat-
                                   was   used   to  treat  the product.    The pulverizing   effect  of the jet mill  under
                                   tery-grade lithium carbonate by stirring and seed addition. In this paper, airstream       differentpul-
                                                                                                                                          air
                                   compressor
                                   verization   waspressures
                                                       used to was
                                                                treatstudied   as shown
                                                                       the product.       in Figure 11.effect
                                                                                     The pulverizing      Theof average
                                                                                                                  the jet particle
                                                                                                                           mill undersizedif-
                                                                                                                                           of
                                   the  product    decreased   with   the increase in air compressor    pressure.  The   jet
                                   ferent air compressor pressures was studied as shown in Figure 11. The average particle   mill ejects the
                                   compressed
                                   size             gas at adecreased
                                        of the product       high speed    through
                                                                         with       the nozzle.
                                                                              the increase       The
                                                                                            in air     high-speed
                                                                                                    compressor       airflow brought
                                                                                                                  pressure.              the
                                                                                                                              The jet mill
                                   material to the crushing chamber where the particles were crushed by collision, friction,
                                   ejects the compressed gas at a high speed through the nozzle. The high-speed airflow
                                   and shear. The air compressor pressure affects the air velocity, which affects the impact
                                   brought the material to the crushing chamber where the particles were crushed by colli-
                                   strength of the particles, and the product with different particle size distribution was
                                   sion, friction, and shear. The air compressor pressure affects the air velocity, which affects
                                   obtained.
                                   the impact strength of the particles, and the product with different particle size distribu-
                                   tion was obtained.
Preparation of Battery-Grade Lithium Carbonate with Lithium-Containing Desorption Solution - MDPI
ejects the compressed gas at a high speed through the nozzle. The high-speed airflow
                                       brought the material to the crushing chamber where the particles were crushed by colli-
                                       sion, friction, and shear. The air compressor pressure affects the air velocity, which affects
                                       the impact strength of the particles, and the product with different particle size distribu-
Metals 2021, 11, 1490                  tion was obtained.                                                                    9 of 10

                                     (a)                                                                      (b)
                                      Figure
                    Figure 11. Effect of      11. Effect
                                         pressure        of pressure
                                                  on particle         onaverage
                                                              size. (a)  particleparticle
                                                                                  size. (a)size
                                                                                            average  particlesize
                                                                                                (b) particle   size (b) particle size distribution
                                                                                                                  distribution.

                                     4. Conclusions
                                           A carbonization-decomposition process was developed to produce battery-grade
                                     Li2 CO3 from a lithium-containing desorption solution. The best reaction conditions were
                                     obtained: a liquid-solid ratio of 25:1, a carbonization temperature of 25 ◦ C, an air velocity
                                     of 2 L/min, a carbonization time of 2 h, and a stirring speed of 400 rpm. And the product
                                     finally reaches the battery-grade lithium carbonate battery-grade standard by air-jet crush-
                                     ing. The lithium content of the lithium carbonate product obtained through the three-step
                                     reaction reaches 99.6%, the content of iron and aluminum in the product is less than 0.001%,
                                     contents of other impurities are below the battery-grade lithium carbonate standard, the
                                     total yield of the product is about 70%. The particle size of the lithium carbonate product
                                     can be controlled by changing the pressure of the jet mill to achieve the battery-grade
                                     standard requirement. The entire process has great industrial potential.

                                     Author Contributions: Literature search, figures, study design, data collection, data analysis, and
                                     writing—original draft preparation and review, Z.-G.X.; methodology, data analysis, and writing—review
                                     and editing, S.-Y.S. All authors read and approved the final manuscript.
                                     Funding: This research was funded by the National Key R&D Program of China (2017YFB0603104),
                                     and Sponsored by Shanghai Pujiang Program (2019PJD011).
                                     Institutional Review Board Statement: Not applicable.
                                     Informed Consent Statement: Not applicable.
                                     Data Availability Statement: Not applicable.
                                     Acknowledgments: The research was supported by the National Key R&D Program of China
                                     (2017YFB0603104), and Sponsored by the Shanghai Pujiang Program (2019PJD011).
                                     Conflicts of Interest: The authors declare no conflict of interest. The funders had no role in the design
                                     of the study; in the collection, analyses, or interpretation of data; in the writing of the manuscript, or
                                     in the decision to publish the results.

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