Pakistan's Sugar Economy: A facts based presentation Presented by: Pakistan Sugar Mills Association
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Pakistan’s Sugar Economy: A facts based presentation Presented by: Pakistan Sugar Mills Association 2nd March, 2020
Sugar Cane – A high value cash crop Average value of sugar cane crop grown in Pakistan PKR 300+ Billion 5%: Sugarcane area versus total cultivated land of Pakistan Mn Ha Sugar Cane Plantation Area, Value of Crop Pkr Bn Area Under Cultivation 1.60 400 10% 1.40 350 1.20 300 1.00 250 25% 0.80 200 0.60 150 65% 0.40 100 0.20 50 - - 2010-11 2011-12 2012-13 2013-14 2014-15 2015-16 2016-17 2017-18 2018-19 Punjab Sindh KPK Area Value of Crop RHS Source: PSMA, Economic surveys of Pakistan
Pakistan Sugar Industry Highlights Directly Employed: Direct and indirect taxes 100k+ Pkr50-60bn per year* Indirectly Dependent: 1+ Million House holds Average Crushing Capacity 7,300 TCD** Source: PSMA, * estimated based on sugar production of 5.4mn tons for 2019 ,**based on 82 functional Sugar Mills
Pakistan sugar in global perspective TOP 10 Sugar Producers 2018 TOP 10 Sugar Consumers 2018 (million metric tons) (million metric tons) Australia Egypt, Arab Rep. Mexico Mexico Ranked 8th in the Russian Fed. Ranked 7th in the Pakistan World Pakistan World Russian Fed. USA Indonesia China USA Thailand Brazil EU-28 China Brazil EU-28 India India 0 5 10 15 20 25 30 35 40 0 5 10 15 20 25 TOP 10 Net-Exporters 2018 World Per Capita Consumption of (million metric tons) Sugar 2018 Ukraine 0.6 60 Consumption (kgs) Colombia 0.6 50 India 0.9 Ranked 7th in the 40 Pakistan 1.2 Mexico 1.6 World 30 EU-28 20 1.6 Guatemala 1.6 10 Australia 3.1 0 Thailand 11.0 Brazil 21.3 - 5.0 10.0 15.0 20.0 25.0 30.0 Source: ISO Sugar Year Book 2019, Tables are on a calendar year basis
The journey to self-sufficiency Domestic Sugar Production & Consumption 8 7 From 2010-11, Pakistan is 6 consistently 5 producing surplus Million Metric Tons sugar 4 The export of this 3 surplus sugar earned the country 2 roughly $2.3 1 billion in these 9 years by exporting 0 six million tons of 2004-05 2005-06 2006-07 2007-08 2008-09 2009-10 2010-11 2011-12 2012-13 2013-14 2014-15 2015-16 2016-17 2017-18 2018-19 sugar to the world Production Consumption Source: PSMA, Economic Surveys of Pakistan
Progress but not at the cost of other crops Area Under Important Crops (000 Ha) From 2012-13 to 2018-19: Rice +501K, Cotton -561K, Maize +258K, Sugarcane -27K 3500 Rice 3000 +585K 2500 Cotton -421K Area (Ha) 2000 Maize 1500 +383K 1000 Sugarcane 500 +2K 0 Cotton Sugarcane Rice Maize Sugarcane has not contributed towards reduction in planted area of any other important crop of Pakistan Source: Economic Surveys of Pakistan 2018-19, (P) Provisional
Sugar cane compares well with other crops on water Sugar Industry is net generator of water Monthly Water Consumption By Crops Paddy 325mm Cotton 150mm Soybean 150mm For every tonne of cane crushed, Sugar Cane 150mm 700Lts of water is generated Jowar 100mm Water Required Per Kg of Output 500Lts is used in factory sugar Cotton 10,000Lts processing Groundnut 3,100Lts Rice 2,500-3,400Lts Remaining 200Lts is given Sugar 1,500-2,000Lts back for irrigation, after due treatment Total carbon and water footprint of sugarcane up to point of consumption is much less than other crops that require further processing Source: The Guardian , ISMA (Indian Sugar Mills Association, Paper titled “Sugar Industry is water efficient”
Third largest export sector of Pakistan in 2017-18 & 2018-19 Export Revenues from Sugar and Ethanol only lagged behind Textiles and Rice in FY2017-18 and FY2018-19 Sugar Price – USD cents/kg USD mn Ethanol Price – USD cents/Liter 1,000 90 895mn 900 80 800 70 700 387 629mn 619mn 601mn 60 600 576mn 90 50 500 441mn 313 254 40 406 400 352mn 30 300 280 529 508 188mn 220 20 200 287 322 100 159 223 10 132 161 - 28 - FY12 FY13 FY14 FY15 FY16 FY17 FY18 FY19 Sugar Ethanol Ethanol Avg Price RHS Sugar Avg Price RHS Source: PSMA, SBP
Depreciation of rupee has increased export potential of sugar With a stronger rupee, Pakistan sugar was Monthly International White Sugar Prices (US$/Ton) able to compete in global market only 60% 2006-2020 of the time. However, now we expect that it will be competitive 90% of the time, if cane 850 prices are not increased 800 750 At cane price of Rs.190: 700 • Above US$375 (70% of evaluated 650 period), Pakistan is competitive in the 600 world market and the industry can export in excess of 1.5 Million tons per 550 year if in surplus 500 Current International 450 Price $396.6* • With international market between US$ 400 Current cost $375 325-375 (22% of evaluated period), 350 Pakistan sugar is only competitive in 300 Afghanistan, due to freight advantages, and China due to preferential tariffs. The 250 quantity expected is around half a 200 million tons and realized ex-mill price 2006 2007 2008 2009 2010 2011 2012 2013 2014 2015 2016 2017 2018 2019 2020 around $375-$425 International Sugar Prices (US$/Ton) • Below $325, it is not viable for Pakistan Source: investing.com (London #5), *as of February 28, 2020 sugar mills to export to any market
Revolution in 8 years Sugar Production in Pakistan • Most of the production growth has come from increased sugar production per hectare and only moderately from increase 2009-10 2016-17 Increase in area Sugarcane Area 942,870 1,225,000 30% • Economics of the industry has improved (Hectares) significantly due to: Total Sugar Production 3.14 7.05 125% − Sugar yield (MMT) − Ethanol (through molasses price) Sugar Yield 3.33 5.79 74% (Tons/Hectare) − Power cogeneration (through Functional Sugar 80 82 3% bagasse price) Mills Avg. Sugar − Scale (Production of sugar per mill) Production per 39,250 85,975 119% Capacity utilization has dramatically increased as mill (Tons) increased cane supply has resulted in longer seasons Source: Economic Survey of Pakistan, PSMA
Potential for becoming a major sugar exporter • Productivity is still low as compared to major Pakistan’s Sugar Yields (2008-2019) sugar exporting countries but Pakistan’s 14 sugar industry has been on the right path Australia’s Yield: 12.35 T/Ha X and there is still a lot of room to keep 12 improving if the economics remains positive 10 Brazil’s Yield: 9-10 T/Ha X Projected • Current export potential of sugar and Trendline ethanol is US$ 1 billion Yield (Tons/Ha) 8 6 Potential in 5 Years: 4 Current 5.79 T/Ha Trendline Without any increase in historical acreage and 2 inputs usage, improving yields to 8 Tons/Ha, 3.05 T/Ha Pakistan can potentially raise sugar production 0 to 9mln tons, and if 2000MW of electricity 2008-09 2009-10 2010-11 2011-12 2012-13 2013-14 2014-15 2015-16 2016-17 2017-18 2018-19 2019-20 2020-21 2021-22 2022-23 2023-24 export can be achieved, sugar industry can have Year a combined annual balance of trade impact of US$ 3 billion Tons of sugar per harvested hectare • Including US$ 2 billion in direct exports Source: PSMA, ASMC
Local sugar prices still lower than 9 years ago Retail price trend of essential commodities in Pakistan 170 160 Net sugar price is 150 still below its retail Percentage of Price Increase 140 price which was prevalent 8-10 years 130 ago. In the 120 meanwhile, 110 sugarcane support price has been more 100 than doubled by the 90 provincial 80 governments 70 2010-11 2011-12 2012-13 2013-14 2014-15 2015-16 2016-17 2017-18 2018-19 Wheat Flour Veg. Ghee Sugar Fresh Milk Basmati Rice Source: Economic Survey of Pakistan
100 0 10 20 30 40 50 60 70 80 90 Rs/kg Jan-10 May-10 Sep-10 Jan-11 May-11 Sep-11 Source: Pakistan Bureau of Statistics Jan-12 May-12 Sep-12 Jan-13 May-13 Sep-13 Jan-14 May-14 Sep-14 Jan-15 May-15 Sep-15 Jan-16 May-16 Monthly sugar retail prices/kg Sep-16 Jan-17 May-17 Sep-17 Jan-18 May-18 Sep-18 Jan-19 May-19 Sep-19 Jan-20 Sugar retail price 10 years range between Rs50/kg to Rs90/kg 0 10 20 30 40 50 60 70 80 90 100 Rs/kg
Sugar has been losing its importance in consumer budgets wheat flour and gur retail prices/kg as a % of sugar retail prices/kg 180% 160% 140% 120% 100% 80% 60% 40% 20% 0% Wheat Flour Gur (Sup. Qlty) Source: Economic Survey of Pakistan
Weak Linkage between Cane and Sugar Prices Over the years, ratio of sugar retail price as compared to cane minimum price has decreased considerably From 2003-04 till 2011-12, sugar retail prices were 52% of cane minimum price on average This ratio fell to between 30-35% in the surplus years 200 70% 63% 175 57% 57% 58% 60% 51% 150 48% 47% 50% 45% 125 40% Retail prices are usually Rs.5 to 8 35% 36% 40% 100 more than ex-factory rates 31% 32% 32% 32% 30% 30% 75 20% 50 25 10% 0 0% 2003-04 2004-05 2005-06 2006-07 2007-08 2008-09 2009-10 2010-11 2011-12 2012-13 2013-14 2014-15 2015-16 2016-17 2017-18 2018-19 Cane Min. Price (CMP)/40kg Sugar Avg. Retail Price/kg Retail Price % Of CMP (RHS) Source: PSMA, Economic survey of Pakistan 2018-19 provisional data
Industry Outlook – Balanced Sugar in Pakistan • The return to a more balanced (Million Metric Tons) situation in terms of demand and supply is creating a viable situation for farmers and industry 2016-17 2017-18 2018-19 2019-20 • 2019-20 production is expected to Production 7.05 6.6 5.2 4.9* be lower by about 10% but expected to rebound in 2020-21 Consumption 5.10 5.2 5.2 5.2* due to high cane prices prevailing Export 0.50 1.95 0.8 0.0* • In a challenged economy, PSMA expects demand for sugar to be Carryover flat to negative (at start of new season) 1.66 1.3 0.5 0.2* • If the government takes a prudent view of the situation, Pakistan Source: PSMA, *Estimates can return to being a regular exporter of sugar
Cost of production of Sugar for 2019-20 season Major Assumptions Unit Values Installed capacity TCD 8,000 Capacity utilized %age 80% Crushing days Days 100 Sugarcane price Rs./40 kg 190 Sucrose recovery %age 10.00% Molasses recovery %age 4.25% Molasses price Rs/ton 12,000 Cost Summary including net profit margin Rs/Kg %age Cost of sugarcane 48.48 58.0% 75%-80% of sugar Overheads Cost Summary net of allnetby-products including profit margin 12.90%age15.4% production costs are SalesCost of sugarcane tax, income tax & withholding Overheads net of all by-products 48.48 12.90 58.0% 15.4% determined directly by the taxesSales tax, income tax & withholding taxes 15.20 15.20 18.2% 18.2% WPPF & WWF 0.57 0.7% federal and provincial WPPF & WWF Net profit margin 0.57 6.44 7.7% 0.7% 83.59 100% governments Net profit margin 6.44 7.7% 83.59 100% Source: PSMA
Cost of production of Sugar for 2019-20 season Major Assumptions Unit Values Major Assumptions Unit Values Installed capacity TCD 8,000 Installed capacity TCD 8,000 Capacity utilized %age 80% Capacity utilized %age 80% Crushing days Days 100 Crushing days Days 90 Sugarcane price Rs./40 kg 190 Sugarcane price* Rs./40 kg 230 *Expected cost of Sucrose recovery %age 10.00% Sucrose recovery %age 9.50% sugarcane for Molasses recovery %age 4.25% Molasses recovery %age 4.25% season 2019-20 Molasses price Rs/ton 12,000 Molasses price Rs/ton 15,000 Cost Summary including net profit Cost Summary including net profit margin Rs/Kg %age margin Rs/Kg %age Cost of sugarcane 48.48 58.0% Cost of sugarcane 61.55 61.7% Overheads Cost Summary net of allnetby-products including profit margin 12.90%age15.4% Overheads net of all by-products 13.91 13.9% SalesCost of sugarcane tax, income tax & withholding Overheads net of all by-products 48.48 12.90 58.0% 15.4% Sales tax, income tax & withholding taxesSales tax, income tax & withholding taxes 15.20 15.20 18.2% 18.2% taxes 17.61 17.6% WPPF & WWF 0.57 0.7% WPPF & WWF Net profit margin 0.57 6.44 7.7% 0.7% WPPF & WWF 0.54 0.5% 83.59 100% Net profit margin 6.44 7.7% Net profit margin 6.20 6.2% 83.59 100% 99.81 100% Source: PSMA
Despite highest % GST, Pakistan has lowest retail sugar price in the region Retail Sugar Prices/kg in different Countries as on Feb 07, 2020* GST on Sugar Philipines 161 Pakistan 17% Sri Lanka 15% Indonesia 142 Bangladesh 15% China 131 China 13% Philipine 12% Bangladesh 119 Indonesia 10% Thailand 7% Thailand 113 India 5% India 87 By maintaining average correlation between cane Sugar Retail Prices are Converted into Pkr/kg minimum price and sugar retail price i.e. 52%, from 2003-04 till 2011-12, Retail Sugar Prices in Pakistan *Currency Exchange rates as on Feb 07, 2020 Sri Lanka 86 should be 94Rs/kg that make us stand between Country Currency Pkr Equivalent Philipine 1 Peso 3.05 India and Thailand Indonesia (April 4'19) 1 IDR 0.01 Pakistan 83 China 1 CNY 22.10 Sri Lanka 1 LKR 0.85 India 1 INR 2.16 Thailand (Dec 12'19) 1 BHT 5.14 - 50 100 150 200 Bangladesh (Jan 4'20) 1 BDT 1.83 Source: Business Recorder, SBP, sunsirs.com, chinimandi.com, USDA, cbsl.gov, dhakatribune.com, sra.gov.ph, globalprice.info, avalara.com, psa.gov.ph
Market disruptions by the Federal and Provincial Governments • Despite increasing prices but balanced to surplus supply, sugar sales have been slow since June 2019 given the push by the Government to increase regulatory oversight of the economy: I. CNIC Condition: The Government now requires sugar mills to obtain CNIC numbers of buyers. Approximately 72% of sugar sales in the domestic market are made to unregistered parties i.e. small traders, non-regulated segment of the economy who are not willing to provide their identification (CNICs) II. Axle Load Restrictions: The NHA has reduced Axle Load approximately by 50% which has resulted in increased costs of transportation III. Administrative actions by provincial governments: Since June 2018, Punjab Government has consistently notified a sugar retail price which was Rs.5-10 below the market and used it as an excuse to harass and arrest shopkeepers and wholesalers of sugar. Other provinces are starting to follow suit. • Traders / investors / retailers have started to step back in large numbers from doing sugar business at a time when sugar mills must sell sugar to pay to growers • These administrative actions have contributed to a slowdown in sugar sales and also a reduction in the amount of sugar in the pipeline. It is critical that Federal and Provincial Governments should take a realistic view of market realities to ensure ample supply of sugar to the masses
Suggested Way Forward – Near Term 1. Sales Tax The imposition of sales tax at 17% on sugar is an extremely harsh act in a country where sugar is considered an essential and sensitive food item. This is the highest rate ever imposed in the history of Pakistan. PSMA requests that sales tax on sugar be brought down to zero in line with other essential food items such as wheat flour, milk, vegetables and fruits. This will give relief of over Rs.11/Kg on price of sugar to the masses. 2. Mark up rates on financing for sugar mills The industry crushes sugarcane for 3-4 months but has to hold and sell the sugar over 12 months. When coupled with requirement of provincial governments to pay the farmers within 15 days of crushing cane, it can only be achieved by heavy borrowing from the banks through pledge of sugar. Increased mark up rates have added roughly Rs.3 to Rs.4/Kg in cost of sugar. PSMA requests that being an agricultural industry, cost of long term borrowing should be set by the state bank in line with LTFF on long term financing and for working capital it should be equal to export refinance. 3. Government should maintain strategic reserves of sugar There is a natural cycle in agriculture where price changes lead to amplified production changes, exacerbating the situation. Theory, logic and practice, all recommend that the government help reduce the volatility in essential food item prices by keeping strategic reserves. PSMA recommends that the Federal and Provincial Governments together hold about half a million tons of sugar as strategic reserve. This previous practice was very valuable for price stabilization when Pakistan did not have sufficient production in its history.
Suggested Way Forward – Near Term 4. Cost of production model should be agreed between PSMA and Government There are many misunderstandings at the Federal and Provincial Governments with respect to sugar production and its costs. These misunderstandings have very detrimental impact when sugar retail prices or minimum cane support prices are being determined at the Federal or Provincial levels. PSMA requests that the effort initiated by the Sugar Advisory Board to determine a cost production model for the Pakistani Sugar Industry be completed as soon as possible.
Policy changes needed in the medium-term Ministry of National Food Security/Ministry of Industries/Provinces 1. Rethinking archaic provincial rules and regulations regarding sugar industry: The Sugar Cane Act (nearly 70 years old) as implemented in all the provinces is archaic and a complete misfit for the needs of the time. Provincial Governments over time have stopped following the majority of provisions themselves and often arbitrarily pick and choose from the Act as well as associated rules and procedures that have been amended countless times. Often times businesses and farmers are not even clear on what applies to them and what doesn’t. There is also an extremely important commercial aspect to this issue as a Minimum Cane Support Price based on the Act is still being announced and enforced by the provincial governments without the necessary commercial aspects (including price of sugar) addressed for the sugar industry. Work needs to be urgently started on simplifying and modernizing the provincial rules and regulations regarding the sugar industry by building consensus on deregulation with the provinces at the Federal level
Policy changes needed in the medium term Ministry of Power 1. Consistent Power Purchase Policy for Sugar Mills: Currently only about 10 mills are selling about 200 MW to the national grid with pending agreements in the doldrums for another 384 MW. Benefits of Bagasse outweigh almost every other fuel possible for power generation as it is not only indigenous and renewable fuel just like wind and solar but also additionally base load (available consistently), agriculture based (while not taking away any area from a food crop) and well distributed across major load areas. Bagasse should be made an essential part of the future energy policies of the country particularly the upcoming Renewable and Alternative Energy Policy. Furthermore, as surplus generation capacity exists in some sugar mills, CPP (Cogeneration Power Policy) at appropriate tariffs should be continued for the benefit of the country Given the right incentives, within 2-3 years sugar industry could cross 2000 MW in installed capacity. The benefits to the economy of Pakistan, particularly the agriculture sector are innumerable. Particularly if the majority of the industry can avail of this revenue stream, it will have a noticeable effect on reducing the price of sugar.
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