OPERATOR'S MANUAL MODEL #201003 5500W DUAL FUEL ELECTRIC START INVERTER GENERATOR - OPERATOR'S MANUAL
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OPERATOR'S MANUAL MODEL #201003 5500W DUAL FUEL ELECTRIC START INVERTER GENERATOR REGISTER YOUR PRODUCT ONLINE at championpowerequipment.com or visit championpowerequipment.com SAVE THESE INSTRUCTIONS. This manual contains important safety precautions which should be read and understood before operating the product. Failure to do so could result in serious injury. This manual should remain with the product. Specifications, descriptions and illustrations in this manual are as accurate as known at the time of publication, but are subject to change without notice. REV 20210812 Champion Power Equipment, Inc., Santa Fe Springs, CA USA
CARBON MONOXIDE SAFETY: THE BIG PICTURE As the only safe way to use a portable generator, taking your generator outside is absolutely mandatory to keep your family safe from carbon monoxide. But there’s even more you can do. By educating yourself about all carbon monoxide risks, you’ll be better prepared to protect your family from this colorless, oderless threat. ALWAYS READ THE OPERATOR’S MANUAL MANUAL FIRST KNOW THE SYMPTOMS • Headache • Dizziness • Nausea • Fatigue • Shortness of breath STAY ALERT WITH CARBON MONOXIDE DETECTORS KEEP IT OUTSIDE AND AWAY FROM DOORS, WINDOWS, AND GARAGES IF YOU FEEL SYMPTOMS, POINT FUMES AWAY FROM LEAVE RIGHT AWAY NEARBY PEOPLE www.TakeYourGeneratorOutside.com
201003 - 5500W Dual Fuel Electric Start Inverter Generator Table of Contents TABLE OF CONTENTS Maintenance................................................. 27 Cleaning the Generator........................................... 28 Introduction.................................................... 4 Changing the Engine Oil.......................................... 28 Safety Definitions........................................... 4 Cleaning and Adjusting the Spark Plug........................... 28 Cleaning the Air Filter................................... .......... 29 Important Safety Instructions........................ 5 Cleaning the Spark Arrestor............................ .......... 29 Fuel Safety......................................................... 7 Replacing Fuel Fill Assist LED Batteries.......................... 29 Safety and Dataplate Labels....................................... 8 Adjusting the Governor.................................. .......... 30 Safety Symbols..................................................... 9 Generator Battery....................................... .......... 30 Operation Symbols................................................ 10 Maintenance Schedule.................................. .......... 30 Quick Start Label Symbols....................................... 11 Controls and Features.................................. 12 Storage................................................ ......... 31 LPG Storage....................................................... 31 Generator.......................................................... 12 Short Term Storage (up to 30 days).................... .......... 31 Control Panel...................................................... 13 Mid Term Storage (30 days – 1 year).................. .......... 31 Intelligauge........................................................ 14 Long Term Storage (more than 1 year)........................... 31 FCC Statement.................................................... 15 Removing from Storage........................................... 32 Parts Included..................................................... 15 Assembly...................................................... 16 Specifications...................................... ......... 33 Generator Specifications.......................................... 33 Unpacking......................................................... 16 Engine Specifications............................................. 33 Connect the Battery............................................... 16 Oil Specifications........................................ .......... 33 Add Engine Oil..................................................... 16 Fuel Specifications................................................ 33 Panel LED......................................................... 17 Battery Specifications............................................ 33 Fuel Fill Assist LED................................................ 17 Temperature Specifications............................. .......... 33 Add Fuel: Gasoline................................................ 18 Add Fuel: Propane (LPG).......................................... 19 Troubleshooting............................................ 34 Grounding......................................................... 20 Warranty*..................................................... 36 Operation...................................................... 20 Warranty Qualifications................................. .......... 36 Generator Location................................................ 20 Repair/Replacement Warranty.................................... 36 Surge Protection.................................................. 21 Do Not Return The Unit To The Place Of Purchase.............. 36 Starting the Engine: Gasoline..................................... 21 Warranty Exclusions.............................................. 36 Starting the Engine: Propane (LPG).............................. 22 Other Exclusions........................................ .......... 36 Connecting Electrical Loads...................................... 24 Limits of Implied Warranty and Consequential Damage......... 36 Do Not Overload Generator....................................... 24 Contact Information..................................... .......... 36 Eco (Economy) Mode.............................................. 25 12V DC Automotive Style Outlet.................................. 25 Parallel Operation................................................. 26 Stopping the Engine............................................... 26 Moving the Generator............................................. 26 Operation at High Altitude........................................ 27 3
201003 - 5500W Dual Fuel Electric Start Inverter Generator Introduction INTRODUCTION SAFETY DEFINITIONS Congratulations on your purchase of a Champion Power Equipment The purpose of safety symbols is to attract your attention to (CPE) product. CPE designs, builds, and supports all of our possible dangers. The safety symbols, and their explanations, products to strict specifications and guidelines. With proper deserve your careful attention and understanding. The safety product knowledge, safe use, and regular maintenance, this warnings do not by themselves eliminate any danger. The product should bring years of satisfying service. instructions or warnings they give are not substitutes for proper Every effort has been made to ensure the accuracy and accident prevention measures. completeness of the information in this manual at the time of publication, and we reserve the right to change, alter and/or DANGER improve the product and this document at any time without prior DANGER indicates a hazardous situation which, if not avoided, notice. will result in death or serious injury. CPE highly values how our products are designed, manufactured, operated, and serviced as well as providing safety to the operator WARNING and those around the generator. Therefore, it is IMPORTANT to review this product manual and other product materials thoroughly WARNING indicates a hazardous situation which, if not and be fully aware and knowledgeable of the assembly, operation, avoided, could result in death or serious injury. dangers and maintenance of the product before use. Fully familiarize yourself, and make sure others who plan on operating the product fully familiarize themselves too, with the proper safety CAUTION and operation procedures before each use. Please always exercise CAUTION indicates a hazardous situation which, if not avoided, common sense and always err on the side of caution when could result in minor or moderate injury. operating the product to ensure no accident, property damage, or injury occurs. We want you to continue to use and be satisfied with your CPE product for years to come. NOTICE When contacting CPE about parts and/or service, you will need to NOTICE indicates information considered important, but not supply the complete model and serial numbers of your product. hazard-related (e.g., messages relating to property damage). Transcribe the information found on your product’s nameplate label to the table below CPE TECHNICAL SUPPORT TEAM 1-877-338-0999 MODEL NUMBER 201003 SERIAL NUMBER DATE OF PURCHASE PURCHASE LOCATION 4
201003 - 5500W Dual Fuel Electric Start Inverter Generator Important Safety Instructions IMPORTANT SAFETY INSTRUCTIONS DANGER WARNING Operate equipment with guards in place. Rotating parts can entangle hands, feet, hair, clothing and/or Cancer and Reproductive Harm – www.P65Warnings.ca.gov accessories. Traumatic amputation or severe laceration can result. DANGER Keep hands and feet away from rotating parts. Generator exhaust contains carbon monoxide, a colorless, Tie up long hair and remove jewelry. odorless, poisonous gas. Breathing carbon monoxide will cause nausea, dizziness, fainting or death. If you start to feel DO NOT wear loose-fitting clothing, dangling drawstrings or dizzy or weak, get to fresh air immediately. items that could become caught. OPERATE GENERATOR OUTDOORS ONLY IN A WELL VENTILATED AREA AND POINT EXHAUST AWAY. DANGER DO NOT operate the generator inside any building, including Generator produces powerful voltage. garages, basements, crawlspaces and sheds, enclosure or DO NOT touch bare wires or receptacles. compartment, including the generator compartment of a recreational vehicle. DO NOT use electrical cords that are worn, damaged or frayed. Use only Champion electrical cords for proper application. DO NOT allow exhaust fumes to enter a confined area through windows, doors, vents or other openings. DO NOT operate generator in wet weather. DO NOT allow children or unqualified persons to operate or service the generator. DANGER Use a ground fault circuit interrupter (GFCI) in damp areas and Using a generator indoors CAN KILL YOU IN MINUTES. areas containing conductive material such as metal decking. Generator exhaust contains carbon monoxide. This is a poison you cannot see or smell. Connection to your home’s electrical system requires a listed 30A transfer switch installed by a licensed electrician NEVER use inside a home or garage, EVEN IF doors and and approved by the local authority having jurisdiction. The windows are open. connection must isolate the generator from the utility power ONLY use OUTSIDE and far away from windows, doors, and must comply with all applicable laws and electrical codes. and vents. WARNING Do not use generator for medical and life support uses. In case of emergency, call 911 immediately. NEVER use this product to power life support devices or life support appliances. Install battery-operated carbon monoxide alarms or plug-in NEVER use this product to power medical devices or medical carbon monoxide alarms with battery back-up according to the appliances. manufacturer’s instructions. Inform your electricity provider immediately if you or anyone in your household depends on electrical equipment to live. WARNING Inform your electrical provider immediately if a loss of power Although the generator contains a spark arrester, maintain would cause you or anyone in your household to experience a a minimum distance of 5 ft. (1.5 m) from dry vegetation to medical emergency. prevent fires. 5
201003 - 5500W Dual Fuel Electric Start Inverter Generator Important Safety Instructions WARNING CAUTION Spark from removed spark plug wire can result in fire or Start the generator and allow the engine to stabilize before electrical shock. connecting electrical loads. When servicing the generator: Connect electrical equipment in the off position, and then turn them on for operation. Disconnect the spark plug wire and place it where it cannot contact the plug or any other metal object. Turn electrical equipment off and disconnect before stopping the generator. DO NOT check for spark with the plug removed. Use only approved spark plug testers. CAUTION Improper treatment or use of the generator can damage it, WARNING shorten its life or void the warranty. Running engines produce heat. Severe burns can occur on contact. Combustible material can catch fire on contact. Use the generator only for intended uses. Operate only on level surfaces. DO NOT touch hot surfaces. DO NOT expose generator to excessive moisture, dust, Avoid contact with hot exhaust gases. or dirt. Allow equipment to cool before touching. DO NOT allow any material to block the cooling slots. Maintain at least 3 ft. (91.4 cm) of clearance on all sides to If connected devices overheat, turn them off and disconnect ensure adequate cooling. them from the generator. Maintain at least 5 ft. (1.5 m) of clearance from combustible DO NOT use the generator if: materials. – Electrical output is lost – Equipment sparks, smokes or emits flames WARNING – Equipment vibrates excessively Rapid retraction of the recoil cord will pull hand and arm towards the engine faster than you can let go. Broken bones, fractures, bruises or sprains could result. Unintentional startup can result in entanglement, traumatic amputation or laceration. When starting engine, pull the recoil cord slowly until resistance is felt and then pull rapidly to avoid kickback. DO NOT start or stop the engine with electrical devices plugged in and turned on. CAUTION Exceeding the generator’s running capacity can damage the generator and/or electrical devices connected to it. DO NOT overload the generator. DO NOT tamper with the governed speed. DO NOT modify the generator in any way. 6
201003 - 5500W Dual Fuel Electric Start Inverter Generator Important Safety Instructions Fuel Safety DO NOT pump gasoline directly into the generator at the gas station. Always use an approved container to transfer the fuel to DANGER the generator. DO NOT overfill the gasoline tank. GASOLINE, GASOLINE VAPORS AND PROPANE (LPG) ARE HIGHLY FLAMMABLE AND EXPLOSIVE. Always keep gasoline away from sparks, open flames, pilot lights, heat and other sources of ignition. Fire or explosion can cause severe burns or death. When starting the generator: Gasoline and gasoline vapors: DO NOT attempt to start a damaged generator. – Gasoline is highly flammable and explosive. Always check that the gasoline cap, air filter, spark plug, fuel lines and exhaust system are properly in place. – Gasoline can cause a fire or explosion if ignited. Always allow spilled gasoline to evaporate fully before attempting – Gasoline is a liquid fuel but it’s vapors can ignite. to start the engine. – Gasoline is a skin irritant and needs to be cleaned up Always be certain that the generator is resting firmly on level immediately if spilled on skin or clothes. ground. – Gasoline has a distinctive odor, this will help detect potential When operating the generator: leaks quickly. DO NOT move or tip the generator during operation. – In any petroleum gas fire, flames should not be extinguished unless by doing so the fuel supply valve can be turned OFF. When transporting or servicing the generator: This is because if a fire is extinguished and a supply of fuel is Always check that the fuel valve is in the OFF position and the not turned OFF, then an explosion hazard could be created. gasoline tank is empty. – Gasoline expands or contracts with ambient temperatures. For LPG compatible models, check that the LPG cylinder is Never fill the gasoline tank to full capacity, as gasoline needs disconnected and stored securely away from the generator. room to expand if temperatures rise. Disconnect the spark plug wire. LPG: When storing the generator: – LPG is highly flammable and explosive. Store away from sparks, open flames, pilot lights, heat and other – LPG is under pressure and can cause a fire or explosion if sources of ignition. ignited. Do not store generator, gasoline or LPG cylinders near furnaces, – LPG is heavier than air and can settle in low places while water heaters, or any other appliances that produce heat or have dissipating. automatic ignitions. – LPG has a distinctive odor added to help detect potential leaks quickly. DANGER – In any petroleum gas fire, flames should not be extinguished NEVER place a gasoline container, gasoline tank, LPG cylinder unless by doing so the fuel supply valve is turned OFF. This or any combustible material in the path of the exhaust stream is because if a fire is extinguished and a supply of fuel is not during operation of the engine. turned OFF, then an explosion hazard could be created. – When exchanging LPG cylinders, check that the cylinder valve WARNING is of the same type. Never use a gasoline container, gasoline tank, LPG connector – Always keep the LPG cylinder in an upright position. hose, LPG cylinder or any other fuel item that is broken, cut, – LPG will burn skin if it comes in contact with it. Keep any and torn or damaged. all LPG away from skin at all times. When adding or removing gasoline: DO NOT light or smoke cigarettes. Turn the generator off and let cool for at least two minutes before removing the gasoline cap. Always loosen the cap slowly to relieve pressure in the tank. Only fill or drain gasoline outdoors in a well-ventilated area. 7
201003 - 5500W Dual Fuel Electric Start Inverter Generator Important Safety Instructions Safety and Dataplate Labels These labels warn you of potential hazards that can cause serious injury. Read them carefully. If a label comes off or becomes hard to read, contact Technical Support Team for possible replacement. C B A D Top Side LABEL DESCRIPTION 2670-L-SF-B DANGER PELIGRO DANGER Using a generator indoors CAN El uso de un generador en Utiliser une génératrice à KILL YOU IN MINUTES. Generator interiores PUEDE l’intérieur PEUT VOUS TUER EN Safety Symbols/ A MATARLO EN MINUTOS. El exhaust contains carbon monoxide. This is a poison you cannot see or escape del generador QUELQUES MINUTES. L’échappement de la génératrice smell. contiene monóxido de carbono. Éste es un veneno contient du monoxyde de carbone. Il s’agit d’un poison que CO Danger que no se puede ver ni oler. vous ne pouvez ni voir ni sentir. NUNCA lo use dentro del Ne l’utilisez JAMAIS dans la hogar ni el garaje, INCLUSO maison ou le garage MÊME SI NEVER use inside ONLY use SI las puertas y ventanas les portes et les fenêtres sont a home or garage, OUTSIDE and están abiertas. Úselo SÓLO ouvertes. Utilisez-la EVEN IF doors far away from a la INTEMPERIE lejos de UNIQUEMENT À L’EXTÉRIEUR, and windows are windows, doors, ventanas, puertas, y loin des fenêtres, portes et open. and vents. orificios de ventilación. trappes de ventilation. LPN 2670-L-SF Colors Rev B Size 141 x 78 mm K 2945 109 485 --- Artwork Notes Revision Changes 2mm safe margin; white to be printed shown in 50% B: Add the text height and update dieline B Fuel process magenta UNLEADED FUEL ONLY. Minimum octane rating of 87. Maximum 10% ethanol. This artwork belongs to Champion Power Equipment. The contents are confidential and privileged and shall not be disclosed to or used by or for outside parties without the explicit consent of Champion Power Equipment. GASOLINA REGULAR SOLAMENTE. 87 octanos como mínimo. Máximo de etanol de 10%. ESSENCE SANS PLOMB SEULEMENT. Indice d’octane minimal de 87. Maximum 10 % d'éthanol. 1110-L-OP-B WARNING ADVERTENCIA AVERTISSEMENT DO NOT TOUCH! Operation of this equipment may ¡NO TOCAR! Los LPN La1110-L-OP operación de este equipo puede producirColors chispas NE PAS TOUCHER! Cet équipement peut créer des étincelles et Exhaust gases, create sparks that can start fires gases de escape, el que pueden provocar incendios alrededor de la Les gaz provoquer un incendie dans la végétation silenciador y los Rev B C Hot Surface muffler and around dry vegetation. A spark vegetación seca. Un supresor de chispas puede que d’échappement, le sèche. Un pare-étincelles peut être requis. engine arrestor may be required. The operator compnonentes del sea necesario. El operador debe comunicarse K 109 con --- --- silencieux --- et les L’opérateur doit communiquer avec le service Size 46 x 46 mm components are should contact local fire agencies for motor están las agencias locales de bomberos para las leyes y pièces du moteur d’incendie local pour connaître les lois et les extremely HOT laws and regulations relating to fire extremadamente reglamentos relativos a los requisitos de prevención sont extrêmement règlements en matière de prévention des and cause burns. prevention requirements. If installed,Artwork Notes y causan CALIENTES Revision de incendios. Si está instalado, Changes limpie cada 100 CHAUDS et peuvent incendies. Si elle est installée, nettoyez toutes clean every 100 3mm hours corner or everyradius; season.2mm safe quemaduras. margin; white to be horas o-Changed cada temporada. Octane rating from 85 to 87 (20200407) causer des brûlures. les 100 heures ou chaque saison. printed shown in 50% process magenta 1838-L-SF-A This artwork belongs to Champion Power Equipment. The contents are confidential and privileged and shall not be disclosed to or used by or for outside parties without the explicit consent of Champion Power Equipment. CHAMPION POWER EQUIPMENT, INC. FREQUENCY (Hz) MAX AMBIENT TEMP. 104°F 12039 SMITH AVENUE FRÉQUENCE (Hz) 60 TEMP. AMBIANTE MAX. 40°C SANTA FE SPRINGS, CA 90670 USA / É.-U. RPM INSULATION CLASS 3600 F 2706-L-PR-A 1-877-338-0999 TR / MIN LPN 1838-L-SF CLASSE D’ISOLATION Colors WWW.CHAMPIONPOWEREQUIPMENT.COM Rev PHASE A GASOLINE WATTS MADE IN CHINA / FABRIQUÉ EN CHINE 1 4000 D 152WATTS D'ESSENCE PHASE Dataplate Size 283 x 40 mm K 485 --- --- MODEL POWER Artwork Notes FACTOR Revision Changes PROPANE WATTS MODÈLE 201003 FACTEUR DE PUISSANCE 3mm corner radius; 2mm safe margin. --- 1.0 WATTS AU PROPANE 3600 SERIAL NO. AC VOLTS N° DE SÉRIE XXXXXXXXXXXX VOLTS This artwork belongs to Champion Power Equipment. C.A. The contents 120and shall not be disclosed to or used by or for are confidential and privileged outside parties without the explicit consent of Champion Power Equipment. MANUFACTURE DATE AC AMPS DATE DE FABRICATION XXXX AMPÈRES C.A. 33.3 APN 2706-L-PR Colors Rev A Size 123 x 40 mm K --- --- --- --- Artwork Notes Revision Changes 8 3mm corner radius; 2mm safe margin; Text in cyan --- to be filled during production.
201003 - 5500W Dual Fuel Electric Start Inverter Generator Important Safety Instructions Safety Symbols Some of the following symbols may be used on this product. Please study them and learn their meaning. Proper interpretation of these symbols will allow you to more safely operate the product. SYMBOL MEANING Read Operator’s Manual. To reduce the risk of injury, user must read and understand operator’s manual before using this product. Clearance. Keep all objects at least 5 feet (1.5m) from generator. Heat from the muffler and exhaust gas can ignite combustible objects. Ground. Consult with local electrician to determine grounding requirements before operation. Electric Shock. Failure to use in dry conditions and to observe safe practices can result in electric shock. Improper connections to a building can allow current to backfeed into utility lines, creating an electrocution hazard. A transfer switch must be used when connecting to a building. Fire/Explosion. Fuel and its vapors are extremely flammable and explosive. Fire or explosion can cause severe burns or death. Keep generator at least 5 feet (1.5m) from all objects to prevent combustion. Hot Surface. To reduce the risk of injury or damage, avoid contact with any hot surface. Open Flame Alert. Fuel and its vapors are extremely flammable and explosive. Keep fuel away from smoking, open flames, sparks, pilot lights, heat, and other ignition sources. Wet Conditions Alert. Do not expose to rain or use in damp locations. 9
201003 - 5500W Dual Fuel Electric Start Inverter Generator Important Safety Instructions Operation Symbols Some of the following symbols may be used on this product. Please study them and learn their meaning. Proper interpretation of these symbols will allow you to more safely operate the product. SYMBOL MEANING SYMBOL MEANING Start Parallel Connection(s) Neutral Floating. Neutral circuit IS On NOT electrically connected to the frame/ ground of the generator. Stop or Off LED Light Button Propane Operation Overload Reset Switch Gasoline Operation Low Oil Gasoline Valve Off Economy Mode Button ECO Choke Volts Propane Inlet Hertz Circuit Breaker Reset / Push Run time RV Ready Receptacle Output Power 12V Direct Current Maintenance Required. See Maintenance Schedule section. Hold AC reset button for 3 seconds to reset. Ground Terminal 10
201003 - 5500W Dual Fuel Electric Start Inverter Generator Important Safety Instructions Quick Start Label Symbols Some of the following symbols may be used on this product. Please study them and learn their meaning. Proper interpretation of these symbols will allow you to more safely operate the product. 1 2 3 4 5 6 1 2 10W-30 2705-L-OP-B Starting the Engine- Manual Start Stopping the Engine APN 1. Turn off and unplug 2705-L-OP Colors all connected electrical loads. DANGER Rev B Size 2. Turn the EZ Start dial to the “OFF” position. 200 x 25 mm K 376 186 152 2945 CG1 Move generator outside and far away from windows, Artwork Notes For adding fuel and starting the engine with LPG see Add Fuel: Revision Changes doors and intake ventilation covers. 2mm safe margin; to be printed on white substrate B: Updated the Choke icon, stop icon for step 2 Propane (LPG) in Assembly section and Starting the Engine: Propane (LPG) in the Operation section. This artwork belongs to Champion Power Equipment. The contents are confidential and privileged and shall not be disclosed to or used by or for outside parties without the explicit consent of Champion Power Equipment. 1. Check oil level. Recommended oil is 10W-30. 2. Check gasoline level. When adding gasoline, use a minimum octane rating of 87 and an ethanol content of 10% or less by volume. 3. Turn the EZ Start dial to the gasoline “CHOKE” position. 4. Pull the recoil cord. 5. Turn the EZ Start dial to the gasoline “RUN” position. 6. Plug in desired device. 11
201003 - 5500W Dual Fuel Electric Start Inverter Generator Controls and Features CONTROLS AND FEATURES Read this operator’s manual before operating your generator. Familiarize yourself with the location and function of the controls and features. Save this manual for future reference. Generator 3 4 2 5 2 1 6 7 8 1. Folding Handle – Extendable handle used to move unit by 5. Control Panel – See Control Panel section. lifting and rolling on wheels. Do not use to lift or carry the 6. Never Flat Wheels – 5.5 in. (14 cm) unit. 7. Muffler 2. Carrying Handle(s) – Used to lift or carry the unit. 8. Maintenance Cover 3. Fuel Cap – Remove to add fuel. 4. Fuel Fill Assist LED – Push activated LED used to illuminate the gasoline fill area. 12
201003 - 5500W Dual Fuel Electric Start Inverter Generator Controls and Features Control Panel 6 1 2 C 3 A 4 B 7 5 8 9 1. Intelligauge with Power Meter – See Intelligauge with RECEPTACLES Power Meter section. 12V DC, 8A (Automotive) z 2. Ignition Switch A May be used to supply electrical power for 3. EZ Start Dial – Used to stop the generator and control the operation of 12 Volt DC, 8 Amp electrical loads. fuel supply and choke. (4×) 120V AC, 20A (NEMA 5-20R) C 4. Recoil Cord May be used to supply electrical power for B operation of 120 Volt AC, 20 Amp, single phase, 5. LPG Inlet – Used to connect LPG fuel source to generator. 60 Hz electrical loads. 6. Circuit Breakers (Push Reset) – Protects the generator 120V AC, 30A RV (NEMA TT-30R) against electrical overloads. t May be used to supply electrical power for C 7. Parallel Outlets – Used to parallel two inverters together for operation of 120 Volt AC, 30 Amp, single phase, increased power output. (parallel kit sold separately). 60 Hz electrical loads. 8. Ground Terminal – Consult an electrician for local grounding regulations. WARNING 9. LED Light Do not operate a device while it is plugged into the 12V DC outlet. When charging a device, do not place on the exhaust side of the generator. Extreme heat caused by exhaust can damage the device and cause a potential fire hazard. Prolonged exposure to engine exhaust can cause serious injury or death. 13
201003 - 5500W Dual Fuel Electric Start Inverter Generator Controls and Features Intelligauge Five mode digital meter for displaying voltage, frequency (hertz), run time, total run time and power output. MODE DESCRIPTION Output voltage of the generator. Voltage (V) Example: 120 volts Output frequency in hertz. Frequency (H) Example: 60.0 hertz Run time of the generator for the current session Run Time (R) Example: 6 hours Total run time of the generator since first operation Total Run Time Example: 16 hours Continually displays generator output. Output The output power will be displayed at all times on the bottom. The output power shown is based on the electrical load connected to the generator. As the output increases, more white LED lights are shown until the generator is overloaded at which time all LED lights and a lightning logo will be flashing one time per second. 14
201003 - 5500W Dual Fuel Electric Start Inverter Generator Controls and Features FCC Statement Parts Included 1. This device complies with Part 15 of the FCC Rules. Operation Accessories is subject to the following two conditions: 6 ft. (1.8 m) LPG Hose with Regulator.................. ............ 1 1a. This device may not cause harmful interference. Dual Port USB Adapter (5v/2.4A)................................... 1 1b. This device must accept any interference received, Engine Oil....................................... 20.3 fl. oz. (600 ml) including interference that may cause undesired Oil Funnel................................................ ............ 1 operation. 2. Changes or modifications not expressly approved by the party responsible for compliance could void the user’s authority to operate the equipment. NOTICE This equipment has been tested and found to comply with the limits for a Class B digital device, pursuant to Part 15 of the FCC Rules. These limits are designed to provide reasonable protection against harmful interference in a residential installation. This equipment generates, uses and can radiate radio frequency energy and if not installed and used in accordance with the instructions, may cause harmful interference to radio communications. However, there is no guarantee that interference will not occur in a particular installation. If this equipment does cause harmful interference to radio or television reception, which can be determined by turning the equipment off and on, the user is encouraged to try to correct the interference by one or more of the following measures: – Reorient or relocate the receiving antenna. – Increase the separation between the equipment and receiver. – Connect the equipment into an outlet on a circuit different from that to which the receiver is connected. Consult dealer or an experienced radio/TV technician for help. 15
201003 - 5500W Dual Fuel Electric Start Inverter Generator Assembly ASSEMBLY Add Engine Oil Your generator requires some assembly. It must be properly WARNING serviced with fuel and oil before operation. If you have any questions regarding the assembly of your DO NOT attempt to crank or start the engine before it has been generator, call our Technical Support Team at 1-877-338-0999. properly filled with the recommended type and amount of oil. Please have your serial number and model number available. Damage to the generator as a result of failing to follow these instructions will void your warranty. Unpacking 1. Set the shipping carton on a solid, flat surface. NOTICE 2. Remove everything from the carton except the generator. The generator rotor has a sealed, pre-lubricated ball bearing that requires no additional lubrication for the life of the bearing. 3. By lifting up on the frame of the unit, carefully remove the generator from the box (two people lifting is recommended). NOTICE Connect the Battery The recommended oil type for typical use is 10W-30 1. Remove the maintenance cover by turning the two fasteners automotive oil. However, using the listed conventional oils counterclockwise to the unlocked horizontal position. shown in the “Recommended Engine Oil Type” chart may be used for typical use including the first 5 hours of the break-in run time period of the engine. If running generator in extreme temperatures, refer to the “Recommended Engine Oil Type” chart. Recommended Engine Oil Type 10W-30 5W-30 10W-40 5W-30 Full Synthetic °F -20 0 20 40 60 80 100 120 °C -28.9 -17.8 -6.7 4.4 15.6 26.7 37.8 48.9 Ambient temperature 2. Remove the connector cover and push the two halves of battery connector together tightly. 1. Place the generator on a flat, level surface. 2. Turn the maintenance cover fasteners to the unlocked position and remove the cover. 3. Remove oil fill cap/dipstick to add oil. 16
201003 - 5500W Dual Fuel Electric Start Inverter Generator Assembly 4. Using a funnel, add up to 20.3 fl. oz. (600 ml) of oil (included). NOTICE DO NOT OVERFILL. Replace oil fill cap/dipstick and secure maintenance cover. The first 5 hours of run time are the break-in period for the unit. During the break in period stay at or below 50% of the running watt rating and vary the load occasionally to allow stator windings to heat and cool. Adjusting the load will also cause engine speed to vary slightly and help seat piston rings. After the 5 hour break-in period, change the oil. NOTICE Synthetic oil may be used after the 5 hour initial break-in period. Using synthetic oil does not decrease the recommended oil change interval. Full synthetic 5W-30 oil will aid in starting in cold ambient < 41º F (5º C) temperatures. Panel LED 5. Check engine oil level before each use and add as needed. NOTICE OIL DIP STICK The panel LED Light will only work if the generator is ON. 1. Press the LED Light Button one time to turn it on. MAX 2. Press the LED Light Button again to turn it off. 0000-X-XX-A NOTICE ECO Once oil has been added, a visual check should show oil about 1-2 threads from running out of the fill hole. When using the dipstick to check oil level, DO NOT screw in the dipstick while checking. NOTICE Fuel Fill Assist LED Check oil level often during the break-in period. Refer to the NOTICE Maintenance section for recommended service intervals. The Fuel Fill Assist LED runs off on its own 9V battery and does not require the generator to be on to illuminate. If the CAUTION light does not turn on see Replacing Fuel Fill Assist LED Batteries section. This engine is equipped with a low oil shut-off and will stop when the oil level in the crankcase falls below the threshold level. 1. Press down on the light until you hear a click. The light will automatically turn on when it pops out of the enclosure. 2. Push the light down into the enclosure to turn it off and lock it back into place. 17
201003 - 5500W Dual Fuel Electric Start Inverter Generator Assembly Add Fuel: Gasoline CAUTION DANGER Use unleaded gasoline with a minimum octane rating of 87 and an ethanol content of 10% or less by volume. Gasoline vapors are highly flammable and extremely explosive. DO NOT light cigarettes or smoke when filling the tank. DO NOT light or smoke cigarettes. Fire or explosion can cause severe burns or death. DO NOT mix oil and gasoline. Only fill or drain fuel outdoors in a well-ventilated area. DO NOT overfill the tank. Fill tank to approximately ¼ in. DO NOT pump gasoline directly into the generator. Use an (6.4 mm) below the top of the tank to allow for gasoline approved container to transfer the fuel to the generator. expansion. Never use a gasoline container, gasoline tank, or any other fuel DO NOT pump gasoline directly into the generator at the pump. item that is broken, cut, torn or damaged. Use an approved fuel container to transfer the gasoline to the generator. DO NOT overfill the gasoline tank. Always keep fuel away from sparks, open flames, pilot lights, heat and other sources of DO NOT fill tank indoors. ignition. DO NOT fill tank when the engine is running or hot. Use clean, fresh, regular unleaded gasoline with a minimum WARNING octane rating of 87 and an ethanol content of 10% or less by volume. y b c Pouring gasoline too fast through the fuel screen may result DO NOT mix oil with gasoline. in gasoline splashing over the generator and operator while filling. 1. Remove the gasoline cap. 2. Slowly add gasoline to the tank. Tank is full when gasoline NOTICE reaches red circle on screen. DO NOT OVERFILL. Gasoline can expand after filling. A minimum of ¼ in. (6.4 mm) of space left The generator engine works well with 10% or less ethanol in the tank is required for gasoline expansion, although more blended gasoline. When using ethanol-gasoline blends there than ¼ in. (6.4 mm) is recommended. Gasoline can be forced are some issues worth noting: out of the tank as a result of expansion if overfilled, and can – Ethanol-gasoline blends can absorb more water than affect the stable running condition of the generator. gasoline alone. – These ethanol blends can eventually separate, leaving water or a watery goo in the tank, fuel valve and carburetor. The compromised gasoline can be drawn into the carburetor and cause damage to the engine and/or create potential hazards. – If a fuel stabilizer is used, confirm that it is formulated to work with ethanol-gasoline blends. – Any damages or hazards caused by using ethanol blended gasoline higher than 10% by volume, improperly stored gasoline, and/or improperly formulated stabilizers, are not 3. Screw on the gasoline cap and wipe away any spilled fuel. covered by manufacturer’s warranty. It is advisable to always shut off the gasoline supply and run the engine to starvation after each use. See Storage instructions for extended non-use. 18
201003 - 5500W Dual Fuel Electric Start Inverter Generator Assembly Add Fuel: Propane (LPG) NOTICE DANGER – The LPG hose included with this unit works with standard 20 and 30 pound LPG tanks. NEVER place the LPG (liquefied petroleum gas) connector hose OR LPG cylinder tank in the path of the muffler exhaust gas – Verify the requalification date on the cylinder has not stream of the generator during engine operation. expired. – All new cylinders must be purged of air and moisture prior Connecting an LPG cylinder to filling. Used cylinders that have not been plugged or kept closed must also be purged. 1. Confirm the EZ Start dial is in the OFF position. – The purging process should be done by an LPG supplier. 2. If using a new propane cylinder, remove the plastic cap from (cylinders from an exchange supplier should have been the cylinder valve. purged and filled properly already). 3. Attach the LPG hose assembly (included) to the propane – Always position the cylinder so the connection between the cylinder valve and hand tighten until snug. DO NOT OVER cylinder valve and generator inlet won’t cause sharp bends TIGHTEN. or kinks in the LPG hose. 4. Remove the rubber boot covering the propane connection port on the inverter. CAUTION 5. Align the plastic finger on the male hose fitting on the LPG hose assembly with the slot next to the female quick connect Do not allow children to tamper or play with the LPG cylinder coupling on the inverter. or hose connections. 6. Insert the hose fitting into the quick connect coupling and push in until you hear a “click” and the outside collar of the CAUTION quick connect coupling moves forward. Use approved LPG cylinders equipped with an OPD (overfilling prevention device) valve. Always keep the cylinder in a vertical position with the valve on top and installed at ground level on a flat surface. Cylinders must not be installed near any heat source and should not be exposed to sun, rain, and dust. When transporting and storing, turn off the cylinder valve and generator LPG valve, and disconnect the cylinder. Plug the outlet, usually by a plastic protective cap, if one is available. Keep cylinders away from heat and ventilated when in a vehicle. WARNING 7. Check all connections for leaks by wetting the fittings with a If there is a strong smell of LPG: Close valve on the cylinder. solution of soap and water. Bubbles which appear or bubbles Check all connections for leaks by wetting the fittings with a which grow indicate that a leak exists. If a leak exists at a solution of soap and water. Bubbles which appear or bubbles fitting then turn off the valve on the cylinder and tighten the which grow indicate that a leak exists. Do not smoke or light a fitting. Turn the valve back on and recheck the fitting with the cigarette, or check for leaks using a match, open flame source soap and water solution. If the leak continues or if the leak or lighter. Contact a qualified technician to inspect and repair is not at a fitting then do not use the generator and contact an LPG system if a leak is found, before using the generator. customer service. 19
201003 - 5500W Dual Fuel Electric Start Inverter Generator Operation Grounding OPERATION Your generator must be properly connected to an appropriate ground to help prevent electric shock. Generator Location WARNING WARNING Failure to properly ground the generator can result in electric NEVER operate the generator inside any building, garage, shock. basement, crawlspace, shed, enclosure or compartment, including a generator compartment of a recreational vehicle. A ground terminal connected to the frame of the generator has NEVER operate or start the generator in the back of an been provided (see Controls and Features for terminal location). SUV, camper, trailer, truck bed (regular sides, flat or other For remote grounding, connect a length of heavy gauge configuration), under staircases, stairwells, next to walls (12 AWG minimum) copper wire between the generator ground or buildings or in any other location that will not allow for terminal and a copper rod driven into the ground. We strongly adequate cooling of the generator or for the proper exit of the recommend that you consult with a qualified electrician to ensure exhaust flow from the muffler system. compliance with local electrical codes. DO NOT operate or store the generator in wet weather Neutral Floating* conditions such as rain or snow. Using a generator in wet – Neutral circuit IS NOT electrically connected to the frame/ conditions could result in serious injury or death due to ground of the generator. electrocution. – The generator (stator winding) is isolated from the frame and In some state’s generators may be required to be registered from the AC receptacle ground pin. with the local utility company when used at construction sites – Electrical devices that require a grounded receptacle pin and may be subject to additional rules and regulations, consult connection will not function if the receptacle ground pin is not your local municipal authority. functional. Generators should always be operated on a flat, level surface Neutral Bonded to Frame* at all times (even when not in operation). – Neutral circuit IS electrically connected to the frame/ground of Generators must have a minimum of 5 feet (1.5 m) of the generator. clearance from all combustible material. – The generator system ground connects lower frame cross- Generators must also have a minimum of 3 feet (91.4 cm) member below the alternator. The system ground is connected of air flow clearance on all sides to allow for adequate to the AC neutral wire. performance cooling, maintenance and servicing. * See your Specifications section for specified type of grounding. Always place the generator in a well-ventilated area. NEVER place the generator near air intake vents or where exhaust fumes could be drawn into occupied or confined spaces. Always carefully consider wind and air currents when positioning generator. Always allow generators to properly cool before transport or for storage purposes. Failure to follow proper safety precautions may result in personal injury, damage to the generator and void the manufacturer’s warranty. WARNING During operation the muffler and exhaust fumes will become hot. If adequate cooling and breathing space are not supplied, or if the generator is blocked or enclosed, temperatures can become extremely heated and may lead to fire. 20
201003 - 5500W Dual Fuel Electric Start Inverter Generator Operation 3. Press and hold the ignition switch to start the engine. Release WARNING as the engine begins to start. If the engine fails to start within Do not expose to rain or use in damp locations. five seconds, release the switch and wait at least ten seconds before attempting to start the engine again. Keep all objects a minimum of 5 feet (1.5m) away from the generator at all times. Heat from the muffler surface and exhaust gas stream can ignite combustible materials. WARNING If you must operate in rain or damp locations, DO NOT operate without proper protection of the electrical components. Use of a safety canopy that is fire retardant and will provide proper air ventilation for the engine exhaust gas stream may be used. Visit championpowerequipment.com or call to find your Storm Shield cover. 4. Do not over-choke. As soon as engine starts, turn the EZ Start dial to the gasoline “RUN” position. Surge Protection Electronic devices, including computers and many programmable appliances use components that are designed to operate within a narrow voltage range and may be affected by momentary voltage fluctuations. While there is no way to prevent voltage fluctuations, you can take steps to protect sensitive electronic equipment. – Install UL1449, CSA-listed, plug-in surge suppressors on the outlets feeding your sensitive equipment. Surge suppressors come in single- or multi-outlet styles. They’re designed to protect against virtually all short-duration voltage fluctuations. Starting the Engine: Gasoline CAUTION 1. Make certain the generator is on a flat, level surface. If the ignition switch is held down in the “START” position longer than 5 seconds it could damage the starter. Electric Start 1. Disconnect all electrical loads from the generator. Never start Manual Start or stop the generator with electrical devices plugged in or turned on. 1. Disconnect all electrical loads from the generator. Never start or stop the generator manually with electrical devices 2. Turn the EZ Start dial to the gasoline “CHOKE” position. plugged in or turned on. 2. Turn the EZ Start dial to the gasoline “CHOKE” position. 21
201003 - 5500W Dual Fuel Electric Start Inverter Generator Operation 3. Pull the recoil cord slowly until resistance is felt and then pull NOTICE rapidly. If the engine starts but does not continue to run make certain that the generator is on a flat, level surface. The engine is equipped with a low oil sensor that will prevent the engine from running when the oil level falls below a critical threshold. Starting the Engine: Propane (LPG) 1. Make certain the generator is on a flat, level surface. 2. Disconnect all electrical loads from the generator. Never start or stop the generator with electrical devices plugged in or turned on. 4. Do not over-choke. As soon as engine starts, turn the EZ 3. Fully open the fuel valve on the LPG cylinder. Start dial to the gasoline “RUN” position. Electric Start 1. Turn the EZ Start dial to the propane “CHOKE” position. NOTICE For gasoline restarts with hot engine in hot ambient temperature >86°F (30°C): Rotate the EZ Start dial to the “CHOKE” position for only one pull of the recoil cord. If generator does not start after first pull, rotate the dial to the “RUN” position for the next three pulls. Too much choke leads to spark plug fouling and engine flooding. This will cause the engine not to start. NOTICE 2. Press and hold the ignition switch in the “START” position for For gasoline starting in standard ambient temperature 3 - 5 seconds. >59°F (15°C): Keep EZ Start dial in “CHOKE” position for three pulls of the recoil cord. If generator does not start after three pulls, rotate the EZ Start dial to the “RUN” position for the next three pulls. Too much choke leads to spark plug fouling and engine flooding. This will cause the engine not to start. NOTICE For gasoline starting in cold ambient temperature < 59°F (15°C): Keep the EZ Start dial in the “CHOKE” position until engine starts. As soon as the engine starts and runs smoothly turn the EZ Start dial to the “RUN” position. In extreme cold temperatures, this may take several seconds. 22
201003 - 5500W Dual Fuel Electric Start Inverter Generator Operation 3. Turn the EZ Start dial to the propane “RUN” position. 2. PULL-TO-PRIME: Pull the recoil cord slowly. Pull with 100% “CHOKE” 1-3 times until you feel a few combustion pulses that indicates that the engine momentarily started. 4. Press and hold the ignition switch in the “START” position for 3 - 5 seconds. 3. Move the choke to the “RUN” position. NOTICE 4. Pull the recoil cord slowly until resistance is felt and then pull If the engine is cranked longer than 5 seconds, the engine can rapidly. flood and will not start. 5. Repeat Steps 1-4 until the engine starts. 6. When the engine starts, turn the EZ Start dial to the propane “RUN” position if in the propane “CHOKE” position. 7. Plug in devices. Manual Start 1. Turn the EZ Start dial to the propane “CHOKE” position. 5. If engine fails to start in 3 pulls with the EZ Start dial in the “RUN” position, then move EZ Start dial to the “CHOKE” position and repeat the PULL-TO-PRIME step. 23
201003 - 5500W Dual Fuel Electric Start Inverter Generator Operation NOTICE WARNING Accumulation of frost on LPG cylinder and regulators is Always remember to plug your appliances directly into the common during operation and normally is not an indication generator and do not plug the generator power cord into any of a problem. As LPG vaporizes and travels from the cylinder electrical outlet or connect to the circuit breaker panel in your to the generator engine it expands. The amount of frost that home. Connecting a generator to your home’s electric utility forms can be affected by the size of the cylinder, the amount company’s power lines, or to another power source, called of LPG being used, the humidity of the air and other operating ‘backfeeding’ is a dangerous practice that is illegal in many conditions. states and municipalities. In unusual situations this frost may eventually restrict the flow This action if done incorrectly could damage your generator, of LPG to the generator resulting in deteriorating performance. appliances and could cause serious injury or death to you For example, if the cylinder temperature is reduced to a very or a utility worker when attempting to restore power during low level then the rate at which the LPG vaporizes is also an outage occurrence in the neighborhood who may then reduced and may not provide sufficient flow to the engine. This unexpectedly encounter high voltage on the utility line and is not an indication of a problem with the generator but only suffer a fatal shock. a problem with the flow of LPG from the cylinder. If generator Whether injuries occur or not, if installed incorrectly and not to performance seems to be deteriorating at the same time that applicable laws and codes, you may be subject to fines or the ice formation is observed on tank valve, hose or regulator then utility company may disconnect your home power should this some actions may be taken to eliminate this symptom. practice be found in your home. In these rare situations it can be helpful to reduce or eliminate If the generator will be connected to a building electrical the cold fuel system effects by doing one of the following: system, those connections must isolate the generator power – Exchanging fuel cylinders to allow the first cylinder to from the utility power. You are responsible for ensuring your warm up, repeating as necessary. generator’s electricity does not backfeed into the electric – Placing the cylinder at the end of the generator near the utility power lines. These connections must comply with all handle, where engine fan air flows out from the generator. applicable laws and codes – Consult your local utility company This air is slightly heated by flowing over the engine. The or a qualified electrician to properly install this connection. cylinder should not be placed in the path of the muffler outlet. Do Not Overload Generator – The cylinder can be temporarily warmed by pouring warm water over the top of the cylinder. Capacity Follow these simple steps to calculate the running and starting watts necessary for your purposes: Connecting Electrical Loads 1. Select the electrical devices you plan on running at the same Let the engine stabilize and warm up for a few minutes after time. starting. 2. Total the running watts of these items. This is the amount of Plug in and turn on the desired 120 or 240 (if applicable) Volt AC power you need to keep your items running. single phase, 60 Hz electrical loads. 3. Identify the highest starting wattage of all devices identified – DO NOT connect 3-phase loads to the generator. in step 1. Add this number to the number calculated in step 2. – DO NOT overload the generator. Starting wattage is the surge of power needed to start some electric driven equipment. Following the steps listed under – Use only a high quality, insulated, compatible (3-wire or “Power Management” will guarantee that only one device will 4-wire) grounded cord set rated equal to or greater (volts and be starting at a time. amps) than the receptacle plugging into. 4. If the generator power output is cut off due to an overload condition indicated by the AC overload blinking light, lower the load by unplugging one or more items, then press the AC overload reset button before restarting the generator for continued normal operation. 24
201003 - 5500W Dual Fuel Electric Start Inverter Generator Operation 0000-X-XX-A 0000-X-XX-A ECO ECO Power Management CAUTION Use the following formula to convert voltage and amperage to For periods of high electrical load or momentary fluctuations, watts: the Eco Mode should be off. Volts × Amps = Watts To prolong the life of your generator and attached devices, follow these steps to add electrical load: 12V DC Automotive Style Outlet 1. Start the generator with no electrical load attached. The 12V DC outlet(s) can be used with other commercially 2. Allow the engine to run for several minutes to get up to available 12V DC automotive style plugs. Confirm the input voltage temperature. range of your item is at least 12-24V DC. 3. Make sure all circuit breakers are set to the run position. WARNING 4. Plug in and turn on the first item. It is best to attach the item Do not operate a device while it is plugged in to the 12V DC with the largest load first. outlet. 5. Allow the engine to stabilize. Prolonged exposure to engine exhaust can cause serious injury 6. Plug in and turn on the next item. or death. 7. Allow the engine to stabilize. 8. Repeat steps 5-6 for each additional item. WARNING NOTICE While charging a device do not place on the exhaust side of the generator. Extreme heat caused by exhaust can damage the Never exceed the specified capacity when adding loads to the device, and cause a potential fire hazard. generator. External Battery Charging Eco (Economy) Mode 1. Before connecting the battery charging cable (not included) to a battery that is installed in a vehicle, disconnect the vehicle The Eco Mode button can be activated to turn on economy control battery ground cable from the negative (–) battery terminal. in order to minimize fuel consumption and noise while operating the unit during times of reduced electrical output. Eco Mode 2. Plug the battery charging cable into the 12V DC receptacle of allows the engine speed to idle during periods of non-use. the generator. The engine speed returns to normal when an electrical load is 3. Connect the red (+) battery charger lead to the red (+) battery connected. When the economy switch is off, the engine runs at terminal. normal speed continuously. 4. Connect the black (–) battery charger lead to the black (–) battery terminal. 5. Start the generator. Important: The 12V DC outlet is ONLY to be used with other commercially available 12V DC automotive style plugs. Be sure all electric devices including the lines and plug connections are in good condition before connection to the generator. 25
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