OPEN-CELL CEILINGS INSTALLATION MANUAL - CEIL ING LIGHTING AMBIENCE
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CE I L I NG
LIGHTING
AMBIENCE
OPEN-CELL CEILINGS
INSTALLATION MANUALGENERAL INFORMATION
GENERAL INFORMATION STRUCTURAL PRECONDITIONS To prevent the parts from becoming dirty,
gloves must be worn during assembly. If the
This assembly manual addresses all metal Metal ceilings may usually be installed as ceiling products are delivered wrapped in a
ceilings manufactured by durlum. The dif- soon as the building is swept clean and at protective film, they must be protected from
ferent sections describe the corresponding the latest after all wet work in the interior exposure to UV radiation [sunlight], the film
products. has been completed and the building has must likewise have been removed from the
been closed. goods no later than 4 weeks after delivery.
durlum is a leading German manufacturer The storage temperature must not exceed
of metal ceilings and cladding elements, Prior to starting assembly, the suspension 30° C, since otherwise the adhesive on the
mainly made of aluminium. points must be checked for their usabil- panel may become hardened, and the pro-
ity, and load introduction into the building tective film can no longer be removed.
must be guaranteed.
When using wall mounting points, such as STORAGE
brackets or wall anchors, the load-carrying
capacity of the wall in question must be durlum metal ceilings are usually delivered
CERTIFICATE checked. on pallets. It is advisable to leave the metal
The Certification Body
panels on the pallets as long as possible. If
If ceiling elements rest on brackets, pos- the pallets have to be opened, the durlum
of TÜV SÜD Management Service GmbH
certifies that
sible wall movements must be taken into metal panel should always be positioned
account. on the long side, it can then be placed
durlum GmbH
An der Wiese 5
79650 Schopfheim
carefully against the wall, do not store flat.
Germany
Only dowels for which a general building
supervisory approval is available may be Storage must be carried out such that
has established and applies
an Energy, Quality and Environmental Management System
for the following scope of application:
Planning, development, manufacturing and sales of
used, and their minimum extraction force damage is excluded. During storage,
metal ceilings, functional ceilings, luminaries,
lighting and daylight systems. must be greater than 100 kg. The dowels durlum ceiling panels have to be protect-
Performance of audits (Report No. 70014435)
has furnished proof that the requirements under:
must be mounted as specified by the rele- ed from all weather influences. They have
ISO 50001:2011 vant dowel manufacturer. We recommend to be stored at a constant temperature of
ISO 9001:2015
ISO 14001:2015 performing regular tensile stress tests, to between at least 10°C and at most 40°C.
are fulfilled. verify that dowels have been set correctly.
The certificate is valid from 2017-04-06 until 2020-04-05.
Certificate Registration No.: 12 340/100/104 25601 TMS. The assembly of the ceiling panels must
durlum metal ceilings are dimensioned not start until all dust-producing work has
Product Compliance Management
Munich, 2017-04-06
such that they carry their own weight of been completed [swept clean].
the system construction plus a surface durlum products are certified according to
load amounting to 40 N/m². Higher loads ISO 9001 for development, production, sales
must be taken into account or suspended and also for service. Nonetheless, it is recom-
separately in the construction, and the mended as a matter of principle to inspect
All durlum systems are systems of modu- measures must be adapted to the situa- the delivered metal ceilings immediately and
lar design. This applies not only to the tion at hand. Usually, built-in components to report complaints immediately [as a rule
substructure but also to the ceiling parts and loads must be suspended separately. immediately after delivery or within 3 days].
that are suspended, locked into place or
placed on the substructure. For ceiling systems that do not allow any
tolerance compensation within a module, STANDARDS AND REGULATIONS
durlum metal ceilings comply with the suitable material expansions must be tak-
standard EN 13964:2007 and are CE-cer- en into account. The relevant regulations applicable at the
tified. installation site must be determined by the
Building expansion joints and tolerances assembly company in question. The ceilings
customary in building construction must marketed by durlum comply with EN 13964.
GUIDELINES be taken into account accordingly. This standard also regulates the classifica-
tion of fire protection.
These installation instructions have been durlum metal ceilings are, as a matter of
structured in accordance with the require- principle, to be assembled by professional
ment of EN 13964:2007. They describe a dry construction companies who are ca- APPLICATION
proper installation. pable of assessing the overall conditions
of the building, the metal ceiling and clad- The application of durlum metal ceilings is
The description does not exempt the user ding, and can take the necessary precau- restricted, unless agreed upon otherwise,
from examining the structural conditions, tions for correct, safe static mounting. to interiors, so that, pursuant to EN 13964,
implementing the building code regula- class of use 1, corrosion protection class A,
tions and observing the information given If parts from different manufacturers are has been defined here as standard.
in the building permit prior to starting as- used to assemble the ceiling, the relevant
sembly. They have priority, but could not mounting company must provide the cer-
be included here. tificates required by EN 13964:2007 and QUALITY STANDARD
must obtain suitable certificates of con-
It is advisable always to draw up assembly formity itself. For material properties, dimensions, toler-
diagrams/drawings, to establish the loca- ances, colour deviations, the TAIM Direc-
tion where assembly is to begin and to es- Liability for proper selection of the products tives [Technischer Arbeitskreis Industrieller
tablish the required suspension points for and system conformity can only be as- Metalldeckenhersteller e.V.] (Technical As-
the relevant ceiling system prior to starting sumed for the systems delivered by durlum. sociation of Industrial Metal Ceiling Manu-
assembly. facturers) applies.
© durlum GmbH | durlum.com | Subject to changes of dimensions and design. Errors reserved. All rights reserved. | Issued: 15.07.2020 2OPEN-CELL CEILINGS INSTALLATION MANUAL
MOUNTING SEQUENCE The position of the primary profiles is
defined in the reflected ceiling plan.
1. Create a ceiling layout plan or use the
one from the architect. 11. If the panels are placed on a perime-
ter trim, we recommend our F-bracket
2. Cross-check the ceiling layout plan as bracket or as stepped F-bracket.
against the on-site situation. The bracket secures the panel and
protects it against lifting. The ceiling
3. Prepare a bill of materials, including a panel is cut with electric sheet shears
suitable work plan and retrieval/order [i.e. Treco shears] and adapted to the
of the materials required. prevailing room dimensions.
4. Determine the required suspension 12. Attachments or other loads are to be
points in accordance with the classes mounted separately. For logical rea-
of use of EN 13964. The correspond- sons these parts are integrated during
ing suspension distances for the dif- the mounting process.
ferent systems can be taken from the
detailed descriptions of the individual 13. After completion and pre-acceptance
ceiling systems. of the ceiling, the sequence of joints
should be re-aligned. Soiled ceiling
5. Define which generally approved dow- panels should be cleaned to give a
el is suitable. Check the raw ceiling perfect result for assembly.
and the walls.
Mark the dowel mounting holes and
drill them.
Mount the dowels as specified by the
dowel manufacturer and carry out ex-
traction tests using the device recom-
mended by the dowel manufacturer, if
necessary.
6. Follow the same procedure when
mounting the perimeter trim, mounting
interval approx. 400-625 mm, check
transmission of force into wall.
7. Shorten the provided fastening ele-
ments, such as the M6/M8 threaded
rod to the intended length or order the
correct length and mount it on the raw
ceiling.
8. As a rule, arrangement of the panels
should be from the centre of the room
to compensate or halve the tolerances
of the room/panels. The precise ar-
rangement must always be done on
the basis of the ceiling layout plan.
9. As a rule, durlum metal ceilings are
provided with cross grids [primary pro-
file].
10. Use the layout plan to determine in
which direction the cross-bracing pro-
files are laid, either in parallel to the
façade [usually] or vertically to the fa-
çade. The cross bracing profiles should
be mounted via a wall bracket or via a
diagonal anchoring to prevent shifting
in transverse direction.
The respective primary profiles are
mounted at a right angle to the sec-
ondary profiles. To this end, the sys-
tem-specific connecting elements are
used, see system descriptions.
© durlum GmbH | durlum.com | Subject to changes of dimensions and design. Errors reserved. All rights reserved. | Issued: 15.07.2020 3OPEN-CELL CEILINGS INSTALLATION MANUAL
Panel with recessed U 94 for
edge mounting
Threaded rod M6 max.
1500 mm
U 1041 U 1040 max. 1200 mm
Panel in waiting position
U 94
Panel folded down
U 94 U 1040 V 94
U 1041 C 94 Dismounting tool
© durlum GmbH | durlum.com | Subject to changes of dimensions and design. Errors reserved. All rights reserved. | Issued: 15.07.2020 4OPEN-CELL CEILINGS INSTALLATION MANUAL
≤ 1200 mm
Screw + nut M6
Threaded rod M6 Spring panel hanger C94
L-shaped primary carrier U1040 Carrier U 94
min. 138 mm
30 mm
133 mm
96 mm
37 mm
66 mm
56 mm
42 mm
Secondary blades
15 mm
Secondary blade pitch ½ Pitch
Main blades
STARLAM panel length
INSTALLATION OF THE COMPONENTS U 1040 UND U 94
1 2
Lock U 1041 on both
sides with M6 nuts
Connect U 1041
at the joint with M6
bolts and nuts
Connect U 94
to installed U 1040
3
Connect V 94 to installed U 1040
© durlum GmbH | durlum.com | Subject to changes of dimensions and design. Errors reserved. All rights reserved. | Issued: 15.07.2020 5OPEN-CELL CEILINGS INSTALLATION MANUAL
INSTALLATION OF THE PANELS
Place spring Press panel on the
Mount spring C 94 to the baffle hooks crosswise narrow side upwards
and slide them to the final position,
through the long allowing the punched
hole of the U 94 slots of the baffle
upwards to bring to engage with the
the panel into a punched slots of the
waiting position. U 94.
DISMOUNTING THE PANELS
1
2
3
For disassembly, always use the dismounting tool and pull the panel
always downwards at the retaining spring C 94.
© durlum GmbH | durlum.com | Subject to changes of dimensions and design. Errors reserved. All rights reserved. | Issued: 15.07.2020 6OPEN-CELL CEILINGS INSTALLATION MANUAL
ABBREVIATIONS 2. Outline the upper edge of the perimeter trim. Installation of the secondary profile [U 94]:
3. Mark the drill hole. 19. Outline the predefined axis grid for the
AP: Distance of primary profiles U 1040 4. Drill a hole for the dowel. secondary profiles at the L-shaped pri-
AS: Distance of secondary profiles U 94 5. Secure the perimeter trim with a dowel. mary carriers.
AH: Distance of the suspension hangers in 6. Cleanly mitre cut the edges of the pe- 20. Cut U 94 carrier to the required length.
axial direction of the primary profile rimeter trim profiles. 21. Align U 94 and connect it to the U 1040
primary grid using the M6 screw kit.
Installation of the primary profile [U 1040]: 22. Centre the longitudinal connector V 94
DISTANCE OF THE SUSPENSIONS ETC. 7. Outline the axis grid for the primary above the joint of the U 94 profile and
and secondary profiles. secure it with the M6 screw kit. Required
Distance of the primary profiles AP 8. Define the suspension points. longitudinal connections should be ar-
according to EN 13964: 8.1. The suspension hangers of the ranged in an offset manner.
• Class 1:CE IL ING LIGHTING AMBIENCE durlum GmbH | An der Wiese 5 | D-79650 Schopfheim T +49 (0) 76 22 | 39 05-0 F +49 (0) 76 22 | 39 05-42 E info@durlum.com I durlum.com
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