Nufox Rubber Limited Company Presentation (2016)
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Basic Facts & Figures • Location: Middleton, UK • Established: 1981 • Revenue: £4 million+ • Employees: 30+ • Export revenue: 25% • Accreditations: ISO 9001 (Quality) Nufox’s 26,000sq.ft. Facility in Middleton, UK Providing our customers with a Technical product in a realistic time frame.
About us • NUFOX offers custom designed rubber extrusions and mouldings engineered for performance and reliability. Our Elastomer technology expertise has its roots in DUNLOP EXTRUSIONS and LEYLAND & BIRMINGHAM RUBBER, drawing from the knowledge and experience to focus on providing solutions for our customers • LEE HEALEY, formed in 1933 has lead to our craftsmen’s ability today to produce hand crafted Shaped Hoses for Radiators, Breathers and Fuel Filler Connections to meet the requirements of the car enthusiast needs for authenticity. • Established in 1990, the EUROCRAFT brand of Inflatable Life Preserving products continues to thrive, with its own dedicated team and manufacturing cell within the production centre.
History of Nufox Rubber Limited 1981 The origins of Nufox Rubber were in 1981, in Ashton under Lyne Manchester, formed by a partnership of Derek Nubold and Fox Petroleum. 1990’s Nufox made some small acquisitions as the business grew. 2000 Nufox relocated to a larger facility in Middleton, Manchester. 2000’s In the following years two companies were acquired; firstly Leyland & Birmingham Rubber Ltd, and then Dunlop Extrusions, both with a long heritage of producing high quality industrial rubber products. In addition both companies had been a part of the famous BTR conglomerate The benefit of these two companies joining was the addition of a number of highly skilled technical people with a volume of long established rubber intellectual property, in the form of formulations and production techniques. 2007 In 2007 we acquired the specialist hose business of Lee Healey, who have been hand building hoses since 1933. 2010 This was followed in 2010 by Eurocraft, which had a long history of producing specialist inflatable products for the rescue service, marine and leisure industries. Over 30 years experience of Elastomer development and manufacture
Lee Healey The Lee Healey Company Ltd was formed in 1933 by Charles Lee and Ebenezer Healey. Equipment, materials, processes and working conditions have all been developed and improved over time, but the skills to hand-craft shaped, branched and bell-ended rubber hoses have been carefully nurtured and passed down through successive workforces and is now in our capable hands in the Middleton factory. These modern premises allow us to continue to manufacture radiator, heater, and breather hoses, rubber seals, trims and glazing strip for classic and modern cars, trucks and buses. Our Lee Healey replacement rubber hoses are particularly suitable for classic & vintage cars from 1918 to the 1970s. These parts would be recognisable to workers decades ago on assembly lines across Europe and today are in high demand amongst the vintage and classic car enthusiasts community who still regard Lee Healey as an important source of replacement parts for their treasured vehicles. We are extremely proud to be continuing the Lee Healey tradition and will be happy to assist you in any element of vehicle restoration within our product range. If we don’t have existing tooling we can start with a sample of the part you need to replace and reverse engineer a drawing, die or former and re- create your component in modern materials. Our technical team have extensive experience and look forward to being of assistance.
Nufox – The Markets We Serve We are proud that the long manufacturing tradition of Lee Our product selection includes: Healey radiator hoses and glazing trims for classic and vintage cars has been maintained, now under the Nufox • Hand-Crafted Shaped Hoses for Radiators, Breathers parent brand. and Fuel Filler Connections. • Straight Radiator Hose / Heater Hose. We are extremely proud to be continuing the Lee Healey • Overflow Tubing / Signal Bell Tubing. tradition and will be happy to assist you in any element of • Standard Shock Absorber Rubbers & other assorted vehicle restoration within our product range rubber mouldings.
Hoses Nufox offers shaped radiator hoses, breather, heater, fuel filler hoses and rubber trims from a tooling library containing more than 5000 precision dies and formers. We are making today Lee Healey parts which would be recognisable to workers decades ago on assembly lines in Longbridge, Cowley, Browns Lane, Dagenham and many others throughout Europe and beyond. Our speciality is manufacturing rubber radiator hoses, door and window rubbers for classic cars but Nufox utilise this extensive knowledge to supply modern day, high performance industries including Agriculture and Motorsport If we do not have existing tooling we can start with a sample of the part you need to replace and reverse engineer a drawing, die or former and re-create your component in modern materials. Shapes, branches, convolutions, anti-chafe pads and sleeves are all within our capability. Wrapped and stockinette covers can be applied to radiator hoses if required to add old-timer authenticity to modern functionality.
Window & Door Seals Nufox are a specialist rubber window and door seals manufacturer creating bespoke and stock items for a wide range of customer needs. Our ever evolving comprehensive range of rubber window and door seals have been developed directly in response to the ever-changing needs of the market. Nufox are a manufacturer of rubber window seals and bespoke glazing solutions for a large range of applications, both in the UK and overseas. Window seals are available in a number of profiles and thicknesses and can be used in conjunction with glass and polymer alternatives. Nufox are a specialist rubber door seals manufacturer for a wide range of applications, including those in the automotive, rail, coach, marine, transportation, catering and manufacturing industries. Specifications for the seals covered include: • BS 6853 Class 1a, 2 • DIN 5510-2 • NF 16-101 • EN 45545
Lee Healey - Other products Lee Healey, a proud member of the Nufox group of companies, are a specialist manufacturer creating bespoke and stock items for a wide range of customer needs. Our ever evolving comprehensive range of rubber products have been developed directly in response to the ever-changing needs of the classic vehicle market including cars, motorcycles, pedal cycles and prams • Solid Rubber Tyres for Prams and Light Trucks • Penny Farthing Tyres • Britannia® Puncture Proof Wheelchair Tyres. • Cycle Valve Tubing • Handlebar Grips • Pedal Grips
Design & Development In many projects, the use of a rubber seal, gasket or fabrication is often paramount to the success of a project. But often this is only considered in depth at a late stage in most projects. We always try and get involved from the start to ensure the best possible solution. Once the initial design has been proposed, the technical team at Nufox work with our customer to turn the concept into reality. We will look at the application and consider the best raw material to use – this will then continue to initial product prototype for review or in some applications will be taken to ‘fit and function’ trials. Once prototypes are approved, we take the product into production and schedule the manufacturing programme, closely linked with our quality control and inspection process.
Speciality Compounding Compound is the backbone of all the product we manufacture and so its important we match up the right material for the right application. The selection will be based on the environment the product will be exposed to during its service life. Also consideration should be given to any certification that may be required. This can extend to fire testing, fume toxicity or water potable. In most cases we are able to go to our well selected compounds we hold in house at our raw materials stores, these are tried and tested to meet the needs of most applications. If some more specialised material is This has been built up with the knowledge required for the application, we can refer to our of technicians form Dunlop, Leyland and extensive library of formulations. Birmingham and other sources of technical rubber formulation. If the application is more complex, we can assist in having compound developed and tested to meet the exact requirements of the project. This is best taken after the other routes have been explored first. In some cases we are able to produce product prototypes if a material with similar characteristics, while the custom compound is being developed and tested. This can result on improved time lines.
Engineering Whether for a standard line or a customised product, Nufox can engineer, refine, develop and produce precision tooling, moulds, dies and formers. Our in-house engineering facility is at the hub of our business and is key to our maintaining control of quality, costs and our exceptional customer service levels One of the most important steps in producing technical rubber products is bases in experienced tooling design, leading to the production of high quality tooling. We have our own in house engineering team who can assist in converting your design concept in to reality. The engineering of rubber production tooling requires many skills, these range from the most suitable tooling metals, through to the study of material behaviour patterns during the curing process. The benefit of our in-house tooling production gives our customers reduced time to produce first off pre production samples.
Quality Processes “From goods inwards to final inspection, everything we do is governed by our commitment to ISO9001” At Nufox, we place the highest emphasis on quality in every aspect of our business from incoming raw materials to finished goods inspection. We operate rigidly enforced quality control procedures in conformance with our ISO 9001:2008 Registration, which are subject to regular internal and external audit. Our investment in quality increases manufacturing efficiency, reduces waste and provides our customers with products they can trust.
Quality Processes “From goods inwards to final inspection, everything we do is governed by our commitment to ISO9001”
16 Thank you for your interest in Any Questions?
Contact details Our dedicated and experienced team of specialists are waiting to answer your enquiry Nufox Rubber Ltd Mob: +44 (0) 161 655 8800 E Mail: sales@nufox.com Web: http://www.nufox.com
How to find us Using a Sat-Nav? By entering the postcode M24 2UG will bring you to our entrance
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