MARITIME SCHOOL OF EXCELLENCE - Transnet
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TABLE OF CONTENTS Overview 03 Rubber Tyred Gantry Crane 16 Marine Operations Training 03 Mobile Elevated Work Platform 17 Terminal Operations Training 03 Counterbalance Lift Truck 18 Port Management Training 03 Counterbalance Lift Truck 19 Port Engineering 03 Overhead Electric Travelling Crane 20 Accreditation 04 Mobile Harbour Crane 21 Transnet, School of Excellence Training Centres 05 Understand The Basics of Ship Design and Cargo Operations 22 Marine Operations Training 06 Non-unit Standard Based Trainings Cargo Coordinator Marine Training 07 and Driver Articulated Vehicle 23 Simulation Training 10 Port Terminals Management Training 23 Operator Lifting Equipment Training 11 Course Information 24 Container High Reach Stacker 12 Port Terminals Bulk and Break Bulk Training 27 Container Straddle Carrier 13 Port Engineering 30 Rail Mounted Gantry Crane 14 Partnerships 34 Cantilever Container Crane 15 Contact Details 35 MISSION AND VISION “A training and development institution delivering customer orientated, legislatively aligned, world-class, integrated, effective, safe, reliable and cost effective training solutions by implementing world-class training solutions through highly skilled, experienced and professional facilitators to satisfy customer needs ahead of demand”. 2
OVERVieW Transnet Maritime School of Excellence (MSoE) is strategically located in Durban (the biggest port in Africa) and has satellite campuses in Richards Bay, Cape Town and Port Elizabeth. The MSoE is carving out a position as the premier provider for marine and terminal training programmes. It is establishing itself as Africa’s leading training provider in Marine Operations, Terminal Operations, Port Management, Port Engineering, and the supply of high quality seafarers to the market. Vast experience and expertise accumulated over many years within the Maritime industry, enables the MSoE to facilitate knowledge transfer in port related training and business solutions specific to customers’ needs. The MSoE’s experienced and qualified facilitators provide some of the best training available on the African continent in Marine, Terminal Operations (Commercial), Port Management and Port Engineering (Infrastructure). MARINE OPERATIONS TRAINING This training is designed to provide the background knowledge and understanding as well as the practical training to enable participants to perform various marine operations duties. TERMINAL OPERATIONS TRAINING The School provides functional training to the Port Terminals to help them run efficient and effective operations. Courses include equipment training on a variety of cranes, such as ship to shore, rubber tyred gantry cranes, straddle carriers etc., liquid and dry bulk handling machinery, technical maintenance and cargo handling training. The following programmes are offered which enable learners to perform the operational requirements of their jobs in the sector of the business where they are deployed: • Container sector • Break Bulk sector • Automotive sector • Dry Bulk sector PORT MANAGEMENT TRAINING Specialising in the training and development of people, the MSoE offers Port logistics and terminal management training, customised for business needs. A variety of supplementary courses is offered, such as Planning, Revenue, Induction and Customer Services. PORT ENGINEERING (INFRUSTRUCTURE) The Engineering Training Department started operating in 2009. Today its biggest training offering is the Outcomes Based Modular Learning (OBML) programme, a Transnet Group initiative resulting from an Artisan Agreement with organised labour. 3 3
ACCREDITATION The Maritime School of Excellence is an accredited training institution with the South African Maritime Safety Authority (SAMSA); Transport Education and Training Authority and the leading provider of high-end training in the Port and Maritime sector. The Maritime School of Excellence (MSoE) is accredited to conduct competency assessments and to issue Certificates of Competence to delegates. MSoE assesses and evaluates course delegates according to the National Qualification Framework (NQF) and the South African Qualifications Authority (SAQA) unit standards. Our team of facilitators are all accredited to perform formative and summative assessments and to moderate those assessments. List of Accredited Courses • Accelerated Able Seafarer Engine Rating (Port Operations) • Accelerated Able Seafarer Deck Rating (Port Operations) • Coxswain (Vessels
TRANSNET, SCHOOL OF EXCELLENCE TRAINING CENTRES Positioning: The Maritime School of Excellence has excellent facilities within its premises. It offers everything a learner needs, Strategically located at the biggest port on the African from a fully equipped business centre, simulators and continent, the Transnet Maritime School of Excellence head up-to-date training aids, to the modern cafeteria and braai office is located at the Old Durban International Airport in facilities. Reunion. Satellites in the following regions: Durban Bayhead, and other satellite campuses in: • Richards Bay • Port Elizabeth/Ngqura • Cape Town Infrastructure: • 20 Classrooms • 2 Auditoriums • Various Simulators – (Marine and Functional training) • Canteen Facilities Reach Stacker Simulator Vessel Traffic Services (VTS) Simulator Trailer Suction Hopper Dredging Simulator Logistics Supply Chain Simulator Ship Handling Simulator 5 5
MARINE OPERATIONS TRAINING • the assessment/examinations to be undertaken; • the certification/qualification relevant to each training The Maritime School of Excellence has been successfully programme, offering certification in Marine careers since 1991, helping • the institution responsible for providing the training to fulfill the dreams of thousands of students through the (where possible); and excellent skills of our committed trainers. We strive to be the most sought after Training Institution serving the interests • the means of facilitation appropriate to the type of of South Africa’s workforce and improving the competency of training. our economy for future prosperity. Note: Before the commencement of training at any level, all Understanding the entry requirements and training pre- aspirant trainees MUST comply with the following: requisites, which pertain to the Marine career paths within • Pass an eyesight test, conducted at any SAMSA office. Maritime School of Excellence (MSOE) and to persons • Pass a SAMSA medical examination conducted by an aspiring towards a Maritime career in Port Operations, is an accredited SAMSA doctor. A list of these doctors can be important first step. obtained from any SAMSA office nationally. Recruits into the service should ideally have a grade 12 pass with English, Mathematics and Physical Science as credits if REGULATIONS they intend to continue their studies. All the requirements pertaining to the training of seafarers These guidelines provide for standard training and in South Africa are covered in the Merchant Shipping (Safe developmental procedures, and apply to all relevant positions Manning, Training and Certification) Regulations, 2013 and in all ports. They specify: Amendments. It is strongly recommended that interested • the training modules to be completed; persons obtain copies of these Regulations. Precious Dube (left) and Pinky Zungu (right) are two of the three women from Transnet National Ports Authority to qualify as Africa’s first black, female Open License marine pilots. 6
MARINE TRAINING COURSE NAME DESCRIPTION ENTRY REQUIREMENT DURATION CERTIFICATION Shore Hand A shore hand will report to the Berthing Master Grade 12 5 days Theory training. Certificate of (available (see Berthing Master) and assist in the safe First Aid Certificate Competence 3 to 4 Weeks Practical to TNPA berthing of vessels. Duties may include the Firefighting Certificate training. Employees splicing of ropes and wires, general maintenance only) of quay areas and positioning of fenders along the Valid Medical quayside. Certificate Eye Test Ordinary The role of an Ordinary Seafarer Deck consists Must be 16 years or 2 Months sea time Certificate of Seafarer Deck of cleaning the deck spaces and machinery, and older. accelerated practical Qualification assisting on the deck as directed. This is the entry 10 hours steering time. training onboard the craft. level into the Marine Deck department. (minimum simulator 4 Months calender time for hours). shift employees.) Ordinary The role of an Ordinary Seafarer Engine consists Must be 16 years or 2 Months sea time Certificate of Seafarer of assisting in the Engine room with watchkeeping older. accelerated practical Qualification Engine duties. This is the entry level into the Marine training onboard the craft. Engineering department and is normally the 4 Months sea time (calender stepping stone to achieving higher engineering time). qualifications. Able Seafarer The Able seafarer DECK is senior only to Ordinary Must be 18 years or 2 Weeks theoretical course. Certificate of Deck (Port seafarer DECK. Ordinary seafarer deck have older. Qualification 6 Months sea time Operations) various duties, some of which include, performing Qualified as Ordinary accelerated training regular maintenance of the ship’s deck and other Seafarer Deck. onboard the craft. equipment, assisting on the deck with the repair and overhaul of the ship’s deck equipment, making ( 12 Months calender time - regular rounds of the deck and designated spaces shift employees). and alerting the deck officer on watch of any problems. The AB Deck is also required to keep the deck clean, tidy and freshly painted. Able Seafarer The Able seafarer engine is senior only to Ordinary Must be qualified 2 Weeks theory Certificate of Engine (Port seafarer engine. Able seafarer engine have as an Ordinary Qualification 12 Months sea time Operations) various duties, some of which include, performing Seafarer Engine with a accelerated training regular maintenance of the ship’s plant, assisting completed task book. onboard the craft. (calender the engineers with the repair and overhaul of Must be 18 years or time) the plant, watch-keeping duties and alerting the older engineer on watch of any problems noted. Must have completed SAMSA Ancillary courses. General A General Purpose Rating (GPR) performs a Must be 18 years or 6 Months further on deck SAMSA issued Purpose Rating variety of duties concerned with the operation and older. (A/S) 12 months calender certificate of (GPR) upkeep of deck department areas and equipment. Grade 12 time for shift employees. Competence Upkeep duties include chipping and scaling, Pre-sea familiarisation 6 Months further in Engine buffing, painting decks and superstructure; as well carried out in room (A/S). as sweeping and washing the deck and keeping respective ports on the accommodation areas clean. A GPR may be 6 Months either or Deck or crafts as required. required to splice wire and rope and carry out any Engine room (compulsory). maintenance as required by the Master or Chief Marine Engineering Officer. Include engine room side. Berthing Berthing Masters are responsible for managing a Able Seafarer or GPR 5 Days Theory Certificate of Master team of Shore Hands. To assist in the safe mooring qualification. Competence 1to 3 Months understudy (available of vessels. This will include assisting the Marine Driver’s License. period (Practical). to TNPA Pilot with all relevant information during the Radio Ticket (VHF Employees approach towards the berth, manoeuvring into SRC). only) final position and mooring of a vessel alongside a quay. They are also responsible for overseeing the Passed Medical. connection of hoses and supplying vessels with At least 1 year of sea fresh water. time as qualified Able Seafarer or GPR. 7 7
COURSE NAME DESCRIPTION ENTRY REQUIREMENT DURATION CERTIFICATION Coxswain Coxswains are skippers of vessels under 25GT Able Seafarer or GPR 10 Days theory (classroom). Certificate of and are normally restricted to areas within qualification. Completion 1 year sea time (Practical harbour limits. This would include smaller At least 1 year of sea understudy onboard the launches such as work boats operating within time as qualified Able craft). the harbour. Seafarer or GPR. SAMSA Level 3 assessment. Radio Ticket (VHF SRC) Tug Master Tug Masters are captains of Tugs which assist Deck Officer’s 2 years, which includes Certificate of (available vessels entering, leaving or shifting within the Certificate of the theory and practical Competence to TNPA port. Competence or training. Employees Naval Watchkeeping Only) Certificate or Skipper(COC)/Master Port operations. Marine Pilot A Marine Pilot is an expert in the port of operation Deck Officers 52 Weeks Certificate of (available and acts as an advisor to the Master of visiting Certificate of Competence Phase 1 - theory and to TNPA ships regarding the safe navigation of the ship Competency, or (Harbour simulator Employees into or out of the harbour. The Pilot will determine Equivalent Naval Master issues Only) the number of tugs required to assist with the Watch-keeping Phase 2 - theory and pilot License) manoeuvring of the vessel and direct the tugs to Certificate. simulator ensure the safe manoeuvring of the vessel. Minimum of 2 years Phase 3 - understudy experience as a practical onboard the qualified Tug Master vessels (approx. 5 months) Chief A chief engineer is responsible for all operations 18 years and older. 24 Months sea time Oral Engineer (Port and maintenance that has to do with any and all Engineer Officer / Chief (calender time) preparation Operations) engineering equipment throughout the entire ship. Engineer 9m: Must be 18 years or older. Have at least 9 months sea service in the deck department on any of the following ships of 25GT or more. External candidates: Able seafarer (deck) 8
COURSE NAME DESCRIPTION ENTRY REQUIREMENT DURATION CERTIFICATION Master Master (Port Operations) are captains of vessels Skipper Port 3 Weeks Full Time Certificate of (
SIMULATION TRAINING A simulator is a computer-based procedure and task trainer system that simulates specific conditions or the characteristics of a real process or machine for the purposes of operator training. Use of a simulator as part of a training programme has important benefits like isolating tasks and dividing complicated procedures into manageable pieces. The simulator training programmes help prevent accidents in the operational environment, whilst reducing the time required for the training of employees. The simulator accelerates proficiency through training. LIST OF SIMULATION EQUIPMENT MARINE Equipment Name Equipment Type Facility Area/Location Marine Training Bridge of a Ship – is the room or Full Mission Bridge Simulator Block C platform from which the ship can be Ship - Handling Simulator Room commanded. When a ship is underway the bridge is manned by an OOW (officer Bayhead Satellite Campus, Durban of the watch) aided usually by an AB (able seaman) acting as lookout. Hopper Dredger – is a ship that has a Full Mission Dredging Simulator Block A15/ Bayhead Satellite Campus, full sailing capacity used to maintain Durban navigable waterways, deepening the maritime canals that are threatened to become silted, to construct new land elsewhere or to replace sand eroded by storms or wave action on the beaches. Vessel Traffic Service (VTS) – is a IALA-regulations and IMO conventions Navigation Training Centre, Cape Town marine traffic monitoring system compliant Simulator established by harbour or port authorities, similar to air traffic control for aircraft. LIST OF SIMULATION EQUIPMENT: OPERATOR LIFTING EQUIPMENT Equipment Name Equipment Type Facility Area/Location Functional Training Ship to Shore (STS) crane – is a type of Full Mission Crane Simulator Office Container, Cape Town, Durban and large dockside crane found at container Port Elizabeth terminals for loading and unloading intermodal containers from container ships. Rubber Tyred Gantry (RTG) crane – is a Full Mission Crane Simulator Office Container, Cape Town, Durban and mobile gantry crane used in intermodal Port Elizabeth operations to ground or stack containers. RTGs typically straddle multiple lanes, with one lane reserved for container transfers. 10
operator lifting equipment training (teta accredited) INDEX Operator Lifting Equipment Unit Standard Certificate Type 1. Operate a Container Reach Stacker 260761 Certificate of Competence 2. Operate Straddle Carrier 260757 Certificate of Competence 3. Operate Inland Container Crane (Rail Mounted) 260760 Certificate of Competence 4. Operate Cantilever Container Crane (STS) 260798 Certificate of Competence 5. Operate Rubber Tyred Gantry Crane 260765 Certificate of Competence 6. Operate Mobile Elevating Work Platform 243272 Certificate of Competence 7. Operate Counterbalance Lift Truck (F1,F2) 242974 Certificate of Competence 8. Operate Counterbalance Lift Truck > 15000kg ( F4) 242974 Certificate of Competence 9. Operate Overhead Gantry Crane 242976 Certificate of Competence 10. Operate Mobile Harbour Crane (Wharfside Jib Crane) 260838 Certificate of Competence 11. Understand the Basics of Ship Design and Cargo Operations 117638 Certificate of Competence 11 11
CONTAINER HIGH REACH STACKER (CREDIT 10) CODE: C 48 Attachments: Spreader - W, Chains/Slings Description: The Container High Reach Stacker is used to stack/de-stack, load/off-load containers to/from road and rail trucks and trailers. It is also used for the handling of out of gauge (OOG) containers. DURATION (Type of intervention) Hours / per learner Entry requirements • 18 years and older Week 1: Learner Registration and Theory 40 • Grade 7 Week 2 -4: Practical and Formative 120 • ID copy, certified • Driver license, certified copy Week 5 -6: Mentorship/ Experiential 80 • Valid Medical certificate certifying fitness (no exclusions) Week 8: Summative 40 and eye test results COURSE CONTENT Theory Practical • Introduction to the machine • Terminal SOP • Legislation and safety • Night working • Components and functions • Types of loads and lifting gear • Controls and functions • Rescue container • Pre-operational checks • Practical application • Post-operational checks • Safe slinging • Operation testing • Hand signals • Practical applications • Shut-down procedure • Equipment familiarisation Formative Assessment Summative Assessment 12
CONTAINER STRADDLE CARRIER (10 CREDITS) CODE: C49 Attachments: C49 Spreader – W (Single Lifts), 40 000 kg Chains C49a Spreader – W (Single/Twin 40 000 / 50 000/ 61 000 kg Lifts), Chains C49b Spreader – W (Single/Twin 40 000 / 65 000 kg Lifts), Chains BEGINNERS COURSE Description: The crane is used to load and off-load containers to/from trucks, trailers and rail trucks. DURATION (Type of intervention) Hours / per learner Entry requirements Week 1: Learner registration and Theory 40 • 18 years and older • Grade 7 Week 2 -5: Practical and Formative Assessment 160 • ID copy, certified Week 6 -7: Mentorship/ Experiential 120 • Driver license, certified copy • Valid medical certificate certifying fitness for duty Week 8: Summative 40 (no exclusions) and eye test results COURSE CONTENT Theory Practical Mentorship • Introduction to the machine • Terminal SOP • Exposure Logbook • Legislation and safety • Night working • Mentorship coordination ( 04 weeks) (weekly reports) • Components and functions • Types of loads and lifting gear • Controls and functions • Rescue Container • Pre-operational checks • Practical application • Post-operational checks • Safe slinging • Operation testing • Hand signals • Practical applications • attachments • Shut down procedure • Equipment familiarisation Formative Assessment Formative Assessment Integrated Summative Assessment 13 13
RAIL MOUNTED GANTRY CRANE (10 CREDITS) CODE: C52 Attachments: Spreader BEGINNERS COURSE Description: The crane is used to load and off-load containers on and off rail/road trucks. DURATION (Type of intervention) Hours / per learner Entry requirements • 18 years and older Week 1 : Learner Registration and Theory 40 • Grade 7 Week 2 -5 : Practical and Formative Assessment 160 • ID copy, certified • Driver license, certified copy Week 6 -7 : Mentorship/ Experiential 20 • Valid medical certificate certifying fitness for duty Week 8 : Summative 40 (no exclusions) and eye test results COURSE CONTENT Theory Practical Mentorship • Introduction to the machine • Terminal SOP • Exposure Logbook • Legislation and safety • Night working • Mentorship coordination (weekly reports) • Components and functions • Types of loads and lifting gear • Controls and functions • Practical application • Pre-operational checks • Safe slinging • Post-operational checks • Hand signals • Operation testing • Practical applications • Shut-down procedure • Equipment familiarisation Formative Assessment Formative Assessment Integrated Summative Assessment 14
CANTILEVER CONTAINER CRANE (SHIP TO SHORE) (12 CREDITS) CODE C50 Attachments: Ship To Shore (STS) Liebherr C50 a1 Spreader – W (Single Lift), Chains, 41 000 kg / 72 000 kg Lifting Craddle – T, Hook Beam – HB, Overheight Frame – TOF Spreader – W (Single and Twin C50b Lift), Chains, Lifting Craddle – T, 40 000/ 65 000 kg Overheight Frame – TOF Spreader – W (Single and Twin C50 b1 Lift), Chains, Lifting Craddle – T, 40 000 / 65 000/ Hook Beam – HB, Overheight 70 000 – 80 000 kg Frame – TOF C50c Spreader – W (Single, Twin Lift and 40 000/ 50 000/ Quad), Chains, Lifting Craddle – T, 65 000/ 80 000 kg Overheight Frame – TOF C50 c1 Spreader – W (Single, Twin Lift 40 000/ 50 000/ and Quad), Chains, Lifting Craddle 65 000/ 80 000/ – T, Hook Beam – HB, Overheight 100 000 kg Frame – TOF BEGINNERS COURSE Description: The crane is designed for loading and off-loading containers from ship to shore or visa-versa. DURATION (Type of intervention) Hours / per learner Entry requirements Week 1 : Theory 40 • 18 years and older Week 2 -3 : Simulator Training 80 • Grade 7 • ID copy, certified Week 4 -6 : Practical and Formative 200 • Driver license, certified copy Week 7-9 : Mentorship 120 • Valid medical certificate certifying fitness for duty Week 16 : Summative 40 (no exclusions) and eye test results COURSE CONTENT Theory Simulator Practical Mentorship • Introduction to the machine • Control • Terminal SOP • Exposure Logbook • Legislation and safety familiarisation • Night working • Mentorship coordination • Components and functions • Emergency • Types of loads and (weekly reports) procedures lifting gear • Controls and functions • Pre-operational checks • Rescue container • Post-operational checks • Practical application • Operation testing • Safe slinging • Practical applications • Hand signals • Shut-down procedure • Equipment familiarisation Formative Assessment Formative Assessment Formative Assessment Integrated Summative Assessment 15 15
RUBBER TYRED GANTRY CRANE (12 Credits) Code: C55 Attachments: C55 Spreader - W 41 000 kg C55b Spreader - W 42 000 kg BEGINNERS COURSE Description: The crane is designed to load and off-load containers to/from internal and external trucks and trailers. DURATION (Type of intervention) Hours / per learner Entry requirements Week1 : Theory and Formative Assessment 40 • 18 years and older Week 2 -3 : Simulator Training 80 • Grade 7 • ID copy, certified Week 4 -6 : Practical and Formative 200 • Driver license, certified copy Week 7-9 : Mentorship 120 • Valid medical certificate certifying fitness for duty Week 16 : Summative 40 (no exclusions) and eye test results COURSE CONTENT Theory Simulator Practical Mentorship • Introduction to the machine • Control • Terminal SOP • Exposure Logbook • Legislation and safety familiarisation • Night working • Mentorship coordination • Components and functions • Emergency • Types of loads and (weekly reports) procedures lifting gear • Controls and functions • Pre-operational checks • Rescue container • Post-operational checks • Practical application • Operation testing • Safe slinging • Practical applications • Hand signals • Shut-down procedure • Equipment familiarisation Formative Assessment Formative Assessment Formative Assessment Integrated Summative Assessment 16
MOBILE ELEVATED WORK PLATFORM (10 Credits) Code: C53 Attachments: Spreader, Overheight frame and chains BEGINNERS COURSE Description: MEWP’s (Mobile Elevated Work Platforms), are widely used in the place of ladders and tower scaffolds. DURATION (Type of intervention) Hours / per learner Entry requirements • 18 years and older Week 1: Theory 40 • Grade 7 • ID copy, certified Days 6 -9: Practical Training 32 • Driver license, certified copy • Valid medical certificate certifying fitness for duty Day 10: Summative Assessment 2 (no exclusions) and eye test results COURSE CONTENT Theory Practical Mentorship • Introduction to the machine • Terminal SOP • Exposure Logbook • Legislation and safety • Night working • Mentorship coordination • Components and functions • Types of loads and lifting gear (weekly reports) • Controls and functions • Rescue container • Pre-operational checks • Practical application • Post-operational checks • Safe slinging • Operation testing • Hand signals • Practical applications • Shut-down procedure • Equipment familiarisation Formative Assessment Formative Assessment Integrated Summative Assessment 17 17
Counterbalance Lift Truck: (7 Credits) CODE: F1; F2 Attachments: Counterbalance Lift Truck: CBLT Fork – N, F1 Container Vanning and Devanning – L,
Counterbalance Lift Truck: (7 Credits) CODE: F3 and F4 >15 000KG Attachments: F3 Container Handling - L, Fork – N, Paper Clamp – C, Single Pole – B, Personal Cage – M, Empty Container Handler 7000 - 15000 kg F4 Container Handling - L, Fork – N, Single Pole – B, Personal Cage – M ≥ 15 000 kg BEGINNERS COURSE Description: Commonly known as a forklift, the Counterbalance Lift truck is a robust, versatile lifting equipment, with the added advantage of the use of different attachments. It lifts and stacks various types of cargo. DURATION (Type of intervention) Hours / per learner Entry requirements • 18 years and older Week 1: Theory 40 • Grade 7 • ID copy, certified Week 2-3: Practical Training 80 • Driver license, certified copy • Valid medical certificate certifying fitness for duty (no Week 4: Summative Assessment 40 exclusions) and eye test results COURSE CONTENT Theory Practical • Basic components and their functions • Terminal SOP • Operating controls • Types of trailers/ loads • Principles of the forklift • Maneuvering and driving skills • Load and forklift stability • Safe coupling and uncoupling of trailers • Daily tasks • Hand signs • Safe handling of loads • Operating the ECH • Safe handling of containers • Handling and stacking of containers • Accidents • Practical • Daily task • Maneuvering • Cargo handling and containers • Radio Data/Hand-Held Terminal • General safety Formative Assessment Summative Assessment 19 19
OVERHEAD ELECTRIC TRAVELLING CRANE Code: C30, C31 Description: C30 CRANE HOOK – D, CHAINS/SLING, CLAMPS Attachments: 35 000 kg The crane is used mostly in C31 workshops, to move general cargo CRANE HOOK – D, CHAINS/SLING, CLAMPS 35 000 kg from one section to another. BEGINNERS COURSE Entry requirements: • 18 years and older • Grade 7 • ID copy, certified • Driver license, certified copy • Valid Medical certificate certifying fitness for duty (no exclusions) and eye test results (A) OVERHEAD CRANE PENDANT CONTROLLED BREAKDOWN Duration Theory Practical Mentorship 1 Week course: 5 days • Introduction to the machine • Terminal SOP NOT APPLICABLE • 1 day theory training • Legislation and safety • Night working • 3 days practical • Components and functions • Types of loads and training • Controls and functions lifting gear • 1 day summative • Pre-operational checks • Practical application assessment • Safe slinging • Post-operational checks • Operation testing • Hand signals • Practical applications • Shut-down procedure • Equipment familiarisation Formative Assessment Formative Assessment Formative Assessment Integrated Summative Assessment (B) OVERHEAD CRANE CABIN CONTROLLED Duration Theory Practical Mentorship 7 weeks course: 35 days • Introduction to the machine • Terminal SOP • Exposure Logbook • 1 week theory training • Legislation and safety • Night working • Mentorship coordination • 2 weeks practical training • Components and functions • Types of loads and (weekly reports) • 1 week experiential • Controls and functions lifting gear training • Practical • Pre-operational checks • 3 days formative application • Post-operational checks assessment • Safe slinging • Operation testing • 2 weeks mentorship • Hand signals training • Practical applications • 3 days summative • Shut-down procedure assessment • Equipment familiarisation Formative Assessment Formative Assessment Formative Assessment Integrated Summative Assessment 20
MOBILE HARBOUR CRANE (WHARF SIDE JIB CRANE) CODES AND ATTACHMENTS: C59 Wharfside Jib Crane (Rubber Tyred): Grab/ 52 000 kg Grabble – X, Chains, C59 Hook 140 000 kg on the hook C59 Chains, Grab/Grabble – X, Spreader - W, Chains, 56 000 kg Lifting Craddle – T Chains, Hook Beam – HB, Lifting Craddle – T, Sling C59 Spreader - W, Chains, Hook Beam – HB, Grab/ 144 000 kg on the hook Grabble – X, Lifting Craddle – T, Sling Description: The Mobile Harbour Crane is used for loading and off-loading cargo, from/to the vessel, road and rail trucks as well as the stacking area, which are in places that the conventional wharf crane cannot reach/handle, due to varying weights/ design of cargo. DURATION (Type of intervention) Hours / per learner Entry requirements Week 1: Theory training 40 • 18 years and older • Grade 7 Week 2 -4 : Practical training 120 • ID copy, certified Week 5 -7 : Mentorship training 120 • Driver license, certified copy • Valid medical certificate certifying fitness for duty (no Week 8 : Summative assessment 40 exclusions) and eye test results BREAKDOWN Duration Theory Practical Mentorship 9 weeks = 45 days • Introduction to the machine • Exposure Logbook • Exposure Logbook • 1 week theory training • Legislation and safety • Mentorship • Mentorship coordination (weekly • 2 weeks practical • Components and functions coordination reports) training (weekly reports) • Controls and functions • 2 weeks experiential • Pre-operational checks training • Post-operational checks • 1 week formative • Operation testing assessment • Practical applications • 2 weeks coaching programme • Shut-down procedure • 1 week summative • Equipment familiarisation assessment Summative Assessment Summative Assessment Integrated Summative Assessment 21 21
UNDERSTAND THE BASICS OF SHIP DESIGN AND CARGO OPERATIONS (OPERATIONAL PLANNER TRAINING) Consultation use Budgetary information schedules Facility key ingredients of the operational plan of calendar plans training events maintenance Schedules A learner credited with this standard will know and be able to demonstrate a comprehension of: • The different ship types; • Ship-borne cargo-handling equipment; • Types uses and dimensions of shipping containers; • Specialised cargo handling vessels; • Terminology of measurement and dimensions of vessels; • The stresses, forces and stability issues at play on the ship during cargo work and whilst at sea; • The registration and classification vessels; • The nature and importance of ship surveys; • The typical structure of a ships personnel; • The general principles of ship cargo operations; • The different types of cargoes carried by ships and the methods of loading, discharging and stowage. DURATION (Type of intervention) Duration Entry requirements 1. Introduction 1 week = Theory 10 Weeks 2. Berth Planning 1 week = Theory and Practical Novice Training 3. Yard Planning 1 week = Theory and Practical • 18 years and older 4. Vessel Planning 1 week = Theory • Grade 12 5. Rail Planning 1 week = Theory and Practical • ID copy, certified 6. Summative Assessment 1 day – The final day of the period above • Valid Medical certificate 7. Assignment 3 weeks 22
NON-UNIT STANDARD BASED TRAININGS CARGO COORDINATOR and DRIVER ARTICULATED VEHICLE COURSE NAME DESCRIPTION ENTRY REQUIREMENT DURATION CERTIFICATION Grade 7 Certified Copy of ID or equivalent. Certificate of CC – Break Bulk 45 Days Medical Certificate Competence Eye test Cargo Coordinators are responsible for capturing and Grade 7 recording container information Certified Copy of ID or equivalent. Certificate of CC - Container onto the Hand-Held 45 Days Medical Certificate Competence Terminals (HHT) within the Eye test following import/export areas: Cosmos/Navis Grade 7 Certified Copy of ID or equivalent. Certificate of CC – Auto 45 Days Medical Certificate Competence Eye test It is an articulated horse and Grade 7 trailer combination used in the Certified Copy of ID or equivalent No Certificate DAV Familiarisation movement of cargo, within a Certified Copy of Driver’s License 10 Days is issued terminal. The course carries a Medical Certificate Code EC (code 14) prerequisite. Eye test PORT TERMINALS MANAGEMENT TRAINING COURSE NAME DESCRIPTION ENTRY REQUIREMENT DURATION CERTIFICATION This Programme has been The duration will developed as a series of depend on the modules to provide the combination of Internal necessary theoretical Certified Copy of ID or Revenue modules selected Certificate of knowledge and practical skills equivalent. by Terminal Achievement that are required to effectively Management/ account for all revenue Learner activities. Supervisory Development Programme: Containers The Supervisory Development Programme for Bulk, RoRo Supervisory Internal and Break Bulk terminals is Certified Copy of ID or Development 16 Days Certificate of aimed at existing supervisors, equivalent. Programme: Break Bulk Achievement as well as employees who have potential to be supervisors. Supervisory Development Programme: Combined 23 23
COURSE INFORMATION It is recommended that all employees undergo these programmes as well as the Standard Operating Procedures and relevant safety training provided by their respective terminal’s management team. 1. REVENUE TRAINING Description: This programme has been developed as a series of modules to provide the necessary theoretical knowledge and practical skills that are required to effectively account for all revenue activities. The content starts with introductory modules, which are then followed by modules that cover the full range of activities associated with the processing of revenue documentation. Duration: The duration will depend on the combination of modules selected by Terminal Management. Course Content: Module 1: PFMA Module 2: International Trade and Logistic Chain Module 3: Terminal Handling Services (Break Bulk, Bulk, Vehicles and Containers at MPT) Module 4: Other General Terms and Conditions Module 5: Checking Documents at the Revenue Counter Module 6: Creating SAP Vessel Arrival Number Module 7: Material Codes and Cargo Codes Module 8: Capturing of Requests Module 9: Splitting of Orders Module 10: Completing of SAP1 and SAP 2 Actuals Module 11: SAP Vessel Arrival Maintenance Module 12: Capturing of SAP1 Actuals (Container Actuals) Module 13: Storage (Break Bulk, Bulk, Vehicles and containers at MPT) Module 14: Miscellaneous Charges Module 15: Invoicing Module 16: Printing Invoices Module 17: Amending/Cancelling Orders Module 18: Correspondence Module 19: Revenue Vessel Files 2. SUPERVISORY DEVELOPMENT PROGRAMME – CONTAINERS (SDP-C) Description: The Supervisory Development Programme for Container terminals is aimed at existing supervisors, as well as employees who have potential to be supervisors. This programme consists of seven modules which are presented over 16 days. The modules deal with the various practical aspects 24
of supervision within the port terminal container environment. During the programme candidates are required to complete a project and at the end of the course they are required to make a presentation to their terminal management. Duration: 16 Days (over a period of several weeks) Course Content: Module 1: Overview of the Organisation Module 2: Shipping Industry Module 3: Personal Mastery Module 4: Supervisory Skills Module 5: Roles and Responsibilities of the Supervisor Module 6: Safety at the Terminal Module 7: Measuring Performance Final Project: Evaluation 3. SUPERVISORY DEVELOPMENT PROGRAMME – BULK, RORO and BREAK BULK (SDP-BRB) Description: The Supervisory Development Programme for Bulk, RoRo and Break Bulk terminals is aimed at existing supervisors, as well as employees who have potential to be supervisors. This programme consists of seven modules which are presented over 16 days. The modules deal with the various practical aspects of supervision within the port terminal environment. During the programme candidates are required to complete a project and at the end of the course they are required to make a presentation to their terminal management. Duration: 16 Days (over a period of several weeks) Course Content: Module 1: Overview of the Organisation Module 2: Shipping Industry Module 3: Personal Mastery Module 4: Supervisory Skills Module 5: Roles and Responsibilities of the Supervisor Module 6: Safety at the Terminal Module 7: Measuring Performance 25 25
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PORT TERMINALS BULK AND BREAK BULK TRAINING 27 27 27
course name DESCRIPTION ENTRY REQUIREMENT DURATION CERTIFICATION Grade 7 Tripper cars are equipped to change the 18 years and older 30 Days Operate a Tripper Car Certificate of direction of ore from Driver’s License 2 Week Mentorship TETA - US 15014 Achievement one conveyor belt to Medical Certificate Training another. Eye Test Certificate A storage container Grade 7 used to dispense granular materials 18 years and older 30 Days Certificate of Operate a Hopper through the use of a Driver’s License 2 Week Mentorship Achievement chute to restrict flow, Medical Certificate Training sometimes assisted by Eye Test Certificate mechanical agitation. A Ship unloader is a Grade 7 huge machine used for unloading bulk solid 18 years and older 30 Days Operate a Ship Unloader Certificate of materials like coal, Driver’s License 2 Week Mentorship (Cailard, RTA Alesa) Achievement fertilisers, and grains Medical Certificate Training from ships to various Eye Test Certificate locations on land. Similar to cargo, Grade 7 wagons are loaded 18 years and older 30 Days Operate a Truck Loading on top by means of Certificate of Driver’s License 2 Week Mentorship Station monitoring the load Achievement Medical Certificate Training and positioning of the wagon. Eye Test Certificate A belt conveyor system Grade 7 consists of two or more 18 years and older Operate a Conveyor Belt, 30 Days pulleys (sometimes Certificate of Transfer Point and Moving Driver’s License 2 Week Mentorship referred to as drums), Achievement Heads Medical Certificate Training with an endless loop of carrying medium. Eye Test Certificate Wagons discharging Grade 7 commodity by the 18 years and older 30 Days Operate a Bottom use gravity. Operator Certificate of Driver’s License 2 Week Mentorship Discharger monitor positioning and Achievement Medical Certificate Training capacity of the bottom silo. Eye Test Certificate Operate a Ship Loader TETA – US 15017 Below are some brand A Ship unloader is a Grade 7 names: huge machine used for Caillard unloading bulk solid 18 years and older 30 Days Certificate of Demac materials like coal, Driver’s License 2 Week Mentorship Achievement Elmec Wood Chip fertilisers, and grains Medical Certificate Training Krupp from ships to various Eye Test Certificate IMG locations on land. Man Takraf Sandvik 28
course name DESCRIPTION ENTRY REQUIREMENT DURATION CERTIFICATION A reclaimer’s function Grade 7 is to recover solid bulk 18 years and older 30 Days Operate a Plough Reclaimer material such as iron Certificate of Driver’s License 2 Week Mentorship TETA – US 15015 ore and coal from a Achievement Medical Certificate Training stockpile. It may come as a scraper or plough. Eye Test Certificate A machine used for Grade 7 off-loading wagons. The tippler grabs the 18 years and older 30 Days Certificate of Operate a Tippler wagon from the top Driver’s License 2 Week Mentorship Achievement and discharges the Medical Certificate Training commodity by tilting Eye Test Certificate the wagon over. The purpose of a bulk Grade 7 material stacker is to 18 years and older 30 Days Operate a Bulk Stacker transport material from Certificate of Driver’s License 2 Week Mentorship TETA- US 15013 one of several locations Achievement Medical Certificate Training (i.e. a source) to an ultimate destination. Eye Test Certificate Grade 7 A bulk reclaimer is a 18 years and older 30 Days Operate a Bulk Reclaimer large machine used in Certificate of Driver’s License 2 Week Mentorship TETA – US 15015 bulk material handling Achievement Medical Certificate Training applications. Eye Test Certificate Entry Requirements for all Bulk Handling Equipment: All learners, of whatever status, must be physically capable of performing the tasks without difficulty and must be at least 18 years of age. Before commencing training, every learner must provide MSoE with the following: • A declaration or certificate from the employer confirming the medical fitness of the learner to undergo the intended training; • An eye test certificate issued by a person trained to carry out such tests, confirming that the learner has adequate day and night vision, and depth perception. • The required personal protective equipment as prescribed by the employer under the General Safety Regulation 2 of the Occupational Health and Safety Act. • A General Education and Training Certificate or Grade 7 qualification. 29 29
PORT ENGINEERING 1. COURSE NAME: Engineering Development Programme (EPD) for Engineers and Technicians in Training and Structured Development Programme (SDP) for Young Professionals in Training (YPiT) - non-Engineering. Course Description: The objective of the EDP and SDP Programmes is to develop individuals who have completed technical qualifications at universities and universities of technology, by providing them with relevant work experience, through a structured development programme that leads them to becoming competent professional individuals within Transnet. The programme includes structured training, on-the-job development, and support to grow the graduates and young professionals into a position and/or role within the organisation, provided the opportunity exists for full-time employment. • Students are given opportunities to learn under actual working conditions and to experience what they have been taught. • It provides students with an opportunity to apply their theoretical knowledge in a practical situation. • It provides a controlled environment under which the student can develop their functional, interpersonal, and management skills. Course Duration: 24 Months for Technicians (Diploma), 24 Months for Engineers (BSC/B. English) and 24 Months for YPiT’s This is broken down into six-monthly phases per discipline. MODULES COVERED (PER SEMESTER/PER YEAR): Various on-the-job aspects relating to the relevant field applicable and listed in the EDP document. This also covers formal training at external institutions. ENTRY LEVEL REQUIREMENTS: • As a general principle, individuals who have qualified from universities and universities of technology, with not more than six months of work experience, should be allowed onto the programme. • Young professionals who have completed their qualifications via the Transnet Bursary route should be given the opportunity take part in the Transnet’s YPD Programme. ACCREDITATION attached to this COURSE: Aligned with Engineering Council of South Africa (ECSA) POSSIBLE CAREER AVENUES AFTER COMPLETION OF COURSE: 1. Engineer 2. Technician 3. Technologist 4. Project Manager 5. Various Disciplines 30
2. COURSE NAME: Asset maintenance Principles and procedures (AMPP) Course Description: In accordance with the Transnet mission of being a focused freight transport company delivering integrated, efficient, safe, reliable, and cost-effective services to promote economic growth in South Africa, Transnet National Ports Authority (TNPA) undertakes to maintain the assets under its control at optimal condition and functionality at minimum total life cycle cost. All maintenance shall be executed taking due regard of statutory requirements and the needs of all stakeholders. Course Duration: • Two days MODULES COVERED (PER SEMESTER/PER YEAR): • Planning of Plant Maintenance • Execution of Plant Maintenance • Monitoring and Control of Plant Maintenance • Closure of Plant Maintenance • The above sections highlight the SAP , Finance, HR, and SHERQ aspects of Plant Maintenance. ENTRY LEVEL REQUIREMENTS: Learners must be at least at a Supervisor level and above with five years or more experience in Plant Maintenance. POSSIBLE CAREER AVENUES AFTER COMPLETION OF COURSE: 1. Maintenance Planning 2. Technical Manager 3. Technical Supervisor 3. COURSE NAME: Electrical safety Instructions Full Course and Refresher Course (C Green) Course Description: To provide protection for all persons against the dangers arising from the use of electricity and from the existence of exposed “live” high voltage electrical equipment maintained and/or operated by Transnet. These instructions, in addition to the minimum safety precautions, must be taken to ensure safe working on or near high voltage electrical equipment and must be observed at all times. Course Duration: Five days (Full Course) and four days (Refresher) MODULES COVERED (PER SEMESTER/PER YEAR): • Definitions and General • All persons who have not been specially authorised • Authorisation of personnel 31 31
• Locking of high Voltage Electrical Equipment • Switching Operations and “Control” • Work on or to Clearance from Exposed “Live” High Voltage electrical equipment • Isolation and earthing of High Voltage Electrical equipment • Work and Test Permits • Design ENTRY LEVEL REQUIREMENTS: All employees who are employed on electrified sections and whose duties require them to work in the vicinity of, or near exposed “live” high voltage electrical equipment. Literacy requirements: Each responsible person must be able to, or be assisted to, read sufficiently to understand all the relevant notices and instructions pertaining to the work performed. They must also be able to identify themselves in writing and make entries where their duties require. ACCREDITATION attached to this COURSE: In-house and DOL-Legislative requirement. POSSIBLE CAREER AVENUES AFTER COMPLETION OF COURSE: 1. Trade hand 2. Artisan 3. Technician 4. Supervisor 4. COURSE NAME: Electrical Power Systems (Distribution Substations and Transmission Lines) - Full Course and Refresher (A Brown) Course Description: To provide protection for all persons against the dangers arising from the use of electricity and from the existence of exposed “live” high voltage electrical equipment maintained and/or operated by Transnet. These instructions in addition to the minimum safety precautions, must be taken to ensure safe working on or near high voltage electrical equipment and must be observed at all times. Course Duration: Five weeks (full course) and four days (refresher). MODULES COVERED (PER SEMESTER/PER YEAR): N/A ENTRY LEVEL REQUIREMENTS: Must be a qualified electrician by trade. 32
ACCREDITATION attached to this COURSE: B Grey Certificate is issued on successful completion - valid for as long as the examining officer deems necessary – after being tested, is then issued with an A Brown Certificate. In-house and DOL-Legislative requirement. POSSIBLE CAREER AVENUES AFTER COMPLETION OF COURSE: 1. Technician 2. Supervisor 5. COURSE NAME: Short Course in: 1. Port Engineering Seminar 2. Coastal Engineering Seminar 3. Development of Coastal Setback Lines Course Description: This initiative is provided by the University of Stellenbosch, where participants are given exposure to the various facets of Port and Coastal engineering, including information on Development of Coastal Setback Lines. This takes the form of lectures and seminars that include various world-renowned and local professionals giving presentations in the above fields, offering interactive information sharing from their professional careers. Course Duration: 1. Port Engineering Seminar - five days at University of Stellenbosch 2. Coastal Engineering Seminar - five days at University of Stellenbosch 3. Development of Coastal Setback Lines - two days at University of Stellenbosch MODULES COVERED (PER SEMESTER/PER YEAR): Various topics covered and each course contains different content and speakers. ENTRY LEVEL REQUIREMENTS: Open to all - should have some knowledge of Coastal and Port Engineering aspects in order to get the full benefit of this course. ACCREDITATION attached to this COURSE: Attending this course enables registered professionals to gain CPD points for ECSA. POSSIBLE CAREER AVENUES AFTER COMPLETION OF COURSE: 1. Consultant in Port and Coastal engineering 2. Port and Coastal Engineering Career 3. Part of MSc for Port and Coastal engineering 33 33
PARTNERSHIPS Maritime School of Excellence has attracted the attention of marine entities seeking training interventions from across the continent including Mozambique, Tanzania, Kenya, Namibia, and Cameroon. While the internal Transnet skill demands from the school have increased over recent years, the institution is also respected among customers and academic institutions for external training, as well as research and development services to the broader maritime industry. Continuous research and development take place alongside benchmarking exercises with other maritime organisations around the world. The MSoE works closely with these partners and fellow associations. universities of universities technology maritime school of excellence • Quality Assurance • Research accrediting international bodies Marine Resource Management STC - Rotterdam 34
CONTACT DETAILS CONTACT DETAILS - MAIN CAMPUS Maritime School of Excellence Main Campus 1 Airport Road Reunion Durban 4029 Thamsanqa Basi Tel: 031 361 2397 Email: Thamsanqa.Basi@transnet.net CONTACT DETAILS - BAYHEAD CAMPUS Maritime School of Excellence 20 Langberg Road Kings rest Bayhead Gengan Pillay Snr Facilitator, Marine (Pilots) Tel: 031 361 6323 Email: Gengan.Pillay@transnet.net 35 35
www.transnet.net CONTACTS For more Thamsanqa Basi Gengan Pillay information, 031 361 2397 031 361 6323 please contact: Thamsanqa.Basi@transnet.net Gengan.Pillay@transnet.net 36
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