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DECEMBER 2021
AEROSPACE

                                                                                      LONG AND THIN
                                                                                      ROUTES
                                                                                      R38 DISASTER –
                                                                                      100 YEARS ON
                                                                                      HAVE ‘COMEDY’ CABIN
                                                                                      SAFETY VIDEOS GOT
                                                                                      OUT OF HAND?
                             www.aerosociety.com
December 2021
Volume 48 Number 12

                                     LOOKING INTO THE FUTURE
                                                          THE REVOLUTIONARY JAMES WEBB
Royal Aeronautical Society

                                                   SPACE TELESCOPE GETS READY TO FINALLY LAUNCH
LOOKING INTO THE FUTURE - Royal ...
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LOOKING INTO THE FUTURE - Royal ...
Volume 48 Number 12
December 2021

   EDITORIAL                                                                                                               Contents
  Worth the wait                                                                                                           Regulars
                                                                                                                            4 Radome                                                12 Transmission
   Come 22 December, there will be many fingers, toes and other body parts                                                  The latest aviation and                                 Your letters, emails, tweets
   crossed tightly around the world as the much-delayed NASA James Webb                                                     aeronautical intelligence,                              and social media feedback.
   Space Telescope (JWST) gets set to launch from French Guiana atop an Ariane                                              analysis and comment.
                                                                                                                                                                                    54 The Last Word
   5 rocket. Originally announced in 1996, the NASA, ESA and Canadian Space                                                 11 Pushing the Envelope                                 Keith Hayward asks whether
   Agency partnership JWST was meant to cost $1bn and launch in 2007 but                                                    Rob Coppinger looks at                                  the rise in space tourism
   has seen its cost balloon to $9.7bn and its launch date slip to this year. That                                          how GPS jamming can be                                  is the best use of space
                                                                                                                            countered by navigating                                 science to reduce costs and
   said, its capabilities promise a treasure-trove of science that will revolutionise                                       using visual odometry.                                  environmental impacts.
   our understanding of the Universe, peering further back in cosmic time and in
   greater resolution than ever before. Once operational, JWST will be 100 times                                            Features
   more powerful than the Hubble space telescope and promises to open up yet
                                                                                                                                                                                                                    22

                                                                                                                                                            Bill Read/RAeS
                                                                                                                                                                             Korean Air
   more frontiers. Yet while JWST has been waiting to launch, space technology has                                         14
   moved on and it may be that the era of super-expensive giant space probes is
   coming to an end. In the future, in-orbit manufacturing will allow giant antennas
   and apertures to be built in space, freeing them from the constraints of surviving
   the G and vibration of a rocket launch, as well as needing to be folded inside a                                                                                                 Detracting from life-saving
                                                                                                                                                                                    messages?
   fairing. After launch, the most hazardous part of JWST’s mission will be the two                                                                                                 Is the trend for making
                                                                                                                           Testing sustainable
   weeks of unfolding origami-like into its deployed configuration. Second, is that                                        technology                                               flight safety briefings more
   SpaceX’s giant Starship rocket is on the horizon which not only promises heavy-                                         Boeing’s ecoDemonstrator                                 entertaining for passengers
                                                                                                                           programme is aiming to                                   undermining their safety
   lift to LEO with radically reduced kg-to-orbit costs but in-orbit refuelling and a                                                                                               message?
                                                                                                                           improve the environmental
   cadence of flights that seem like science fiction. With these capabilities, Starship                                    efficiency of aircraft and
   has the potential to turn the harsh equation of expensive, infrequent science                                           airlines.                                                26 Safety first
                                                                                                                                                                                    Making the case for investing
   missions on its head, allowing for humans to flood the Solar System with cheap,                                                                                                  in airline safety in the
                                                                                                                           18 Good neighbours
   disposable probes built and launched en masse. JWST then, represents not only                                           GKN Aerospace opens a new                                boardroom.
   a landmark in space science missions but perhaps represents the high water                                              Global Technology Centre in
   mark of multibillion-dollar space probes, that could well give way to a new era of                                      Filton.                                                                                  28
                                                                                                                                                            Wendy Pritchard
   lower-cost nanosatellites that could explore every corner of the Solar System.                                                                                    Airbus

  Tim Robinson FRAeS, Editor-in-Chief                                                                                      20
  tim.robinson@aerosociety.com @RAeSTimR
                                                                                                                                                                                    The R38 disaster – 100
                                                                                                                                                                                    years on
      Correspondence on all aerospace matters is welcome at: publications@aerosociety.com
                                                                                                                                                                                    An RAeS historical lecture on
                                                                                                                           Together in electric and                                 the loss of the R38 airship over
Editor-in-Chief                           Editorial Office                           2021 AEROSPACE subscription                                                                    the Humber in August 1921.
Tim Robinson FRAeS                        Royal Aeronautical Society                 rates: Non-members, £190              hydrogen dreams
+44 (0)20 7670 4353                       No.4 Hamilton Place                        To place your order, contact:         The UK government’s
tim.robinson@aerosociety.com              London W1J 7BQ, UK                         Wayne J Davis                         transport decarbonisation plan                           32 Going the distance
Deputy Editor
                                          +44 (0)20 7670 4300                        +44 (0)20 7670 4354                   and its possible impact upon                             The future prospects of low-
                                          publications@aerosociety.com               aerosubs@aerosociety.com                                                                       cost long-haul point-to-point
Bill Read FRAeS                                                                                                            traditional aerospace supply
+44 (0)20 7670 4351                       www.aerosociety.com                        Any member not requiring a print      chains.                                                  travel.
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Production Manager
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+44 (0)20 7670 4354
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Chris Male FRAeS
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                                          Unless specifically attributed, no
chris.male@aerosociety.com                material in AEROSPACE shall be taken                                             43 Library Additions
                                                                                     ISSN 2052-451X
Production Executive                      to represent the opinion of the RAeS.
                                                                                                                           44 Obituaries
Annabel Hallam                            Reproduction of material used in this
+44 (0)20 7670 4361                       publication is not permitted without the                                         46 2021 Branches Conference
annabel.hallam@aerosociety.com            written consent of the Editor-in-Chief.
                                                                                                                           48 Formula Flight takes off
Book Review Editors                       Printed by Buxton Press Limited,
Tony Pilmer and Katrina Sudell            Palace Road, Buxton, Derbyshire                                                  50 New Member Spotlight
book.reviews@aerosociety.com              SK17 6AE, UK
                                                                                                                           51 RAeS Diary
 Cover: James Webb Space Telescope
.(NASA)                                   Distributed by Royal Mail                                                        52 Elections

                 Additional content is available to view online at: aerosociety.com/aerospaceinsight
                  Including: Four news reports from the 2021 Dubai Air Show, Challenges to Gulf mega-carriers, The
                                                                                                                                          Read AEROSPACE and the Insight blog on your
                  R38 airship disaster – 100 years on, ATR celebrates 40th anniversary, Boeing charts a greener flight                    smartphone or tablet with the AEROSPACE app
Online                 path, The UK’s FlyZero project, Rolls-Royce races to set new electric aircraft speed record.           APP            available from iTunes and Google Play.

       @aerosociety          i   Find us on LinkedIn      f    Find us on Facebook             www.aerosociety.com                                                                              DECEMBER 2021            13
LOOKING INTO THE FUTURE - Royal ...
Blueprint
                              INTELLIGENCE / ANALYSIS / COMMENT

                                                      Open the pod
                                                      bay doors...
                                                      Another partner, Genesis
                                                      Engineering Solutions, will
                                                      develop the Single Person
                                                      Spacecraft, allowing astronauts
                                                      and space tourists to carry
               Orbital Reef

                                                      out EVAs in a shirt-sleeve
                                                      environment.

                              Growth
                              potential
                              Artist’s rendering
                              of Orbital Reef
                              showing three core
                              modules with large
                              windows, as well
                              as six additional
                              modules, including
                              inflatable ones. In
                              its fully built-up
                              configuration it will
                              contain 90% of the
                              living space of the
                              ISS.
    Orbital Reef

4                             AEROSPACE
LOOKING INTO THE FUTURE - Royal ...
Accessing the station
Transport to and from Orbital Reef would be provided by Boeing’s CST-100
Starliner crew capsule or potentially by Sierra Space’s Dreamchaser reusable
spaceplane. An orbital inclination of 51.6° to the equator at 500km will take it
over launch sites in the US, Kazakhstan, India and South America.

SPACEFLIGHT

Orbital Reef in LEO
 Blue Origin, Boeing, Redwire Space and Sierra Space have announced plans for a private
 space station, Orbital Reef. Orbital Reef would act as a commercial business park in low
 Earth orbit (LEO) and is planned to be operational by the end of the decade. The station
 would be able to host up to ten astronauts at one time, to conduct microgravity research,
 filming or as a space hotel. The outpost will be constructed using Blue Origin’s New
 Glenn rocket launches, with crews flown to the station using Boeing Starliner capsules or
 potentially Sierra Space’s Dreamchaser spacecraft.

                                                                                     DECEMBER 2021   5
LOOKING INTO THE FUTURE - Royal ...
Radome
    COVID-19
      AIR TRANSPORT                                                                                                  AEROSPACE

      Transatlantic flights restart                                                                                  Eurocontrol pushes for
                                                                                                                     charges rethink

                                                                                                   British Airways
                                                                                                                     A new think paper             massive revenue shortfall
                                                                                                                     from European ATM             for European ANSP
                                                                                                                     provider Eurocontrol          (air navigation service
                                                                                                                     has highlighted               providers) which will
                                                                                                                     the challenges and            reach €8.6bn by the end
                                                                                                                     vulnerability of the          of the year, with annual
                                                                                                                     European Route Charges        income from airlines
                                                                                                                     System which has faced        falling from around €8bn
                                                                                                                     significant pressure          to just €3.2bn. This will
                                                                                                                     during the pandemic.          have to be passed on
                                                                                                                     Grounded flights and no       to airlines in the form of
                                                                                                                     traffic due to Covid-19       higher charges in the
                                                                                                                     meant that the ‘User          coming years, says the
                                                                                                                     Pays’ model caused a          paper.

                                                                                                                     AIR TRANSPORT

                                                                                                                     ACI sees faster recovery
                                                                                                                     but full return in 2025
                                                                                                                     Airports group ACI Europe     group estimates that a full
                                                                                                                     has released an updated       recovery will not occur until
                                                                                                                     outlook on the recovery       2025. The group also said
                                                                                                                     of passenger air traffic in   that Europe’s airports lost
                                                                                                                     Europe, with the recovery     1.26billion passengers
                                                                                                                     gathering pace thanks to      in 2021, a decrease of
      On 8 November, the US reopened its borders to fully vaccinated passengers from                                 an easing of pandemic         -62% compared to 2019
      Europe after a 20-month ban. The reopening saw British Airways flight BA001 and                                travel restrictions. It       but volumes were up
      Virgin Atlantic flight VS3, both using Airbus A350s, perform a unique synchronised                             forecasts passenger air       70% compared to 2020.
      parallel take-off from London Heathrow to New York JFK to mark the end of more than                            travel improving from         Worst affected during
      600 days of pandemic travel restrictions. The long-awaited reopening of transatlantic                          an estimated -60%             the summer season were
      flights between the US and Europe represents a huge boost to the airline industry                              this year compared to         airports in the UK (-71%),
      with the US accounting for 40% of BA’s business. Pre-pandemic, in 2019, 22million                              2019 volumes, to -32%         Ireland (-68%) and Finland
      passengers and 900,000t of freight flew between the UK and US.                                                 in 2022. However, the         (-78%).

    NEWS IN BRIEF
                                  propulsion but also at             after sole shareholder                          carrier. The cause of          launched from Rocket
    ZeroAvia has announced a      retrofitting existing airliners.   South African Airways                           the accident, which            Lab’s spaceport at Mãhia
    partnership with Mitsubishi   In addition, ZeroAvia has          decided that the airline is                     happened shortly after         Peninsula on North Island
    Heavy Industries RJ           entered a partnership              no longer viable. Mango                         take-off from the carrier      aboard an Electron rocket,
    Aviation Group (MHIRJ)        with Alaskan Air Group,            ceased operations in mid                        on 17 November, is             the first stage carbon-fibre
    to collaborate on zero-       parent group of Alaska             2021 after being unable to                      not yet known but the          booster of which was later
    carbon hydrogen-electric      Airlines, to incorporate a         pay money owed to South                         MoD has stated that the        recovered from the Pacific
    propulsion for regional       3MW hydrogen-electric              Africa’s Air Traffic and                        pilot ejected safely. The      Ocean.
    jets. MHIRJ is the world’s    powertrain into a de               Navigation Services.                            accident is the first loss
    largest CRJ MRO and           Havilland Canada DHC                                                               of a UK F-35B.                 Otto Aviation has
    support company, having       Q400 turboprop to give it          A UK Lockheed                                                                  completed testing of its
    acquired the CRJ regional     a range of 500nm.                  Martin F-35B fighter                            New Zealand-based              enhanced laminar flow
    airliner programme                                               has crashed into the                            Rocket Lab launched two        Celera 500L. The aircraft
    from Bombardier. The          Grounded South African             Mediterranean Sea                               small BlackSky optical         has now concluded 55
    partnership will not only     low-cost carrier Mango             while flying on a routine                       Earth-imaging satellites       tests flights with a total
    look at new aircraft          Airlines is now not                operation from the HMS                          into orbit on 17 November.     flight time of 51hr. Otto
    with hydrogen-electric        expected to return to flight       Queen Elizabeth aircraft                        The satellites were            is now seeking further

6   AEROSPACE
LOOKING INTO THE FUTURE - Royal ...
DEFENCE                                                            AEROSPACE

UK seeks new private

                                                                                                                                                                  Embraer
aggressors
With the retirement of the       Training (ORT) aerial support
Hawk T1/T1A training             service tender, issued on
aircraft now brought forward     29 October, includes a
from 2030 to 2022, the           requirement for air-to-air,
UK Ministry of Defence is        target, threat simulation,
seeking a new contractor-        and mission augmentation                                                                 Embraer reveals
based aviation training
service from the third quarter
                                 training.
                                  Meanwhile, Affinity
                                                                                                                           net zero family
of 2022, following the           Flying Training Services         Embraer has revealed a new family of four sustainable concept aircraft to reach its target
collapse of the Air Support to   has been awarded a £65m          of achieving net zero carbon emissions by 2050. Each aircraft is fitted with a different
Defence Operational Training     12-year contract from the        propulsion system and fuel type, comprising the nine-seat hybrid electric Energia Hybrid
(ASDOT) programme. Valued        UK MoD for four additional       E9-HE to be ready by 2030, the nine-seat battery-powered Energia Electric E9-FE and
at around £100m, the MoD’s       Textron Texan T-6C basic         the 19-seat hydrogen-powered H2 Fuel Cell Energia – both to be ready in 2035 – and
new medium to fast speed         trainers to boost throughput     the 35-50 seat H2 Gas Turbine Energia hydrogen or JetA/SAF turbine aircraft which is
Operational Readiness            of pilots at MFTS.               scheduled to be ready in 2040.

SPACEFLIGHT                                                                                            GENERAL AVIATION

Russian ASAT tests threatens ISS                                                                       Organiser of Emiliano Sala
                                                                                                       crash flight found guilty
                                                                                                 AGI

                                                                                                       The organiser of a ‘grey’    which was flying Sala
                                                                                                       charter flight in which      from Nantes, France, to
                                                                                                       footballer Emiliano Sala     Cardiff in a night flight,
                                                                                                       and pilot David Ibbotson     David Henderson, had
                                                                                                       were killed in a crash       previously admitted
                                                                                                       in January 2019 in the       to trying to arrange a
                                                                                                       English Channel off the      passenger flight without
                                                                                                       coast of Guernsey, has       permission. The jury
                                                                                                       been found guilty of         also heard how the pilot,
Russia has been the subject of widespread international condemnation after conducting                  ‘endangering the safety      Ibbotson, did not hold
an anti-satellite test which created over 1,500 trackable pieces of space debris. The test             of an aircraft’ and jailed   a commercial pilot’s
involved using a ground-based missile to hit a decommissioned Kosmos 1408 military                     for 18 months by Cardiff     licence, IFR, or current
satellite on 15 November. Astronauts aboard the ISS, which passes near the debris cloud                Crown Court. The             rating on the Piper
every 90 minutes, closed off parts of the ISS as a precaution for two days following the test.         organiser of the flight,     Malibu.

funding to achieve FAA                                            of its new indigenous                on 8 November aboard         operates 25 rotary-wing
certification.                   UAE mega-carrier                 AIDC T-5 Brave Eagle                 a SpaceX Dragon crew         bases and nine fixed-
                                 Emirates is to accelerate        advanced trainer.                    capsule. NASA commander      wing bases across the
The Royal Air Force has          a recruitment drive for          The twin-seat aircraft,              Shane Kimbrough, pilot       Pacific Northwest and
entered the Guinness             pilots and engineers             developed from the                   Megan McArthur, Japanese     Intermountain West
World Records by                 as the post-pandemic             F-CK-1 Ching-Kuo                     astronaut Akihiko Hoshide,   regions of the US.
conducting the first-ever        recovery in air travel           fighter, took to the                 and ESA astronaut Thomas
flight of an aircraft, an        continues. The airline           skies on 21 October,                 Pesquet descended            US corporate giant GE
Ikarus C42 microlight,           is planning to recruit a         accompanied by a T-5                 to Earth and made a          has announced it will split
powered by zero-carbon           further 6,000 staff over         prototype. Taiwan plans              successful splashdown in     itself up into three public
fully sythnetic fuel. The        the next six months, with        to acquire 66 T-5s by                the Gulf of Mexico.          companies, focusing
fuel, Zero Petroleum’s           2,500 of them being              2026 which will replace                                           on aviation, healthcare
UL91, was made using             pilots and engineers.            the AT-3 and F-5E/F                  US not-for-profit air        and power. GE Aviation
hydrogen extracted                                                trainers.                            medical transport operator   will form the core of the
from water and carbon            On 21 October, Taiwan                                                 Life Flight Network has      independent aerospace
extract from CO2 in the          conducted the first              Four astronauts returned             ordered 12 Bell 407GXi       concern with the separation
atmosphere.                      production version flight        to Earth from the ISS                helicopters. The Network     completed by 2024.

                                                                                                                                              DECEMBER 2021                 7
LOOKING INTO THE FUTURE - Royal ...
Radome
    FIRST NEWS FROM DAS21

     AEROSPACE                                                                                                 DEFENCE

    Airbus launches A350F freighter                                                                            Checkmate sniffs out
                                                                                                               international interest

                                                                                                      Airbus
                                                                                                               Revealed earlier this         prototypes are now
                                                                                                               year at the MAKS              under construction at the
                                                                                                               exhibition in Moscow and      Komsomolsk-on-Amur
                                                                                                               making its international      factory in Siberia. The
                                                                                                               debut at the Dubai Air        company also revealed
                                                                                                               Show was Sukhoi’s             that an uncrewed UCAV
                                                                                                               Su-75 ‘Checkmate’ fifth-      version of the Su-75 was
    The show saw Airbus launch a new member of the A350 family, the A350F cargo variant                        generation single-engine      also under development.
    with orders for seven A350Fs from Air Lease Corp and four from CMA CGM Group. The                          stealth fighter mock-up,      Aimed at the export
    airframer ended the week with 408 potential aircraft orders (269 firm orders plus 139                      which was displayed           market, Russia’s Rostec
    commitments), the largest of which was for 255 A321neo family aircraft from equity firm                    along with weapons in         said that the company had
    Indigo Partners which was distributed among its partner airlines Wizz Air (75 A321neos                     its own pavilion. At the      held talks with the UAE
    and 27 A321XLRs), Frontier (91 A321neos), Volaris (39 A321neos) and JetSMART (21                           show, Sukhoi parent           about co-production and
    A321neos and two A321XLRx). Airbus Defence also received orders for two A330MRTTs                          group UAC revealed that       supplying systems for the
    from the UAE Air Force, plus two A400Ms for the Indonesian MoD.                                            the first few Checkmate       stealth fighter.

     AIR TRANSPORT                                                       DEFENCE

    Boeing shows off 777X,                                           ‘21st Century Skyraider’ unveiled
    racks up freighter orders
    This year’s Dubai Air         UAE-based Sky One and
    Show also saw the             two 777Fs from Emirates.
    international air show        At the show, Boeing also
    debut of Boeing’s newest      announced that its MRO
    widebody, the 777X,           facility in Gatwick, UK, will
    which took part in the        be the company’s newest
    flying display. Boeing        passenger-to-freighter
                                                                  RAeS

    ended the show with 101       line, converting 737s to
    orders, including 72 737      cargo aircraft. The first              Making its debut in mock-up form at the Dubai Air Show was the Calidus B-350, a
    MAXs for Indian airline       aircraft through the facility          two-seat, single-turboprop light attack/ISR aircraft with 13 hardpoints for weapons. The
    Akasa Air. Among other        will be a 737-800 for                  aircraft is larger than the previous Calidus B-250 COIN design and contemporaries,
    Boeing orders were four       Icelease, which placed an              such as the Super Tucano, with a wingspan of 50ft and a MTOW of 20,000lb. The
    aircraft from Air Tanzania,   order for 11 737BCFs at                aircraft will be powered by a 2,600shp P&WC PW127 turboprop.
    three 777-300s from           the show.                                                      FULL DAS21 REPORT IN JANUARY AEROSPACE

    NEWS IN BRIEF
                                  fighters to Cairo in a                 to conduct critical                   Hybrid Electric Propulsion    followed by two in 2024
    The Lufthansa Group has       €3.8bn contract. This will             research, support off-                Architecture (MAHEPA)         and all four in 2026.
    announced a return to         bring Egypt’s total Rafale             planet industrial activity            project.
    profits in Q3 2021, with a    fleet up from 24 to 54                 and ensure a continued                                              Kenya Airports Authority
    profit of €17m compared       aircraft.                              US presence in LEO                    Wright Electric has           (KAA) is to auction off 73
    to a loss of €1.3bn for the                                          after the retirement of               launched the Wright           derelict aircraft which have
    same period last year. The    US space company                       the ISS.                              Spirit – a 100-seat,          been abandoned at four
    airline group reports that    Nanoracks has                                                                electric-powered              of its airports. In August
    bookings have returned        announced a partnership                GA manufacturer Pipistrel             regional aircraft. Based      2020, KAA contacted the
    to 80% of their pre-          with Lockheed Martin                   has completed the first               on the BAe 146 regional       owners of the abandoned
    pandemic levels.              to develop a private                   flight testing phase                  jet, the Wright Spirit will   aircraft to settle accounts
                                  commercial crewed                      of the hybrid-electric                be equipped with four         and request their removal.
    Dassault has announced        space station to orbit the             version of its four-seat              engines. Flight testing       The aircraft types for sale
    that a defence deal with      Earth. To enter service                Panthera. The powertrain              will begin in 2023            include Ukrainian An-24s,
    Egypt signed earlier this     in 2027, the Starlab                   and flight performance                replacing first one jet       a Boeing 737-200, DC-
    year has come into force,     commercial space lab will              tests were conducted                  engine with a high-           3s, a DC-8 and DC-9s
    with the company to           be continuously crewed                 as part of Europe’s                   power density inverter        and a 707-300 (the
    supply a further 30 Rafale    by up to four astronauts               Modular Approach to                   with a 2,700hp motor,         bidding price for the 707

8   AEROSPACE
LOOKING INTO THE FUTURE - Royal ...
AIR TRANSPORT                                                   DEFENCE

easyJet and Ryanair trial                                       Two-seat J-20 breaks cover in
low-carbon turnarounds                                          China

                                                                                                                                                                               Chinese Internet
A joint trial between             Meanwhile, rival Ryanair
easyJet and Bristol               has invested €7.3m in
Airport has demonstrated          electric ground handling
a 97% reduction in                at 11 airports around
CO2 emissions during              Europe, partnering with
aircraft turnarounds.The          Menzies Aviation at
demonstration, set to             Amsterdam Schiphol,
run for six months, saw           Gothenburg-Landvetter,
diesel-powered vehicles           and Oslo Airport, along       Photographs on social media have confirmed that China has developed a rumoured
and ground support                with Azul Handling at         two-seat variant of its J-20 stealth fighter. The aircraft was spotted during taxi tests at
equipment, such as                Alicante, Barcelona,          Chengdu’s Aerospace Plant, confirming long-running speculation about a new variant of
steps, baggage trollies           Madrid, Malaga, Mallorca,     the fighter. The twin-seat J-20 is the first two-seat stealth fighter in the world, with other
and loaders replaced              Seville, Santiago and         aircraft (F-22, F-35 and Su-57) all being single-seat. This may indicate a training role or
by electric equipment.            Valencia airports.            as a specialised two-seat strike or ‘loyal wingman’ command fighter.

AEROSPACE                                                                                                      SPACEFLIGHT

Rolls-Royce                                                                                                    Return to Moon schedule
                                                                                                 Rolls-Royce
smashes electric                                                                                               slips
speed records                                                                                                  NASA has announced             spacesuits for the lunar
                                                                                                               that its Artemis               surface meant that the
                                                                                                               programme to return            earliest date for a human
                                                                                                               humans to the Moon for         landing will be 2025. In
                                                                                                               the first time in over 50      addition, a legal challenge
                                                                                                               years will now not meet        by Jeff Bezos’ Blue Origin
                                                                                                               the goal of a landing in       over awarding the landing
                                                                                                               2024 set by the previous       contract to SpaceX also
Rolls-Royce has announced that it believes ‘Spirit of Innovation’ has broken the world                         Trump administration. A        delayed progress. While
speed record for an electric-powered aircraft – with the racer reaching a top speed of                         combination of funding         the SLS rocket is set to
387.4mph in runs at Boscombe Down, UK, on 16 November. The claims, to be verified                              shortfalls for the landing     make its first flight in early
by the Fédération Aéronautique Internationale (FAI), saw the aircraft break three existing                     system and Orion               2022, the first crewed
electric flight records, with a recorded speed of 345.4mph over 3km, 330mph over 15km                          capsule, as well as the        flight of Artemis will be a
and a climb to 3,000m in 202seconds.                                                                           need to develop new            circumlunar flyby in 2024.

begins at $2,497). Auction
                                                                Correction
winners will have seven           UK communications             In the September edition of
                                                                AEROSPACE in the article
                                                                                                               ON THE MOVE
days to collect their aircraft.   satellite operator Inmarsat   ‘The Air Force of 2040’ we
                                  has agreed a $7.3bn           used an image of USAF Chief                    Etihad Airways has             Javier Marin, MD, Airports
Kratos and General                takeover by US-based          General Charles Q Brown                        announced the                  and Executive Member of
Atomics Aeronautical              Viasat. The deal may be       Jr, with a caption incorrectly                 appointment of Dr Nadia        the Board of Directors at
                                                                stating that it was former
Systems (GA-ASI) are              reviewed under the UK’s                                                      Bastaki as its Chief Human     Aena has been elected
                                                                NASA administrator, Charles
each to design and                National Security and         Bolden. We apologise for any                   Resources, Organisational      as President of Airports
develop a new Off-Board           Investment Act 2021,          confusion caused.                              Development and Asset          Council International (ACI)
Sensing Station (OBSS)            brought in to protect key                                                    Management Officer, who        Europe.
demonstrator drone for the        British interests from        The Junkers A50 Junior                         will become the first female
US Air Force in 12 month          foreign takeovers.            Replica, developed by                          executive at Etihad.           Salem Butti Salem Al
design and development                                          Junkers Flugzeugwerke                                                         Qubaisi has been named
contracts. OBSS will              A 1929 Junkers                AG, retains the corrugated                     Jet Aviation has appointed     as the new D-G of the
act as an attritable ‘loyal       monoplane is to return as     metal skin look of the                         Jeremie Caillet as Senior      UAE national space
wingman’ and extra                a 600kg microlight replica,   original but uses a Rotax                      VP Regional Operations         agency to replace Dr
weapons bay for crewed            with first deliveries to      engine and Garmin                              Europe, Middle East and        Mohammed Nasser Al
aircraft.                         begin in April 2022.          instruments.                                   Africa.                        Ahbabi.

                                                                                                                                                          DECEMBER 2021                           9
LOOKING INTO THE FUTURE - Royal ...
By the Numbers
     Understanding the world of Aerospace through data

     The James Webb Space Telescope – A Comparison

                                                         NASA

10   AEROSPACE
Pushing the Envelope
Exploring advances on the leading edge of aerospace
                                                                                                                          Robert Coppinger

Navigating the future

F
              inding your way around using satellite-        with a regional 3D surface model database carried
              based navigation is such an essential          by the aircraft’s avionics. In future, the system could
              feature of daily life that people forget the   operate at night with infrared (IR) sensors comparing
              days of paper maps and map books spread        what they see with an IR database. In a way it is a
              out over the car dashboard or ground.          combination of that original pilotage, knowing the
     For civil aviation the days of pilots’ pilotage,        landscape, and motion-related technologies.
navigating by landmarks and dead reckoning, using                 The 3D map is used in combination with INS
speed estimates and heading information, were                data and visual odometry, which estimates how much
replaced first by radio navigation, using radio beacons,     the camera, and therefore the aircraft, has moved
and then inertial navigation systems (INS). In 1978,         between two images. From this, velocity and relative
the first four United States government global               movement can be calculated. Clouds can disrupt
positioning system (GPS) satellites were launched            this terrain vision, map comparison system, but
and, in 1983, then US President Ronald Reagan                Saab found that the navigation accuracy returned
authorised the GPS signal for civilian commercial            immediately once the clouds were avoided. Terrain
airlines.                                                    radar could be used to see through clouds but, in
     In the 38 years since Reagan’s decision to make         contested airspace, emitting a detectable radar signal
Navstar, the true name of the US GPS service,                could be unwise. Lidar, laser radar, is problematic for
available for civil aviation, its signals have been added    the same reason. With the 3D map, INS data and
to by Russia’s GLONASS, European Union’s Galileo             visual odometry, the algorithms generate a more
and China’s BeiDou system. Public signals for the            accurate velocity vector and assist the INS to deliver
latter were available in Asia in 2012. Navstar is a          the GPS denied navigation capability.
military service and the origins of GPS were to serve
the needs of the US armed forces. The effectiveness          Navigation without GPS
of GPS for munition accuracy was witnessed in 1991
during the Gulf War.                                         The idea of navigation without GPS has also been
                                                             the subject of university research for civil applications.
Jamming                                                      The universities of Manchester and Bristol’s Project
                                                             Agile uses a micro aerial vehicle (MAV). What is
Technology to jam satellites’ navigation signals or          common between the Saab system and Project Agile
spoof them, to give an incorrect position, emerged           is the use of visual odometry. The MAV has a vision-
at arms’ fairs a few years after the first Gulf War.         based navigation system where the computer has a
In 2003, Russian GPS jamming equipment was                   processor for each of the camera image’s pixels and
employed by Iraqi forces. In 2018, Finnish Prime             the processors work in parallel. It can analyse the
Minister, Juha Sipilä, said NATO training in Finland’s       scene for that change between images to calculate
northern airspace had been disrupted by GPS                  relative movement. This processing allows everything
jamming which he suspected was the work of the               to be done by the MAV’s avionics, no information is
Russian military.                                            sent elsewhere – no signal can be jammed.
     Solutions to GPS jamming and spoofing have                   The Project Agile MAV can also remember where
been in development for various governments’                 it has been and so that scene will not be processed
militaries for decades. In October this year, Saab           making the visual navigation more computationally            THE IDEA OF
announced it will offer a ‘navigation in GPS-denied          efficient. Project Agile MAV’s visual system can also        NAVIGATION
environments’ capability as part of its Gripen fast jet      track moving vehicles. The Project Agile researchers         WITHOUT GPS
offer for Finland’s HX requirement. That country is          see applications in infrastructure monitoring.               HAS ALSO BEEN
seeking a replacement fighter aircraft for its Boeing        Forty years after the first deployment of a satellite
                                                                                                                          THE SUBJECT
F/A-18C/D Hornet fleet. In 2020, Saab completed              navigation system, the future of navigation could be
Gripen E flight tests using new algorithms for               a combination of the new and the old. Perhaps the
                                                                                                                          OF UNIVERSITY
real-time and accurate positioning based on image            next step for vision-based systems is the addition of        RESEARCH
mapping, known as 3D-mapping. Data from the                  celestial navigation and an electronic version of the        FOR CIVIL
aircraft’s passive electro-optical sensors is compared       sextant developed in the 18th Century.                       APPLICATIONS

                                                                                                                                 DECEMBER 2021   11
o

         Transmission
         LETTERS AND ONLINE                                           @aerosociety       i   Find us on LinkedIn     f   Find us on Facebook          www.aerosociety.com

                  f
                                           NAL Library Lifetime Achievements                                       Project Altitude
                                                                                                                   On 11-12 November the
                                                                                                                   RAeS Careers Department
                                                                                                                   hosted a Project Altitude
                                                                                                                   events programme for
                                                                                                                   secondary school students at
                                                                                                                   WMG Academy in Coventry.
                                                                                                                   Supported by Boeing, the
                                                                                                                   two-day event included a
         Geoffrey Wardle [On Brian                                                                                 series of careers talks from
         Riddle and Mike Stanbury                                                                                  RAeS members and partners
         Lifetime Achievement awards]                                                                              including Boeing, Airbus, Flight
         Congratulations!                                                                                          Crowd and BAE Systems, as
                                           Former Chief Librarian of the RAeS National Aerospace                   well as hosting a hands-on
         Vidyasagar Kotha                  Library (NAL), Brian Riddle, and dedicated NAL volunteer                glider challenge.
         Congratulations!                  Mike Stanberry have been announced as winners of Lifetime
                                           Achievement Certificates at the Aviation Heritage UK Awards
                                           2021. Nominated by AHUK members, winners were announced
                                                                                                                   Breaking Boundaries lecture
         Ian H I can’t believe how good
         the building looks compared to    at the 213th members’ meeting at RAF Museum Cosford and
         when I worked in it in the mid    certificates were presented by Maggie Appleton, CEO of the RAF
         ‘90s. Almost unrecognisable.      Museum.

         Remembrance Sunday                               f New Safran Green Room at 4HP
                                           Tim Robinson/RAeS

                                                                                                                   The Society’s Publications Dept Production Manager, Wayne J
                                                                                                                   Davis, spoke at the racial inclusion and diversity gala, Breaking
                                                                                                                   Boundaries 2021, last month. The series of four lectures focused
                                                                                                                   on how the inclusion of racial and ethnic diversity within the
                                                                                                                   aerospace/defence industry can be improved. It was hosted at
         Robert Scott [On
                                                                                                                   the Bristol Aerospace Museum, Bristol, and jointly sponsored by
         Remembrance Sunday]
                                                                                                                   Airbus, MBDA and Atkins.
         Proud to be a member of the
         Society and see it reminding
         us all of the importance of                                                                                From the RAeS photo archives
         remembering the fallen who
         gave their lives so that we
                                                                                                                                                                                 RAeS/NAL
         could enjoy ours. Never forget.

                    i
                                           Safran UK National Executive Nigel Woodford opened the new
                                           Safran Green Room at RAeS HQ at No.4 Hamilton Place with
                                           RAeS CEO David Edwards and Marie de Saint-Cheron, Director
                                           of European and Multilateral Affairs, Safran.

                                           Jean Marcel Peyruquet           Simon Henley I had the
                                           Congratulations Nigel.          privilege of using the room
                                                                           yesterday – didn’t realise at
                                           Graham Adlam Looking            the time just how privileged I
                                           good Nigel.                     was! Thank you Safran.
         UK defence spending
                                           Simon Luxmoore Excellent        Gisela Bonnaud Brilliant!
         Doug Greenwell [On the            Nigel.                                                                   Concorde 101, G-AXDN, makes its maiden flight from Filton
                                                                           Congrats Safran, Dave,
         effect on the defence budget                                                                               on 17 December 1971, the first flight of a pre-production
                                                                           Royal Aeronautical Society!
         of the latest UK Budget and       Sylvie Langlois What an                                                  Concorde. It was retired to the Imperial War Museum Duxford,
                                                                           Our RAeS Toulouse Branch
         Spending Review(1)] Worrying      achievement! Congratulations.                                            UK, where it landed on 20 August 1977, having made 269
                                                                           is happy to support Safran
         – how will this impact the                                                                                 flights (632 hours), of which 168 flights were supersonic.
                                                                           Group in France!
         Tempest project?

    12   AEROSPACE
Picture an aeronautical zero-carbon future

                                                                                                                                                                      Ashley Lovett
What will 2050 look like? This is Engineering has reimagined John Constable’s 1816 painting The Wheat Field in a zero-carbon future. Created by artist Ashley
Lovett and the Museum of Engineering Innovation and entitled The Wheat Field 2050, the revised painting shows solar-powered farming robots on the ground,
together with agricultural drones and hydrogen-powered aircraft in the air. Also featured in the painting are bison reintroduced into the wild, regrown woodland
and hedgerows, diverse crops, and tent-shaped buildings designed to regulate internal temperature(2).

 i RAeS at Aeronautical Engineering finals                                                         Black History Month podcast
Dave Edwards [On
Aeronautical Engineering
Mechanical category finals]
Really great day seeing the
cool, calm and collected
way the finalists rose to the
challenge! Look forward to
hearing the results – good                                                                        A new RAeS podcast is              known stories of achievement
luck all and thanks for the                                                                       available which celebrates and     by people of colour within
warm welcome!                                                                                     acknowledge the contribution       Britain’s military forces and
                                                                                                  of Black British Aviators to       how they may inspire the black
                                                                                                  UK aerospace. Wayne J Davis        and brown people of today’s
Simon Henley                                                                                      speaks to film-maker, writer,      UK.
Congratulations to everyone                                                                       actor, and social commentator,     It is available on the
involved – you’re all winners in                                                                  Andrew Rajan, and together         ‘Aerosociety podcast’ feed on
my eyes!                           In November, the RAeS was the Competition Organising Partner   they look at some of the little-   Soundcloud(3).
                                   for the WorldSkills UK Aeronautical Engineering: Mechanical
                                   category finals at HMS Sultan, supported by Leonardo. RAeS
                                   CEO David Edwards is seen here visiting the finalists. The
                                   winners were announced on 26 November.

 1. https://www.aerosociety.com/news/was-defence-the-big-loser-in-the-budget/
 2. https://artsandculture.google.com/story/FgWRsEOj0UGA-Q/
 3. https://soundcloud.com/aerosociety-podcast/black-history-month-podcast-to-be-published-final?si=623e81b8ed424a20a721babfc93c28e4

     @aerosociety     i   linkedin.com/raes   f   facebook.com/raes    www.aerosociety.com                                                       DECEMBER 2021                    13
AEROSPACE
         Boeing ecoDemonstrator testbed

     Testing
     sustainable
     technology
     BILL READ FRAeS reports from Glasgow on how
     Boeing is researching new technologies to improve
     the environmental efficiency of aircraft and airlines
     through its ecoDemonstrator programme, which in
     2021 is partnered with Alaska Airlines.

     I
            n October, Boeing brought its latest
            ecoDemonstrator aircraft over to Glasgow,
            the Scottish city where the UK hosted the
            UN COP26 international climate change
            conference in November. AEROSPACE was
     invited to tour the aircraft while it was at Glasgow
     Airport.
          Boeing has been running its ecoDemonstrator
     programme for a number of years. Beginning in
     2012, Boeing has used eight aircraft as flying test
     beds to trial a wide variety of different technologies
     and test them in the air to see if they have
     potential to be developed into solutions to improve
     aircraft and airline efficiency, enhance passenger
     experience and reduce the impact of aviation on
     the environment. These have included technologies
     that reduce fuel use, emissions and noise, as well
     as incorporating more sustainable materials. Other
     projects have focused on cabin amenities, such as
     smart galleys, seats and lavatories that increase
     airline reliability and the efficiency of fleets and
     crews.
          The ecoDemonstrator programme is run by a
     small team of engineers and specialists working
     within the Boeing Commercial Airplanes’ Product
     Development division. The team is augmented by
     engineers and researchers from Boeing, together
     with airlines, suppliers and academia. The team has
     the motto ‘innovate, collaborate, accelerate’ with
     the aim of supporting one another to use the test
     platform to advance innovation for aviation and the
     constant evolution of new ideas.
          The aircraft and technologies used for the
     first seven EcoDemonstrator programmes are
     summarised as follows:

14   AEROSPACE
2012: 737-800NG (delivered to American
Airlines)
14 projects, including:
●	Aerodynamic performance of the 737 MAX
   advanced technology winglet
● Variable area fan nozzle to optimise engine
   efficiency
● Active engine vibration control
● Regenerative hydrogen fuel cell for aircraft
   electrical power
● Flight path optimisation for operational
   efficiency
● Carpets made from recycled materials
● Flying on a blend of sustainable aviation fuel

2014: 787-8 Dreamliner (owned by Boeing)
35 projects, including:
● Aerodynamic and flight control improvements
● Advanced wing coatings to reduce ice
   accumulation
● S oftware applications and connectivity
   technologies to improve flight planning, fuel-
   load optimisation, in-flight routing and landing
● Airborne Spacing for Terminal Arrival Routes
   (ASTAR) system to help achieve precise
   spacing between aircraft during approaches
● Touch-screen displays on the flight deck
● Wireless sensors to reduce wiring weight
● Outer wing access doors made from recycled
   787 carbon fibre
● First flight using renewable diesel

2015: 757 (owned by the aircraft finance division
of Stifel)
20 projects, including:
● Robust wing designs to enable natural laminar
   flow and improve aerodynamic efficiency,
   including Krueger shield to protect the leading
   edge of the wing from insects, ‘bug-phobic’
   coatings that can reduce drag from insect
   residue and active flow control to improve
   airflow over the rudder
● Flight using 5% blend of renewable diesel
This aircraft was subsequently dismantled with
around 90% being reused or recycled.

2016: E170 (owned by Embraer)
Six projects, including:
● Ice-phobic paint to reduce drag
● Wireless measurement of airflow over the
   surface of the wing

                                     DECEMBER 2021    15
AEROSPACE
         Boeing ecoDemonstrator testbed

                                                                                                   Boeing
     ● Wing slat cove fillers to reduce noise              Above from left to right:              2019: 777-200 (owned by Boeing)
                                                            ecoDemonstrator Chief
     ● Air data measurement system using light                                                    53 projects, including:
                                                            Engineer, Rae Lutters,
        distancing and ranging (LiDAR)                      gives a tour of the
                                                                                                   ● Small vertical ‘vortex generator’ vanes formed
     ● Flown used SAF sourced from Brazilian               aircraft; Test equipment
                                                            aboard the 737 MAX                              from shape memory alloys extended on take-off
        sugarcane
                                                            ecoDemonstrator; iPad                           and landing to improve aerodynamic efficiency
     2018: 777 Freighter (owned by FedEx Express)           apps developed from                             but retracted during flight
     37 projects, including:                                previous ecoDemonstrator               ● Electronic flight bag application to automatically
                                                            projects provide weather
     ● Surface Operations Collision Awareness              information to pilots to
                                                                                                            reroute an aircraft to avoid bad weather
        System (SOCAS) which uses optical and radar         improve fuel efficiency and                     conditions
        sensors to detect obstacles on the ground           reduce emissions.                      ● Operational efficiency project to enable pilots,
     ● FLYHT Aerospace Solutions’ Automated                All images unless stated: Bill Read/            air traffic controllers and an airline’s operations
                                                            RAeS
        Flight Information Reporting System (AFIRS)                                                         centre to share digital information to optimise
        provides tracking, distress and data-streaming                                                      routing
        capabilities from flightdata recorders                                                     ● Self-disinfecting lavatory using ultraviolet light to
     ● World’s first commercial airliner flight flown on                                                   disinfect all surfaces
        100% sustainable fuel                                                                      ● Galleys equipped with sensors to help cabin
     ● Manufacturing by-products reused as fittings                                                        crews locate catering items faster and enable
        replacing titanium alloy (Ti64) with over 75%                                                       airlines to better manage inventories using data
        recycled content                                                                                    analytics
     ● A laser system to detect clear air turbulence                                              ● Organic LED displays in the ceiling and on a
                                                                                                            cabin divider to inform and entertain passengers

                                                                                                   2020: 787-10 (owned by Etihad Airways)
                                                                                                   Nine projects, including:
                                                                                                   ● Landing gear modified to be quieter by Safran
                                                                                                            Landing Systems
                                                                                                   ● Another operational efficiency project
                                                                                                   ● Portable ultraviolet wand to disinfect high-touch
                                                                                                            and hard to clean surfaces, including flight deck
                                                                                                            control panels

                                                                                                       Boeing Commercial Aircraft now incorporate
                                                                                                   technologies which were evaluated and proven on
                                                                                                   the ecoDemonstrator programme, including more
                                                                                                   aerodynamically efficient winglets on the 737 MAX,
                                                                                                   iPad apps that provide real-time weather and other
                                                                                                   information to pilots to help improve fuel efficiency
                                                                                                   and reduce emissions, customised landing approach
                                                                                                   path information to lower noise and flight deck
                                                                                                   touch-screen displays and a camera system on the
                                                                                                   777X to help pilots avoid ground obstacles.

16   AEROSPACE
The 2021 programme                                   the experimental additions removed before joining
                                                     the airline’s fleet in 2022.
After announcing its partnership with Alaska              Although the ecoDemonstrator looks like
Airlines in June 2021, Boeing began testing the      a conventional passenger jet from the outside,
latest ecoDemonstrator in August. The aircraft       the aircraft incorporates design lessons learned
flew from Boeing Field in Seattle to Glasgow on      from previous projects and features split scimitar
3-4 October. The eight-hour flight across the        winglets on the wing tips. The interior of the cabin
Atlantic was fuelled by a 50/50 blend of paraffin    is fitted with basic seats while the front of the
SAF.                                                 fuselage is equipped with test and monitoring
     The choice of Glasgow as the destination        equipment.
airport was no coincidence. Not only was Glasgow          Not all the different technologies are being
set to host the UN COP26 summit but Boeing           tested at the same time but among the 2021
has strong links with Scotland, having established   projects include:
the ‘Boeing Scotland Alliance’ in March 2020         ● The cabin interior sidewalls are made from
which created 200 supply chain jobs plus major          recycled carbon composite fibre created from
investment into research and development                waste from the 777X production line. The
projects.                                               programme’s Chief Engineer, Rae Lutters,
     The eighth ecoDemonstrator 2021 test               explained that such panels could save
platform is a Boeing 737-9 which is being used          9-13.6kg across an aircraft
to test 21 different technologies and modes          ● Low-profile anti-collision light designed to
of operation. Although the aircraft is in Alaska        fit mostly within the fuselage provides better
Airways livery, it is currently being operated by       protection for the light, improves maintenance
Boeing as an experimental aircraft and will have        and reduces drag. While this Hanwha Systems
                                                        test light is installed into a window plug, anti-
                                                        collision lights are normally located on the top
                                                        and bottom of the fuselage
                                                     ● An acoustic lining inside the engine nacelle is
                                                        being evaluated for its ability to reduce noise
                                                        on current jet engines and inform designs for
                                                        next-generation ultra-high bypass models
                                                     ● A fire extinguishing agent is being tested in
                                                        partnership with Meggitt to replace ozone-
                                                        depleting Halon 1301
                                                     ● The aircraft will also be conducting further
                                                        operational efficiency flights in which pilots, air
                                                        traffic controllers and an airline’s operations
                                                        centre share digital information. The flight
                                                        across the Atlantic to Glasgow was used
                                                        to trial a new safer communication system
                                                        featuring text-based communication between
                                                        ATC and pilots, with the aim of increasing the
                                                        clarity of transmissions
                                                     ● Identifying ways in which commercial airliners
                                                        can be used to measure greenhouse gas
                                                        emissions to help the National Oceanic and
                                                        Atmospheric Administration improve its climate
                                                        modelling and long-term forecasting

                                                         Boeing and Alaska Airlines also took the
                                                     opportunity of the visit to bring along a number
                                                     of key executives to speak at a series of events,
                                                     including President of Boeing Europe and
                                                     Managing Director of Boeing UK and Ireland
                                                     Sir Martin Donnelly and Alaska Airlines Vice
                                                     President of Public Affairs & Sustainability, Diana
                                                     Birkett Rakow. Donnelly spoke about Boeing’s
                                                     connections with Scotland and Europe while
                                                     Rakow explained Alaska Airlines’ plans to achieve
                                                     net zero carbon emissions by 2040.

                                                                                           DECEMBER 2021      17
AEROSPACE
         GKN Aerospace Global Technology Centre

     Good neighbours
     DOMINIC PERRY*, reports from the opening of GKN Aerospace’s new Global
     Technology Centre in Filton, UK on 18 October 2021.

                                 G
                                                  KN Aerospace has reinforced its             the very best capability from around the UK to
                                                  presence in the UK with the opening         have its greatest impact.”
                                                  of its new £32m ($44m) global
                                                  technology centre (GTC) in Bristol.         Welcome to the neighborhood
                                                  Located in Filton – the heart of the
                                 city’s historic aerospace industry – the facility has        While near neighbours of the GTC include
                                 been part-funded by the UK government-backed                 aerospace giants Airbus and Rolls-Royce, GKN
                                 Aerospace Technology Institute, which provided               stresses that it is already working with companies
                                 £15m.                                                        from outside the industry, such as McLaren,
                                      Specialising in research and development                Renishaw and Sandvik. Once fully operational, it
                                 into the technologies required for tomorrow’s                will house 300 people from GKN and its partners.
                                 low- or zero-carbon aircraft, such as advanced                    Paja emphasises that research enabling the
                                 manufacturing techniques and hydrogen                        decarbonisation of aviation will be a core focus
                                 propulsion, the site will ensure that GKN retains its        of the site. “The deployment of new technologies,
                                 position as a key tier one supplier.                         such as additive manufacturing and composite
                                      Celebrating the formal opening of the GTC               materials, can deliver significant improvements in
                                 on 18 October, David Paja, GKN Aerospace                     the efficiency of conventional aircraft and engines,”
                                 Chief Executive, said the centre is based around             he says.
                                 two ambitions: “developing industry-changing                      “‘The Airbus’ ‘Wing of Tomorrow’ programme,
                                 technology and creating a world-class ecosystem”.            where our rear spar in composite materials is a
                                      The GTC was “created to be a partnership                critical building block, is a great example.”
     Below left: The centre’s    hub”, he said, creating a space where GKN and                     GKN handed to Airbus the first fixed trailing
     opening ceremony.           the wider industry and academia can collaborate              edge for that programme in September – one of
     Below right: GKN’s new      “o integrate, connect and support our partners, our          the initial projects to be delivered from the GTC.
     Global Technology Centre.   customers and our suppliers in a way that enables                 However, preceding that, GKN earlier this
                                                                              GKN Aerospace

18   AEROSPACE
Right: An artist’s

                                                                                                                                                                          Eviation
impression of the Eviation
Alice electric aircraft.
Below right: Constructing
The ‘Wing of Tomorrow’.

                                                                              year shipped the
                                                                                 first composite
                                                                                   empennage, wings
                                                                                      and wiring system
                                                                                      for the Eviation
                                                                                      Alice electric
                                                                                     aircraft – a project
                                                                                     that was begun
                                                                                    while construction
                                                                                 of the GTC was still
                                                                              under way.
                                                                                                            Airbus

                                                                               In addition, says John
                                                                       Pritchard, President of GKN’s
                                             GKN Aerosp
                                                        ace
                                                                civil aerospace business, “thanks to
                                                      the site’s agile working, the structures for the
                                             Alice were designed, produced and delivered in                      programme the company and its partners from
                             GKN Aerospace

                                             around 12 months.”                                                  industry and academia are developing a hydrogen
                                                    “Tell me anywhere else in the traditional                    fuel-cell powertrain for sub-regional aircraft
                                             aviation industry where you could go from a clean                   that could enter service by around 2026. Total
                                             sheet of paper to the delivery of parts that are                    investment in the project is £54m, with the
                                             going to fly in a year,” he says. “Take that to one                 government contributing half.
                                             of our more traditional manufacturing locations                         The H2GEAR project “has only been possible
                                             and you are looking at three years minimum if you                   with the support of the ATI”, says Paja, which is
                                             pushed it.”                                                         helping to “position the UK at the very leading
                                                    Next up for the team at the GTC is the design                edge of the zero-emission flight”.
                                             and development of the carbonfibre wing and                             He stresses his belief that “no one company
                                             wiring system for another zero-emission aircraft:                   has all the answers and no one company can
                                             the electric vertical take-off and landing VA-X4                    go it alone”, which underlines the importance of
                                             being brought to market by fellow Bristol firm                      facilities, such as the GTC.
                                             Vertical Aerospace.                                                     “Tackling climate change will require
                                                    While the initial prototype will fly with a wing             unprecedented collaboration between industry,
                                             built by a different manufacturer, GKN will produce                 academia and government, working through
                                             the structure for all serial aircraft.                              these problems together and creating the right
                                                                                                                 conditions for success.”
                                             Novel power                                                             GKN already runs two similar sites in Europe,
                                                                                                                 located in Trollhättan, Sweden and Hoogeveen
                                             Although well known for its aerostructures                          in the Netherlands, respectively specialising in
                                             work, GKN is also using the GTC to develop                          propulsion technology, and composite development
                                             novel propulsion systems. Under its H2GEAR                          and high-voltage wiring systems.

                                             *Deputy Editor of Flight International
                                                                                                                                                    DECEMBER 2021    19
AEROSPACE
                  Decarbonising aviation

              Together in electric
              and hydrogen dreams
              PAUL ADAMS, Director and aerospace sector specialist at Vendigital, looks at the UK
              government’s ambitious goals for decarbonistaion of air transport and the implications
              for traditional aerospace supply chains.

         T
                             he publication of the UK government’s                                  Committee (CCC) predicting that the UK aviation
                             transport decarbonisation plan earlier                                 sector will become the second largest contributor
                             this year will only enhance interest in                                to greenhouse gas emissions by 2050, unless
                             demand for electric and sustainably-                                   significant action is taken. There is an urgent need
                             fuelled aircraft. However, this would                                  to introduce more sustainable methods of air travel,
              have a knock-on impact across the supply chain and,                                   including electric aviation and the use of sustainable
              to achieve the industry’s jet zero vision in a cost-                                  fuelling solutions, such as hydrogen.
              effective way, effective collaboration will be essential.                                  Globally, a large number of companies are
                  Published in June 2021, the government’s                                          competing to develop low-emissions methods of
              transport decarbonisation plan sets out a pathway                                     air transport. This includes eVTOL manufacturers,
              for achieving UK transportation’s net zero vision. As                                 such as Bristol-based air taxi company, Vertical
              well as discussing how the plan complements the                                       Aerospace, which is aiming to launch its first
              government’s overall decarbonisation strategy, the                                    commercial passenger flight by 2023. However,
              report adopts a dual-pronged approach to delivering                                   in reality, the small scale of these solutions makes
              passenger journeys, while reducing greenhouse gas                                     them better suited to a future transport ecosystem
              emissions. This involves not only bringing sustainable                                complementing autonomous electric vehicles and
              technologies to market quickly but also the creation                                  potentially replacing some elements of rail travel,
              of a fully joined-up, multi-modal transportation system.                              rather than long-haul passenger flight.
                                                                                                         Major players within the aerospace industry are
              Accelerating carbon emission                                                          investing in the potential of sustainable aviation fuels
              reductions                                                                            (SAFs). For example, in October 2021, Rolls-Royce
                                                                                                    and Boeing announced a partnership, in collaboration
              Over the ast 50 years, ongoing technological                                          with World Energy. This will focus on testing a 747
              developments within the sector have enabled                                           Flying Testbed, using 100% sustainable aviation
              significant reductions in carbon emissions.                                           fuel on a Trent 1000 engine. Rolls-Royce has also
              However, it is clear that improvements are not              Airbus’ ZEROe hydrogen-   announced a commitment to ensure all its large
              happening quickly enough, with the Climate Change           powered BWB concept.      engines are compatible with SAF by 2023.
     Airbus

20            AEROSPACE
It is important to bear in mind that, throughout its                              of more sustainable aircraft. While OEMs have
entire history, the commercial aviation industry has                                    historically had access to bespoke technologies,
relied on a single fuel source. For this reason and                                     they may need to adapt their procurement approach
to optimise its future performance, it is important                                     in the future by purchasing more ‘off-the-shelf’
that the sector is united in choosing a sustainable                                     solutions.
replacement for kerosene. Currently, hydrogen                                                The entire industry, particularly in the UK, must
appears to be the front runner for the long term, with                                  also consider how to build composite capability
Airbus pledging to bring a hydrogen-fueled aircraft                                     further down the supply chain. Composite materials
to market by 2035. However, in reality, there are                                       are key to light-weighting future aircraft and, due
still a number of practical challenges around its use,                                  to the nature of working with composites, careful
including the investment needed to replace legacy                                       thought needs to be given to the end-to-end supply
infrastructure at airports around the world.                                            chain process, in order to deliver a more cost-
                                                                                        effective model.
Carbon emission reducers, assemble!
                                                                                        Value from the start
One of the key challenges facing the industry on its
journey to the jet zero future is the need to adapt its                                 Considering the true design cost of emerging
procurement style to effectively nurture and develop                                    technologies at an early stage will also make a
sustainable technologies. For example, components,                                      difference as to whether they make it to market.
such as batteries will need to be procured from                                         Investors have learnt some tough lessons through
major specialist organisations supplying multiple                                       their experience in green power generation and
industries. This means that aerospace OEMs are                                          electric vehicle technology, both in terms of risk
unlikely to have the ability to design bespoke                                          and returns in a competitive space. With investors
batteries which meet their individual needs, as they                                    now becoming more clued-up when it comes to
have previously enjoyed. This will require a new                                        assessing the commercial viability of developments,
collaborative approach to both product and supply                                       it is vital that start-ups are able to demonstrate the
chain design.                                                                           value that their technological solutions will bring
    Indeed, many still believe the industry is                                          and provide a clear roadmap for achieving cost
characterised by adversarial supplier relationships.                                    reductions, as well as technology.
However, this will not support a change of approach                                           To support all of this it is clear that addressing
required to achieve net zero emissions. In order to                                     the climate change crisis and achieving ‘jet zero’ will
rapidly bring sustainable technologies to market                                        require some of the industry’s best scientific and
and industrialise them at every level of the supply                                     technological brainpower. As such, the recent influx
chain, cross-industry collaboration, combined with                                      of people from more diverse backgrounds into STEM
government support, will be essential. As part of this                                  subjects can only be a positive driver for the industry,
process, OEMs may need to team up with smaller                                          many of whom state climate change as motivation
suppliers and learn lessons from other areas of UK                                      for their choice.
industry that have made more progress on their                                                Through effective cross-industry collaboration,
journeys to net zero, such as the automotive sector.                                    the sector can become united in the common goal
    The standardisation and simplification of                Vertical Aerospace’s all   of achieving its jet zero ambitions and moving UK
components will also be key to the development               electric VA-X4 concept.    transportation towards a more sustainable future.
                                                                                                                                                 Vertical Aerospace

                                                                                                                                DECEMBER 2021                         21
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