Leica Rugby 840 User Manual - Version 1.0 English
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Introduction Purchase Congratulations on the purchase of a Leica Rotating Laser product. This manual contains important safety directions as well as instructions for setting up the product and operating it. Refer to "1 Safety Directions" for further information. Read carefully through the User Manual before you switch on the product. Product The type and serial number of your product are indicated on the type plate. identification Enter the type and serial number in your manual and always refer to this information when you need to contact your agency or Leica Geosystems authorised service workshop. Type: _______________ Serial No.: _______________ Validity of this This manual applies to the Rugby 840 lasers. Differences between the models are manual marked and described. Available Name Description/Format documentation Rugby 840 Provides an overview of the product together with Quick Guide technical data and safety directions. Intended as a quick reference guide. Rugby 840 User All instructions required in order to operate the product - Manual to a basic level are contained in the User Manual. Provides an overview of the product together with technical data and safety directions. Refer to the following resources for all Rugby 840 documentation/software: • the Leica Rugby CD • https://myworld.leica-geosystems.com Rugby 840, Introduction 2
myWorld@Leica Geosystems (https://myworld.leica-geosystems.com) offers a wide range of services, information and training material. With direct access to myWorld, you are able to access all relevant services whenever it is convenient for you, 24 hours a day, 7 days per week. This increases your efficiency and keeps you and your equipment instantly updated with the latest information from Leica Geosystems. Service Description myProducts Simply add all Leica Geosystems products that you and your company own. View detailed information on your products, buy additional options or Customer Care Packages (CCPs), update your products with the latest software and keep up-to-date with the latest documentation. myService View the service history of your products in Leica Geosystems Service Centers and detailed information on the services performed on your products. For your products that are currently in Leica Geosystems Service Centers view the current service status and the expected end date of service. mySupport Create new support requests for your products that will be answered by your local Leica Geosystems Support Team. View the complete history of your Support and view detailed information on each request in case you want to refer to previous support requests. myTraining Enhance your product knowledge with the Leica Geosystems Campus - Information, Knowledge, Training. Study the latest online training material or download training material on your products. Keep up- to-date with the latest News on your products and register for Seminars or Courses in your country. Rugby 840, Introduction 3
Table of Contents In this manual Chapter Page 1 Safety Directions 6 1.1 General 6 1.2 Definition of Use 7 1.3 Limits of Use 7 1.4 Responsibilities 7 1.5 Hazards of Use 8 1.6 Laser Classification 10 1.6.1 General 10 1.6.2 Rugby 840 10 1.7 Electromagnetic Compatibility EMC 11 1.8 FCC Statement, Applicable in U.S. 12 2 Description of the System 14 2.1 System Components 14 2.2 Rugby Laser Components 15 2.3 Case Components 15 2.4 Setup 16 2.5 RC400 Remote Control 17 2.5.1 Pairing the Rugby 840 with the RC400 Remote Control 18 3 Operation 19 3.1 Buttons 19 3.2 LED Indicators 20 3.3 Turning on and off the Rugby 21 3.4 Automatic Mode 21 3.5 Manual Mode 21 3.6 Elevation Alert (H.I.) Function 23 4 Receiver 24 4.1 Rod Eye 180, Digital RF Receiver (used with the Rugby 840) 24 4.2 Menu 25 4.3 Pairing the Rod Eye 180 with the Rugby 840 25 5 Applications 26 5.1 Setting Forms 26 5.2 Checking Grades 27 5.3 Manual Grades 28 5.4 Applications - Rugby 840 and the Rod Eye 180 Digital RF receiver 29 5.4.1 Smart Target (Automatic Slope Catching) 29 5.4.2 Smart Target Lock (Slope Lock/Monitoring) 30 5.4.3 Dual Receiver Setups 31 5.4.4 Batter Boards 32 5.4.5 Facades 34 5.4.6 Suspended Ceilings 36 5.4.7 Layout 38 6 Batteries 40 6.1 Operating Principles 40 6.2 Battery for Rugby 40 Rugby 840, Table of Contents 4
7 Accuracy Adjustment 43 7.1 Checking the Level Accuracy 43 7.2 Adjusting the Level Accuracy 44 8 Automatic Field Calibration 46 9 Troubleshooting 49 10 Care and Transport 52 10.1 Transport 52 10.2 Storage 52 10.3 Cleaning and Drying 52 11 Technical Data 54 11.1 Conformity to National Regulations 54 11.2 General Technical Data of the Laser 54 11.2.1 RC400 Remote Control 56 12 Lifetime Manufacturer’s Warranty 57 13 Accessories 58 Index 60 Rugby 840, Table of Contents 5
1 Safety Directions 1.1 General Description The following directions enable the person responsible for the product, and the person who actually uses the equipment, to anticipate and avoid operational hazards. The person responsible for the product must ensure that all users understand these directions and adhere to them. About Warning Warning messages are an essential part of the safety concept of the instrument. They Messages appear wherever hazards or hazardous situations can occur. Warning messages... • make the user alert about direct and indirect hazards concerning the use of the product. • contain general rules of behaviour. For the users‘ safety, all safety instructions and safety messages shall be strictly observed and followed! Therefore, the manual must always be available to all persons performing any tasks described herein. DANGER, WARNING, CAUTION and NOTICE are standardized signal words for iden- tifying levels of hazards and risks related to personal injury and property damage. For your safety it is important to read and fully understand the table below with the different signal words and their definitions! Supplementary safety information symbols may be placed within a warning message as well as supplementary text. Type Description DANGER Indicates an imminently hazardous situation which, if not avoided, will result in death or serious injury. WARNING Indicates a potentially hazardous situation or an unintended use which, if not avoided, could result in death or serious injury. CAUTION Indicates a potentially hazardous situation or an unintended use which, if not avoided, may result in minor or moderate injury. Indicates a potentially hazardous situation or an unintended NOTICE use which, if not avoided, may result in appreciable material, financial and environmental damage. Important paragraphs which must be adhered to in practice as they enable the product to be used in a technically correct and efficient manner. Rugby 840, Safety Directions 6
1.2 Definition of Use Intended use • The product casts a horizontal laser plane or a laser beam for the purpose of alignment. • The laser beam can be detected by means of a laser detector. • Remote control of product. • Data communication with external appliances. Reasonably • Use of the product without instruction. foreseeable misuse • Use outside of the intended use and limits. • Disabling safety systems. • Removal of hazard notices. • Opening the product using tools, for example screwdriver, unless this is permitted for certain functions. • Modification or conversion of the product. • Use after misappropriation. • Use of products with recognisable damages or defects. • Use with accessories from other manufacturers without the prior explicit approval of Leica Geosystems. • Inadequate safeguards at the working site. • Deliberate dazzling of third parties. • Controlling of machines, moving objects or similar monitoring application without additional control- and safety installations. 1.3 Limits of Use Environment Suitable for use in an atmosphere appropriate for permanent human habitation: not suitable for use in aggressive or explosive environments. DANGER Local safety authorities and safety experts must be contacted before working in hazardous areas, or close to electrical installations or similar situations by the person in charge of the product. 1.4 Responsibilities Manufacturer of Leica Geosystems AG, CH-9435 Heerbrugg, hereinafter referred to as the product Leica Geosystems, is responsible for supplying the product, including the user manual and original accessories, in a safe condition. Person responsible The person responsible for the product has the following duties: for the product • To understand the safety instructions on the product and the instructions in the user manual. • To ensure that it is used in accordance with the instructions. • To be familiar with local regulations relating to safety and accident prevention. • To inform Leica Geosystems immediately if the product and the application becomes unsafe. • To ensure that the national laws, regulations and conditions for the operation of e.g. radio transmitters, lasers are respected. Rugby 840, Safety Directions 7
1.5 Hazards of Use CAUTION Watch out for erroneous measurement results if the product has been dropped or has been misused, modified, stored for long periods or transported. Precautions: Periodically carry out test measurements and perform the field adjustments indicated in the user manual, particularly after the product has been subjected to abnormal use and before and after important measurements. DANGER Because of the risk of electrocution, it is dangerous to use poles and extensions in the vicinity of electrical installations such as power cables or electrical railways. Precautions: Keep at a safe distance from electrical installations. If it is essential to work in this environment, first contact the safety authorities responsible for the electrical instal- lations and follow their instructions. With the remote control of products, it is possible that extraneous targets will be NOTICE picked out and measured. Precautions: When measuring in remote control mode, always check your results for plausibility. WARNING If the product is used with accessories, for example masts, staffs, poles, you may increase the risk of being struck by lightning. Precautions: Do not use the product in a thunderstorm. WARNING Inadequate securing of the working site can lead to dangerous situations, for example in traffic, on building sites, and at industrial installations. Precautions: Always ensure that the working site is adequately secured. Adhere to the regulations governing safety and accident prevention and road traffic. CAUTION If the accessories used with the product are not properly secured and the product is subjected to mechanical shock, for example blows or falling, the product may be damaged or people can sustain injury. Precautions: When setting-up the product, make sure that the accessories are correctly adapted, fitted, secured, and locked in position. Avoid subjecting the product to mechanical stress. CAUTION During the transport, shipping or disposal of batteries it is possible for inappropriate mechanical influences to constitute a fire hazard. Precautions: Before shipping the product or disposing of it, discharge the batteries by running the product until they are flat. When transporting or shipping batteries, the person in charge of the product must ensure that the applicable national and international rules and regulations are observed. Before transportation or shipping contact your local passenger or freight transport company. Rugby 840, Safety Directions 8
WARNING During dynamic applications, for example stakeout procedures there is a danger of accidents occurring if the user does not pay attention to the environmental conditions around, for example obstacles, excavations or traffic. Precautions: The person responsible for the product must make all users fully aware of the existing dangers. WARNING If you open the product, either of the following actions may cause you to receive an electric shock. • Touching live components • Using the product after incorrect attempts were made to carry out repairs Precautions: Do not open the product. Only Leica Geosystems authorised service workshops are entitled to repair these products. WARNING If the product is improperly disposed of, the following can happen: • If polymer parts are burnt, poisonous gases are produced which may impair health. • If batteries are damaged or are heated strongly, they can explode and cause poisoning, burning, corrosion or environmental contamination. • By disposing of the product irresponsibly you may enable unauthorised persons to use it in contravention of the regulations, exposing themselves and third parties to the risk of severe injury and rendering the environment liable to contamination. Precautions: The product must not be disposed with household waste. Dispose of the product appropriately in accordance with the national regulations in force in your country. Always prevent access to the product by unauthorised personnel. Product-specific treatment and waste management information can be downloaded from the Leica Geosystems home page at http://www.leica-geosystems.com/treatment or received from your Leica Geosystems dealer. WARNING Only Leica Geosystems authorised service workshops are entitled to repair these prod- ucts. WARNING High mechanical stress, high ambient temperatures or immersion into fluids can cause leakage, fire or explosions of the batteries. Precautions: Protect the batteries from mechanical influences and high ambient temperatures. Do not drop or immerse batteries into fluids. WARNING If battery terminals are short circuited e.g. by coming in contact with jewellery, keys, metalized paper or other metals, the battery can overheat and cause injury or fire, for example by storing or transporting in pockets. Precautions: Make sure that the battery terminals do not come into contact with metallic objects. Rugby 840, Safety Directions 9
1.6 Laser Classification 1.6.1 General General The following chapters provide instructions and training information about laser safety according to international standard IEC 60825-1 (2007-03) and technical report IEC TR 60825-14 (2004-02). The information enables the person responsible for the product and the person who actually uses the equipment, to anticipate and avoid operational hazards. According to IEC TR 60825-14 (2004-02), products classified as laser class 1, class 2 and class 3R do not require: • laser safety officer involvement, • protective clothes and eyewear, • special warning signs in the laser working area if used and operated as defined in this User Manual due to the low eye hazard level. National laws and local regulations could impose more stringent instructions for the safe use of lasers than IEC 60825-1 (2007-03) and IEC TR 60825-14 (2004-02). 1.6.2 Rugby 840 General The rotating laser built into the product produces a visible laser beam which emerges from the rotating head. The laser product described in this section is classified as laser class 2 in accordance with: • IEC 60825-1 (2007-03): "Safety of laser products" • EN 60825-1 (2007-10): "Safety of laser products" These products are safe for momentary exposures but can be hazardous for deliberate staring into the beam. The beam may cause dazzle, flash-blindness and after-images, particularly under low ambient light conditions. Rugby 840: Description Value Maximum peak radiant power 2.7 mW ± 5% Pulse duration (effective) 1.1 ms Pulse repetition frequency 10 rps Beam divergence < 1.5 mrad Wavelength 635 nm ± 10 nm CAUTION From a safety perspective, class 2 laser products are not inherently safe for the eyes. Precautions: 1) Avoid staring into the beam. 2) Avoid pointing the beam at other people. Rugby 840, Safety Directions 10
Labelling a b Laser Radiation Do not stare into the beam Class 2 Laser Product according to IEC 60825-1 (2007 - 03) 004787_001 Po 2.70 mW = 635 ± 10 nm a), b) Laser beam 1.7 Electromagnetic Compatibility EMC Description The term Electromagnetic Compatibility is taken to mean the capability of the product to function smoothly in an environment where electromagnetic radiation and electro- static discharges are present, and without causing electromagnetic disturbances to other equipment. WARNING Electromagnetic radiation can cause disturbances in other equipment. Although the product meets the strict regulations and standards which are in force in this respect, Leica Geosystems cannot completely exclude the possibility that other equipment may be disturbed. CAUTION There is a risk that disturbances may be caused in other equipment if the product is used with accessories from other manufacturers, for example field computers, personal computers or other electronic equipment, non-standard cables or external batteries. Precautions: Use only the equipment and accessories recommended by Leica Geosystems. When combined with the product, they meet the strict requirements stipulated by the guide- lines and standards. When using computers or other electronic equipment, pay atten- tion to the information about electromagnetic compatibility provided by the manufac- turer. CAUTION Disturbances caused by electromagnetic radiation can result in erroneous measure- ments. Although the product meets the strict regulations and standards which are in force in this respect, Leica Geosystems cannot completely exclude the possibility that the product may be disturbed by intense electromagnetic radiation, for example, near radio transmitters, two-way radios or diesel generators. Precautions: Check the plausibility of results obtained under these conditions. Rugby 840, Safety Directions 11
CAUTION If the product is operated with connecting cables attached at only one of their two ends, for example external supply cables, interface cables, the permitted level of electromagnetic radiation may be exceeded and the correct functioning of other products may be impaired. Precautions: While the product is in use, connecting cables, for example product to external battery, product to computer, must be connected at both ends. Radios or digital Use of product with radio or digital cellular phone devices: cellular phones WARNING Electromagnetic fields can cause disturbances in other equipment, in installations, in medical devices, for example pacemakers or hearing aids and in aircraft. It can also affect humans and animals. Precautions: Although the product meets the strict regulations and standards which are in force in this respect, Leica Geosystems cannot completely exclude the possibility that other equipment can be disturbed or that humans or animals can be affected. • Do not operate the product with radio or digital cellular phone devices in the vicinity of filling stations or chemical installations, or in other areas where an explosion hazard exists. • Do not operate the product with radio or digital cellular phone devices near to medical equipment. • Do not operate the product with radio or digital cellular phone devices in aircraft. 1.8 FCC Statement, Applicable in U.S. The greyed paragraph below is only applicable for products without radio. WARNING This equipment has been tested and found to comply with the limits for a Class B digital device, pursuant to part 15 of the FCC rules. These limits are designed to provide reasonable protection against harmful interfer- ence in a residential installation. This equipment generates, uses and can radiate radio frequency energy and, if not installed and used in accordance with the instructions, may cause harmful interference to radio communications. However, there is no guarantee that interference will not occur in a particular installation. If this equipment does cause harmful interference to radio or television reception, which can be determined by turning the equipment off and on, the user is encouraged to try to correct the interference by one or more of the following measures: • Reorient or relocate the receiving antenna. • Increase the separation between the equipment and the receiver. • Connect the equipment into an outlet on a circuit different from that to which the receiver is connected. • Consult the dealer or an experienced radio/TV technician for help. WARNING Changes or modifications not expressly approved by Leica Geosystems for compliance could void the user's authority to operate the equipment. Rugby 840, Safety Directions 12
Labelling Rugby 840 Leica Geosystems AG CH-9435 Heerbrugg Complies with FDA performance standards for laser products except for deviations pursuant to Laser Notice Nr. 50 July 24, 2007 This device complies with part 15 of the FCC Rules. Operation is subject to the following two conditions: (1) This device may not cause harmful interference, and (2) This device must accept any interference received, including interference that may cause undesired operation. Type: Rugby 840 Power : 8.4V / 0.5A Art.No.: 795434 Made in China Contains FCC ID: RFD-CT100 IC ID: 3177A-CT100 Serial Number: YWWY8402500 004788_001 Labelling Rod Eye Rod Eye 180 Type: RE180 Swiss Technology Power : 3V / 100mA by Leica Geosystems Art.No.: 785491 CH-9435 Heerbrugg Made in China Contains FCC ID: RFD-CT100 IC ID: 3177A-CT100 This device complies with part 15 of the FCC Rules. Operation is subject to the following two conditions: (1) This device may not cause harmful interference, and (2) this device must accept any interference received, including interference that may cause undesired operation. 004662_001 Labelling RC400 RC400 Type: RC400 Swiss Technology Power : 3V / 60mA by Leica Geosystems Art.No.: 790352 CH-9435 Heerbrugg Made in China Contains FCC ID: RFD-CT100 IC ID: 3177A-CT100 This device complies with part 15 of the FCC Rules. Operation is subject to the following two conditions: (1) This device may not cause harmful interference, and (2) this device must accept any interference received, including interference that may cause undesired operation. 004789_001 Rugby 840, Safety Directions 13
2 Description of the System 2.1 System Components General description The Rugby 840 is a laser tool for general construction and levelling applications such as • Setting forms • Checking grades • Controlling depths for excavations If set up within the self-levelling range, the Rugby automatically levels to create an accurate horizontal or vertical plane of laser light. Once the Rugby has levelled, the head will start rotating and the Rugby is ready for use. 30 seconds after the Rugby has completed the levelling, the H.I. Alert system becomes active and protects the Rugby against changes in elevation caused by movement of the tripod to ensure accurate work. Available system components Rod Eye 160/180 RC400 Rugby 840 Li-Ion/Alkaline 004790_001 The delivered components depend on the package ordered. Rugby 840, Description of the System 14
2.2 Rugby Laser Components Rugby laser components a b c a) Carry Handle b) LED Indicators d c) Buttons e d) Battery compartment e) Charge jack (for Li-Ion 004791_001 battery pack) 2.3 Case Components Case components a e b c f g d h i 004792_001 a) Rugby laser b) RC400 Remote Control c) Rod eye receiver mounted on the bracket d) Li-Ion battery pack or Alkaline battery pack e) 2x AA-cell battery f) User Manual/CD g) Second receiver (can be purchased separately) h) 4 x D-cell battery (for alkaline versions only) i) Charger (for Li-Ion versions only) Rugby 840, Description of the System 15
2.4 Setup Location • Keep the location clear of possible obstructions that could block or reflect the laser beam. • Place the Rugby on a stable ground. Ground vibration and extremely windy conditions can affect the operation of the Rugby. • When working in a very dusty environment place the Rugby up-wind so the dirt is blown away from the laser. Setting up on a Tripod 004793_001 Step Description 1. Set up the tripod. 2. Place the Rugby on the tripod. 3. Tighten the screw on the underside of the tripod to secure the Rugby on the tripod. • Attach the Rugby securely to a tripod or laser trailer, or mount on a stable level surface. • Always check the tripod or laser trailer before attaching the Rugby. Make sure all screws, bolts and nuts are tight. • If a tripod has chains, they should be slightly loose to allow for thermal expansion during the day. • Secure the tripod on extremely windy days. Rugby 840, Description of the System 16
2.5 RC400 Remote Control Description The RF Remote Control communicates with the Rugby via RC (radio) and is used to control the same functions as on the laser. RC400 Remote a) Sending LED Control panel g b) Scan mode button a c c) Left and Right Arrow h buttons b e d) Up and Down Arrow buttons c i e) Clockwise (CW) and Counter- d j clockwise (CCW) buttons e f) Scan 90° and Scan Memory f button g) Head Speed button h) Automatic/Manual Mode 004794_001 button i) Beam down button j) Sleep mode button Description of the Button Function Buttons Scan Mode Press to change width of the scanning motion. Left and Right Press to tilt the Y-axis when it is in Manual Mode. In the laydown Arrow position press to align the vertical plane and 90° split beam. Up and Down Press to tilt the X-axis when it is in Manual Mode. CW and CCW Press to rotate the stationary and scanning beam in a clockwise or counterclockwise motion. Scan 90° and Press to quickly move the scanning or stationary beam at 90° Scan Memory intervals. In Scan Mode the scan width will automatically change to the smallest scan width when this function is activated. Scan Memory means that you can switch to rotational or stationary mode and the scan will return to the previous position when scanning motion is chosen again. Head Speed Press to change the speed of the head rotation. Automatic/ Press to change desired axis to Manual Mode. Manual Mode Beam down Press to stop the rotating head (zero rps). The position of the beam will move to the downward position to allow the user to align the Rugby over a reference point on the floor. Sleep mode Press to put the Rugby in sleep mode. • During Sleep Mode all functions are disabled. • The Low battery indicator flashes once every ten seconds to indicate the Rugby is in Sleep Mode. • The Rugby will sleep for two hours, then shuts down auto- matically and must be turned on again at the laser. • When in Sleep Mode pressing the sleep button will wake the Rugby and normal operation resumes. Sending LED: The sending LED flashes to indicate that the remote is sending a signal to the Rugby. The remote control is powered by a 2x AA batteries. replacement is the same as for the Rod Eye receivers. Rugby 840, Description of the System 17
Applications • For layout work use the Beam down feature to position the beam over a reference point. Then use the Scan 90° feature to quickly move the small scan to a position to the left or right of the laser. • For ceiling applications and marking elevations the Scan 90° feature can quickly bring the scanning beam to you. 2.5.1 Pairing the Rugby 840 with the RC400 Remote Control Pairing step-by-step The Rugby 840 and the RC400 Remote Control include radio devices that allow the user to activate additional functions on the Rugby. When purchased together, the Rugby 840 and the RC400 have been paired together at the factory. Should it be necessary to pair your units after purchase, the following information is applicable. Before using the RF features, the Rugby and the Remote Control must first be paired together to be able to communicate with each other. Step Description 1. Turn off the Rugby 840. 2. Press and hold the Power button on the Rugby 840 for 5 seconds to turn on the Rugby 840 in pairing mode. The Rugby 840 beeps five times. 3. Press and hold the Head Speed button and the Scan Mode button on the RC400. The X-axis Indicator LED and the Y-axis Indicator LED flash green and the Rugby 840 beeps five times quickly when the pairing was successful. The X-axis Indicator LED and the Y-axis Indicator LED flash red five times quickly if the pairing was not successful. Refer to "4.3 Pairing the Rod Eye 180 with the Rugby 840" for information on pairing the Rugby with the receiver. Rugby 840, Description of the System 18
3 Operation 3.1 Buttons Buttons c d a a a) Left and Right Arrow buttons b e b) Scanning button c) Power button d) Automatic/Manual Mode button 004795_001 e) Head speed button (rps) Description of the Button Function Buttons Left and Right Press to enter a slope for an axis in Manual Mode. Arrow Power Press to turn on or off the Rugby. Automatic/ Press once to change the X-axis to Manual Mode with Y-axis self- Manual Mode levelling. Press again to change the Y-axis to Manual Mode with X-axis self-levelling. Press again to change both axes to Manual Mode with no self- levelling. Press again to change back to Full Automatic Mode. Note the changes in the LED indicators in the Manual Modes. The red LED indicates that the corresponding axis is in Manual Mode. Scanning Press to change the width of the scanning beam - 10° • 45° • 90° Head Speed Press to change the speed of the head rotation - 0 • 2 • 5 rps Rugby 840, Operation 19
3.2 LED Indicators Main Functions Description The LED Indicators have three main functions: • To indicate the level status of the axes. • To indicate the battery status. • To indicate an H.I. Alert condition. Diagram of the LED Indicators a b c a) Low Battery Indicator LED b) X-axis Indicator LED 004796_001 c) Y-axis Indicator LED Description of the IF the is/are THEN LEDs Low Battery Indicator off the battery is okay. LED (Li-Ion) flashing slowly the battery has ≤ 10% (4 h) power remaining. flashing quickly the battery has ≤ 5% (2 h) power remaining. red the battery cannot power the Rugby. Charge the battery. Low Battery Indicator off the battery is okay. LED (alkaline) flashing slowly the battery is getting low. flashing rapidly the battery needs to be changed. X-axis and Y-axis Indi- green the axis is level. cator LEDs flashing green the axis is levelling. red the axis is in Manual Mode. both flashing an H.I. Alert is indicated. red Rugby 840, Operation 20
3.3 Turning on and off the Rugby Turning on and off Press the Power button to turn on or off the Rugby. After turning on: • If set up within the +/-6° self-levelling range (horizontal or vertical), the Rugby automatically levels to create an accurate horizontal plane of laser light. • Once levelled, the head starts rotating and Rugby is ready for use. • After 30 seconds of completing the levelling, the H.I. Alert system becomes active to protect the laser against changes in elevation caused by movement or settling of the tripod. • The self-levelling system and H.I. Alert function continues to monitor the position of the laser beam to ensure consistent and accurate work. 3.4 Automatic Mode Description of the The Rugby always starts up in Automatic Mode. Automatic Mode In Automatic Mode the Rugby automatically levels if set up within the 6° self-levelling range (horizontal or vertical). 3.5 Manual Mode Description of the After start-up the Manual Mode can be activated. In Manual Mode the self-levelling will Manual Mode be deactivated. The following options are available: • Change the X-axis to Manual Mode • Change the Y-axis to Manual Mode • Change to Full Manual Mode After turning the Rugby off and on again, the Rugby is in Automatic Mode. Changing the X-axis After startup, press the Automatic/Manual Mode Button once to change the X-axis to to Manual Mode Manual Mode. The X-axis and Y-axis are marked on the top of the Rugby. • The X-axis does not self-level and a slope can be entered in this axis using the Up and Down Arrow buttons on the Rugby. • The X-axis LED is red. • The Y-axis continues to self-level and the Y-axis LED flashes green until level. When the X-axis is in Manual Mode, the X-axis can be sloped upwards or downwards as illustrated. 004797_001 Rugby 840, Operation 21
Changing the Y-axis Press the Automatic/Manual Mode button again to change the Y-axis to Manual Mode. to Manual Mode The X-axis and Y-axis are marked on the top of the Rugby. • The Y-axis does not self-level and a slope can be entered in this axis using the Up and Down Arrow buttons on the Rugby. • The Y-axis LED is red. • The X-axis continues to self-level and the X-axis LED flashes green until level. When the Y-axis is in Manual Mode, the Y-axis can be sloped upwards or downwards as illustrated. 004798_001 Changing to Full Press the Automatic/Manual Mode button again to change to Full Manual Mode. Manual Mode The X and Y axes are marked on the top of the Rugby. • Both the X-axis and Y-axis do not self-level and a slope can be entered in the Y-axis using the Left and Right Arrow buttons on the Rugby. • The X-axis LED is red. • The Y-axis LED is red. When both the X-axis and Y-axis are in Manual Mode, the Y-axis can be sloped using the Left and Right Arrow buttons. 004799_001 When using the RC400 Remote Control, each of the axes can be sloped inde- pendently. Rugby 840, Operation 22
3.6 Elevation Alert (H.I.) Function Description of the • The Elevation Alert or Height of Instrument (H.I.) function prevents incorrect work Elevation Alert caused by movement or settling of the tripod that would cause the laser to level at function a lower height. • The Elevation Alert function becomes active and monitors the movement of the laser 30 second after the Rugby has completely levelled and the head of the laser starts rotating. • The Elevation Alert monitors the laser. If disturbed, both the X-axis LED and Y-axis LED flash and the Rugby beeps rapidly. • To stop the alert turn Rugby off and on again. Check the height of the laser before beginning to work again. The Elevation Alert function turns on automatically every time the Rugby is turned on. Disable or enable The Elevation Alert function can be disabled or enabled by pressing the following the Elevation Alert button combination: function • With the Rugby turned on, press and hold the Left and Right Arrow buttons. • Press the Automatic/Manual Mode button. The Rugby beeps once to indicate the change. Rugby 840, Operation 23
4 Receiver Description The Rugby 840 is sold with the Rod Eye 180 Digital RF Receiver. Using the Rugby 840 together with the Rod Eye 180 enables the user to perform special functions such as automatic slope catching and monitoring, as well alignment of the vertical plane for batter boards and facade applications. Additional information on the Rod Eye 180 Digital RF Receiver can be found in the indi- vidual user manuals also located on this CD. 4.1 Rod Eye 180, Digital RF Receiver (used with the Rugby 840) Instrument compo- nents f a b g a) Speaker b) LCD Digital Display c) LED Display c h d) Power button d e) Laser man button e i f) Reception window g) Bandwidth button h) Audio button 004638_001 i) X and Y buttons Description of the Button Function Buttons Power Press once to turn on the receiver. Press 1.5 seconds to turn off the receiver. Laser man Press to capture the digital reading. Press 1.5 seconds to start the Smart Target functions such as automatic slope catching on the X-axis in the upright mode and automatic vertical plane alignment in the laying down mode. Bandwidth Press to change detection bandwidths. Audio Press to change the audio output. X and Y Press to select alternate or second axis for slope catching and slope monitoring. Rugby 840, Receiver 24
4.2 Menu Menu access and To access the menu of the Rod Eye 180 Digital RF Receiver, press the Bandwidth navigation button and Audio button simultaneously. • Use the Bandwidth button and Audio button to change parameters. • Use the Power button to scroll through the menu. Menu Menu Function Indication UNT Changes the unit of measure for the Units - mm/cm/in/ft LED digital readout. Changes the brightness of the LED Active unit flashes. LEDs - High/Low/Off indicators. DRO Turns on or off the digital readout. Green LED is on: digital readout is on. Red LED is on: digital readout is off. BAT DRO flashes. Turns on or off the Laser low battery Green LED is on: Laser low battery icon indication on the receiver. function is active. Red LED is on: Laser low battery icon function is not active. MEM Rugby icon flashes. Turns on or off the position memory Green LED is on: function is on. function. Red LED is on: function is off. RPS Measures the head speed of the Full down arrow flashes. Measured head speed is displayed. laser. Hold in rotating beam to measure the head speed. 4.3 Pairing the Rod Eye 180 with the Rugby 840 Pairing step-by-step The Rugby 840 and the Rod Eye 180 include radio devices that allow the user to automatically match an existing grade. When purchased together, the Rugby 840 and Rod Eye 180 have been paired together at the factory. If purchasing a second receiver, the Rugby 840 and the Rod Eye 180 must first be paired together to be able to communicate with each other. Step Description 1. Turn off the Rugby 840 and the Rod Eye 180. 2. Press and hold the Power button on the Rugby 840 for 5 seconds to turn on the Rugby 840 in pairing mode. The Rugby 840 beeps five times. 3. Press and hold the Power button on the Rod Eye 180 for 5 seconds. The X-axis Indicator LED and the Y-axis Indicator LED flash green and the Rugby 840 beeps five times quickly when the pairing was successful. The X-axis Indicator LED and the Y-axis Indicator LED flash red five times quickly if the pairing was not successful. Rugby 840, Receiver 25
5 Applications 5.1 Setting Forms Setting Forms step-by-step 4 9 7 a b 6 3 8 5 1+2 004800_001 Step Description 1. Set up the Rugby on a tripod. 2. Set up the tripod on a stable surface outside the working area. 3. Attach the receiver to a rod. 4. Turn on the Rugby and the receiver. 5. Set the base of the rod on a known point for the finished height of forms. 6. Adjust the height of the receiver on the rod until the on-grade (centre-line) position is indicated on the receiver by: • the centre bar • the green flashing LED • a solid audio tone • the digital display 7. Set the rod with the attached receiver on top of the form. 8. Adjust the height of the form until the on-grade position is again indicated. 9. Continue to additional positions until the forms are levelled to the rotating plane of the Rugby. Rugby 840, Applications 26
5.2 Checking Grades Checking Grades step-by-step 6 3 7b 7a 4 7c 5 a b 004801_001 1+2 Step Description 1. Set up the Rugby on a tripod. 2. Set up the tripod on a stable surface outside the working area. 3. Attach the receiver to a rod. 4. Turn on the Rugby and the receiver. 5. Set the base of the rod on a known point for the finished grade. 6. Adjust the height of the receiver on the rod until the on-grade (centre-line) position is indicated on the receiver by: • the centre bar • the green flashing LED • a solid audio tone • the digital display 7. Set the rod with the attached receiver on top of the excavation or concrete pour to check for correct elevation. 8. Variances can be read in precise measurements with the digital receiver. • 7a: Position is too high. • 7b: Position is too low. • 7c: Position is on grade. Rugby 840, Applications 27
5.3 Manual Grades Manual Grading step-by-step 4 7 8 1x a b 6 α X 3 α 5 004802_001 1+2 Step Description 1. Set up the Rugby on a tripod. 2. Set up the tripod at the base of a slope with the x-axis pointing in the direction of the slope. 3. Attach the receiver to a rod. 4. Turn on the Rugby and the receiver. 5. At the base of the slope, adjust the height of the receiver on the rod until the on-grade (centre-line) position is indicated on the receiver by: • the centre bar • the green flashing LED • a solid audio tone • the digital display 6. Move the rod and the attached receiver to the top of the slope. 7. Change the X-axis to Manual Mode by pressing the Automatic/Manual Mode button once on the Rugby. 8. Use the Up and Down Arrow buttons on the Rugby to move the laser beam up and down until the on-grade (centre-line) position is indicated on the receiver by: • the centre bar • the green flashing LED • a solid audio tone • the digital display Rugby 840, Applications 28
5.4 Applications - Rugby 840 and the Rod Eye 180 Digital RF receiver Description The Rugby 840 and the Rod Eye 180, Digital Receiver RF, contain radio devices which allow for special features when used together. 5.4.1 Smart Target (Automatic Slope Catching) Smart Targeting using the 3 Rugby 840, step-by- step 1.5 s α X α SMT 2 4 XSC 004803_001 1 Step Description 1. Set up the Rugby 840 at the base of a slope with the X-axis pointing in the direction of the slope. 2. At the base of the slope, adjust the height of the receiver on the rod until the on-grade (centre-line) position is indicated on the receiver by: • the centre bar • the green flashing LED • a solid audio tone • the digital display 3. Move to the top of the slope and press the laser man button for 1.5 seconds to start the smart targeting process. The receiver shows SMT, then XSC for X-axis slope catching. 4. The Rugby 840 searches for the receiver until the on-grade position is found. Once the on-grade position, the receiver will flash all three LEDs simultane- ously one time and the receiver returns to normal operation. 5. After this signal the receiver can be moved and used as normal. The sloped axis is in Manual mode and should be checked from time to time to ensure the Rugby 840 has not moved. Rugby 840, Applications 29
5.4.2 Smart Target Lock (Slope Lock/Monitoring) Smart Target Lock using the 3 Rugby 840, step-by-step 5s α X α SMT 2 4 XSL 004804_001 1 Step Description 1. Set up the Rugby 840 at the base of a slope with the X-axis pointing in the direction of the slope. 2. At the base of the slope, adjust the height of the Rod Eye 180 Digital Receiver RF on the rod until the on-grade (centre-line) position is indicated on the receiver by: • the centre bar • the green flashing LED • a solid audio tone • the digital display 3. Move to the top of the slope and press the laser man button for 5 seconds to start the smart target and lock process. The receiver will show SMT, then XSL during the X-axis slope lock process. 4. The Rugby 840 searches for the receiver until the on-grade position is found. Once the on-grade position is found, the receiver will flash all three LEDs simultaneously one time and the receiver returns to normal operation. The display will show LOC while the receiver is in lock mode. To turn off lock mode on the receiver, hold the power button for 1.5 seconds. Rugby 840, Applications 30
5.4.3 Dual Receiver Setups Dual Receiver It is possible to use the Smart Targeting feature of the Rod Eye 180 Digital RF Receiver setups using the to catch and monitor both axes of the laser. To do this, perform the actions above for Rugby 840 the first axis, and then repeat the actions for the second axis using a second receiver. To use the Smart Target feature to slope catch and monitor both axes, it is necessary to have two receivers. Once the lock and monitoring process is started, the receivers must remain in place. Individual axis can be selected for the Smart Targeting procedure by first pressing the X or Y button on the receiver keypad and the laser man button. Action Buttons To slope catch the X-axis: Press X plus Laser Man for 1.5 seconds 1x + 1.5 s To slope catch and lock the X-axis: Press X plus Laser Man for 5 seconds. 1x + 5s To slope catch the Y axis: Press Y plus Laser Man for 1.5 seconds. 1x + 1.5 s To slope catch and lock the Y-axis: Press Y plus Laser Man for 5 seconds. 1x + 5s Rugby 840, Applications 31
5.4.4 Batter Boards Description The Rugby 840 and the Rod Eye 180 Digital Receiver create a vertical plane of laser light that acts as a virtual string line for batter board setups. Setup Laser setup 2a 3 1 004805_001 2b Step Description 1. Mount the Rugby to the clamp and then the clamp to the batter board. 2. Turn on the Rugby. The laser beam will automatically point downwards so that the laser and the clamp can be positioned directly over the surveyed reference nail. 3. Set the head rotation to the fastest speed (10 rps). Receiver setup 3 1 2 004806_001 Step Description 1. Mount the receiver to the receiver bracket using the 90° adapter. 2. Attach the bracket to the batter board. The top of the receiver bracket should be tight against the surveyed reference nail. 3. Turn on the receiver. Rugby 840, Applications 32
Alignment b YSC a 1.5 s 004939_001 • Use the remote control to move the rotating laser beam left or right until the receiver displays an on-grade position. OR • Use the Smart Target function of the receiver to automatically align the vertical rotating plane to the receiver. Press the Laser man button on the receiver for 1.5 seconds to start the alignment process. The receiver will display YSC. Monitoring b YSL c LOC a 5s 004807_001 Use the Smart Target function of the receiver to automatically align and then monitor the laser beam. Press the Laser Man button on the receiver for 5 seconds to start the alignment and slope catching and lock/monitoring process. The receiver will display YSL, then LOC when the process is complete. Rugby 840, Applications 33
5.4.5 Facades Description The Rugby 840 and the Rod Eye 180 Digital Receiver create a vertical plane of laser light that is aligned to the building and acts as a constant reference for facade installations. Setup Mounting the facade adapter brackets 004808_002 Step Description 1. Mount the facade adapter brackets to the side of the building in locations where it is desired to have a laser and receiver setup. Laser setup 2a 3 1 2b a 004809_001 Step Description 1. Mount the Rugby to the clamp and then the clamp to the facade adapter bracket. 2. Turn on the Rugby. The laser beam will automatically point downwards so that the laser and the clamp can be positioned at the desired distance from the building’s surface. 3. Set the head rotation to the fastest speed (10 rps). Rugby 840, Applications 34
Receiver setup 3 1 2 a 004810_002 Step Description 1. Mount the receiver to the receiver bracket using the 90° adapter. 2. Attach the bracket to the facade adapter bracket. The top of the receiver bracket should be set at the same distance from the building’s surface as the laser for proper alignment. 3. Turn on the receiver. Alignment b YSC a 1.5 s 004940_002 • Use the remote control to move the rotating laser beam left or right until the receiver displays an on-grade position. OR • Use the Smart Target function of the receiver to automatically align the vertical rotating plane to the receiver. Press the Laser man button on the receiver for 1.5 seconds to start the alignment process. The receiver will display XSC. Rugby 840, Applications 35
Monitoring 9 b YSL 10 c LOC 8 a 5 5 ss 004941_002 Use the Smart Target function of the receiver to automatically align and then monitor the laser beam. Press the Laser Man button on the receiver for 5 seconds to start the alignment and slope catching and lock/monitoring process. The receiver will display YSL, then LOC when the process is complete. 5.4.6 Suspended Ceilings Description The Rugby 840 can also be used for suspended ceiling installations. Mounting the laser 1 004811_001 Step Description 1. Attach the Rugby to the wall mount bracket. Rugby 840, Applications 36
Application 4 1b 1a 3a 2 3b 004939_001 Step Description 1. After mounting the first strip of ceiling trim at the desired height (centre position of the ceiling target) below, attach the wall mount bracket and laser to the trim. Tighten the locking knobs on the top of the bracket. 2. Press the Power button to turn on the Rugby and allow the Rugby to self- level. 3. Adjust the Rugby so that the rotating beam is at the desired height below the ceiling grid. Loosen the adjustment knob on the side of the bracket and slide the Rugby up or down. When at the desired height, retighten the adjustment knob. 4. Install the ceiling grid using the ceiling grid target and laser beam as your reference. Setup When installing suspended ceilings use the remote control to change to scanning mode for increased visi- bility (1). The scanning beam can be rotated using the clockwise and counter clockwise buttons on the remote (2). 1 The scanning beam can be moved quickly in 90° incre- ments using the Scan 90° button (3). 2 3 004812_001 Rugby 840, Applications 37
5.4.7 Layout Description In the laying down position the Rugby 840 can be used for laying out wall positions, squaring, transferring points and more. Layout The Rugby 840 projects two laser beams at a 90° angle to each other. 5 2 4 1 3 004813_001 Step Description 1. Place the Rugby in the laydown position. 2. Press the power button to turn on the Rugby. The Rugby will always turn on in Automatic Mode. Allow the Rugby to self- level. 3. In the laying down position the Rugby will move the beam to downwards for alignment over your reference. 4. Start the head rotation or scanning motion to roughly align the beam to a second control point. 5. Using the buttons on the laser or the remote control, fine adjust the beam until striking the second control point. 6. Once aligned the split beam and rotating beams can be used to locate 90° angles for layout. The rotating beam also creates a vertical plane for trans- ferring points from the floor to the ceiling. Setup When using the Rugby in the laydown position use the left or right arrow buttons on your remote control to quickly align the vertical plane or plumb beam to the second reference point. (1). The scanning beam can be moved quickly to the left or right side of the laser using the Scan 90° button (2). 1 1 To check the alignment over a point press the Beam down button (3). 2 3 004814_001 Rugby 840, Applications 38
More applications Exterior Applications • Setting elevation of forms and footings • Squaring of forms • Checking elevations and benchmarks • Landscaping • Drainage and septic systems • Fences and retaining walls • Decks and patios • Simple driveways or small parking lots • Facade Installations • Batter board setups Interior Applications • Suspended ceilings • Walls and partitions • Vertical alignment • Transferring points from floor to ceiling • Vertical plumb • Layout of floors • Squaring of angles • Setting cabinets • Chair rails and wainscoting • Alignment of wall and floor tiles • Trim carpentry • Setting sprinkler head heights • Sloped ceilings Rugby 840, Applications 39
6 Batteries Description The Rugby 840 can be purchased with alkaline batteries or a rechargeable Li-Ion battery pack. The following information is appropriate only to the model you have purchased. 6.1 Operating Principles Charging / first-time • The battery must be charged prior to using it for the first time because it is deliv- use ered with an energy content as low as possible. • The permissible temperature range for charging is between 0°C to +40°C/ +32°F to +104°F. For optimal charging, we recommend charging the batteries at a low ambient temperature of +10°C to +20°C/+50°F to +68°F if possible. • It is normal for the battery to become warm during charging. Using the chargers recommended by Leica Geosystems, it is not possible to charge the battery if the temperature is too high. • For new batteries or batteries that have been stored for a long time (> three months), it is effectual to make only one charge/discharge cycle. • For Li-Ion batteries, a single discharging and charging cycle is sufficient. We recom- mend carrying out the process when the battery capacity indicated on the charger or on a Leica Geosystems product deviates significantly from the actual battery capacity available. Operation / • The batteries can be operated from -20°C to +55°C/-4°F to +131°F. Discharging • Low operating temperatures reduce the capacity that can be drawn; high operating temperatures reduce the service life of the battery. 6.2 Battery for Rugby Charging the Li-Ion The rechargeable Li-Ion battery pack on the Rugby can be charged without removing battery pack step- the battery pack from the laser. by-step 4 2 6 3 1 004815_001 5 Step Description 1. Slide the locking mechanism on the battery compartment to the very left to expose the charge jack. 2. Plug the AC connector into the appropriate AC power source. 3. Connect the charger plug into the charge jack on the Rugby battery pack. 4. The small LED next to the charge jack flashes indicating that the Rugby is charging. The LED is on solid when the battery pack is fully charged. Rugby 840, Batteries 40
Step Description 5. When the battery pack is fully charged, disconnect the charger plug from the charge jack. 6. Slide the locking mechanism to the centre position to prevent dirt from getting into the charging jack. The battery pack reaches a full charge in approximately 5 hours if completely empty. A one hour charge should allow the Rugby to run for a full eight hours. Changing the Li-Ion The Low Battery Indicator LED on the Rugby flashes when the batteries are low and batteries step-by- need to be charged. step The charge indicator LED on the Lithium-Ion battery pack indicates when the pack is being charged (flashing slowly) or fully charged (on, not flashing). 2 1 004816_001 3 Step Description The batteries are inserted in the front of the laser. The rechargeable battery pack can be recharged without being removed from the laser. Refer to " Charging the Li-Ion battery pack step-by-step" for further information. 1. Slide the locking mechanism on the battery compartment to the right and open the cover of the battery compartment. 2. To remove the batteries: Remove the batteries from the battery compartment. To insert the batteries: Insert the batteries into the battery compartment. 3. Close the cover of the battery compartment and slide the locking mecha- nism to the left centre position until it locks into position. Rugby 840, Batteries 41
Changing the alka- The Low Battery Indicator LED on the Rugby flashes when the batteries are low and line batteries step- need to replaced. by-step + — — + + — + 3 2 1 3 004817_001 Step Description 1. The batteries are inserted in the front of the laser. Slide the locking mechanism on the battery compartment to the right and open the cover of the battery compartment. 2. To remove the batteries: Remove the batteries from the battery compartment. To insert the batteries: Insert the batteries into the battery compartment, ensuring that the contacts are facing in the right direction. 3. The correct polarity is displayed on the battery holder. Close the cover of the battery compartment and slide the locking mecha- nism to the left until it locks into position. Rugby 840, Batteries 42
7 Accuracy Adjustment About • It is the responsibility of the user to follow operating instructions and to periodi- cally check the accuracy of the laser and work as it progresses. • The Rugby is adjusted to the defined accuracy specification at the factory. It is recommended to check the laser for accuracy upon receipt and periodically there- after to ensure accuracy is maintained. If the laser requires adjustment, contact your nearest authorised service centre or adjust the laser using the procedures described in this chapter. • Only enter the accuracy adjustment mode when you plan to change the accuracy. Accuracy adjustments should only be performed by a qualified individual that understands basic adjustment principles. • It is recommended to perform this procedure with two people on a relatively flat surface. 7.1 Checking the Level Accuracy Checking the level Step Description accuracy step-by- step 1. Place the Rugby on a flat, level surface or tripod approximately 30 m (100 ft) from a wall. 30 m (100 ft) X+ 30 m (100 ft) X— 004825_001 2. Align the first axis so that it is square to a wall. Allow the Rugby to self-level completely (approximately 1 minute after the Rugby begins to rotate). 3. Mark the position of the beam. 4. Rotate the laser 180° and allow it to self-level. 5. Mark the opposite side of the first axis. 30 m (100 ft) Y+ 30 m (100 ft) Y— 004826_001 6. Align the second axis of the Rugby by rotating it 90° so that this axis is square to the wall. Allow the Rugby to self-level completely. 7. Mark the position of the beam. Rugby 840, Accuracy Adjustment 43
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