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WWW.ELECTRICALCONNECTION.COM.AU AUTUMN 2021 LEADING THE CHARGE WITH LITHIUM ION RENAISSANCE ONE PUTS AUSTRALIA ON THE MAP INSIDE: SOLAR & BATTERY MEMBERS PLAN AN EYE ON SOLAR INVERTERS AVOIDING FUTURE DEATH TRAPS COMMUNICATION PARTNER
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CONTENTS COVER STORY 10 LEADING THE CHARGE An ambitious new factory in Tomago, NSW aims to put Australia on the map for manufacturing hot weather optimised batteries. Anna Hayes found out more. 10 FEATURES 16 A WINNING FORMULA FOR 30 SWITCHING IT UP REMOTE COMMUNITIES ‘Going green’ is a big priority Aurecon’s breakthrough water for companies and Schneider security innovation for remote Electric has taken a big step 16 communities wins global towards reducing greenhouse engineering award. gases with its new digital switchgear. 20 GET YOUR HANDS ON THE VPP Sunbank Solar and Members REGULARS Energy has built the largest virtual power plant (VPP), giving 06 Editorial users the cheapest and greenest 08 Industry news form of energy. Sean Carroll 42 Solar smarts writes. 46 Estimating 28 24 AVOIDING FUTURE DEATH TRAPS 50 Apprentice corner Peter Vandenheuvel recounts a tragic story where not one, but 52 NECA news two fatal deaths occurred by 81 Trade stuff electrocution, and explores ways to ensure minimal chances of similar occurring in the future. 28 I’LL FOLLOW THE SUN A Queensland solar farm has installed a Nextracker solution which, just like the Beatles song 66 HEALTH 30 title implies, follows the sun. Sean Carroll finds out more. 70 BUSINESS 74 TRANSPORT 4 ELEC T RIC A L CONNEC T ION Autumn 2021
EDITORIAL HEAR, HEAR TO A NEW YEAR www.electricalconnection.com.au T hings are really beginning to sources. While some may feel a sense GENERAL MANAGER Jeremy Sweet look up as I sit to write this and of uneasiness because of the fear of jeremysweet@build.com.au take a moment to reflect on the the unknown, I think it’s important EDITOR year that was 2020. to understand that a lot of these Justin Felix At the time of writing I have just developments and mindset shifts are 03 9542 9024 justinfelix@build.com.au returned from a weekend away in actually cause for celebration. Victoria’s Apollo Bay. While that in New government targets and EDITORIAL CONSULTANT Jeff Patchell itself is fairly insignificant, it’s the objectives into the renewable sector jeff patchell@build.com.au first time I’d been able to escape will create many jobs for electrical STAFF WRITERS Melbourne and the big smoke, in contractors, and whether you are Anna Hayes, Sean Carroll search of ocean breezes and a change currently working in the space or not, GRAPHIC DESIGNER of scenery. your skill sets will be critical to ensure Sam Elliott Upon approaching the picturesque the adoption and implementation of ADVERTISING TRAFFIC MANAGER coastal town, we were greeted by a such initiatives become a reality. Tracey Glanville sign emblazoned with the following As you’ll see in this issue, we’ve SUBSCRIPTION MANAGER words: ‘Welcome back Melbourne. covered a number of exciting Brigitta Novosell 03 9542 9005 Good job, well done’. And we couldn’t renewable projects on the all help but turn to one another and horizon, around the country, and CONTRIBUTORS Phil Kreveld, James Tinslay, Brian Seymour, feel a touch emotional, and of course in each instance highlighted the Peter Vandenheuvel, Dr Kieran Kennedy thankful that – fingers crossed – the opportunities that abound for ADVERTISING worst of it is behind us now. contractors and small businesses. Jeremy Sweet 0408 525 675 With that in mind, I think we can jeremysweet@build.com.au all breathe a collective sigh of relief NEW YEAR, NEW BEGINNINGS TO SUBSCRIBE 1800 623 214 Australia 03 9542 9000 that the building and construction If 2020 taught me anything, it was New Zealand +61 3 9542 9000 industry is, and always will be, the importance of spending more Fax (with credit card details) 03 9542 9090 considered an essential service. time outdoors and enjoying Mother While many unfortunately lost their Nature and as a result, I’m leaving jobs and the likes of apprenticeship my post as editor at Lanella Media numbers dropped, we’re looking on and jumping back into the fishing and www.facebook.com/tradieconnection course to bounce back rather quickly outdoor industry. when compared to other industries. With that being said, I’d like to www.linkedin.com/in/electrical-connection/ To those small businesses that introduce your new editor, Sean weathered the storm of uncertainty Carroll. Sean’s been with us for a www.twitter.com/ElectricCXNMag and adapted on the go, we salute your couple of years now and has proven tenacity and resilience and think it’s to be abit of a young gun, so the By mail, please write to the address below something to be extremely proud of. publication will be left in good hands PUBLISHED BY: And to those who didn’t fare as well, and a fresh perspective. Lanella Media Pty Ltd 2/18-22 Lexia Place, or lost their jobs and businesses, our If you’d like to get in touch Mulgrave, VIC 3170 hearts go out to you and we wish you with Sean, he can be reached at AUSTRALIA ISSN 1839-2288 the very best this year and into the seancarroll@build.com.au. future. Stay brave, remain focussed Disclaimer: The opinions expressed in this magazine do and don’t be afraid to reach out and not necessarily reflect those of the publisher. Although ask for help! all materials are checked for accuracy, no liability is assumed by the publisher for any losses due to the use From our industry’s perspective, Enjoy the read of material in this magazine. Copyright 2021 by Lanella Media. All rights reserved. No part of this publication one can’t help but be bombarded may be reproduced, stored in a retrieval system or by terms such as renewable, transmitted in any form or by any means (electronic, mechanical, photocopying, recording or otherwise) sustainability and alternative energy Justin Felix without the prior permission of Lanella Media. 6 ELEC T RIC A L CONNEC T ION Autumn 2021
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INDUSTRY NEWS HOW TO ‘SCAVENGE’ POWER FROM H2U EYRE PENINSULA GATEWAY region to power the electrolyser which OUR SURROUNDINGS HYDROGEN PROJECT: THE WORLD’S splits water into hydrogen and oxygen Researchers at Flinders University, LARGEST GREEN AMMONIA PLANT gas. A further process using nitrogen South Australia are looking at ways The H2U Eyre Peninsula Gateway is used to make green ammonia. to scavenge invisible power from Hydrogen Project has received a It will also boast two 16MW open low-frequency vibrations in the boost from the South Australian cycle gas turbines operating 100% surrounding environments, including government, helping it become the on hydrogen at the site to provide wind, air or static electricity. world’s largest green ammonia plant. electricity generation to the grid It aims to create an energy It will include the installation of a during periods of low wind or solar source that doesn’t need a wireless 75MW electrolyser near the regional output. or mains power source with city of Whyalla which is capable of “[The project] offers the opportunity applications like a pacemaker that can producing enough hydrogen to create to export South Australia’s abundant work with inbuilt organic sources in 40,000 tonnes of ammonia yearly. solar and wind resources to support the human body. With the recent round of funding deep decarbonisation in the global “These so-called triboelectric collecting $37 million, the project will energy, industrial and shipping nanogenerators (or ‘TENGs’) can upgrade the nearby Port Bonython sectors,” H2U chief executive Dr Attilio be made at low cost in different jetty as part of the plan to become Pigneri says. configurations, making them suitable and exporter of green energy to world “In the energy sector, Japan is for driving small electronics such markets. It comes just a week after leading the way with their plan to as personal electronics like mobile the state launched the SA Hydrogen introduce green ammonia as a phones, biomechanics devices in Action Plan, which identified Port substitute fuel, to help meet its pacemakers, sensors (temperature/ Bonython as a key hub. decarbonisation targets.” pressure/chemical) and more,” The H2U plant will use 100% wind The project is targeting completion Flinders University college of science and solar power generated in the by late 2022. and engineering professor Youhong Tang says. Further research aims to further ACMA OFFERS UPSKILLING FOR If you are working with structured develop this renewable form of CABLERS cabling, coaxial cable or fibre energy harvesting by designing Following an update to the cabling optics, these specialised cabling simple fabrication from cheap and requirements and requests from the competencies will need to be sustainable materials, with high industry, cablers who hold an open completed to upskill your registration. efficiency. registration now have the optional to These competencies form the basis “They can use non-invasive extend their skills and knowledge with for training programs developed by materials, so could one day be used educational courses. industry skills councils and delivered for implantable and wearable energy The Australian and Communications by recognised training organisations. harvesting aims,” Nano Energy and Media Authority implemented a If you wish to complete any relevant co-lead author and PhD candidate number of changes to the competency competencies, please contact your Mohammad Khorsand says. requirements for registered cabling NECA training centre who will offer you The latest paper uses AI-enhanced providers in 2012, addressing expert advice in selecting the relevant mathematical modelling to compare concerns within the cabling industry course that suits your needs or visit the function of the number of that some may not have the the ACMA website for a full list of RTO’s segments, rotational speed and tribo- appropriate skills required to perform Australia wide. surface spacing of an advanced TENG specialised cabling work for the Once a cabler completes prototype to optimise the storage and current and emerging environment. competency training, they can performance. Much of these changes were driven upgrade their registration simply by the introduction of the NBN, by completing an ‘Upgrade of where customer telecommunications Registration’ form. Complete the systems are increasingly becoming IP/ form and submit it along with a new Ethernet-based and therefore must Statement of Results to ACRS via function over higher data rate capable email or post. A new updated card and customer cabling. a certificate will then be posted. Following a two-year transitional The cost for a new card is $25, period, the ACRS has been receiving unless upgrading registration at the many enquiries regarding the changes same time as renewing, when there is and possibility of upskilling. no additional fee for the upgrade. 8 ELEC T RIC A L CONNEC T ION Autumn 2021
INDUSTRY NEWS AGL UNVEILS PLANS FOR GRID-SCALE when our customers and communities BATTERY IN SA need it.” AGL has announced it will develop a He adds that the announcement grid-scale battery in South Australia is another example of AGL delivering as part of its plans to roll-out 850MW against its own climate statement of energy storage across the NEM by commitments, aiming to achieve net 2024. zero emissions by 2050. Built in stages, the battery will be “We know in order to achieve located on the site of the Torrens this target, investment in large Island Power Station, with a capacity scale energy storage like grid-scale up to 250MW and a duration of up to batteries is critical,” he says. four hours. South Australian energy minister AGL chief executive officer and Dan van Holst Pellekaan welcomes managing director Brett Redman says “Wind generation is a major source the announcement and said the state AGL was getting on with the business of energy in South Australia and to is fast-tracking this huge battery by of energy transition and this new ensure its reliability AGL is committed granting a planning exemption to AGL battery, to be located at Torrens Island to delivering more firming capacity, at the existing Torrens Island site: Power Station will play a leading role last year opening the AGL Barker Inlet “The battery will help in our efforts in South Australia’s energy generation: Power Station.” to restore the South Australian grid “With more renewable generation “This battery is another step in the to strength as it is located at a key than any other state, South Australia state’s energy transition while at the location in our grid and will help SA has been a leading contributor to same time allowing a rapid response meet our aspiration of net-100% Australia’s low-emissions future. to changes in renewable generation renewable energy. We’re Experts in Fire & we’d like to make you one too! Brooks Approved Installer Smoke Alarm Fundamentals CO Fundamentals For a limited time our Introduction to Fire systems training programs are Brooks Fire Systems, Introduction, Testing and Maintenance FREE Brooks Fire Systems, Introduction, Design and Installation Brooks Fire Systems, Programming and Commissioning w w w.elec tricalconnec tion.com.au 9 Visit www.brooks.com.au to register or give us a call 1300 78 FIRE
COVER STORY BATTERY POWER LEADING THE CHARGE AN AMBITIOUS NEW FACTORY IN TOMAGO, NSW AIMS TO PUT AUSTRALIA ON THE MAP FOR MANUFACTURING HOT WEATHER OPTIMISED BATTERIES. ANNA HAYES FOUND OUT MORE. S ustainability is the ‘mot du jour’ aff ordable batteries that are, crucially, Brian explains that lithium ion batteries these days, with renewable optimised to perform in hot climates are optimised for temperatures up to 25 energy technologies becoming and will kick-start a new export market degrees and that, for most of the world, more and more prevalent in a landscape for the country. this isn’t an issue. However, in countries of ever-diminishing reliance on fossil Brian Craighead is a director at like Australia, India, and most of Asia, 25 fuels. Energy Renaissance and he explains degrees is almost considered chilly by We are starting to see, if you will, a that the aim is to open Australia’s first comparison to the usual temperatures. rebirth of how we consume energy and, lithium ion battery manufacturing “The problem with that,” Brian says, more importantly, where it’s coming facility by next September. “is that you have to add extra cooling, from. “It’s an advanced manufacturing both when you buy it and to operate The Hunter region of NSW is one facility so it will be heavily automated it in hotter climates. That’s a price location to benefi t directly from and these facilities, they start small and penalty you cannot avoid so it becomes this, with a $28 million battery grow big quickly. I think we will be the expensive to deploy batteries in these manufacturing facility set to be built in first battery manufacturing initiative places. Lithium ion batteries have a Tomago in early 2021. in Australia but we hope there will be tendency to catch fire and it’s not just a Renaissance One is the brainchild of others.” normal fire – the battery creates oxygen Energy Renaissance, Australia’s first The challenge facing Energy as it burns so it basically keeps going.” lithium-ion battery manufacturer. Renaissance was that of making lithium He points out that in Australia where With an initial production capacity of ion batteries safe for use in hotter bigger batteries could often go to very 66MWh per annum, the 4,000 sqm climates, without diminishing on cost remote places, constant maintenance purpose-built factory will produce safe, eff ectiveness. would be a challenge. 10 ELEC T RIC A L CONNEC T ION Autumn 2021
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COVER STORY BATTERY POWER Energy Renaissance aims to open Australia’s first lithium ion battery manufacturing facility by September 2021 The initial production capacity is anticipated to be 66MWh per annum. “So we had to completely remove the it is clearly outstripping our capable “There’s a bit of a cultural scar in fire risk because when you put these supply.” Australia, from failed attempts to closer to where people live, it becomes That element of home-grown manufacture cars and things in the an issue more than when they’re in the manufacturing is very important to the 1980s. Many are convinced we can’t middle of nowhere where folks are used team at Energy Renaissance, not just manufacture here because it’s cheaper to managing the risk.” because of the availability of all source in other parts of the world. It’s often It’s expected that more than half of materials locally but also as a sign viewed as something we don’t do very the factory’s output will be exported of belief in Australian manufacturing well and that is incorrect. The whole through the Port of Newcastle and Brian which, Brian says, suff ers something of world of manufacturing has moved is adamant that this industry is one that a sceptical view. on and it’s all very automated and can create jobs and a niche market for “A big part of it was not to get computer driven now.” Australia, pointing out that it is, in fact, distracted by the temptation to build So what does this new development the only country in the world that and manufacture overseas mean for the average sparkie going has all the materials required and it probably added about their day-to-day work? to build the batteries. a bit of time Brian believes there are opportunities “Australia has to the project galore stating that, even though a trust mark of because it’s not there may be an element of mystery quality when it easy, it requires a surrounding batteries and what is comes to products lot more planning. required for installation, the Energy that do come out It’s much easier to Renaissance batteries will be simple of here and our say ‘let’s just do it jobs for qualified sparkies. view is that we will somewhere else’. “We design our batteries so the export more than standard electrician can maintain them. we sell domestically. I think the opportunity for electricians Although, we are really The Renaissance One is enormous because they’re suddenly surprised by the demand, Super Cube. going to be unlocked to do these things. 12 ELEC T RIC A L CONNEC T ION Autumn 2021
COVER STORY BATTERY POWER And it’ll be both design and installation, Brian points to electric cars as which is going to get a lot simpler, and an example, pointing out that many also the preparation. I think there’s countries have moved to ban petrol and probably 20 years of work for sparkies diesel cars by a certain year. He says in fi tting in charging stations for EVs in such announcements tend to accelerate every apartment and place, there’s so movement, with people turning to much infrastructure to build.” electric vehicles quicker than they might From an environmentalism point have in the past. of view, Brian points out that these “Every EV needs a lot of batteries. So technologies are becoming cheaper they’re chewing up all the capacity and and easier to deploy to the extent that Charging stations will provide plenty of more. You can’t build enough factories sustainability doesn’t have to be the work for sparkies now and in the future. quick enough just to feed this emerging main selling point anymore. EV market. So demand is outstripping “We don’t really talk about the whole supply and will for a long time. And I mission that we’re on to take big chunks The Federal Government provided a don’t know many markets in Australia out of the carbon footprint. The reality co-funded grant of $246,625 through where demand is going to outstrip is that if we build batteries that are the Advanced Manufacturing Growth supply for a long time.” safer and cheaper and work better, then Centre to Energy Renaissance for He adds that the COVID-19 crisis everyone’s happy. We get jobs, we make the project. It was used to accelerate helped to focus many minds when it things and it just so happens that we’re research and development. came to sustainable employment. doing good things at the same time. The Brian hopes that this support “You’re looking for jobs, you’re looking market has moved our way.” continues, stressing that theirs was one for growth, you’re looking to export, What is vital now, Brian believes is of the few industries where Australia and you’re looking for new money in the that Australian governments get behind could have a massive export impact, economy. Sometimes, you don’t have to emerging new businesses. particularly as the demand is so great. over think these things.” Looking to cut costs? Start by saving on your business insurance. By switching to a policy purchased #BizSave. through BizCover, an electrician in Sydney saved 50% on business insurance†. NOW EARN QANTAS POINTS for every dollar spent on a new small business insurance policy* Compare FREE multiple Insure your business & receive Save yourself quotes online in minutes your documents instantly time and money Search #BizSave now! bizcover.com.au/bizsave 1300 805 821 * A business must be a Qantas Business Rewards Member to earn Qantas Points for their business. A one-off join fee of $89.50 including GST normally applies, however this will be waived for BizCover customers. Membership and Qantas Points are subject to Qantas Business Rewards Terms and Conditions. BizCover customers will earn 1 Qantas Point for every $1 spent on all new business insurance policies, up to a maximum of 10,000 points per policy. Qantas Points for business are offered under the BizCover Terms and Conditions. Any claims in relation to Qantas Points under this offer must be made directly to BizCover. Qantas Points will be credited to the Members’ Business Rewards account within 100 days of purchase. A customer is only eligible to receive points if they have purchased directly through BizCover (not through a referral or white label partner) and not used any discount or promotional code in making the purchase. † Savings made in September 2020. This information is provided as a guide only and may not reflect pricing for your particular business as individual underwriting criteria will apply. The information provided is general only and should not be relied upon as advice. No guarantees are provided as to pricing for individual risks. BizCover™ Pty Ltd (ABN 68 127 707 975; AFSL 501769). © 2020 BizCover. BC1656
SOLAR AHH MCCAIN, YOU’VE DONE IT… McCain’s Foods has installed a renewable energy system at its Ballarat, Victoria site but it’s a bit different to the status quo. Sean Carroll finds out more. M cCain’s Foods has installed the largest power-behind- the-meter solar system in Australia at its Ballarat factory and when combined with a 1.2MW biomass project, is a huge step in the renewable direction for renewable energy at the factory. The entire system has 8.6MW of power generation with around ten hectares of solar panels which also use a solar tracking system and a panel that uses reflected light off the ground around it, increasing yields by around 7%. This is the largest power-behind-the-meter solar system in Australia and boasts It’s the largest of its kind for a reason 17,000 solar panels. and boasts 17,000 solar panels, a 100kW architecturally-designed truck fl y over and much more. “There has never been a behind-the- around capital and performance and “It is really a culmination of years meter system this dynamic in Australia, lowers the cost of energy to the business of experience in both the physical and and we believe it will set a precedent during the day. At the end of the project financial services that we have been for large-scale projects for other major we give the system to the client.” developing to help our clients. But processing businesses,” he says. Huon adds that when it comes to really, it wouldn’t matter if this was just What’s diff erent about is its power- the solar industry for electricians, it’s a small project, we take pride in them behind-the-meter system. Huon changing very fast and it’s no longer all,” Smart Commercial Solar managing explains that while it’s not a particularly about hardware. It’s more of a financial director Huon Hoogester says. new concept, it’ll be the answer to product than the physical one. The installation is one of many people’s power problems in the future “And so, electricians, what they knew initiatives from McCain’s Foods’ mission and PPA’s or pay-as-you-go solar. last year about solar or in former years to reduce its emissions and become “It’s the best way for commercial and about solar is basically out of date. We’re a more eco-friendly business. McCain industrial clients, for sure, to get their a specialist in the field and what we’re Foods regional president Australia, New energy bills lowered,” Huon says. hoping is that when they come into a Zealand, South Africa, India and China “And with the solar farm industry commercial industrial situation, or a, Louis Wolthers says the project makes a pretty much over, at least for the time or an unusual application for solar, that significant contribution towards its goal being, it’s the biggest way for people to they would reach out to us,” Huon says. of being 100% powered by renewables save the most money and be insulated He adds that this power-behind-the- in 2030. from the energy market is to be putting meter model is only going to increase power-behind-the-meter.” in the next few years even with the cost How it works is that Huon and of wholesale energy coming down; the his company will pay for the solar model will still be cheaper. installation, he owns and operates it, “Liddell Power Station is going to shut generating power for the customer down some time in 2021, which will then which is then fed into the building and force the price back up,” he adds. he sells it to the customer. “All the while, solar is improving in “Our product simplifies the decision value, it’s already cheaper and getting making for the customer. Do they want cheaper. And once we can use batteries to pay less for their energy? Of course. more eff ectively on the market, not Do they want to pay more for solar? No simply as ‘behind-the-meter’ supplies, Smart Commercial Solar managing they don’t,” he says. we can provide storage as a financial director Huon Hoogester. “Our program removes all the risks product as well.” 14 ELEC T RIC A L CONNEC T ION Autumn 2021
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INNOVATION A WINNING FORMULA FOR REMOTE COMMUNITIES Aurecon’s breakthrough water security innovation for remote communities wins global engineering award. A n Indigenous community in the Northern Territory now has access to affordable and continuous potable water thanks to an innovative off-grid, modular water treatment plant that has won the 2020 Institution of Civil Engineers (ICE) Chris Binnie Award for Sustainable Water Management. Project Gilghi was developed by international engineering, design and advisory company Aurecon and Hunter based electrical engineering company Ampcontrol. It is a breakthrough solar powered water treatment plant that aims to provide safe drinking water to Indigenous and remote communities across Australia. The Chris Binnie Award recognises and celebrates outstanding civil engineering achievement in the field of sustainable water management and how it has benefited society. Aurecon Chief Design Officer John McGuire says he was thrilled to see the project receiving this prestigious international recognition. “Project Gilghi addresses a national priority – water security for remote Indigenous communities. The solution not only meets the challenge by utilising innovative technology, it also provides Since the installation of Gilghi, the Gillen Bore community has had access to affordable potable water to a remote permanent, safe and clean drinking water. community in an environmentally sustainable way,” John says. “It’s a highly innovative evolution a novel technological approach; the and low pH levels found in existing bore of technologies that can significantly integration of the work of water process water. contribute to reaching the United engineering and electrical engineering The project was enabled by the Nations Sustainable Development and solar panels was particularly Northern Territory Department of Local Goal number six, which aims to ensure pleasing. The solution provides a Government, Housing and Community access to clean water and sanitation for reliable and potable supply of water in Development with a $70,000 Municipal all by 2030.” a sustainable manner that does not and Essential Services Special Purposes ICE Water Panel member and Exeter increase CO2 emission,” Chris says. Grant and supported by the client University visiting Professor Chris Gilghi was deployed in the community Ingkerreke Outstations Resource Binnie was highly impressed by Gilghi’s of Gillen Bore, which until 2019 relied Services. value creation and its applicability to a on the continued transport (150km Gilghi can take feed water from bigger sustainability picture. round trip from Alice Springs) of potable a variety of sources, including “Gilghi is a genuinely new project with water due to the high salinity, hardness groundwater, rivers, lakes and 16 ELEC T RIC A L CONNEC T ION Autumn 2021
oceans and turns it into drinkable or modified to meet larger supply water, compliant with Australian requirements in the future with the Drinking Water Guidelines. For remote same efficiency and cost eff ectiveness. communities such as Gillen Bore, Gilghi “With the success of Gilghi, there is designed to off er a complete solution are opportunities to support other that is operated and maintained by the remote communities in Australia and a community. range of developing nations around the Ordinarily, water treatment systems globe where access to the grid or water run continuously, but Gilghi makes smart sanitation is limited or non-existent,” use of available solar power to run the Julian says. plant and charge the batteries during “As we observe impacts of climate the day. This includes the development change around the world, Gilghi of a specialist electrical control off ers communities a transition to an system using multiple power sources alternative water source where local to reliably purify the water in batches, dams or water tanks have been or are at before feeding the clean water into the risk of being exhausted.” community’s reticulation system. Gilghi’s electrical control system. Gilghi recently won a Good Design Aurecon design director for water Australia Award for Social Impact and and wastewater treatment Julian the Infrastructure Project Innovation Briggs says,“We wanted to challenge sustainable power source to challenge category at the 2020 Australian Water traditional engineering design. Typically, the concept of needing to go to the grid Association NSW Awards. The project we design the treatment process or rely on diesel-generated power.” is also a 2020 Australian Engineering first and then think about the energy Given the modular design and rapid Excellence Awards (AEEA) Newcastle design, but for Gilghi, we came at it plug-and-play capability of the Gilghi Division winner and will compete for the from both angles so that we could use a solution, the unit can be extended national Sir William Hudson Award. Ultimate &Ѵঞl-|; bv|ub0ঞomo-u7v v|ol7;vb]m;7=ou|_;7;l-m7v of Australian industry &Ѵঞl-|;7bv|ub0ঞom0o-u7v-u;rurov;Ŋ0bѴ|=ou "b;l;mv1bu1b|0u;-h;uv-m7=;-|u;-m;m1Ѵovu;0 |_;ouѴ7ĽvѴ;-7bm]vrrѴb;uo=bmmo-ঞ;;m1Ѵovu; |;1_moѴo]ķ!b-Ѵĺ QUALITY FLEXIBILITY COMPLIANCE INTELLIGENCE Enclosure by and featuring w w w.elec tricalconnec tion.com.au 17
TENDERS - JASON COONEY WINNING TENDERS Energy Industry Tender Competitiveness is heating up and Tsaks Consulting founder Jason Cooney explains how businesses can improve their bids and proposals to match. T he energy market in Australia is to help you secure the tender. One becoming increasingly complex, example is Victoria. Victoria has a with renewable energy emerging strong buy local policy and generally as a political issue, and the challenge a preference for Victorian-based of addressing each state’s individual companies. Developing a JV with energy needs becoming increasingly a Victorian-based company can apparent. increase your prospects of success The market is heating up with multiple and help you put forward a bid that competitive contracts being released better conforms to the Victorian buy- in the renewable energy market as well local criteria. as the traditional energy markets and ∫ Engage an Australian (or state-based) a number of multinational companies major sub-contractor. Let’s take the vying for a piece of the pie. example of a major solar photovoltaic As usual, price is a key factor for project. You may be committed to take securing major contracts and industry the project on as a whole and should contacts and reputation are always explore engaging a qualified sub- helpful. But with all government contractor. Throughout the tender contracts going out to tender, what preparation period, leverage on the about the other key factors? Let’s look experience of your sub-contractor at how companies are introducing these and include this experience in the bid. into their tender responses in order to Be sure to talk about the systems Renewable energy initiatives present a write more winning bids, tenders and and processes you have in place to great opportunity to win tenders. proposals to secure more government ensure you project manage your own and private contracts. performance and that of the sub- contractor effectively. When you regulatory framework to Australia. A TRACK RECORD OPERATING WITHIN are preparing the tender response, If the contract terms of the project THE AUSTRALIAN REGULATORY work closely with your proposed were governed under international ENVIRONMENT sub-contractor (for example a law, it’s also a good idea to reference Demonstrating a solid, comprehensive photovoltaic installation provider) to this in your response. track record in Australia is generally introduce their skills and experience critical to secure a major Australian throughout the tender response. WHOLE OF LIFE COST OF PROJECT government contract or operational ∫ Talk about the similarities of Innovation and a long-term approach licence. However, sometimes your previous projects. If your are key to securing contracts in the international companies have a track previous projects were based energy industry. record of delivering similar projects in in the Australia-Pacific region, Government and the private sector the Asia Pacific Region (such as New it’s important to talk about the want to be certain they are being Zealand). Strategies that can help you similarities of your previous projects provided with a long-term solution that overcome this issue include: to the project you are bidding for. will stand the test of time. It is critical ∫ Develop a joint venture with a local This shouldn’t be restricted to the that you educate the reader and the Australian-based company or technical side of the project, but also buyer when writing your bid or tender even a company in the state you the way it was managed. For example, about the whole of life cost of the are tendering for. This should be a if the project was completed under project including future maintenance company with the right track record incentives from the New Zealand costs. For example: for similar projects, but one that Government and you were required to ∫ Does your photovoltaic project use an may not have the size or capacity to provide progress reports and updates inverter with an expected life span of complete the project on their own. It for the appropriate NZ funding 12 rather than 10 years? generally provides the opportunity to requirements, be sure to reference ∫ Does your proposed solution require bid for the project and present your this so that you can demonstrate your less maintenance over the longer experience and expertise combined track record in completing projects term of say 70 years, but a higher up- with those of the local JV partner in countries that have a similar front cost? 18 ELEC T RIC A L CONNEC T ION Autumn 2021
Where you are proposing a solution They want to know that the project ∫ Provide an orgnisational chart and that has a lower whole of life cost, but will be managed by the very best and show where your proposed team a higher initial cost, it’s important to the installation and other contractor fit into the organisational chart. explain this in detail and incorporate personnel are experts in their fields. Demonstrate that they are getting the advantages of a lower whole of So what can you do to convince them your A-team by talking about the team life cost throughout the tender. That of this, aside from providing their CV? members and where they sit. For means having them as a key win theme example, has one of your best project and incorporating the benefits of your SOME OPTIONS ARE TO: managers and site managers recently solution across the technical response, ∫ Include CVs that are detailed and completed a major project, and if so, program, previous experience sections talk about the previous projects the are they going to be available if you and executive summary. personnel have delivered and the are successful with the bid? Present This is often best presented similarities between those projects it as though the timing is right and you graphically or as an infographic. What is and the project or contract you are have a team that has worked together critical here is that you don’t shy away looking to secure. in the past on a number of successful from putting forward a higher price, ∫ In all areas of the response, projects ready to go. but rather justify the reasons for that include quotes from different team higher price and clearly articulate the members that are personalised and Lastly, good luck. advantages of your project and solution, demonstrate their commitment to particularly over the long-term. the project. For example, include safety as part of your response. This Jason Cooney is the founder YOUR PROPOSED TEAM can be in the form of a quote from of Tsaks Consulting (www. tsaks.com) – a global tender In order to secure a contract and write your safety officer identifying the and bid writing consultancy a winning bid, tender or proposal, it’s different areas of concern and what with offices in Australia, Athens, England and New important to convince the reader that safety management system will be Zealand. you are putting forward your A-team. implemented as part of the project. Battling against the elements of Australian weather and the impact of pesky vandals, Haneco Battens will always come out on top. • High IK for impact resistance • Available with Tritone on against rogues and the elements. fixture colour switching. • High IP rating for protection against contamination, moisture and in- To see the full range visit sects to deliver long service life. your local wholesaler or for more information visit us • Available in emergency variants online and with Intellisensor for ultimate lighting and performance control. www.haneco.com.au w w w.elec tricalconnec tion.com.au 19
SOLAR GET YOUR HANDS ON THE VPP Sunbank Solar and Members Energy has built the largest virtual power plant (VPP), giving users the cheapest and greenest form of energy. Sean Carroll writes. S unbank Solar has announced the Solar + Battery Members Plan MEMBERS PLAN MODELLING through Members Energy which gives Australians the ability to access their own trading platform for solar energy, selling their surplus energy while also powering their own households. Solar Service Group chairman Rod Woolley says the new platform is a game changer for the solar battery market and it addresses the key issue of return of investment (ROI). “Our modelling indicated that electricians will see, as a result, many more solar homeowners opting to have a solar battery system installed over the coming years,” he says. The new plan will give users 100% of the profi ts. Evergen, in conjunction with the CSIRO, has built software that observes the energy market in real time, letting users pick the optimal time to sell any access energy they may have generated with their solar system. Or on the other side of the coin, they can also pick the best time to draw energy from the market, when it’s at its cheapest. On days when it’s exceptionally hot, a lot of people will be using electricity to power their air conditioning which would in turn drive up the price of electricity. When these peak events happen, the battery system will sell any additional power your battery may have at a premium (not cutting into the amount that your customers will need) and make money. Sunbank Solar likens it to the stock “It needs to be appreciated that the like Queensland and Victoria, the FiT market, except your client is always various feed-in tariff s (FiT) introduced incentive was comparatively generous. winning: “In summary, it’s like playing in various jurisdictions around Australia But over time, the incentive was going the stock market with your energy, but were eff ectively first-mover incentives to disappear as more sustainable always winning as we trade when the that were always intended to be technology applications, like the market price is higher, and you have a removed, either in whole or in part, once Members Energy Solar + Battery Plan, minimum feed-in tariff guarantee,” they this nascent industry began to mature entered the market.” write on their website. commercially,” Rod explains. All this can be activated through the Also, in light of the Victorian rebate, “At inception around 10-15 years ago, Members Energy app, available on iOS home owners can get a rebate of up some energy regulators, like the one in or Android. The list of eligible batteries to $1,888 when purchasing the new NSW, were vigorously opposed to the includes Eveready, Tesla, Hive and Alpha system. concept; in some other jurisdictions, among others. 20 ELEC T RIC A L CONNEC T ION Autumn 2021
In recent years, the electrical industry, strong off the push from solar energy has seen another revenue stream open with the need for batteries. The Solar + Battery Members Plan only serves to bolster this side of the industry. Widespread energy storage will also benefi t far-sighted electricity companies by reducing demand during peak power usage periods and giving them the potential to buy home-stored energy as a ‘virtual’ on-demand power source rather than relying on fossil fuel- Solar energy and the installation of batteries will only serve to bolster the driven peaking gas generators. renewable side of the electrical industry. Nationally, widespread energy storage, both at the consumer level and the grid scale, will help Australia achieve about the returned value of solar batteries It’s getting to a point where its international carbon reduction that connect to the NEM: “We wanted to homeowners would not only be daft commitments by time-shifting build a new system where Australians for not up taking solar power, they renewable energy so it can be used were the winners when it comes to the might even be making a mistake by 24/7, not just when the wind is blowing use of the solar they generate. not. As people see the attraction in or when the sun is shining. “For too long, the big energy this Solar + Battery Members Plan Rod explains that customers can see companies have reaped the benefits solution and want to install batteries in prices drop from as high as $0.60 per kWh of the investment of everyday their residence, they’ll be right on their to $0.06, helping remove the scepticism homeowners.” phones to the local sparkie for the job. S S I E WIN AN A U C I EP EXPERIENCE WITH ROBUS ® BUY ANY ROBUS LED LIGHTING PRODUCTS AT PARTICIPATING WHOLESALERS BETWEEN FEBRUARY AND APRIL 2021 TO BE IN WITH A CHANCE OF WINNING A REDBALLOON GIFT VOUCHER* *Terms & Conditions Apply. Visit participating wholesalers or contact your ROBUS ASM for further details. AN EXPERIENCE YOU’LL ALWAYS REMEMBER w w w.elec tricalconnec tion.com.au 21
HIGH VOLTAGE IF THE GLOVE FITS… Safety measures and personal protective equipment exists for a reason. Dale West shares John’s story to further emphasise the point and encourage . T he last time I cleaned the shed out was over fi ve years ago. It’s incredible how fast gear seems to pile up. Rummaging through one box, I found something I had not seen for a long time. It was surprising how it aff ected me. I felt I had to take a seat on an old 20L drum just behind me before I would end up on the floor. It was an old, dried up, blackened pair of leather gloves. As I sat there, alone in the shed, everything seemed to go quiet and the walls felt like they were opening up and left me sitting in a huge open space. As I cradled the gloves in my hand, they softened, the colours opened up, the crusty blackness faded as my mind went back to the time I first pulled them on. I was very unpopular that day. All my working life I had worked on high Regardless of the task at hand, it always pays to equip yourself with the correct voltage equipment, and this day was no PPE, especially HV gloves, as highlighted by John’s story. diff erent. In fact, it was exceptionally easy; all I had to do for my first job of the day was a single point isolation to allow The trainer however, seemed to know to cause a delay, that was the wrong contractors to access a HV motor. his stuff so, I asked Tony if he would time to do it. All the usual steps were followed; grab the gauntlets out of the bag for My job and the working relationships the switching program was written; me. He had a quick dig around in the bag I had on site were important to me and the permit was prepared, and everyone and came back and said there weren’t it was true, I had done this a thousand was notified. Yours truly drew the short any. This was not surprising as we never times and nothing has ever happened straw on a 43 degree day to climb into worried much about them before. but, the gloves are there for a reason. the 40 Cal suit. “Don’t ever get dragged into Much to everyone’s relief, but with Tony, my switching assistant for the wearing HV Gloves without the leather palatable annoyance, I found a pair of day, made sure everything was ship- gauntlets!” kept coming back to me. leather outers and informed them the shape and all the gear was checked. I To meet the deadline for the start up job would go ahead. climbed into the arc flash suit and pulled at the beginning of the next shift, the Julie, my wife, answered a call from my HV gloves on. For some reason, I job had to go ahead as planned. You my mobile, thinking it was me calling her; recalled what the HV trainer said in my can imagine the kickback I received it was Tony. He told her I had an accident latest HV course I did just the week when I got out of the suit and started at work and was taken to the hospital before. looking for a HV kit with a complete set with burns to most of my body. On her “Don’t ever get dragged into wearing of gloves and told them I would not be way to the hospital, Julie picked up HV gloves without the leather gauntlets!” switching the motor until I found some. Sarah, our daughter, from high school. None of us had ever been too The project manager was doing his Two hours later, they were still waiting at concerned with the leather gloves that nut, the contractors were threatening the hospital reception trying to find out go over the top of the HV rubber gloves; to call the job off, even my senior what happened and how I was. it was not as if they are written into the electrical supervisor tore shreds off me I was conscious, in pain, some kind of site HV procedures so, they can’t be too because I had never been too concerned mask over my mouth and nose, a neck important. about the gloves before and of all times brace preventing me from moving and 22 ELEC T RIC A L CONNEC T ION Autumn 2021
seeing what was going on around me. head collapsed into the pillow as I felt I only received second degree burns Voices echoing everywhere, buzzing that everything would be okay. thanks to the arc flash suit. noises and beeping and warning signal I assured them I was fine. I told them If I lost the use of my hands, I would sounds flooded the air. I lay there, how I saw an incredibly bright flash of have lost my job, lost the house, and just staring at the ceiling. For some light and came to moments later unable made life exceedingly difficult for my reason focusing on the prism design to hear anything, feel anything or even family. My hands are fine because on the fluorescent light diff user above see. My eyes were open, but I could not I heeded the words, ‘Don’t ever get me made me feel calmer and slightly see anything. This incredible fear came dragged into wearing HV gloves without detached to the situation I was in. over me as I knew something was wrong, the leather gauntlets!”. Out of all the chaos and monsoon of I could feel being jostled and pushed sounds abusing me, a voice, one word around by Tony and others at the scene, broke through and drew my focus away and then the pain started to creep in. I ABOUT DALE WEST from the light: “Dad? Dad?” It was very started to hear what was going on and my Dale West is a pioneer in shaky and was clearly an upset person eyes first stated to see huge bright spots electrical training since looking for someone, but that was and then settle down to normal vision. working in the HV field since unmistakably my daughter Sarah. While talking to Julie and Sarah, I the mid-eighties and opening a training school in 2013 I struggled to look down toward the suddenly brought my hands up so I that also trained electrical end of the cubicle I was in to see if she could see them. I started laughing. They apprentices. The level of success was walked past. I tried to call out, but no thought I was plain stupid and broke into nothing short of extraordinary, prompting the expansion from local training of only matter how hard I tried, I could not say a a nervous laugh; at least they stopped 135 apprentices to nation-wide training and word. And then, the most beautiful sight crying; they figured I can’t be too injured coaching for everyone from the largest city, of my life; I saw Sarah emerge from the if I’m laughing. to the farthest remote location via Zoom video sessions. He is a High Voltage Access side of the curtain and Julie following A week later I walked out of the Auditor and Trainer with customers in right behind her, she spotted me, and hospital and three weeks later I was Australia and halfway around the world. she looked straight into my eyes. My back at work. The TnP 3PLM 3 Phase Appliance Tester The TnP 3PLM is the latest 3 Phase Appliance Testers from Wavecom. Offering a fully integrated 3 Phase testing and tagging sytstem, the TnP 3PLM connects seamlessly with the new WinPATS App via Bluetooth. With cutting edge features and a solution for every budget, the TnP 3PLM is the future of 3 phase appliance testing technology. The TnP 3PLM $5998 +GST Available now from ◊ Our most advanced 3 Phase Test and ◊ 20, 32 and 50 Amp Load Current Print PAT Tester Capacity Options ◊ Class 1, Class 2, RCD, Leakage and ◊ Integrated Thermal Transfer Tag Extension Lead Tests Printer and Barcode Scanner ◊ 25A Earth Bond Tests and 1000V ◊ Built in Isolation Transformer for Insulation Tests Portable RCD Testing ◊ Android 4G-Ready Telstra Tablet ◊ Data Connectivity to PCs and Tablets ◊ Bluetooth Connectivity - Control via Micro USB your tester via the new WinPATS App ◊ A 24 month conditional warranty ◊ Powered by a Lithium Ion Battery and 12 month calibration certificate www.Wavecom.com.au w w w.elec tricalconnec tion.com.au 23 South Australia 08 8243 3500 Western Australia 08 9353 1943 Victoria 03 9897 4711
WIRING RULES- PETER VANDENHEUVEL AVOIDING FUTURE ELECTROCUTION DEATH TRAPS Peter Vandenheuvel recounts a tragic story where not one, but two fatal deaths occurred by electrocution, and explores ways to ensure minimal chances of similar occurring in the future. W as it an epiphany? Well not quite. But it was definitely a light-bulb moment on how unexpected consequences from minor incidents can have a most- profound eff ect some time ‘down the track’. It came across my desk as an article entitled “Dead but still alive” from the September 2020 Australian Police Journal, written by New South Wales Police Detective Superintendent Paul Devaney. It is a most detailed and very well written account of how a number of totally unexpected and seemingly unrelated minor failures can have a consequence far greater than normally foreseen. Electrocution and the electrical industry inadvertantly go hand in hand; however, THE INCIDENT there are things you can do to ensure you avoid it. Detective Inspector Devaney was called in during a routine ‘house call’ by police patrol to check on an elderly lady for bathroom. Both were first floor units on it created un-fortuitous paths to earth her ‘out of character’ failure to attend a a common floor slab. through the respective conductive function. She was consequently found shower hoses. deceased in her shower still holding a THE FINDINGS In conclusion, it was deemed as an flexible shower hose. From a detailed and in-depth extremely unlucky set of circumstances. On attempting to move her body, it investigation, it was found: The Deputy State Coroner determined was realised she was electrically ‘live’. An ∫ A nail (then rusty and possibly from a both were accidentally electrocuted with electricity distributor technician called powder-actuated tool) unknowingly a number of recommendations, one of to make safe confirmed their suspicions. driven into the floor slab penetrated which included the installing of ‘safety He also found the general area live, so a plastic conduit and its wiring, likely switches’ on lighting circuits. instructed all to leave the apartment. during construction. It contacted a It goes without saying my most sincere Coincidentally, while waiting outside conductor that was live, but only with a condolences go out to the families of the for the technician, they became aware two-way switch in a certain position. lost loved ones whose active lives were of loud music from an adjoining unit, ∫ A leaky inlet water hose-connection so tragically cut short in these heart unusual given it was late. So, the at the back of a washing machine wrenching circumstances. In addition, technician was asked to also conduct wetting the floor. It made the floor I feel sure that most (if not all) tradies some testing on the area surrounding highly conductive under the two would feel and do likewise; horrified their the adjoining parts of that unit. adjacent bathrooms and live via the innocent involvement in such a situation It was also found to be live and nail touching the conductor when it led to a dual and catastrophic conclusion. as the resident (another lady) had was live. In addition, it should be clearly not responded to earlier contact understood there is no suggestion the attempts. This adjoining was then also The above combination caused both installation was in any way at fault. But investigated. On entry, the resident lady deaths from electrocution. By standing it illustrates where and how wiring is was found similarly deceased in her on their respective ‘live’ shower floors installed can have a major impact on the 24 ELEC T RIC A L CONNEC T ION Autumn 2021
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