Laws and Regulation for Fluorocarbons in Japan - Atsuhiro MENO 20 Aug. 2015, Tokyo Ministry of Economy, Trade and Industry, Japan (METI)

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Current global status of transition to lower
GWP alternatives by laws and regulations

         Laws and Regulation for
         Fluorocarbons in Japan

             Atsuhiro MENO
             Ministry of Economy, Trade and Industry, Japan (METI)
                                               20 Aug. 2015, Tokyo

                                                                1
CONTENTS
1. Current situation of Fluorocarbons
2. Necessary measures to reduce emission
   of HFCs
3. Comprehensive measures for reducing
   high GWP HFCs in newly revised law
4. Labelling and voluntary plan
5. Developing technologies
6. More
                                           2
1. Current situation of Fluorocarbons

                                    3
The universal issues to be addressed proactively
Progress of international regulations and measures over F-gases
                                                                                                               Non or light
                        Serious impact        Non depletion            Serious impact          Non depletion
 Depleting the                                                                                                   impact
                          on global            of the ozone              on global              of the ozone
  ozone layer                                                                                                   on global
                           warming                 layer                  warming                   layer
                                                                                                                warning

                                                                                                    Lower GWP HFC
         CFC, HCFC                                                HFC                              Natural Refrigerant
                                                    F
                                                             HFC-134a                                  CO2
                                                                                                                 NH3
    Cl       CFC-12                                 CF
                                                H        F
                                                  C
                                                             ・0DP=0
   F C       ・0DP=1.0                           F
         F                                        H          ・GWP=1,430
                                                                                     Substitutes
   Cl        ・GWP=10,900
                               Substitutes
                                                                                                        Air
               H
                       HCFC-22
                                                H H
                                                F
                                                  C
                                                   F
                                                         HFC-32     HFC-410a                                      HC
             F C                                                    ・0DP=0
                   F
                       ・0DP=0.055                                   ・GWP=2,090
                                                         +
                                                                                                       HFO
                       ・GWP=1,810                            F
              Cl
                                                           CF
                                               HFC-125 H
                                                      F
                                                         C
                                                          F
                                                              F     (HFC-32とHFC125
                                                                     の混合ガス)                                      Blend
                                                                           A projection of
                                                                           increasing amount
Protection of Ozone Layer                                                  of HFCs emissions

   ・Montreal Protocol               Prevention of Global Warming                               New Measures Needed
   ・Vienna Convention
                                    ・Kyoto Protocol              ・Proposed Amendment
                                    ・UNFCCC                       to the Montreal Protocol                                    4
Ozone Layer Protection Law and its achievements
     Scheme of the Law
            Regulated substances
            All ODSs under the Montreal Protocol
            Production control
            Production License
            Trade control (Foreign Exchange and Foreign Trade Law)
            (1) Export license - preventing export to non-parties
            (2) Import license (Import Quota System)
     CFC Phase-out accomplished in 1996.
     HCFC Phase-out will be accomplished in 2020.
           The progress to reduce consumption of HCFC.
           4,000

(ODP t )   3,500
                                                                    CFC Reduction Steps forNon-A5 parties                           「Scientific Assessment of Ozone Depletion
           3,000
                                                                    Actual Result of Import and Production (exc. Export)
                                                                                                                                     2014」 Published by the UNEP & WMO
           2,500

           2,000
                                                                                                                                      “The Earth’s protective ozone layer is on track
                                                                                                                                       to recover by the middle of the century”
           1,500

                                                                                                                                        (10.Sep.2014)
           1,000

            500

              0
                   2004   2005   2006   2007   2008   2009   2010   2011    2012     2013     2014     2015     2016       (year)                                               5
2. Necessary measures to reduce
       emission of HFCs

                                  6
Projected increase of Fluorocarbons emissions
                              in refrigeration & air conditioning sector
(mil. t-CO2)
               Base year level
                (51mil.t-CO2)

                                           Disposal       Consumption      Production

                                   Target of Kyoto Protocol
                                        (31mil.t-CO2)
                                                                     Average Emission
                                                                      (24mil.t-CO2)

                             Industrial Voluntary                                         Emission of
                                                                                              HFC
                                Action Plans
                                                                                         refrigerants
                                                                                          from AC &
                                                                         Increasing      refrigerators

                                                                The first commitment
                                                              period of Kyoto Protocol                   7
Possible target of designated products and equipment using
                        fluorocarbons
               (HFC emission)                                                     (HFC stock amount)
     Ratio of fluorocarbon emissions from whole products life cycle             Ratio of fluorocarbon amount used in products under
        including manufacturing, usage and destruction (2012)                                      operation (2012)

                                Aerosol, 1.0%                                                           Dust blower
                                                                                                       (including
                                                                                                      gases used for
                                                                                                       play guns),
                                                                                                           0.3%
                                                                                                Foam・
                   Foam/insulation,                                                        insulation, 9.6%
                         7.1%
                                         Building PAC,                                                        Building PAC,
                                                                                      Separate
                                             12.4%                                                                15.4%
                                                                                      showcase
                                                  Store PAC, 6.9%                   (Condensing
                                                                                    unit), 9.4%
                                                                                                                       Store PAC, 7.6%
                   Separate
                   showcases       27,738,000 t -CO2                                                   418,450,000 t-
                                                                                                                   t-CO2
                 (Condensing             (2012)                                                              (2012)
                 unit), 26.9%

                                                                                                                                  Mobile Air
                                                                                              Room Air                           conditioning,
                                    Room Air                                                conditioning,                            9.9%
                                  conditioning,                                                 33.6%
                                                              Mobile Air
                                      18.1%                  conditioning,
                                                                 9.6%

Source: inventory report of green house gases by METI
※Based on GWP values for the second commitment period - Kyoto Protocol
※Subject to change depending on considered categories of designated products.                                                            8
3. Comprehensive measures for
reducing high GWP HFCs in newly
           revised law

                                  9
Direction of the measures on fluorocarbons (HFCs)

            Concerns                                     Measures
                                    Comprehensive measures required over the life cycle
                                    from production of fluorocarbons to disposal
1. Prospective rapid increase of    in addition to recovery/disposal under current law
HFC emission                        1.Phase-down
                                    1.           of fluorocarbons (measures by gas
                                     makers)
                                           )
 2. Significant leakage during
operation                           2. Promotion of low-GWP/non-fluorocarbon
                                    products or equipment (conversion by
3. Low rate of recovery             manufacturers

                                    3.Preventing
                                    3.            fluorocarbons from leaking out of
4. Technical development and         commercial air-conditioning and refrigeration in
 commercialization of low-GWP/       use (management by users)
 non-fluorocarbon products

                                    4.Filling
                                    4.        by registered operators and recycling by
  5. Global movement of             licensed operators                       etc.
 strengthening the regulations on
 high-GWP fluorocarbons
                                              Revised law enforcement (April 2015)
                                                                                 )
                                                                                      10
Newly Revised Law Covers whole Life Cycle
                                                          Launched from April 2015
                     Target 43.4 mil-tCO2 (2020), 36.5 mil-tCO2 (2025)
(1) Phase-down HFCs                                     (2) Promote low GWP products
                                       Refrigerator    Air conditioner

                 Low GWP HFCs                                                 Products with
                Natural Refrigerant                                            alternatives
                                      Insulators
                     HFCs                             Dust blowers               Users of
                                                                                 products
Manufacturers                    Manufacturers of products
                                                                                Supermarkets
  of HFCs                            containing HFCs
                                                              Periodical
                                                                check
         Approved                     Promotion of
         recyclers                      recycling                        Maintenance
                                                                                        Report of
                                                                                         leakage
                                                                           (3) Prevent leakage
                                                                              from commercial
                                                                              equipment

   Approved                                                Registered re-fillers/
  destructors                                              recovery operators

                Scope of previous Law                                                               11
Measures for conducting HFCs phase-down
The government published a “target ” with a guideline for manufacturers and
  importers of fluorocarbon gases on preparing and implementing an “HFCs phase-
  down program” reflecting the national target. Target ; 43.4 mil-tCO2 (2020), 36.5
  mil-tCO2 (2025)
 Manufacturers and Importers are required to conduct “HFCs phase-down programs”
and report to the government on the development and production of lower GWP gases
considering safety, energy efficiency, economic affordability etc.

The government will evaluate the reports from manufacturers and importers with
  support of a council and publish an annual report. If necessary, the government will
  require them to amend/ improve their programs.

                                                  Refrigerator

                                                                      Programs        Market
                                                                      to promote      users
                                                  Air conditioning    alternatives.

                           Manufactures of products containing HFCs
                                                                                        12
Measures to promote low-GWP/non-fluorocarbons in
                                                 designated products and equipment
                                           Manufacturers and importers of products and equipment will be required
                                           to replace high-GWP products with low-GWP or non-fluorocarbons for shipping,
                                           considering safety, energy efficiency, economic affordability etc.

(Example) Air conditioning
                                             Designated products            To reduce climate impact by converting to the
High-GWP                                                                    lowest GWP among the designated products
  Index related to environmental impact

                                                  ・Refrigerants GWP= A
                                                                                     ・ Refrigerants GWP ⇒
                                                  ・Volume of shipment A
                                                                                       Low-GWP/non-fluorocarbon
                                                                                     ・ Volume of shipment E unit

                                                                                                                       Evaluate
                                                                            Target value                         accomplishments for
                                                                                                                     each product
                                                                                                                       category
                                                                                      ・ Refrigerants GWP ⇒        (weighted average)
                                                                                          Low-GWP/non-fluorocarbon
                                                                                      ・ Volume of shipment F unit
Low-GWP

                                                     Base year                       Target year                              13
Target value and year for each designated product
                                                                     Target value
         Designated products ※           Current refrigerant (GWP)                  Target year
                                                                        (GWP)
                                                R410A(2090)
Room air conditioning                                                   750           2018
                                                 R32(675)
Commercial air conditioning
                                                R410A(2090)             750           2020
(for offices and stores)
                                                R404A(3920)
Condensing unit and refrigerating unit          R410A(2090)
                                                                        1500          2025
(for separate type showcases, etc.)             R407C(1774)
                                                  CO2(1)

Cold storage warehouses                        R404A(3920)
                                                                        100           2019
(for more than 50,000 ㎥)                    Ammonia (single digit)

Mobile air conditioning                         R134a(1430)             150           2023

Urethane foam                                 HFC-245fa(1030)
                                                                        100           2020
(house construction materials)                HFC-365mfc(795)
                                               HFC-134a(1430)
Dust blowers                                   HFC-152a(124)             10           2019
                                               CO2(1), DME(1)
 ※ With some exceptions.                                                                     14
Proper management by users with periodical checks
and professional repair/refilling
             To prevent leakage, users are required to conduct periodical checks, to arrange for
             immediate repairs in case of leakage, and are prohibited from refilling without making
             repairs. Users are requested to maintain records and report cases of massive leakage

                                                                                                                ( registered fillers & recovery operators)
                                      Periodical                          Call a service immediately
                                        check                               to arrange repair/refill
                                                                         as soon as leakage is found.

                                                                                                                         Maintenance operators
Government

                              users

                                                   “ log book ”
                                                       Type/amount of refrigeration used             Disclose
                                      Record           Reports on maintenance including periodical
                 Reporting
                                                       checks & repair record, date & time, result
                  leakage
                                                       etc.
                amount over
                 1,000 tons
                  annually
                                                                    Explain cause of malfunction when
                                          Repair/refilling                 leakage is identified.
                                                                                                                                         15
Promoting adequate use and recycling
                     In-use
                                      &          at disposal
                    leakage
                                                               Users are prohibited from
                                                               using unregistered re-fillers/
                                                               recovery operators for re-
                                                               filling / disposal.

                                                          Registered re-fillers/recovery
Refill or recycle                                         operators are obliged to deliver
                        Registered re-fillers/            collected fluorocarbons to
                        recovery operators                registered recyclers or destructors
                                                          or refill or recycle for users .

   F-gas factory                                                   Approved destructors
                           Approved recyclers
                                                                                      16
4. Labeling and voluntary plan

                                 17
Indications and labeling for the designated products, etc.
              To promote designated products using lower-GWP/ natural refrigerants
 Purpose      Labeling JIS can help users to understand environmental impact of the refrigerants in the products easily

              Besides designated products, labeling showcase itself, so that consumers can recognize labeling
Objective     in supermarkets , etc.
              ①Display “non-F- gas using” or degree of achievement in relation to the target GWP value
 Included
              ②target year and target GWP value
   Items      ③GWP value of the refrigerant used in the products
Location of
            On the products themselves and catalogs, etc.
 labeling
             Regulated indication                                      Labeling JIS
          on the designated products                               In the catalogs, etc.
                                                                                                            SELECT
                                                                                                            by users
                                                                                                          Lower- GWP

                                                     +                                                       Natural
                                                                                                           refrigerant
                                 GWP             PROMOTION

                                                     Showcases are not currently categorized as designated products,   18
                                                     but labels can be affixed to showcases.
Industrial Voluntary Action Plan for F-gases
Previous Plan (1995~2012)
 18 industrial organizations strove and succeeded in achieving
the first commitment period of the Kyoto Protocol.
New Plan (2013~2030)
 14 industrial organizations are working               14 organizations
on new measures to achieve the new ・Japan Fluorocarbon Manufacturers Association (JFMA)
targets for 2020, 2025 & 2030.          ・Japan Chemical Industry Association (JCIA)
                                        ・Japan Urethane Foam Association (JUFA)
  10 industrial organizations have      ・Aerosol Industry Association of Japan (AIAJ)
                                        ・The Federation of Pharmaceutical Manufacturers’
voluntarily set more ambitious targets Association of Japan (FPMAJ)
                                        ・Air Soft Gun Kyoukai (ASGK)
than their previous plans for the Kyoto ・The Japan Refrigeration and Air conditioning Industry
                                          Association (JRAIA)
Protocol.                               ・Japan Association of Refrigeration and Air-Conditioning
               New Measures                              Contractors (JARAC)
                                                       ・Japan Vending Machine Manufacturers Association
◆Prevention of emissions in the                          (JVMA)
                                                       ・Japan Automobile Manufacturers Association, Inc. (JAMA)
 manufacturing process                                 ・Japan Electronics and Information Technology Industries
                                                         Association (JEITA)
◆Conversion from F-gases to natural                    ・The Japan Electrical Manufacturers’ Association (JEMA)
 refrigerants                                          ・The Federation of Electric Power Companies of Japan
                                                       ・The Japan Magnesium Association
◆Technology transfers, etc.                                (In no particular order)                     19
5. Developing technologies

                             20
Funding scheme for promoting Lower GWP alternatives
         including Natural Refrigerant Products.
Accelerating R&D (by NEDO)

                                                                    Technology Development of High-Efficiency
                                                                    Non-Fluorinated Air Conditioning Systems
                                                                    (2011-2015)
                                                                        (Government budget in 2015: 280million JPY)

                                                                Technologies for non-F-gas products
   Technologies to reduce F-gas emissions                            New Lower GWP Refrigerant
           in the factory process
     Industrial Voluntary Action Plans.
   (main factor to decrease in emissions)
 ・decrease in HFC-23 produced as a by-product of HCFC-22
  manufacturers
 ・decrease in PFCs emission from cleaning agents and solvents
  due to the use of alternatives
 ・decrease in SF6 emission from electric equipment due to
  gas management systems,        etc.                                                                         21
6. More

          22
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