Inactivated Oral Cholera Vaccine - Rodney Carbis 5th Asian Vaccine Conference Hanoi 12-14 June 2015
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Cholera - disease burden Cholera is endemic in 51 countries in sub-Saharan Africa and Asia Plus 18 countries where cholera occurs sporadically 1.4 billion people at risk Estimated 1.4 – 4.3 million cases annually With 28,000 to 140,000 deaths Cholera Outbreak In Haiti – The World Health Organization has announced today that an unknown type of cholera has killed dozens of people in Haiti in the last few days. Need for a safe, high quality affordable vaccine
Cholera - bacteria Vibrio cholerae Serogroups O1 and O139 Pathogenic strains always produce toxin Serogroup O1 is subdivided into serotypes Inaba and Ogawa based on the O antigen (polysaccharide antigen associated with LPS). Two biotypes based on biochemical reactions: classical and El Tor.
Protection from infection Cholera infection – 90% protection from subsequent attacks for up to 3 years. The ability to stimulate local intestinal immunity is considered critical in providing protection – Local intestinal sIgA against lipopolysaccharide (LPS) prevents colonization and multiplication of the bacteria – Local intestinal sIgA against cholera toxin protects against toxin induced fluid secretion Model of cholera toxin Model of antibody binding to cholera O-specific antigen
Cholera vaccine available in 2003 VaBiotech Vietnam SBL Sweden $1.00 per course of vaccination €35 per course of vaccination
VaBiotech ORC-Vax Compliance with WHO recommendations? Reference: Draft WHO guidelines for production and control of inactivated cholera vaccine Two potential problems identified 1. Antigen quantification method was not accurate. 2. Removal of cholera toxin and no assay to detect residual toxin. Steps taken to improve safety and quality Reformulation • Removed toxin hyper-producing strain and replaced with an equivalent serogroup (O1 Inaba). • Increased the dose of the O1 Ogawa component. Quality Control • Introduced an ELISA to quantify O antigen component of LPS. • Introduced an ELISA to quantify residual cholera toxin.
Cholera Vaccine Reformulation of Vabiotech Vaccine SONLA Strain Old New Non Endemic 30 100 Formalin inactivated 90 25 80 El Tor Inaba (Phil 6973) 5 x 1010 600 EU 70 20 60 15 50 Heat inactivated 40 10 30 Classical Inaba (Cairo 48) - 300 EU 20 5 10 0 0 Formalin inactivated Old New Old New Classical Inaba (569B) 2.5 x 1010 - GMF increase Seroconversion 30 100 Heat inactivated 90 25 Classical Ogawa (Cairo 2.5 x 1010 300 EU 80 20 70 50) 60 15 50 Formalin inactivated 40 10 Classical Ogawa (Cairo - 300 EU 30 5 20 50) 10 0 0 Formalin inactivated Adults Children Adults Children 0139 (4260B) 5x 1010 600 EU KOLKATA Endemic
Seed bank Ready for Technology Transfer Expansion of Cell numbers in Shaker Flask Culture Seed Fermentation Serial passage at high dilution to ensure absence of BSE Production Fermentation Eliminated passage on solid agar Inactivation (if formaldehyde) Concentration Diafiltration Increased washing during diafiltration Inactivation - removal of small amounts of toxin (if heat) Eliminated centrifugation Bulk monovalent concentrates New QC assays Formulation LPS (Antigen) and Toxin Fill and Finish
Shanchol Indication: 2 doses orally Technology transfer to Shantha administered 2 weeks apart; to subjects above 1 year of age. No buffer required. Shanchol licensed in India in Feb 2009 WHO Prequalification obtained 28th Sept 2011. Cost of Goods analysis completed - price of $1.85 considered fair. Capacity – 2,500,000 doses per year
Clinical trials with Shanchol Trial Study size Result 5 year efficacy (Kolkata) Overall 65% efficacy after 5 years Cluster randomized placebo 66,360 43% in 1-5 year olds controlled Dose interval study (Kolkata) No difference in response if second 356 Double blind placebo controlled dose given 4 wks versus 2 wks later Booster response (Kolkata) Boosting after 6 years restored Open label control 426 antibody levels to those seen after primary dosing Odisha demonstration trial 74% efficacy (1 year follow up) Mass vaccination / effectiveness 32,000 Vaccination feasible using existing infrastructure Bridging study in Africa (Addis Good immune responses outside of 216 Ababa) Asia Single dose study (Dhaka) Measurement of response after a 205,661 Double blind placebo controlled single dose. Analysis underway.
Supply issues Yield improvement - fed batch fermentation • Using a fed batch fermentation the cell density at the end of fermentation can be increased greater than 3 fold. Increases capacity of existing manufacturing facilities. • No need for additionally capital equipment, should decrease cost of goods and thus increase vaccine affordability.
Ensuring supply Technology transfer of manufacturing and Technology transfer of manufacturing and quality control to EuBiologics (Korea). quality control to Incepta (Bangladesh).
Ensuring supply Technology transfer of two new ELISA based assays to VaBiotech and the Vietnamese NRA. • O antigen component of the LPS • Cholera Toxin assay
Shantha - Shanchol Licensed and WHO prequalified Capacity: approx. 2 million doses per annum Ongoing work (IVI): Use of booster dose at 5 year Interval between 2 doses: up to 4 weeks Bridging immunogenicity in African population Efficacy of single dose in endemic population Immunogenicity and safety in Infants Co administration with OPV and other EPI vaccines
Eubiologics -Euvichol EuBiologics: (South Korean manufacturer) • 100 L scale (capacity of approx. 5 million doses per annum) • Submission of dossier to KFDA: Oct 2014 • Export only approval/license: Dec 2014 • Submission of PQ application Jan 2015 Working on increasing capacity • 600 L scale bulk • 25 million doses/ year
Incepta • Incepta: (Bangladeshi manufacturer) • Technology Transfer completed at IVI: July 2014 • Scale up to 100 L: Sep 2014 • Production of 3 GMP Batch: 2015 • Toxicology: 2015 • Clinical evaluation: 2015 • Licensure in Bangladesh: 2016 • Issues/Benefit • Non Functional NRA • High quality vaccine for local use • Cost about 1 US$/dose
Vabiotech - mORCVAX Licensed for use in Vietnam Vietnamese National Regulatory Authority has now been recognized as functional by the WHO Important step for Vietnamese manufacturers as they can now apply for WHO pre-qualification of their vaccines. IVI and Vabiotech will work together to achieve pre- qualification of their Oral Cholera Vaccine. An important step for the Vietnamese vaccine industry
THANKS TO….. Donors • Bill and Melinda Gates Foundation • Governments of Korea, Sweden and Kuwait Collaborators • Centers for Disease Control, USA • ICDDR, Bangladesh • ICMR/NICED, India • RMRC Odisha • Médecins Sans Frontières, Switzerland • Epicentre, France • NIHE, Vietnam • SBL/Crucell, Sweden • Shantha Biotechnics, India • University of Gothenburg, Sweden • Eubiologics, Korea • VABIOTECH, Vietnam • World Health Organization • GAVI …. and our entire team of epidemiologists, social scientists, data managers, and laboratory scientists at the IVI
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