Inactivated Oral Cholera Vaccine - Rodney Carbis 5th Asian Vaccine Conference Hanoi 12-14 June 2015

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Inactivated Oral Cholera Vaccine - Rodney Carbis 5th Asian Vaccine Conference Hanoi 12-14 June 2015
Inactivated Oral Cholera Vaccine

                              Rodney Carbis
                    5th   Asian Vaccine Conference
                          Hanoi 12-14 June 2015
Inactivated Oral Cholera Vaccine - Rodney Carbis 5th Asian Vaccine Conference Hanoi 12-14 June 2015
Vision   An affordable cholera vaccine for those most in need
Inactivated Oral Cholera Vaccine - Rodney Carbis 5th Asian Vaccine Conference Hanoi 12-14 June 2015
Cholera - disease burden
   Cholera is endemic in 51 countries in sub-Saharan Africa and Asia
   Plus 18 countries where cholera occurs sporadically
   1.4 billion people at risk
   Estimated 1.4 – 4.3 million cases annually
   With 28,000 to 140,000 deaths

Cholera Outbreak In Haiti – The World Health
Organization has announced today that an unknown
type of cholera has killed dozens of people in Haiti in
the last few days.

                    Need for a safe, high quality affordable vaccine
Inactivated Oral Cholera Vaccine - Rodney Carbis 5th Asian Vaccine Conference Hanoi 12-14 June 2015
Cholera - bacteria
Vibrio cholerae
    Serogroups O1 and O139
    Pathogenic strains always produce toxin
Serogroup O1 is subdivided into serotypes Inaba and Ogawa based on
   the O antigen (polysaccharide antigen associated with LPS).
Two biotypes based on biochemical reactions: classical and El Tor.
Inactivated Oral Cholera Vaccine - Rodney Carbis 5th Asian Vaccine Conference Hanoi 12-14 June 2015
Protection from infection
Cholera infection – 90% protection from subsequent attacks for up to 3 years.
The ability to stimulate local intestinal immunity is considered critical in
   providing protection
     – Local intestinal sIgA against lipopolysaccharide (LPS) prevents colonization and
       multiplication of the bacteria
     – Local intestinal sIgA against cholera toxin protects against toxin induced fluid
       secretion

                                                                 Model of cholera toxin

  Model of antibody binding to cholera O-specific antigen
Inactivated Oral Cholera Vaccine - Rodney Carbis 5th Asian Vaccine Conference Hanoi 12-14 June 2015
Cholera vaccine available in 2003

        VaBiotech Vietnam                   SBL Sweden
  $1.00 per course of vaccination   €35 per course of vaccination
Inactivated Oral Cholera Vaccine - Rodney Carbis 5th Asian Vaccine Conference Hanoi 12-14 June 2015
VaBiotech ORC-Vax
Compliance with WHO recommendations?
Reference: Draft WHO guidelines for production and control of inactivated cholera vaccine

Two potential problems identified
1. Antigen quantification method was not accurate.
2. Removal of cholera toxin and no assay to detect residual toxin.

Steps taken to improve safety and quality
Reformulation
• Removed toxin hyper-producing strain and replaced with an equivalent serogroup
(O1 Inaba).
• Increased the dose of the O1 Ogawa component.
Quality Control
• Introduced an ELISA to quantify O antigen component of LPS.
• Introduced an ELISA to quantify residual cholera toxin.
Inactivated Oral Cholera Vaccine - Rodney Carbis 5th Asian Vaccine Conference Hanoi 12-14 June 2015
Cholera Vaccine
Reformulation of Vabiotech Vaccine
                                                                                 SONLA
          Strain                Old           New                              Non Endemic
                                                      30                            100
  Formalin inactivated                                                               90
                                                      25                             80
 El Tor Inaba (Phil 6973)    5 x 1010        600 EU                                  70
                                                      20
                                                                                     60
                                                      15                             50
    Heat inactivated                                                                 40
                                                      10
                                                                                     30
Classical Inaba (Cairo 48)        -          300 EU                                  20
                                                      5
                                                                                     10
                                                      0                               0
  Formalin inactivated                                      Old       New                     Old           New

 Classical Inaba (569B)      2.5 x 1010        -           GMF increase                    Seroconversion

                                                      30                             100
    Heat inactivated                                                                 90
                                                      25
 Classical Ogawa (Cairo      2.5 x    1010   300 EU                                  80
                                                      20                             70
           50)                                                                       60
                                                      15                             50
  Formalin inactivated                                                               40
                                                      10
 Classical Ogawa (Cairo           -          300 EU                                  30
                                                      5                              20
           50)
                                                                                     10
                                                      0                               0
  Formalin inactivated                                     Adults   Children
                                                                                             Adults    Children
     0139 (4260B)            5x   1010       600 EU                             KOLKATA
                                                                                Endemic
Inactivated Oral Cholera Vaccine - Rodney Carbis 5th Asian Vaccine Conference Hanoi 12-14 June 2015
Seed bank
                            Ready for Technology Transfer
Expansion of Cell numbers
  in Shaker Flask Culture

          Seed
      Fermentation           Serial passage at high dilution to ensure
                                          absence of BSE
       Production
      Fermentation
                                Eliminated passage on solid agar
        Inactivation
    (if formaldehyde)

     Concentration
      Diafiltration
                              Increased washing during diafiltration
       Inactivation             - removal of small amounts of toxin
         (if heat)                   Eliminated centrifugation

    Bulk monovalent
     concentrates

                                         New QC assays
      Formulation                    LPS (Antigen) and Toxin

      Fill and Finish
Inactivated Oral Cholera Vaccine - Rodney Carbis 5th Asian Vaccine Conference Hanoi 12-14 June 2015
Shanchol

                                                   Indication: 2 doses orally
Technology transfer to Shantha                     administered 2 weeks apart; to
                                                   subjects above 1 year of age.

                                                   No buffer required.

Shanchol licensed in India in Feb 2009
WHO Prequalification obtained 28th Sept 2011.
Cost of Goods analysis completed - price of $1.85 considered fair.
Capacity – 2,500,000 doses per year
Clinical trials with Shanchol
               Trial                Study size                  Result
 5 year efficacy (Kolkata)                       Overall 65% efficacy after 5 years
 Cluster randomized placebo          66,360      43% in 1-5 year olds
 controlled
 Dose interval study (Kolkata)                   No difference in response if second
                                       356
 Double blind placebo controlled                 dose given 4 wks versus 2 wks later
 Booster response (Kolkata)                      Boosting after 6 years restored
 Open label control                    426       antibody levels to those seen after
                                                 primary dosing
 Odisha demonstration trial                      74% efficacy (1 year follow up)
 Mass vaccination / effectiveness    32,000      Vaccination feasible using existing
                                                 infrastructure
 Bridging study in Africa (Addis                 Good immune responses outside of
                                       216
 Ababa)                                          Asia
 Single dose study (Dhaka)                       Measurement of response after a
                                     205,661
 Double blind placebo controlled                 single dose. Analysis underway.
Supply issues

Yield improvement - fed batch fermentation
• Using a fed batch fermentation the cell density at the end of fermentation
  can be increased greater than 3 fold. Increases capacity of existing
  manufacturing facilities.

• No need for additionally capital equipment, should decrease cost of goods
  and thus increase vaccine affordability.
Ensuring supply
 Technology transfer of manufacturing and   Technology transfer of manufacturing and
 quality control to EuBiologics (Korea).    quality control to Incepta (Bangladesh).
Ensuring supply
 Technology transfer of two new ELISA
 based assays to VaBiotech and the
 Vietnamese NRA.
   •  O antigen component of the LPS
   •  Cholera Toxin assay
Shantha - Shanchol

  Licensed and WHO prequalified
  Capacity: approx. 2 million doses per annum

  Ongoing work (IVI):
     Use of booster dose at 5 year
     Interval between 2 doses: up to 4 weeks
     Bridging immunogenicity in African population
     Efficacy of single dose in endemic population
     Immunogenicity and safety in Infants
     Co administration with OPV and other EPI vaccines
Eubiologics -Euvichol

   EuBiologics: (South Korean manufacturer)
    • 100 L scale (capacity of approx. 5 million doses per annum)
    • Submission of dossier to KFDA: Oct 2014
    • Export only approval/license: Dec 2014
    • Submission of PQ application Jan 2015

   Working on increasing capacity
   • 600 L scale bulk
   • 25 million doses/ year
Incepta

  • Incepta: (Bangladeshi manufacturer)
     •   Technology Transfer completed at IVI: July 2014
     •    Scale up to 100 L: Sep 2014
     •    Production of 3 GMP Batch: 2015
     •    Toxicology: 2015
     •    Clinical evaluation: 2015
     •    Licensure in Bangladesh: 2016

  • Issues/Benefit
     • Non Functional NRA
     • High quality vaccine for local use
     • Cost about 1 US$/dose
Vabiotech - mORCVAX

 Licensed for use in Vietnam
    Vietnamese National Regulatory Authority has now been
    recognized as functional by the WHO

 Important step for Vietnamese manufacturers as they can now
   apply for WHO pre-qualification of their vaccines.

 IVI and Vabiotech will work together to achieve pre-
    qualification of their Oral Cholera Vaccine.

 An important step for the Vietnamese vaccine industry
THANKS TO…..
Donors
• Bill and Melinda Gates Foundation
• Governments of Korea, Sweden and Kuwait

Collaborators
• Centers for Disease Control, USA
• ICDDR, Bangladesh
• ICMR/NICED, India
• RMRC Odisha
• Médecins Sans Frontières, Switzerland
• Epicentre, France
• NIHE, Vietnam
• SBL/Crucell, Sweden
• Shantha Biotechnics, India
• University of Gothenburg, Sweden
• Eubiologics, Korea
• VABIOTECH, Vietnam
• World Health Organization
• GAVI

…. and our entire team of epidemiologists, social scientists,
data managers, and laboratory scientists at the IVI
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