Improving the quality of life of everyone we touch through our innovative motion systems - Sustainability Report 2021 - Johnson Electric
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Improving the quality of life of everyone we touch through our innovative motion systems Johnson Electric Holdings Limited (Incorporated in Bermuda with limited liability) Stock Code: 179 Sustainability Report 2021
Johnson Electric in 2021 Providing Employing over motion solutions to over 39,000 people including 1,700 customers more than 1,500 engineers Producing over 2.5 million motors and actuators per day Operating in Generating Total Sales Revenue of 22 countries US$ 3.2 billion across 4 continents and Net Income of US$ 212 million
Contents 2 Improving the quality of life of everyone we touch since 1959 4 Message from the Chairman and Chief Executive 6 Sustainable development goals CO2 intensity 2% 14 Sustainability in our products dropped by and operations compared to last year 26 Environmental responsibility 35 Responsibility for our workforce 50 Responsibility for our communities 53 Corporate governance 60 HKEx ESG reporting guide 63 Key performance indicators 66 Verification statement Total workforce, by gender 67 About this report Male Female 59% 41% Improving the quality of life of everyone we touch through our innovative motion systems Johnson Electric Holdings Limited (Incorporated in Bermuda with limited liability) Stock Code: 179 Sustainability Report 2021 Johnson Electric Technical College more than400 students Sustainable world through a kid’s eyes – Johnson Electric is an active player in in Mexico & China creating a sustainable future for the world through our innovative motion solutions and our positive impact on local communities where we operate.
2 JOHNS ON E L E CTRIC HOL DI NG S L I MI T E D Improving the quality of life of everyone we touch since 1959 When Mr. and Mrs. Wang Seng Liang founded Johnson Electric in 1959, it was out of the simple purpose to help make people’s lives better – through the products we made and the jobs we created. Over the next 62 years, this unspoken purpose has remained our guiding ethos, witnessing the growth of Johnson Electric from a small Hong Kong business to a multinational company employing over 39,000 people in 22 countries spanning Asia, Europe, the Middle East, North America and South America. Today, Johnson Electric Group is a global leader in the supply of precision motors, motion subsystems and related electro- mechanical components to the automotive industry and other industrial and consumer sectors. Johnson Electric Holdings Limited, the Group’s parent company, is listed on The Stock Exchange of Hong Kong. Stepping up to become an active player in driving a sustainable future “Business as usual is no longer sufficient to meet the challenges of this century, let alone preserve our noble purpose to help improve people’s lives.” – Dr. Patrick Wang, Chairman and Chief Executive Our world is becoming more unpredictable each day – the emergence of COVID-19 being a prime example. Rapid economic growth has led to environmental degradation on a global scale and contentious social issues in many parts of the world. Johnson Electric believes it is time that we bring our purpose to the forefront, leveraging our expertise in motion systems and our experience in serving local communities, to do good as well as to deliver sustainable value to our stakeholders.
S U S T A I N A B I L I T Y R E P O R T 2021 3 Improving the quality of life of everyone we touch since 1959 Our Promises CUSTOMERS LOCAL COMMUNITIES Making our customers Enriching our local successful with communities motion solutions that deliver more comfortable, safer and Our Vision healthier products for To be the world’s definitive end users provider of innovative and reliable motion systems Our Purpose To improve the quality of life of everyone we touch through our innovative motion systems EMPLOYEES ENVIRONMENT Inspiring our employees to Protecting our environment grow, act with ownership for future generations and find fulfilment and meaning in the work they do SHAREHOLDERS Maintaining financial strength and delivering sustainable growth in profits and cash generation
4 JOHNS ON E L E CTRIC HOL DI NG S L I MI T E D Message from the Chairman and Chief Executive The past 12 months have been truly extraordinary for most people and most businesses worldwide. For Johnson Electric, with operations in 22 countries across four continents, the onset of the COVID-19 pandemic represented an enormous risk to the business and livelihoods of our people. But our top priority was and remains the very practical matter of keeping our people safe and well. Patrick Shui-Chung Wang JP Chairman and Chief Executive
S U S T A I N A B I L I T Y R E P O R T 2021 5 Message from the Chairman and Chief Executive Throughout this difficult period, I Committee with a mandate to Our Industry Products Group is also have seen many instances that give create a disciplined, structured contributing to a more sustainable me great pride in the people and approach and to ensure support world with products that directly or culture of Johnson Electric. We for social impact and indirectly address environmental reacted quickly after the outbreak of sustainability activities around and social needs. As lifestyles COVID-19, putting the health and the globe became more home-centric in safety of our employees, customers, response to the pandemic, there suppliers and the people in our • Updating our MARBLE values to was a surge in demand for products communities at the forefront. The directly reflect our commitment to to improve the quality of life in the range of protective actions we “Be sustainable” home. We seized the opportunity to implemented have so far managed apply our innovative technology and • Issuing a “green plant” checklist to prevent any major outbreaks application expertise to offer for our factories to drive further among our 39,000 employees attractively priced products. These improvements in environmental worldwide. delivered the right functionality to performance delight end-users while also being Focus on sustainability • Setting targets for a 30% durable and energy-efficient. reduction in our carbon intensity The pandemic also created an by 2030 and a 15% reduction in In our operations we continue to environment that encouraged us all the intensity of our purchased focus on automation and digital to reflect on the need for energy consumption over the technologies to improve quality, sustainability. It is clear that same period increase speed and reduce cost. business as usual is no longer We are adapting our global footprint sufficient to meet the challenges of • Launching a global programme to provide the right balance of this century, let alone preserve our – JEnerations – empowering global and regional capacity to noble purpose to help improve employees to reach out to local serve our target markets. people’s lives. In response, Johnson communities, identify their needs Electric is stepping up to become and make a difference to Sustainability is integral an active player in driving a people’s lives sustainable future. I believe that our stepping up of our actions and initiatives demonstrate Consequently, we have taken a JE’s new programme for that sustainability is integral to number of actions to strengthen our social impact and Johnson Electric’s product, community outreach focus on sustainability. These activities manufacturing and labour include: strategies. This is not a change in Innovating for a direction but rather a continuation of • Publishing a purpose statement our sustainability journey and a sustainable future that embodies the values we re-emphasis of who we have always have pursued since Johnson At the heart of our product strategy, been – a company with a simple Electric’s foundation, namely “to we aim to provide innovative cost- purpose to help make people’s lives improve the quality of life of competitive solutions to customers’ better. everyone we touch through our problems. innovative motion systems”. This is underpinned by promises to Our automotive business is our customers, employees, providing an increasing level of Patrick Shui-Chung WANG JP shareholders and local content for the electric vehicles that Chairman and Chief Executive communities, and for will reshape the entire automotive Hong Kong, August 2021 environmental protection industry over the next ten years. I am very excited by the product and • Establishing a Global Social technology line-up that we have in Impact and Sustainability this space.
6 JOHNS ON E L E CTRIC HOL DI NG S L I MI T E D Sustainable development goals Johnson Electric uses the United Nations (“UN”) Sustainable Development Goals (“SDGs”) as a framework for determining its sustainability strategy. The UN published these 17 SDGs Core SDGs We do not report on progress in 2015 as part of a development towards the other nine SDGs. We have prioritized three core agenda that charts the course Although efforts towards these may SDGs where we believe we can towards a more inclusive and contribute towards our success with sustainable future. The SDGs make the greatest impact and our core SDGs and supporting SDGs, explicitly call on all businesses to “move the needle”. These goals are they do not provide the same apply creativity and innovation to closely aligned with our product, opportunity for us to make an impact solve sustainable development people and manufacturing on a global level. challenges. strategies. Our core SDGs are: The SDG Compass, a guide for • SDG 8: Decent Work and Strategies to meet the businesses to act on the SDGs, Economic Growth goals encourages companies to define • SDG 9: Industry, Innovation Following the formation of our Global their priorities, based on an and Infrastructure Social Impact and Sustainability assessment of the SDGs most • SDG 12: Responsible Committee, we have reviewed and relevant to the business and its Consumption and Production refreshed our sustainability strategies stakeholders. This enables and established a structured businesses to “seize the most sustainability management Supporting SDGs important business opportunities framework. Additionally, commencing presented by the SDGs and reduce We have also identified five 1 April 2021, performance targets risk”. The SDGs are interconnected Supporting SDGs that give further based on sustainability goals now – often the key to success in one focus to our activities. Efforts form an element of determining all will involve tackling issues more towards achieving these goals will individual annual incentive pay, commonly associated with another. also contribute towards success including the executive management with our core SDGs. These team. We monitor the alignment of our supporting SDGs are: business strategies with the SDGs The specific targets set by the core and consider the actual and • SDG 3: Good Health and and supporting SDGs most relevant potential impacts (both positive Well-being to Johnson Electric’s current activities and negative) of our current • SDG 4: Quality Education and business scope, and our related activities and scope of business. strategies are set out on the following • SDG 11: Sustainable Cities and We also assess which of these pages. Communities goals are most important to our stakeholders in their interactions • SDG 13: Climate Action with Johnson Electric. This forms • SDG 17: Partnerships for the basis for defining our priorities. the Goals
S U S T A I N A B I L I T Y R E P O R T 2021 7 Sustainable development goals Core SDGs SDG 8 We have identified significant alignment between our purpose to improve the quality Decent Work of life of everyone we touch through our innovative motion systems and the goals of and Economic SDG 8. At the heart of our people strategy is the promise to inspire our employees to Growth grow, act with ownership and find meaning and fulfilment in the work they do. Our materiality assessment has identified that meaningful work, human and labour rights, increased productivity and the decoupling of growth from environmental degradation as key concerns for our management and many of our stakeholders. Relevant targets set by SDG 8 Related strategies In our report Achieve higher levels of We are introducing advanced manufacturing technologies to Sustainability in economic productivity through achieve higher levels of productivity. our products and diversification, technological operations upgrading and innovation Improve progressively, through As a technology leader for lightweight, high-power-density Sustainability in 2030, global resource efficiency motion solutions, we provide energy-efficient products that our products and in consumption and production reduce emissions, improve fuel consumption, have a longer operations and endeavour to decouple working life and require fewer resources in their manufacture. economic growth from We are committed to improving resource efficiency in Environmental environmental degradation production and endeavour to decouple our growth from responsibility environmental degradation. Achieve full and productive We provide meaningful, sustainable work with equal Responsibility for employment and decent work employment opportunity. our workforce for all women and men Substantially reduce the In China and Mexico, the Johnson Electric Technical College Responsibility for proportion of youth (“JETC”) provides a pathway for underprivileged youth to our communities (aged 15-24 years) not in choose engineering as a viable career option and join the employment, education Group’s workforce upon graduation. JETC provides a mix of or training general and technical education over a three-year course. We operate a similar scheme in Niš, Serbia, working hand-in-hand with a local technical school. The Group also partners with schools and universities to support the provision of quality technical and vocational education. We offer internships and apprenticeships to youth as routes to employment. Take immediate and effective We are committed to the abolition of child labour and Responsibility for measures to eradicate forced elimination of all forms of forced or compulsory labour. We our workforce / labour and end child labour in take practical measures to prevent this in our own factories, Sustainability in all its forms and embed this requirement in our relationships with our products and suppliers. operations Protect labour rights and We are committed to respecting the labour and human rights Responsibility for promote a safe and secure of all our employees and to providing a safe and secure our workforce working environment for all working environment in which the dignity of every individual is workers, including migrant respected. workers We have embedded employee safety in our operations model Sustainability in and require every Johnson Electric factory to apply our health our products and and safety standards. operations / Responsibility for our workforce
8 JO H NS ON E L E CTRIC HOL DI NG S L I MI T E D Sustainable development goals Core SDGs SDG 9 Core elements of Johnson Electric’s product and manufacturing strategies are Industry, closely aligned to the goals of SDG 9. We invest in innovation to provide unique Innovation motion solutions to customer problems and employ more than 1,500 engineers and around the world. Our manufacturing strategy includes the strengthening of in-region Infrastructure fulfilment capabilities. We are introducing advanced resource- and energy-efficient manufacturing technologies and localizing internal and external supply chains for our factories in Asia, Europe, North America and South America. Our stakeholders also express a strong interest in our innovation and in the sustainability of our manufacturing model. Relevant targets set by SDG 9 Related strategies In our report Make industries sustainable, We are introducing advanced resource- and energy-efficient Environmental with increased resource-use manufacturing technologies to our factories. responsibility efficiency and greater adoption of clean and environmentally sound technologies and industrial processes Enhance scientific research We innovate and create the technical capability to provide Sustainability in and upgrade the technological unique solutions to our customers’ problems. We are our products and capabilities of industrial sectors introducing advanced resource- and energy-efficient operations in all countries, in particular, manufacturing technologies to our factories, including sites in developing countries developing countries. Support technology We are shaping the Group’s operating footprint to be in closer Sustainability in development and research and proximity to our customers, building up the capabilities of our our products and innovation in developing factories in several developing countries, and supporting this operations countries, including industrial through the localization of supply chains. diversification and value addition to commodities
S U S T A I N A B I L I T Y R E P O R T 2021 9 Sustainable development goals Core SDGs SDG 12 Support for responsible consumption is one of the key drivers of our product Responsible strategy. We are seizing the opportunity to offer lightweight, high-power density Consumption motion solutions at an attractive price. Many of our products directly target emissions and reduction and improved energy efficiency. In our factories, we seek to minimize Production waste and prevent environmental harm from our production processes. Our materiality assessment has identified that many of our stakeholders are deeply interested in the opportunities presented by this SDG or concerned by the risks of unsustainable consumption and production. Relevant targets set by SDG 12 Related strategies In our report Sustainable management and As a technology leader for lightweight, high-power density Sustainability in efficient use of natural motion solutions, we provide attractively priced products that our products and resources reduce emissions, improve energy and fuel consumption, operations have a longer working life and require fewer resources in their manufacture. We take a systematic approach to resource- and energy- Environmental efficient production. responsibility We are exploring ways to increase our involvement in the Environmental circular economy. responsibility Environmentally sound We design environmentally friendly products and processes. Environmental management of chemicals and responsibility all wastes throughout their life Some of our products enable the complete replacement of the Sustainability in cycle, in accordance with internal combustion energy, while others reduce harmful our products and agreed international engine emissions. operations frameworks, and significant reductions in their release to air, We take practical steps to protect the environment wherever Environmental water and soil to minimize their we operate around the world. responsibility adverse impacts on human health and the environment Substantially reduce waste We reduce customers’ waste generation by designing Sustainability in generation through prevention, products that have a longer working life and require fewer our products and reduction, recycling and reuse resources in their manufacture. operations We recycle scrap from our own production processes to Environmental recover as much of these valuable resources as possible. responsibility Adopt sustainable practices We take practical steps to protect the environment wherever Environmental and integrate sustainability we operate. responsibility information into the reporting We provide a safe working environment for our employees and Responsibility for cycle protect their labour and human rights. our workforce We monitor our sustainability performance through regular Corporate management reporting and publish an annual sustainability governance report.
10 JO H NS ON E L E CTRIC HOL DI NG S L I MI T E D Sustainable development goals Supporting SDGs SDG 3 Efforts towards good health and well-being contribute towards success with our core Good Health SDGs. In particular, our motion-related innovations in the medical field and in active and Well-being and passive automotive safety functions support our efforts towards achieving certain of the innovation-related goals in SDG 9: Industry, Innovation and Infrastructure. Our management of health and safety risks in the workplace provides additional focus for providing a safe and secure working environment for all workers to meet the goals of SDG 8: Decent Work and Economic Growth. Relevant targets set by SDG 3 Related strategies In our report Reduce the global maternal Johnson MedTech designed electrodes and circuits enable an Sustainability in mortality ratio and end advanced fetal monitoring patch for higher-risk pregnancies our products and preventable deaths of and assist doctors in making the best decisions for mother operations newborns and baby. Reduce mortality from non- Johnson MedTech designs and delivers innovative technology Sustainability in communicable diseases solutions for improved patient well-being and better clinical our products and through prevention and outcomes. operations treatment Halve the number of global We meet demands for better road safety with products for Sustainability in deaths and injuries from road active and passive vehicle safety applications. our products and traffic accidents operations Substantially reduce the We ensure that our products are free from harmful chemicals. Sustainability in number of deaths and illnesses our products and from hazardous chemicals, and operations air, water and soil pollution and We deploy the necessary resources to protect employees’ Responsibility for contamination health and safety from hazardous chemicals and processes our workforce and to prevent pollution. SDG 4 Our support for quality education in science, technology, engineering and Quality mathematics (“STEM”) subjects adds focus to our efforts to create Decent Work and Education Economic Growth, as required by SDG 8. We seek to provide a pathway for youth to gain the technical and vocational skills to choose engineering as a career. Relevant targets set by SDG 4 Related strategies In our report Ensure equal access for all JETC, operating in China and Mexico, assists underprivileged Responsibility for women and men to affordable youth, providing a mix of general and technical education over our communities and quality technical, a three-year full-time residential programme. We employ vocational and tertiary similar educational concepts in Niš, Serbia, working hand-in- education, including university hand with a local technical school. The Group also partners with schools and universities to Responsibility for Substantially increase the support the provision of quality technical and vocational our communities number of youth and adults education. The Group’s Junior Engineer programme who have relevant technical encourages children to have an interest in STEM subjects and and vocational skills, for allows all employees to become involved in educational employment and decent jobs outreach to the community. We offer internships and apprenticeships to youth, as routes to Responsibility for employment. our workforce
S U S T A I N A B I L I T Y R E P O R T 2021 11 Sustainable development goals Supporting SDGs SDG 11 Our efforts to enable cleaner transportation and more sustainable homes and Sustainable buildings add additional focus to our efforts towards meeting the goals of SDG 12: Cities and Responsible Consumption and Production, as do our efforts to minimize the Communities environmental impact of our factories. Relevant targets set by SDG 11 Related strategies In our report Reduce the adverse impact of We enable cleaner transportation with products that enable Sustainability in cities. This includes paying hybrid and all-electric vehicles to supplant conventional our products and special attention to air quality internal combustion engine vehicles completely, or that operations and municipal and other waste reduce emissions from internal combustion engines. We offer management a wide variety of solutions for heating and ventilation systems, window automation and smart-meter applications for more sustainable homes and buildings. We seek to drive down the cost of beneficial products to Sustainability in enable wider adoption of these technologies. We encourage our products and customers to switch to products that use fewer resources in operations their manufacture and last longer in operation, thereby reducing waste. We minimize the environmental impact of our factories, Environmental including air quality and waste reduction and management. responsibility SDG 13 Our efforts to develop innovative products that reduce emissions and energy Climate consumption directly support our efforts towards the goals set by SDG 9: Industry, Action Innovation and Infrastructure and SDG 12: Responsible Consumption and Production. Our manufacturing strategy also supports these goals as we seek to reduce carbon emissions arising from our operations. Relevant targets set by SDG 13 Related strategies In our report Integrate climate change Support for electric vehicles and energy efficiency are key Sustainability in measures into policies, elements of our product strategy. our products and strategies and planning operations We are introducing advanced resource- and energy-efficient Environmental manufacturing technologies to our factories and have set a responsibility clear target for reducing our carbon intensity. We are reducing CO2 from transportation through closer Sustainability in proximity with customers and suppliers, and shorter logistics our products and routes. operations Improve capacity on climate Our high-precision components for the automotive industry Sustainability in change mitigation perform mission-critical functions in hybrid and all-electric our products and vehicles and reduce emissions from internal combustion operations engine vehicles. Our Industry Products Group provides solutions that reduce Sustainability in electricity consumption for hundreds of product applications. our products and We also enable the complete replacement of the internal operations combustion engine for a number of outdoor applications.
12 JO H NS ON E L E CTRIC HOL DI NG S L I MI T E D Sustainable development goals Supporting SDGs SDG 17 Our partnerships for the goals underpin our efforts on all our Core SDGs and Partnerships Supporting SDGs. We are part of a complex web, working together with our for the Goals customers, suppliers, employees and governments and communities where we operate to achieve the sustainable development goals. Relevant targets set by SDG 17 Related strategies In our report Promote the development, We innovate and create the technical capability to provide Sustainability in transfer, dissemination and unique solutions to our customers’ problems. This includes our products and diffusion of environmentally both creating capability and solving customers’ problems in operations sound technologies to developing countries. developing countries We are introducing advanced resource- and energy-efficient Environmental manufacturing technologies to our factories, including our responsibility factories in developing countries. Effective and targeted capacity- We are progressively expanding the Group’s operating Sustainability in building in developing countries footprint with factories in 18 countries, including nine our products and to implement all the sustainable developing countries1. All Johnson Electric factories are operations / development goals required to operate according to our standards for Environmental environmental and health and safety management, protection responsibility / of human and labour rights, and corporate governance. 100% Responsibility for of our manufacturing facilities around the world are certified our workforce / under ISO 14001 for environmental management systems. Corporate 80% of our facilities are certified under ISO 45001:2018 or governance OHSAS 18001 for occupational health and safety management systems. Significantly increase the We have a number of factories in developing countries1 and Sustainability in exports of developing countries contribute towards the exports of Argentina, Brazil, China, our products and Hungary, India, Mexico, Poland, Serbia and Turkey. operations Enhance the global partnership Johnson Electric actively engages with customers, employees, Corporate for sustainable development, suppliers and communities around the world to fulfil shared governance / complemented by multi- sustainability goals. These include responsible consumption Responsibility for stakeholder partnerships that and production, climate action, sustainable cities and our communities mobilize and share knowledge, communities, good health and well-being, and quality expertise, technology and education. Our employees are especially proactive in financial resources, to support organizing regular community outreach activities to engage the achievement of the with and support the local communities in which we operate. sustainable development goals Our place in this global partnership is expressed through our in all countries, in particular, purpose statement and promises. developing countries 1 Developing countries according to the International Monetary Fund’s World Economic Outlook Database, April 2021
Motivating our life
14 JO H NS ON E L E CTRIC HOL DI NG S L I MI T E D Sustainability in our products and operations Core SDGs Supporting SDGs Johnson Electric is a leader in the security; superior product We promote brushless motor supply of precision motors, motion functionality; or ease of use that solutions for demanding subsystems and related electro- reduces barriers to age, gender applications, where energy mechanical components. Within and disability equality, Johnson efficiency, continuous variability, this defined market space we seek Electric delivers. From this, we precision and control, or the sustainable business growth and develop attractively priced durability to withstand constant use target segments where “mega- products that offer effective are critical. Our brushless trends”, regulatory change or solutions to our customers’ electronically commuted motors technology advancements are have a higher power density for problems, including the driving demand. increased energy efficiency and environmental and social impacts enjoy a much longer operating life We work closely with our customers of their business. than brushed motors. We will across a diverse range of continue to support brushed-motor Sustainability is also intrinsic to our industries and geographies to technology – and innovate for product development, as a direct understand their customers’ improved efficiency and increased result of engineering for efficiency. requirements and preferences. longevity – to provide a complete Whether those requirements are for Our engineers strive to “make product range where customers better energy efficiency and customers successful and end require this. reduced emissions; a cleaner users delighted” with products that environment; support for the smart consume fewer resources in their Our vertical integration also assists revolution in the car and home, and manufacture, use less energy to customers in reducing their the transfer of mundane work to deliver the required performance environmental footprint. Rather than artificial intelligence; improved and functionality and have a longer simply purchasing a motor from us, health and well-being; improved operating life. increasingly customers are asking us to provide a more complete subsystem, including the motor, switch, gears and controlling electronics. This is cost-effective for the customer, simplifying the customer’s logistics flow and reducing the negative environmental impacts of transportation and packaging. Our “Eco Motion” symbol denotes those products that improve energy and fuel efficiency. The green leaf in the centre is marked with the Greek letter Eta, the engineering symbol for This year, our laboratory in Halver, Germany gained accreditation efficiency; it is enclosed by from UL and IEC for testing switches for use in appliances a circle to represent motion
S U S T A I N A B I L I T Y R E P O R T 2021 15 Sustainability in our products and operations Automotive Products Group The automotive industry enables the high degree of mobility that shapes modern life and its industry, cities and communities. It provides access to economic opportunities and improved standards of living. However, this mobility comes with environmental and social impacts, including climate change, pollution, noise, congestion, road traffic accidents and resource depletion. We apply our innovative technology to contribute to a more sustainable automotive industry by tackling some of these environmental and social challenges. We create positive impacts with the electrification of critical automotive funtions in new energy vehicles (“NEV”) to improve performance and lengthen the service life of critical components. We also help mitigate the negative impacts of the internal combustion engine (“ICE”). This represents a significant source of opportunity and growth, especially as the industry shifts from ICE to NEV to lower carbon emissions and reduce climate change risks. The table below shows the typical sustainability benefits for a selection of APG’s products. New energy vehicle ICE vehicle Thermal management Increased range Reduced fuel consumption Integrated thermal Greater longevity management system of critical Lower engine for electric vehicle components emissions Braking, steering and Generation of Reduced fuel suspension braking force consumption without ICE Electric brake booster Lower engine provides braking force, emissions replacing conventional braking systems Transmission and Increased range Reduced fuel driveline consumption Greater longevity Electric oil pump of critical Lower engine for lubricating and components emissions cooling eAxle
16 JO H NS ON E L E CTRIC HOL DI NG S L I MI T E D Sustainability in our products and operations New energy vehicle ICE vehicle Engine management Reduced fuel and exhaust treatments consumption Exhaust gas Lower engine recirculation motor to emissions control NOx emissions from diesel engines Weight reduction Increased range Reduced fuel consumption Powder-metal Better power to suspension weight ratio Lower engine components provide emissions durability and lower weight than die-cast parts Safety Reduced Reduced frequency and frequency and Haptic motor to give severity of road severity of road driver alerts through traffic accidents traffic accidents the seat Noise and EMI Our products meet Our products reduction tough noise and meet tough EMC requirements noise and EMC Heating, ventilation requirements and air-conditioning actuators for quiet delivery of air to the passenger cabin For more information on APG’s products for NEV, please see our annual investor briefing and our solutions by automotive segments on www.johnsonelectric.com.
S U S T A I N A B I L I T Y R E P O R T 2021 17 Sustainability in our products and operations Industry Products Group The Industry Products Group (“IPG”) serves a wide range of industrial, professional and consumer application segments. Many of these segments are undergoing rapid social and technological change and disruption, arising from a complex mix of demands and priorities that generate positive and negative impacts on economic, environmental and social development worldwide. The increasing variety of devices and equipment that contain electro-mechanical components benefits social development, improving quality of life and removing barriers to equality as equipment becomes smaller, lighter and easier to use. However, the trade-off is often environmental stress from increased demand for energy, as well as increased mining and processing of raw materials. As long as products with better environmentally friendly credentials come at a higher cost, the adoption of more environmentally friendly products will remain slow. Consumers are likely to opt for technologies with a lower cost but a shorter life cycle or poor energy efficiency. IPG seizes this opportunity to apply our innovative technology and application expertise to bring attractively priced products to market. We create positive impacts on sustainability with products that encourage energy awareness; replace the internal combustion engine especially in outdoor applications; improve health and well-being with fetal monitoring patches, and products for medication delivery and surgical automation; and lower barriers to equality. We mitigate the negative impacts of the consumer economy with products that help our customers improve energy efficiency, decrease carbon emissions and reduce pollution. Governments are another key stakeholder influencing demand for energy-efficient technologies, issuing directives limiting the power consumption of certain types of appliances or tightening the requirements for energy-efficient buildings. Governments also influence consumer markets indirectly by means of energy taxes, energy-efficiency labelling regulations for domestic appliances, energy awareness campaigns and smart-meter rollouts. By nature, many of IPG’s products improve sustainability. The table on the following page shows a typical spread of sustainability benefits for a selection of products.
18 JO H NS ON E L E CTRIC HOL DI NG S L I MI T E D Sustainability in our products and operations Climate change and energy Health and Waste efficiency Noise Equality well-being prevention Brushless Energy- Quieter than Long life motors for efficient brushed cycle power tools motor tools Window Better No cord Long life blind management – kid cycle automation of natural friendly light and heat Smart Increased Designed Long life meter and consumer for safety cycle gas valve responsibility first for energy choices Lawn and Direct Low noise is Lighter Chainsaw Long life garden, replacement a basic and on-off at cycle agriculture for ICE requirement easier the touch and mowers and for lawn and to use of a switch forestry tools garden Air filtration Energy- Low Improved Long life system efficient for noise for air quality cycle all-day use unobtrusive all-day use Medication Imperceptible Precise delivery noise for dosage system unobtrusive and all-day use reliability For more information on IPG’s products and growth trends, please see our annual investor briefing and our solutions for industry segments on www.johnsonelectric.com.
S U S T A I N A B I L I T Y R E P O R T 2021 19 Sustainability in our products and operations Building a global-local manufacturing footprint We aim to support our customers by being close to where they operate and being able to ensure fast and reliable supply and a highly responsive service. To execute this strategy, we are strengthening in-region capabilities, introducing advanced resource- and energy-efficient manufacturing technologies to our factories across Asia, North America, South America and Europe, including factories in nine developing countries 1. In support of this, we are increasingly localizing internal and external supply chains. This is expected to deliver a number of positive impacts to our sustainability (see table on next page). Operating in 22 countries across four continents Manufacturing Sales & support office Engineering 1 We contribute to the exports of Argentina, Brazil, China, Hungary, India, Mexico, Poland, Serbia and Turkey, all listed as developing economies in the International Monetary Fund’s World Economic Outlook Database, April 2021
20 JO H NS ON E L E CTRIC HOL DI NG S L I MI T E D Sustainability in our products and operations Positive impacts from closer proximity to customers Economic Environmental Social Action impact impact impact Governance impact Shortening logistics Lower freight Lower CO2 Increased Closer routes costs emissions from connections to engagement with transportation local customers Reduced communities inventory levels Swifter response to changes in demand Increasing Lower exposure Reduced Creating local Mitigation of localization of to tariffs and packaging employment and risks from global internal and external duties with materials developing trade issues supply chains increased local technical content capabilities Lower exposure to exchange rate fluctuations Strengthening local economies Developing a Capacity Disseminating Building a more Increased diverse building, advanced diverse business manufacturing including resource- and workforce resilience from footprint – with the developing energy-efficient reduced reliance ability to source countries manufacturing Upgrading the on any single materials and technologies to technical country or components from Stable spend our factories, capabilities of factory alternative regions line including our local industrial – in case of factories in sectors localized disruption developing countries Changes in operations During FY20/21 we commenced announced plans to cease manufacturing operations in manufacturing in Newport, Isle of Jiangmen, China, our digital Wight, United Kingdom; Beihai, flagship factory. In Zacatecas, China; and Ozd, Hungary. Mexico, we opened a second Manufacturing operations from manufacturing floor, expanding these factories will be transferred to production. We are planning further other facilities in the Group. Our expansion of both of these factories Newport site will continue to host and will also expand our facilities in an engineering centre. We will Niš, Serbia and Changzhou, China. retain a manufacturing presence in As part of the optimization of our Hungary through our factory in Changzhou ground-breaking ceremony operating footprint, we also Hatvan.
S U S T A I N A B I L I T Y R E P O R T 2021 21 Sustainability in our products and operations Thriving in a digital world We are transforming our business The lead plant for this digital reskilling employees to take their through advanced automation and transformation is our next- place in this transformed digital technology. We are evolving generation manufacturing facility in environment. This year we from a labour-intensive model to a Jiangmen, China. This is Johnson upgraded this reskilling initiative, more digitally advanced enterprise. Electric’s first fully integrated digital with the soft-launch of a JE Our industrial logic requires us to factory, running the latest Baccalaureate programme. This align our design and production Manufacturing Executions Systems structured three-year internal processes to reduce cycle times (“MES”), Product Lifecycle training course aims to equip and is geared towards higher Management (“PLM”) and technical workers with the volume product segments featuring Enterprise Resource Planning competencies to support our digital more standardized designs. (“ERP”) systems. transformation and growth. Through this transformation we aim The structural changes in the way Our transformation to a more to improve the long-term work is done will have an impact digitally advanced business model sustainability of our business by: upon the size and profile of our will take some time to complete. workforce, as processes become Component designs and • Providing innovative cost- less labour-intensive and require competitive solutions to manufacturing methods cannot different skill sets – especially as customers’ problems always be easily changed in the repetitive manual tasks shift to middle of the customer’s product • Accelerating automation to being performed by artificial life, especially in the automotive improve quality, increase intelligence. segment. Consequently, we need productivity and manage cost We engage regularly with to continue to work with many of employees on this topic through our legacy manufacturing lines for • Improving resource and energy discussion, training and some time. But, even here, there efficiency workshops, and our in-house social are opportunities to apply new • Reducing space (and land) media platform. Additionally, we technologies, such as machine requirements for our factories offer a number of courses on our vision, to achieve close-to-zero in-house training platform aimed at defects and reduce waste. • Reducing our vulnerability to the shrinking availability of labour due to demographic changes (declining birth rates and ageing populations) in nearly all major manufacturing economies This uplift in our manufacturing and functional capabilities closely aligns with the sustainable development goals of increasing productivity and decoupling economic growth from environmental degradation. It is key to progress in SDG 8: Decent Work and Economic Growth, SDG 9: Industry, Innovation and Infrastructure, and SDG 12: Responsible Consumption and Electric vehicle coolant circulation pump production in Shajing, China Production.
22 JO H NS ON E L E CTRIC HOL DI NG S L I MI T E D Sustainability in our products and operations Our operations model Our operations model is designed • We set the workplace in to provide customers with value, order for safety and Johnson Electric’s operations model ensure employee safety and efficiency and measure our strengthen environmental safety performance Standards protection, while embracing a “5S” organized, safe, quality culture and continuous • We facilitate a quality clean & efficient workplaces improvement mindset. Through culture and attitude. Quick Operator & technician certification this, we aim to drive consistency response quality control with one standard approach across and Eight Disciplines of Incoming inspection audits our global operations. problem solving drive Preventative maintenance teams to leverage their Standard work This operations model drives combined skills and improvements in our sustainability Quick response action plans & knowledge to solve Eight Disciplines of problem solving by: problems Pre-launch / process change control plans Environmental performance – We Governance performance – Johnson Electric Product promise to protect the environment Development System We practice “Plan, Do, for future generations Check, Act”, whereby leaders Capable processes • We measure our environmental drive standards and Layered process audit performance and drive discipline to achieve Gemba Kaizen improvement performance targets and • We design products and goals processes to be environmentally • Leaders have clear friendly responsibilities and Execution performance targets • We seek to minimize waste from Leadership our operations • We ensure consistent Teamwork & collaboration performance across our Standards Social performance – We promise global organization. to inspire our employees to grow, Skills Standards are available, act with ownership and find Discipline fulfilment and meaning in the work released as control they do documents, with supporting work instructions and • We create a common work training materials in local culture across the Group with languages Performance every employee in an operations Safety role, direct or indirect, skilled to • We set standards for behaviour. Our MARBLE Environment apply standards and empowered to make decisions. We values are the guiding Quality encourage team spirit and self- principles and compass for On-time delivery discipline our business Productivity Cost control
S U S T A I N A B I L I T Y R E P O R T 2021 23 Sustainability in our products and operations Quality assurance culture and policy Johnson Electric is committed to simulation and testing, capability 2 These international standards providing Safe Choice solutions, analysis and safe product launch include: using superior designs, world-class procedures. • ISO 9001 for quality quality systems and controlled management systems manufacturing processes to meet Continuous improvement • IATF 16949 (which contains or exceed our customers’ From humble beginnings as a sector- specific supplemental requirements. requirements on applying ISO Hong Kong manufacturer of motors 9001 for the automotive for toys, Johnson Electric has industry) International recognition and become a global leader in motion compliance • IECQ QC080000 hazardous systems across a wide range of substance process To meet the increasing quality industries. The company has a management system for requirements demanded by our heritage of setting ambitious hazardous-substance- free customers and government targets and driving continuous legal and customer requirements such as RoHS, regulations, our manufacturing improvement – a heritage ELV and REACH facilities and in-house testing engrained in the company values laboratories are certified under the system. • ISO 13485 quality management system for meeting regulatory relevant international standards 2. requirements for the medical Additionally, our products are Johnson Electric is committed to devices industry compliant with the necessary continuous improvement; this and Making our Customers • ISO 17025 for testing and health, safety and environmental calibration laboratories protection requirements as tested Successful, are the basis for by recognized external testing long-term success in our business laboratories and bodies. and those stakeholders who depend on us. Our MARBLE values production quality system. Our ask every employee to Reach vertical integration business model Quality assurance in new Higher and set stretched goals. provides speed and agility to product development We strive to Be Sustainable, taking respond immediately to changes in We are committed to developing into account the long-term social customer and market demand, and manufacturing innovative and environmental impacts of our identify opportunities to reduce and market-leading product solutions operations as well as the eliminate waste, while driving the that deliver high performance, operations of our partners and highest standards in product superior quality, reliability and suppliers. Our products should quality and process capability. We safety. The Johnson Electric also contribute to the sustainability are reducing variation and taking a Product Development System of the planet. We Excel in systematic approach to increasing (“JEPDS”) combines engineering Execution with Practical the service level provided to our and manufacturing product quality Solutions to achieve the high customers; this is being achieved planning methodologies to ensure standards of quality and through business process the safe and flawless execution of performance expected by our digitization and increased new product launches. From the customers and stakeholders. We automation. initial conceptual design, through work not only to meet those product design verification and expectations, but also to exceed validation, these methodologies them, through continuous cycles of include advanced product quality learning, shop-floor practicality and planning, V-model product a “can-do” mindset. development, quality function deployment, simulation-led design, Our connected global design and process failure mode manufacturing footprint shares a effects analysis, reliability uniform supply chain and common
24 JO H NS ON E L E CTRIC HOL DI NG S L I MI T E D Sustainability in our products and operations Customer feedback handling Every logged complaint is analysed Recall and traceability system thoroughly, using the Eight In the case of incidents arising from We log any customer complaint or Disciplines problem-solving customer feedback or internal warranty claim in our Global 8D methodology and supporting control processes, any issue Database. This communication analytical tools, such as 5W2H, 5 relating to safety or health will channel between front-line staff Whys, Fish-Bone Diagrams, Fault- trigger defined product recall and engineers in our manufacturing Tree Analysis, Design of procedures. Unique product locations enables a team-approach Experiments, Hypothesis Tests and identifiers and manufacturing to identifying, correcting and other advanced analytical tools. All execution traceability systems eliminating problems. A description knowledge gained from enable timely and appropriate of the problem, details of any understanding the physics of response actions. containment actions, root cause failure feeds into our new product analysis and permanent corrective development and continuous- actions are recorded in the system. improvement systems. Supply chain sustainability Our engagement with suppliers is standards such as ISO 9001, ISO suppliers to sign our updated driven by our focus on Innovation 14001, ISO/TS 16949 and ISO Supplier Code. Suppliers are and Safe Choice. Our robust 13485. Additionally, we support also required to comply with the supplier qualification procedures suppliers to strive for continuous US Foreign Corrupt Practices require due consideration of cost, improvement and better Act, the UK Bribery Act 2010 and quality, environmental awareness, performance, and encourage the criminal law in their country of ethical behaviour and social compliance with conflict minerals operations responsibility before ordering requirements. We have recently regular supplies from any supplier. signed an agreement with a • Required by the Group’s We continue to monitor third-party specialist company to purchase terms and conditions to performance against these streamline and strengthen our adhere to directives set by the requirements throughout the conflict minerals and cobalt International Labour business engagement through reporting processes Organization’s “ILO Declaration annual risk assessments and on Fundamental Principles and supplier self-assessments. • Required to be committed to Rights at Work” and the United Ordinarily, we conduct some social and environmental Nations’ “UN Guiding Principles on-site supplier sustainability responsibility and ethical on Business and Human Rights”. audits; however this was practices. This year, we updated These set out principles on suspended during FY20/21 to our Supplier Code of Conduct freedom of association, right of reduce risk during the COVID-19 (the “Supplier Code”) to collective bargaining, the pandemic. strengthen our requirements for abolition of child labour and the suppliers regarding human and elimination of all forms of forced The Group’s suppliers are: labour rights, the environment or compulsory labour and and ethics and behaviour. Every discrimination in the workspace • Contractually required to be supplier is required to comply certified under relevant with and sign our Supplier Code international quality and and in the coming year, we plan environmental management to begin a campaign for
Caring for our environment Johnson Electric’s worker bees: A biodiversity project in the grounds of our São Paulo, Brazil factory has attracted Atlantic Forest insects, birds, lizards and small mammals. This gives testimony to the low level of environmental stress at the site
26 JO H NS ON E L E CTRIC HOL DI NG S L I MI T E D Environmental responsibility Core SDGs Supporting SDGs We promise to protect the environment for future generations. Our environmental strategy and policies address climate change risk, the use of natural resources including water and raw materials, the prevention of pollution and the minimization of waste wherever 30% by we operate. We aim to decouple our growth from environmental degradation. 2 0 3 0 Environmental • Promoting environmental All Johnson Electric sites are management awareness in our workforce required to apply this EHS through regular communication management system and track We take practical steps to protect and training their performance in reaching the environment wherever we specific environmental objectives operate. This includes: • Committing appropriate resources and leadership to our Global EHS and targets. Furthermore, 100% of • Complying with applicable management system; and our manufacturing locations have environmental laws and obtained ISO 14001:2015 regulations • Communicating our environmental certification for their environmental performance to stakeholders and management systems. • Designing environmentally seek their involvement wherever friendly products and processes applicable We identify the most significant environmental aspects for each • Continuously improving our Our diverse manufacturing footprint manufacturing location and set Global Environment, Health and includes factories in countries with specific environmental Safety (“EHS”) management varying regulatory frameworks. Our performance objectives and system to set and maintain Global EHS management system targets. Management reviews then rigorous standards for managing ensures an uncompromising and proactive approach to identifying, ensure continuous improvement in our environmental risk monitoring, managing and the site’s environmental • Improving our environmental controlling environmental risks performance. We also require an management by defining worldwide, regardless of differing environmental assessment for any appropriate objectives and environmental standards and new construction project or site targets on a regular basis regulations. expansion.
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