How a 20 year-old theory has finally been proven by modern retailers - Geoff Chaplin Managing Director WIS International
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How a 20 year-old theory has finally been proven by modern retailers Presented by Geoff Chaplin Managing Director WIS International January 14 2021
etailers in the wa e up to realise Strate ic Inventory outines increase sales revenues by up to per year Introduction Waitrose has driven sales usin the multiple count strate y Twenty years ago, Stanley B. Vogelsang wrote what would later prove to be one of the single Waitrose had a game plan. To take an old most insightful descriptions ever of how to process, largely driven by a year end succeed in retail. He wrote: compliance audit, and introduce world-class strategies that would drive availability and The physical inventory or merchandise in the so increased sales revenue, just like Wal-Mart store is each retailer’s primary asset. How that and Asda had done. Just like Vogelsang asset is managed will likely determine the success predicted. of the retailer. In 2018 after two years of collaboration, Vogelsang wrote at a time when the online working alongside Waitrose, WIS came up marketplace was the territory of digital pioneers, with an inventory programme that included notably a nascent Amazon that had been founded strategically counting the Waitrose estate in 1994 by Jeff Bezos. Online accounted for 1.4% of between 6,5,4,3,2 and one cycles. total retail sales (as opposed to 36% in 2020). The concept of a multi-channel retail offering was still By analysing their store portfolio in great only hypothetical. detail, Waitrose could see that, by simply making sure that the right product was in Wal-Mart then Asda adopted multiple the right store at the right time a multiple counts with reat success count strategy realised a sales uplift of between 2% and 6% per store. Vogelsang’s article detailed how significant retail partners in the USA had found that multiple Sales up by as much as plus counts, at SKU and barcode line detail level, other si nificant benefits brought significant advantages - especially sales revenue growth. He showed how better stock Waitrose is a significant player, reporting control led to sales uplifts of 2%-6%. £6.4 billion British Pounds in revenues in 2019. And the case study included later Wal-Mart in the USA had adopted Vogelsang’s here supports the conclusion that, by approach with great success. And after acquiring counting key locations up to six times a year, Asda in 2002, they asked WIS International to set they have added between £140 - £420 million up in the UK - to provide stock taking services to pounds of sales growth. Remarkable Asda just as we had done to Wal-Mart. So, when I However, the same benefits are available for joined WIS as Managing Director in 2002 our one any retailer prepared to look afresh at their primary account was Asda Wal-Mart. stock count cycle strategy… Fast forward eighteen years, and WIS has firmly I recently re-read Stan Vogelsang’s article. established itself as the most accurate and reliable He was the father of WIS inventory control, service in the UK. We still service 100% of Asda, and I had the pleasure of spending time with but we have added other significant grocery him early after joining. clients to our portfolio too, including Waitrose…
Multiple counts brin multiple benefits ever has it been more important to have an accurate, timebound Masterfile. It struck me that Stan was way ahead of us all back in 2001, with so many benefits to strategic The importance of being able to pick count cycles more than relevant today. Here are a accurately for mass online orders is critical. few of them: Picking substitutes is intensively labour heavy. And then, when you do, the customer will educed Inventory In-store I guess having the often reject the substitutes. ot only that, but wrong product at the wrong time in the wrong also guess where they are shopping next week place springs to mind. Well, it’s not with you educed Store abour References the point If you think online pick accuracy is critical, above. ever has it been more important to have a think about click and collect. I have increase e ciency in-store. ritical deployment personal experience of this, driving 50 miles to of experienced staff to drive customer service is collect tins of fence paint only to arrive and be imperative. Wasting resource to move overstocks told we are out of stock I am never going back is the definition of insanity And so, to my conclusion. Sharing the past Improved Merchandisin Once again knowledge and referencing the success story at reinforces the point of maintaining the integrity Waitrose has at last sparked considerable of the store’s Masterfile, allowing staff to focus on interest within the UK grocery sector. service and “where am I going to put this Finally significant players are working Improved Customer Satisfaction Having the through their numbers and having what I right products available drives loyalty and would describe as a light bulb moment.’ It is repetitive shopping and creates a true USP - “the this… a wa s ha e e er thing I want For a small additional investment focussed on Increased Sales evenues If I asked 100 store Inventory frequency retailers can deliver managers if they wanted between 2% and 6% multiple returns, and they can do this quickly sales increase, and all they had to do was to and efficiently, securing many benefits to their prepare their store for multiple outsourced stock organisation at a time when every aspect of counts, how many would bite my hand off every business is under scrutiny. ou can find Stan’s original article form 2001 in I have seen nothing make such a dramatic the appendices of this document. impact during this ovid-19 pandemic than the application of multiple count cycle he li ht bulb moment for retailers strategy. has arrived And so I would urge you to think carefully This brings me to 2020 the challenges of multiple about the strategy, read the case study and lock downs and the mass migration to online testimonials and revisit your stock count cycle shopping. Maybe even a little click and collect strategy urgently. For more information around increasing your sales revenues between 2% and 6% please get in touch with me at WIS International. eoff haplin, Managing Director gchaplin@wisintl.com + www.co ntonwis.com
Appendices A Case Study Waitrose 2 ata Inte rity he hysical Inventory Issue of oday and omorrow by Stanley el an
Appendi etail Inventory Services A Case Study Waitrose November 2020
e a nven ory erv e A Case Study Waitrose When it comes to managing their most valuable continued to improve, with the addition of extra assets, Waitrose start with knowing what and count teams to support the heightened count where their inventory is. frequency. More and more import is being placed on the counts to drive on shelf availability and of Determining the quantity of items that they have course sales. Waitrose reported revenues of £6.4 on hand within their stores and their price points billion in 2019, and with between 2% and 6% sales is an essential part of running an e cient increase potentially driven by consistent world operation. With WIS International’s help, the class count cycles, WIS have played an integral inventory counting process is completed part in developing Waitrose into market leaders of accurately, on time and e ciently. Inventory ontrol. Who are Waitrose enefits for Waitrose A supermarket, a specialist food shop, an ethical Accuracy Waitrose benefit from our attention to buyer, an environmentally sound business There detail, audit trail and customised process. Our are a lot of ways to describe Waitrose Partners. WISard data collection terminal has built-in es, they are passionate about food and about alerts to assist WIS International auditors in the people that they sell it to but they are never providing accurate results and helps to eliminate complacent. With 384 stores they can’t afford to common count errors. be. rocery retailing is fiercely competitive one that challenges constantly to find new ways of rained Wor force Trained, direct employees maximising every opportunity. provide the inventory expertise facilitating a smooth and accurate count. The use of R.F. ecent History technology provides real time insight into an inventory’s progress. WIS International and Waitrose have worked closely together since the start of 2015. Following ro ect Mana ement pertise Successful a rigorous testing and tender process, WIS were Physical Inventory takes planning to succeed. awarded 50% of the Waitrose stock taking With sixty years of project management expertise programme. we take care of all the details to ensure awless execution of the inventory By the end of 2015 the other vendor involved had been deselected and WIS awarded with 100% of echnolo y Technology is an important the count portfolio for a three-year period. During component of an accurate stock count. WIS this time a close partnership developed and using International provide to Waitrose the latest dedicated count teams, building on experience bespoke developed equipment and software to time after time, service, accuracy and timeliness ensure the utmost data integrity. kept on improving. Count Assurance Utilising the latest tools and In 2018 another rigorous tender process the vast array of data available to interrogate, data commenced, even more demanding than in 2015 dashboards have been developed that enable with a greater emphasis than ever on count and Waitrose to view in real time not just the progress counter assurance. WIS were again successful, of the count, but also after the event in depth retaining 100% of the count portfolio for another analysis of key performances buy store, count three years. manager, counter, sku and category. Absolute count assurance is guaranteed, total transparency. In 2019 and beyond count standards have ea nven ory erv e a e u y a ro e n erna ona
he Service the count is progressing whenever they wish. The warehouse is counted before store closing and WIS International provide full-service inventory handed back promptly to the store for counts in all 384 stores multiple times a year. replenishment. The sales oor starts before closing, once the warehouse is complete and is The frequency of counting is determined by the completed within a pre-defined run time. count results of each store as they are generated, timings between counts lengthened or shortened Throughout the count, store staff can audit the as required to ensure best on shelf availability and counters using wifi and tablet technology, the comprehensive management information that days of paper audits are long gone, very green…. means any local issues are understood promptly. Using the latest on hand stock files, variance A full-service inventory count really does mean reporting on the night is carried out, another layer full service. of checking to ensure the most accurate count possible. From the initial consultancy, understanding needs, developing software, rigorous testing, Finally, the count is complete, the result agreed, a thorough training, calm and e cient scheduling, survey completed, and the files transmitted continuous improvement, and detailed reporting promptly to Waitrose for processing. and analysis. The morning after WIS field management review At each count WIS International arrive in each count for its performance against key company mini buses as a team in full uniform. performance indicators. WIS International provide all necessary The data dashboard is updated automatically and equipment to complete the count, all that is asked shared both within WIS and Waitrose. for is a table and a plug socket Working together to improve, through data, The store is included throughout, first in the team understanding, knowledge, customer service, brief and then continuously during the count. performance and results. With the latest tablet technology, store management can observe and understand how One click at a time. What people are sayin “Very efficient, informative and very positive. Great morale and great team spirit” “Went very well. and his team were very professional a pleasure to work with. The audit was one of the smoothest have done” “The stock take was very professional, very efficient and well timed and very well managed. Good team to have in.” “Great manager and team very e i le to our re uests and e cellent communication. Thank you, we would very much welcome and his team ack here again.” “ am proud of the work we do with Waitrose, it has een fantastic ourney, elieve we have oth learned much a out how to deliver a world class count programme. The latest developments we have put in place to deliver count and counter assurance takes us oth to another level of understanding. Geoff Chaplin Mana in irector WIS International ea nven ory erv e a e u y a ro e n erna ona
“ s you would e pect Waitrose is a very demanding customer, always seeking world class service delivery. verything we do is focused on delivering the est e perience for our customers, making sure that their e pectations of stock availa ility are e ceeded at every visit, and when we are in store counting stock the customer does not notice . ur relationship with W nternational is very much a partnership, already four years in and a commitment in place for another three years.” eith osser artner Mana er Contract and Service evelopment ohn ewis artnership WIS International WIS International has been delivering accurate results to many of the biggest names in retailing and manufacturing for more than sixty years. With more than 200,000 physical inventory counts taken every year, WIS International has become one of the industry’s largest and most trusted suppliers of Inventory ounting Services worldwide. In addition, WIS International also provides merchandising services such as new product placement, point-of-sale display services, fixture installations and product recall return services. ssimmon s@wisintl.com www.co ntonwis.com ea nven ory erv e a e u y a ro e n erna ona
Appendi 2 ata Inte rity he hysical Inventory Issue of oday and omorrow by Stanley o elsan ebruary 2001
./01/2345#67/78191/2# Data Integrity - The Physical Inventory procedures, programs and actions to assure the benefits noted above are achieved. Issue of Today…and Tomorrow These partnering teams are looking at ways to impact the main If the retailer’s masterfile quantity on-hand data is causes of inventory data mistakes which include: accurately maintained, the benefits are assured. 1. Selling errors - two different 3. Reduced store labor - not but similar looking items are !"#$%&'()"#!*#+,-)($&'-# handling excess inventory. being sold by twice scanning the T he physical inventory of merchandise in the store is each retailer’s primary asset. How that asset is managed will likely determine the success of the retailer. This has 4. 5. Reduced store labor - price ticket removal. Correct item pricing - price look- up. barcode of only one item. This selling error causes the on-hands to be understated for the item scanned and overstated for the item not scanned. always been the case. However, the 6. Reduced/eliminated out-of-stock 2. Receiving errors - items that explosion of technology in retailing has of items. appear similar when they arrive at amplified both the benefits of physical 7. Improved in-stock of the store are grouped to a single inventory asset management and the merchandise. SKU or UPC and cause an under- down-side of inaccurate inventory statement and overstatement in information. 8. More competitive pricing. the on-hand file. Historically, inventory information 9. Improved customer satisfaction - 3. Merchandise stocking and shelf was developed at each store for financial items are available. alignment errors - each item has a reporting purposes, and was not kept at 10. Increase sales to the customer “home” location on the shelf, peg the unit or line item level of detail. Now or display. A shelf label identifies many retailers are controlling their Tomorrow’s successful retailers will the location and provides a physical inventory by SKU or UPC item demand these benefits. descrip-tion to help stock and number. The SKU masterfile maintains a align the items on the shelf. quantity on-hand for every item. This If the retailer’s masterfile quantity When items are misaligned or quantity on-hand controls and initiates on-hand data is accurately maintained, mixed together, there exists an the programs for automatic the benefits are assured. If the quantity increased chance of inventory replenishment and much of the store’s on-hand is not accurate, the system will counting error for the item. merchandising activity. automatically order more of items already instock and not order enough of 4. Masterfile data base errors - the Inventory integrity is the accuracy items in short supply. The result is fewer masterfile may not contain all of of each item’s quantity on-hand in the benefits, and in fact worse merchandise the SKU or UPC numbers for store masterfile. This quantity on-hand is and sales conditions than originally merchandise located in the store. initially determined by a physical count existed. When selling, receiving or of the entire store at the SKU or UPC counting items not found in the level. It is maintained between Because of this heightened masterfile, the use of a generic inventories by adding goods as they are importance of creating and maintaining SKU number to speed the flow received, subtracting items as they are this on-hand masterfile, many retailers will result in an on-hand error. sold and properly identifying and are forming partnerships with recording returns, markdowns and manufacturers and third-party inventory 5. Physical inventory counting errors damaged goods. Periodically, another services to increase the accuracy of the - the inventory counter groups physical inventory count is performed to physical count, and to improve the two similar looking items and update the on-hand file for each item. maintenance of the on-hand file between combines them to a single SKU or inventories. UPC. This usually happens The masterfile quantity on-hand for because of misalignment and/or each item drives the automatic These partnerships are also mixed product on the shelf peg or replenishment process at the store. The including representatives from many display. benefits of programs such as Automatic functional departments within the Replenishment, Just-In-Time retailer’s organization such as store These partnering teams are also Replenishment and Quick Response are operations, internal audit, loss looking at ways to eliminate these well known and include: prevention, and inventory accounting. inventory related errors. The selling and These partnering teams investigate the receiving mistakes are eliminated by 1. Reduced inventory in the store. factors that impact on- hand data educating store associates on how their 2. Improved cash flow - not spent on integrity and develop actions impact the accuracy of the on- excess inventory. hand file. This education and awareness
will enhance the discipline of store Recent surveys of retailers have personnel to maintain an accurate on- found that 70+% of chain retailers in the hand system, every day of the year. United States utilize an outside counting service for all or part of their physical The merchandise stocking and shelf inventory program. Our experience is alignment errors are being addressed by that more retailers are converting to creating shelf labels that include a better using an outside service, especially as description of the item so it is easier to the demand for SKU or UPC level identify where the item should be inventories has increased. The stocked. These shelf labels may include independent inventory counting services the item’s style number or other have developed special purpose identifier. handheld data terminals and in-store An even greater opportunity to PC’s that run unique software. These Stanley B. Vogelsang is Vice impact the alignment problem exists by inventory-specific counting and President for Strategic Global partnering with the manufacturers to exception reporting systems are Accounts at WIS International. He package their product with bright color designed to help the inventory counter has over 35 years experience in differences for different items. When do a more accurate job, and to identify providing inventory counting service items are differentiated by bright colors, missing and incorrect data in the store to retailers. His email address is it is easy for stocking associates to see masterfile. svogelsang@wisintl.com the item that is misaligned and stock it to The service can afford to make the its home location. capital investment in these systems as Store personnel who are doing pre- their associates utilize it for many inventory straightening can easily see different retailers throughout the year. the items which are out-of-place and can This full utilization of the equipment properly align the same goods on each also translates into a more accurate shelf peg or display. Retailers are physical count since the third-party working with manufacturers to color service associates are highly trained and differentiate their products to aid in experienced. Counting inventory is their proper stock alignment and in retail job. identifying similar but different items at In summary, the benefits of an the check out. This partnership between accurate automatic replenishment system the retailer and manufacturers will are significant now and will likely enhance the on-hand data integrity and become even more important to all assist the third-party service doing the successful retailers in the future. The key physical inventory count in the correct to achieving the benefits of reduced separation of multiple items. inventory, better in-stock position, The remaining causes of inventory reduced costs, and increased sales is a data errors of the on-hand file are related store masterfile that maintains an to the periodic physical inventory or accurate quantity on-hand for every count of merchandise in the store. The item. The accuracy and integrity of this primary way to correct the on-hand on-hand quantity is impacted by the masterfile is to perform a wall to wall training, awareness and discipline of physical inventory and count each item store associates; by the packaging, color by its SKU or UPC number. Many coding and marking of product by the retailers have developed partnerships manufacturers; and by the counting with outside inventory counting services accuracy of the associates and third- to perform their physical counts. These party professional inventory service that services provide a third-party performs a periodic physical SKU/UPC independence that is especially inventory. The accomplishment of this beneficial for chains that cover a wide task lends itself to a partnering team geographic area. It is possible for store effort between the functional employees to manipulate inventory departments within the retailer, the results; the outside service is motivated manufacturers who package and bar to count only the merchandise that is code the product, and the independent actually in the store. inventory counting service that maintains the people, equipment and software to enhance the counting process. This TEAM, working together, will assure data integrity.
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